Seymour Duncan 67372 User Manual

Page 1
Owners Manual
Vineyard Seeder
Pt. No. 67372
Issue 0806
Head Office:
P.O. Box 2018 Hilton Highway, Washdyke Timaru, New Zealand Telephone (03) 688 2029 Facsimile (03) 688 2821
Australian Branch:
4B SIlverton Close Laverton North 3026 Melbourne, Australia Telephone (03) 9314-9666 Facsimile (03) 9314-6810
From Serial Number 06148
Page 2
Page 3
1
Introduction Acquisition and Warranty . . . . . . . . . . 2
The Owner’s Manual . . . . . . . . . . . . . . 2
Description of Machine Working Principle . . . . . . . . . . . . . . . . 3
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY - General Safety Symbols on Machine . . . . . . . . 4
Operator Safety . . . . . . . . . . . . . . . . . . 5
Be Prepared for Emergencies . . . . . . 5
Appropriate Dress . . . . . . . . . . . . . . . . 6
Transport This Machine Safely . . . . . . 6
Handle Agricultural Chemicals Safely . 7
Avoid High Pressure Fluids . . . . . . . . . 7
Safe Work Practices . . . . . . . . . . . . . . 7
Practise Safe Maintenance . . . . . . . . . 8
SAFETY - Machine Specific Hazard Points . . . . . . . . . . . . . . . . . . . 9
Safety Decals & Safety Guards . . . . . 11
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sowing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Basic Calibration Procedure Gearbox Setting Lever . . . . . . . . . . . . 15
Setting Seeder Shutter Slides . . . . . . . 15
Bottom Flap Settings . . . . . . . . . . . . . 15
Seed Calibration . . . . . . . . . . . . . . . . . 16
Recalculating the Constant . . . . . . . . . 18
Use of Seed Rate Calculator . . . . . . . 18
Calibration Deviations . . . . . . . . . . . . . 19
Sowing of Fine Seeds . . . . . . . . . . . . . 20
Sowing Small Seeds . . . . . . . . . . . . . . 21
Sowing Peas . . . . . . . . . . . . . . . . . . . . 22
Hectaremeter Settings . . . . . . . . . . . . 22
Calibration Notes . . . . . . . . . . . . . . . . 24
Maintenance & Care General . . . . . . . . . . . . . . . . . . . . . . . . 25
Lubrication . . . . . . . . . . . . . . . . . . . . . 26
Maintenance Schedule . . . . . . . . . . . . 27
Storage . . . . . . . . . . . . . . . . . . . . . . . . 29
Maintenance Notes . . . . . . . . . . . . . . . 30
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Vineyard Seeder Contents
Page
Pt. No. 67372
Issue 0806
Page 4
2
Introduction
Acquisition & Warranty
On delivery of your new Duncan Ag Vineyard Seeder please check that the machine is not damaged. In cases of shipping damage, please ask your dealer to arrange for the appropriate claim to be lodged immediately. Assemble any parts supplied loose and inspect your machine with the aid of this manual to familiarise yourself with its features. If you have any queries ask your dealer straight away. The machine is covered by our 12 month warranty on faulty parts, subject to normal use.
Record below the serial number of your machine and keep it in a secure place to help trace the machine and assist us when you order parts.
The Owner’s Manual
Your new Duncan Ag Vineyard Seeder will give long and efficient service if given normal care and operated properly.
This owner’s manual is provided so that you can become thoroughly familiar with the design of the machine and to furnish information on correct operation, adjustment and maintenance. Only persons well acquainted with these
guidelines should be allowed to use the equipment.
A separate illustrated parts section has been provided so that if any parts are required your dealer will be able to supply them by reference to part numbers.
The manual is considered as part of your machine and must remain with the machine when it is sold.
Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel.
Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Owner: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Delivery Date: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dealer: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Disclaimer
Every effort has been made to ensure that the information in this manual was accurate and up to date at the time of going to press.
Clough Agriculture Ltd reserves the right to make subsequent changes to the machine, where necessary, without notification.
The Company will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures. Nor will it be liable for any damage caused by or arising out of modification or misuse of its product.
The owner has a responsibility to protect himself and others by observing all safety information and by ensuring all operators are well acquainted with the safety information, trained in the correct use of the machine and applying safe work practices.
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Description of Machine
The Duncan Ag Vineyard Seeder is either a single curved disc or double disc drill with dual boxes for seed and fertilizer. The drill is carried and operated from the three point linkage of the tractor. The sowing depth control is achieved from two trailing wheels with individual wheel retraction stops. The right hand depth control wheel is also the drive wheel for the seeder unit. Awide variety of seeds can be sown from the seed box, from small seeds like turnip and rape to large seeds like peas and maize. The machine has a calibration system for setting seeding rates prior to operating, which is very simple and accurate to use.
Working Principle
The gearbox, pegged seed rollers and seeder flaps are set to give the desired seed rate. The disc(s) create the seed bed. Seed flows down the flexible tubes between the seeder and the coulter casting units, and drops into the prepared seed bed.
Specification
Dimensions & Capacities
Width Over Frame 1835mm Length Overall 1800mm Height (Depth Wheels Up) 1520mm Weight (Unladen) 710kg Depth Wheel Tyre Size 155R13 Tyre Pressure (Max) 2.4 bar (35 psi) Row Spacing 180mm Sowing Width 1800mm Box Capacity (per box) 209 litres
Table 1
Pt. No. 67372
Issue 0806
Estimated weight excludes press wheels
Page 6
4
Do not ride or allow passengers on the machine.
Under no circumstances are passengers to be permitted on the machine while it is in operation or being transported. Any footboards and/or footsteps are provided solely for the purpose of preparing the machine for use.
Keep clothing and body extremities well clear of pinch points while the machine is operating (seeding or calibrating). Keep well clear of moving parts at all times.
These signs typically occur wherever trapping points exist. These include drive chains, sprockets, shafts, wheels, discs, pivot points, etc. Guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.
Always exercise extreme caution in the vicinity of sharp edges and points.
Where possible guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.
Footboards, footsteps, drawbars and other machine surfaces may be slippery when wet.
Apply extra caution in wet conditions and in the early morning when surfaces are wet.
Keep Clear. (It is dangerous to be in this area when the machine is operating.)
!
ATTENTION
On the machine important safety information is indicated by these symbols.
These highlight general safety aspects in regard to the machine rather than specific hazards.
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SAFETY - General
This section of the manual offers general guidelines for the safe operation of machinery. It does not replace
local safety regulations. These guidelines were current at the time of publication, but may be superseded by later regulations.
Duncan Ag has made every effort to highlight all risks to personnel or property. Owners and operators have a responsibility to exercise care and safe work practices at all times in the vicinity of the machine.
Owners are advised to keep up to date on safety issues and to communicate these to all users of the machine.
Contact the Occupational Safety and Health Service (OSH) for further information about general safety aspects. If you have safety concerns specifically related to this machine, contact your dealer immediately.
Operator Safety
Read this manual carefully before operating new equipment. Learn how to use this machine safely. Be thoroughly familiar with the controls and the proper use of the equipment before using it.
Take careful note of all safety instructions both in this manual and on the machine itself. Failure to comply with instructions could result in personal injury and/or damage to the machine.
Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible.
It is the owner’s responsibility to ensure that anyone who operates, adjusts, lubricates, maintains, cleans or uses the machine in any way has had suitable instruction and is familiar with the information in this manual (particularly with regard to safety aspects).
Operators and other users of the machine should be aware of potential hazards and operating limitations.
Be Prepared for Emergencies
Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance,
hospital and fire department near your telephone.
N.B. Throughout this manual important safety information is indicated by these symbols in the margin:
A prohibition should
be observed under all circumstances.
A warning indicates a hazard that could cause death or injury if the warning is ignored.
A caution indicates a hazard that may cause damage to property if the caution is ignored.
Pt. No. 67372
Issue 0806
Page 8
6
SAFETY - General (Continued)
Appropriate Dress
Wear close fitting clothing and avoid rings or other forms of jewellery which could become caught in the machinery.
People with long hair must have it securely fixed and confined close to the head.
Refer to local safety standards for protective clothing and recommended safety equipment.
Transport This Machine Safely
Ensure that all linkage pins and security clips are fitted correctly. With trailing machines tow with the drawbar only, as this is the only safe towing point on the machine.
Always check that bystanders (especially children) are well clear (front and rear) before starting and moving the tractor and the machine.
Plan safe routes of travel, and be aware of power lines and other roadside hazards. Take particular care when towing implements on hillsides.
Do not ride or allow passengers on the machine.
This machine is not designed to carry passengers, and no riders are permitted.
Road transport
On public roads,
• Aspeed of 40km/h must not be exceeded.
• Do not operate during the hours of darkness unless standard lights are fitted and clearly visible. (This also applies when visibility is limited, e.g., in foggy conditions.)
See the guidelines in the Vehicle Dimensions and Mass Rule, issued by the Land & Transport Safety Authority.
Avoid tip-overs
Avoid holes, ditches and obstructions which may cause the machine to tip over, especially on hillsides. Never drive near the edge of a gully or steep embankment - it might cave in. Slow down for hillsides, rough ground and sharp turns.
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SAFETY - General (Continued)
Handle Agricultural Chemicals Safely
All farm chemicals should be stored, used, handled and disposed of safely and in accordance with the supplier’s/manufacturer’s recommendations.
Read the product label before using, noting any warnings or special cautions, including any protective clothing or equipment that may be required, ie. respirtor.
Do not eat or smoke while handling sprays, fertilisers, coated seeds, etc. Afterwards, always wash your hands and face before you eat, drink, smoke, or use the toilet.
Store sprays, fertilisers, coated seeds, etc. out of reach of children and pets, and away from food and animal feeds.
Any symptoms of illness during or after using chemicals should be treated according to the supplier’s/manufacturer’s recommendations. If severe, call a physician or get the patient to hospital immediately. Keep the container and/or label for reference.
Avoid High Pressure Fluids
Avoid any contact with fluids leaking under pressure, because the fluids can penetrate the skin surface.
Any fluid which penetrates the skin, will need to be removed immediately by a medical expert. Seek specialist advice on this type of injury.
Relieve the pressure before disconnecting any hydraulic or other lines. Make all repairs and tighten all fittings before re-connection to pressurised fluid.
Keep your hands and body away from any pinholes or high pressure jets. Search for leaks with a piece of cardboard instead of using your hand directly.
Safe Work Practices
All farm machinery is potentially dangerous and should be treated with caution and respect.
Before starting the machine, ensure that all controls are placed in neutral and that bystanders are well clear. Check that the guards have been securely fitted and that any adjustments have been made correctly.
Where possible, disconnect or isolate the drive mechanism to the implement. Lower the machine onto the ground when not in use.
Pt. No. 67372
Issue 0806
Page 10
8
SAFETY - General (Continued)
Practise Safe Maintenance
Keep the machine in safe working condition. Routine maintenance and regular servicing will help reduce risks and prolong the life of the machine.
General Maintenance
Accidents occur most frequently during servicing and repair. The following general rules must be followed when maintaining or working with machinery:
All operating and maintenance manuals must be read
before and referred to while using or servicing any piece of equipment.
Turn off all machinery power sources and isolate the
machine before making adjustments, doing lubrication, repairs or any other maintenance on the machine.
Ensure that the machine hydraulics are disconnected from
the power source.
Wear gloves when handling components with cutting
edges, such as any ground cutting components.
Beware of hazards created by springs under tension or
compression when dismantling or maintaining the machine.
It is recommended that you clean the machine with a water
blaster or similar apparatus before commencing maintenance.
Make Sure the Machine is Well Supported
When machinery is fitted with hydraulics, do not rely on the hydraulics to support the machine. During maintenance or while making adjustments under the machine, always lock the hydraulics and support the machine securely. Place blocks or other stable supports under elevated parts before working on these.
Electrical Maintenance
Disconnect the electrical supply from the tractor before doing any electrical maintenance.
Welding
With electronic equipment in modern tractors it is advisable to disconnect the machine from the tractor, or at least disconnect the alternator and battery before attempting any welding.
Use Only Genuine Spare Parts
Unauthorised modifications or non-genuine spare parts may be hazardous and impair the safe operation and working life of the machine.
Excess lubricants must be disposed of safely so as not to become a hazard.
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Pt. No. 67372
Issue 0806
SAFETY - Machine Specific
This section of the manual gives specific guidelines for the safe operation of the Vineyard Seeder.
These guidelines were current at the time of publication, but may be superseded by later circumstances. They do not necessarily cover every possible hazard and must be read in conjunction with the SAFETY - General section (Page 4 - 8).
Hazard Points on the Vineyard Seeder
The lists below are not all-inclusive and serve only to highlight the more obvious areas of risk.
The decals attached to the machine are a general reminder that there are hazardous areas on the machine, rather than specifically highlighting all possible hazards.
For decal locations on machine, refer Page 11.
No Ride
Passengers are not permitted anywhere on the machine.
Pinch Points/Moving Parts
Hazardous areas include:
Drive chains.
Sprockets between the gearbox and the box shafts
(RH side).
Agitator drive units (LH side).
Agitator shaft inside the boxes.
Seeder units, box shaft and shaft connectors.
Discs.
Slippery When Wet
Hazardous areas include:
Footboard.
All smooth surfaces on the frame structure.
Keep Clear
Hazardous areas include:
Between the tractor and Vineyard Seeder.
Immediately adjacent to the Vineyard Seeder side.
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SAFETY - Machine Specific (Continued)
Hazard Points on the Vineyard Seeder (Continued)
Guards
Gearbox deflection and flap handle guards are provided to avoid grape vines getting caught up in componentry. They also assist in preventing hands getting caught up in sprockets, drive chains and chain tensioners. These guards must be fitted while the machine is in use. Warning: Access to pinch points is still possible from underneath or behind the guards.
For guard locations on machine, refer Page 11.
Box Lifting Profiles
The box set lifting profiles mounted to the dual box assembly ends are provided for easy removal of the boxes from the pedestals. Do not use to lift the machine.
Calibrating
Be particularly careful when calibrating the seeding rate. At this time, the calibration trays have been removed and are no longer covering the rotating seeder units. See Pinch
Points/Moving Parts (Page 9) for hazardous areas.
Transport
The two wheels located at the rear of the machine (one on each side) are for the purpose of disc depth control and gearbox input drive. These must not be used to support the machine weight during transport (while linked to the tractor).
Ensure that all linkage pins and security clips are fitted correctly. Refer Page 12 for important imformation.
Maintenance
Refer Page 25 - 30 for reference to the Maintenance & Care section of the manual.
Lubrication
Refer Page 26 for reference to the Lubrication section of the manual.
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11
Pt. No. 67372
Issue 0806
SAFETY - Machine Specific (Continued)
Safety Decals & Safety Guards
Item Decal/Guard Cross Reference Qty.
1 ‘No Ride’ Refer Page 10 & 33 3 2 ‘Pinch Point/Moving Parts’ Refer Page 10 & 33 4 3 ‘Slippery When Wet’ Refer Page 10 & 33 2 4 ‘Keep Clear’ Refer Page 10 & 33 2 5 Arrows Refer Page 33 4 6 Gearbox Deflection Guard Refer Page 10 & 33 1 7 Flap Handle Guard Refer Page 10 & 33 1 8 ‘40 km/hr’ 2
2
5
7
2
3
2
1 6 3
1
1
4
4
8
8
Page 14
12
Transport
1 Raise the three point linkage as high as possible to
maximise ground clearance. Ensure ground clearance is sufficient. Do not transport with the wheels in contact with the ground.
2 Ensure that all linkage pins and security clips are fitted and
are secure.
3 Ensure that the jack stand has sufficient ground clearance.
Raise into the upper position if required.
4 Ensure lighting and oversize warning requirements meet
recommendations published by the local Land Transport Authority or equivalent.
5
Maximum towing speed 40 km/hr.
For countries other than New Zeaand greater speed restrictions may apply, please refer to your local transport authority.
Ensure towing vehicle requirements are adequate for the towed vehicle e.g. mass, brakes. Refer to recommendations published by the local Land Transport Authority or equivalent.
Lower towing speeds are recommmended on farm roads/tracks and where one wheel is on or over a road verge.
Operation
General Operation Guidelines
1 Use a sufficiently powerful tractor which is heavy enough
to operate the drill safely.
2 Operate the drill at a speed of 6-12 km/hr (4-8 mph).
In stoney and uneven ground conditions a lower speed is more appropriate.
3 Check that the drill is level during calibration and while seeding. 4 Check tyre pressure before seeding. Refer page 3. 5 Double check seed rates before seeding. 6 Raise the drill out of the ground when making any turns. 7 Raise the drill out of the ground before backing up. 8 Ensure the jack stand is in the raised position. 9 After prolonged storage, check to see that all drive
mechanisms and hydraulic equipment are functioning correctly. Check that the seed tubes are not perished or blocked.
Page 15
13
Sowing Speed
Typical travel speeds when sowing range from 6-12 km/hr in good conditions. In stoney and uneven ground conditions a lower speed is recommended to minimise rapid part deterioration. Sowing too fast can result in:
1 Poor contour following and uneven sowing depth. 2 Impact damage to:
a Ground engaging components. b Bearings, housings & axles. c Fasteners & structural components.
3 More extreme conditions will result in greater vibration
and uneven seed flow at low seeding rates.
Sowing Depth Control
The sowing depth is dependent on:
1 The wheel height in relation to the chassis. 2 Dragbar spring pre-compression. 3 Tyre pressure. 4 Ground condition i.e. hard, soft, how even.
The wheel height in relation to the chassis is controlled using the wheel retraction stop. To adjust the wheel height;
a Lift the drill using the three point linkage sufficiently to
unload weight on the wheel.
b Loosen the M12 nyloc nuts on the clamp plate
assembly (1).
c Remove the R clip and pin (2). d Adjust the wheel retraction stop (3). e Refit the pin, R clip and retighten the nyloc nuts.
Refer Fig 1.
A more consistant sowing depth is acheived with minimal dragbar deflection. With harder ground conditions more spring pre-compression may be required. Adjust the M10 plain nuts (1) as desired. Refer Fig 2. Note, less spring pre-compression will allow the disc to ride over rigid obstacles, eg stones.
In bumpy or undulating ground conditions the drive wheel will drop away from the wheel retraction stop to maintain seeder drive.
Avoid sowing through dips with a rigid top link. Excessive loads will be transferred through the linkage stays to the wheel which may cause componentry damage. If possible use a floating top link. When sowing over ridges the drive wheel may loose contact with the ground temporary.
Disc penetration ability will improve as discs sharpen with initial use.
Fig 1
Fig 2
2
1
3
1
Pt. No. 67372
Issue 0806
Page 16
14
Vineyard Seeder Sowing Chart
Row Spacing 180
Table 2
Test Seed Type/
Seed Rate (kg/ha)
Thousand Seed Gearbox Setting Position Hints Wgt., TSW*(gm)
Position Type 15 20 30 40 50 60 70 80 90 100
Wheat (41.2) 3/4 3 N
82.22 103.66122.65144.91167.63 188.64
Oats (37.2) Full 3 N
79.67 98.98 117.82138.24158.57176.73
Barley (45.7) Full 3 N
94.71 116.69141.94165.34190.38 214.3
Ryecorn (25.8) 3/4 3 N
95.76 119.16143.69166.88193.88 218.10
White Peas (302) 3/4 3 N
90.13 130.34171.81198.49245.60288.71319.91 368.05
Agitator Stopped
Green Peas (240) 3/4 3 N
62.48 94.09 125.62155.08185.77219.52254.53286.35
Peren. Grass (2.27) Full 3 N
5.26 11.06 22.07 32.92 43.36 54.12 65.61
Annual Grass (4.4) Full 3 N
6.49 13.13 25.56 37.28 48.84 61.73
Pasture Mix* ( - ) Full 3 N
11.21 22.21 33.26 43.81 54.24 65.73
Lucerne (3.17) 3/4 1 F
7.49 11.12 14.46 18.05 21.23
Agitator Stopped
Turnip (2.17) 3/4 1 F
2.02 3.70 6.74 9.73 12.61
Agitator Stopped
Kale (3.20) 3/4 1 F
3.55 6.75 9.79 12.65
Agitator Stopped
Swedes (3.25) 3/4 1 F
1.97 3.47
Agitator Stopped
Rape (3.50) 3/4 1 F
3.40 6.30 9.32 12.14
Agitator Stopped
White Clover (1.11) 3/4 1 F
1.72 3.30 6.42 9.39 11.87
Agitator Stopped
Red Clover (2.23) 3/4 1 F
3.99 7.48 10.61 13.99 17.16 20.48
Agitator Stopped
Super Phosphate Full 3 N
73.66 112.79149.13189.47230.72277.32319.69 367.84
DAP Granules Full 3 N
140.10172.43206.60242.82278.86 308.21
For Grain, changing the Shutter Slide from 3/4 to Full gives 10% to 15% more flow.
Metering Wheel*: N = Normal Metering Wheel
F = Fine Seed Metering Wheel
TSW*: TSW(gm) x Desired Plants/m
2
= Sowing Rate (Kg/Ha)
Germination %
Shutter Slide*:
Bottom Flap*: The values shown were the optimum test settings, decreasing the gap may cause seed damage, too large a gap will give intermittent flow rates. (Flaps are spring loaded to cope with small variations in seed/granule size).
Pasture Mix*: Test Mixture = 72% Perennial Grass, 8% White Clover,
8% Cocksfoot, 8% Concord, 4% Red Clover
Shutter Slide*
Bottom Flap*
Metering Wheel*
Page 17
15
Basic Calibration Procedure
Gearbox Setting Lever
To set the seed rate at the gearbox, slacken the star knob (1) by turning counter-clockwise and push from below into the position indicated in the Sowing Chart. Retighten the star knob firmly (Fig 3).
Important
The settings shown in the Sowing Charts (kg/ha) can only serve as reference values. Deviations may occur caused by differences in the size, shape, density of the grain and by the dressing agent. Therefore prior to any sowing, always carry
out calibration trials to accurately determine the actual seed rate.
Using the stepless variable speed gearbox, the speed of the metering shaft and thus the seed rate is set steplessly. The higher the figure indicated on the scale by the setting lever the greater the seed rate (Fig 3).
Setting Seeder Shutter Slides
The varying flow properties of seeds require different shutter slide positions which may be found in the Sowing Chart for the individual type of seed. This corresponds to one of the three settings in Fig 4.
Bottom Flap Settings
The various seed sizes require matching bottom flap clearances below the metering wheel. The adjusting plate allows for 10 different settings. The required position for the seed type may be found in the Sowing Chart. The control levers are located on the LH end of the seedbox, (opposite end to the gearbox).
Number “1” corresponds to the minimum (closed) position and “10” the maximum gap (Fig 5).
Fig 4
Fig 3
Fig 5
Fig15/A Fig15/B Fig15/C
Closed 3/4 Open Fully Open
10
10
1
A
B
C
1
1
Pt. No. 67372
Issue 0806
Page 18
16
Basic Calibration Procedure (Continued)
Seed Calibration
The calibration test should be done to confirm the required seed rate and is done with the drill stationary and level.
Seed Calibration Procedures
1 Remove the calibration tray from the storage brackets
on the seedbox. Place the calibration tray (1) adjacent to the seeder units (Fig 6).
2 Position all the clear plastic seed diverters (2) to
redirect the seed into the calibration tray (Fig 6).
3 Make sure all the shutters are open and set to the
position indicated in the seed charts for the particular seed (Table 2. Page 14.
4 Check the Sowing Chart ‘Hints’ (Page 14) to see
whether to connect or disconnect the agitator shaft by removing the lynch pins (1) during seeding (Fig 7).
5 For the test, half fill the box with seed. If this is not
possible make sure the seed is evenly distributed within the box.
6 For setting method refer to Basic Calibration Procedure
(Page 15)
.
Note For seeds which are not covered in the Sowing Chart (Page 14), use the figures for a seed of comparable
size and shape.
7 Place the crank handle over the hexagonal drive dog on
the gear box and turn clockwise until the seed flows consistently from the seeders (Fig 8). To ensure complete filling of the seed unit continue turning the crank until the calibration tray is approximately half full then empty into the seedbox. The drill is now ready for calibration.
(Continued on Page 17)
1
2
Fig 6
Fig 7
Fig 8
1
Page 19
17
Basic Calibration Procedure (Continued)
Seed Calibration Procedures (Continued)
8 Turn the crank handle clockwise the required number of
revolutions as detailed in Table 3.
Note The Calibration is usually done for 1/80th hectare. For very small seed rates or when using inaccurate scales (i.e. unable to measure to the nearest gram) the calculation based on 1/20th hectare should be used.
Hand Crank Turns for Seed Rate Calibration The tables represented below are for arable conditions (worked
ground) and are calculated to indicate an average situation. If
there is any doubt as to the accuracy of these figures for the conditions, it is advisable to run at least 1 of the 2 checks on the calibration figures listed. Refer Page 18 (Recalculating the Constant) and/or Page 19, (Wheel Slip Deviations). Check and record which tyres are fitted to your drill, to ensure use of the correct Hand Crank Turn and Constant figures.
9 Weigh the seed collected during the test in kilograms.
Scales must be accurate to 2 grams, as any error will be multiplied by either 20 or 80, giving inaccurate calibration results.
10 Calculate the seed rate by multiplying the kgs previously
collected x 80 (1/80th ha method, refer Table 4) or x 20 (1/20th ha method, refer Table 5) depending on the requirement. If the resultant calculation does not produce the desired seed rate use the enclosed seed rate calculator disc to determine the correct gearbox setting.
Refer Use of Seed Rate Calculator Page 18 Suggestion: To be on the safe side and until confidence
has been gained with the method of calibration it is advisable to conduct a second test at the newly determined gearbox setting.
11 Where a coated seed is used it is advisable to check the
calibration after 1 hectare as dressings can tend to create a coating on the seed metering wheels thus changing the the flowing properties of the seed which in turn alters the seed rate.
Table 3
For 1/80Hectare (125m2) Calibration
Seed Rate = Actual Seed Collected (kg) x 80
For 1/20Hectare (500m2) Calibration
Seed Rate = Actual Seed Collected (kg) x 20
Table 4
Table 5
Sowing Width Turns for Turns for
(m) 1/80 Hectare 1/20 Hectare
1.8 31 125
Pt. No. 67372
Issue 0806
Page 20
18
Basic Calibration Procedure (Continued)
Recalculating the Constant
It is especially important in arable situations to check the rolling circumference of the tyre when in the cultivated area to be sown, and if necessary, to recalculate the constant and hence the number of
crank turns.
If there is a significant difference between the figure used for calculations in this manual, the constant should be recalculated and hence the crank turns for those particular conditions. Note: If a significant difference is found in the rolling circumference the H1 setting should also be adjusted on the hectaremeter.
1 To recalculate the constant due to altered conditions or specific requirements use the formulae
detailed in Table 4 or 5 (Page 17).
2 To obtain the rolling circumference of the tyre:
Half fill the seed/fertiliser boxes or simulate this loading. Mark the tyre of the drill at 90
0
to the ground and the point of contact with a mark on the ground. Move the drill forward 5 revolutions until the mark on the tyre is again at 90
0
to the ground. Measure the distance along the ground and divide by 5 to give the rolling circumference of the tyre.
Use of Seed Rate Calculator
Determining the gear box scale setting using the calculator.
Usually the first calibration test yields a different seed rate. However with the value determined from the first test it is possible to determine the correct gearbox setting with the aid of the enclosed disc calculator ( Fig 9). The disc calculator consists of 3 scales. An outer white scale (1) for all seed rates above 30 kg/ha and an inner scale (2) for all seed rates below 30 kg/ha. On the middle coloured scale (3) are all the gearbox setting numbers to a maximum value of 100.
Fig 9
Setting Example (Desired Seed Rate 125kg/ha)
1 From the calibration procedure at a gearbox lever setting of “70”, a seed rate of 175 kg/ha
is obtained.
2 Turn the inner disc until the measured seed rate of 175kg/ha (A) is in line with the related
actual gearbox setting of “70”(B) (Fig 9).
3 Read off from the disc rule the necessary gearbox setting for the required seed rate of
125kg/ha (C). In this example the correct setting is “50” (D) (Fig 9).
4 To be on the safe side the new gearbox setting can be checked by another calibration test.
Page 21
19
Basic Calibration Procedure (Continued)
Calibration Deviations
Deviations Between the Calibration Test and the Actual Seed Rate
The most frequent cause for changes between the calibration test and the seed rate lies in the flowing properties of seed during sowing. These changes in properties generally result from reactions of the dressing agents to temperature, humidity or abrasion. These changes will become even more obvious when the bottom flaps are incorrectly set. If the setting of these flaps leaves too large a gap an uncontrollable additional flow of seed can occur during seeding; especially when assisted by the drill bouncing, a condition not simulated while conducting the calibration tests. For this reason the basic setting of the bottom flaps should be checked at regular intervals. Residues from the seed dressing on the bottom flaps and metering wheels can also influence the flowing properties of the seed and thus the seed rate. In such cases a balance will occur only after a period of time and it is recommended to repeat the calibration test to confirm the seed rate after 2-3 seedbox fillings, nominally when the seed box is half empty. Only then will a balance occur and the seed rate will stabilise.
Wheel Slip Deviations
It is always possible with rubber tyred drills in extreme ground conditions to get wheel slip. Not normally a problem with cleated type tyres in good condition, but more so in the arable situation with the less agressive tread patterns. The result: large differences between the calibration test and the actual sowing rate, obviously less seed deposited than required. The number of crank turns indicated in Table 3 is correct in most circumstances other than those mentioned above.
To check number of crank turns for calibration
Should you require to check this in a practical way proceed as follows:
For an area of 125m
2
(1/80 Hectare), a travel distance of
69.4m, place the crank handle over the hexagonal drive dog on the gearbox. Move the machine forward over the measured distance, counting the number of turns of the crank handle as you go. Using this number of crank turns repeat the calibration.
Pt. No. 67372
Issue 0806
Page 22
20
Fig 11
Basic Calibration Procedure (Continued)
Sowing Fine Seeds
For sowing fine seeds the Vineyard Seeder is equipped as standard with a combined normal and fine seed
“Elite” metering wheel (1). During grain sowing and other larger varieties of seed both the normal and fine seed metering wheels are coupled and both rotate. In order to convert the seed drill to sow fine seed insert the crank handle and rotate clockwise until the holes
(2) of the fine
seed wheel are visible (Fig 10). Using the tool supplied (Fig 11/1) disengage the the pin inside
the hole so that the normal metering wheel rotates freely on the metering shaft. At this time it would be advisable to close any shutter slides not required for the fine seed sowing. When seed is to be sown again using the normal metering wheel press the pin, from the normal metering wheel side (opposite direction to before), using the tool, back into the hole of the fine seed wheel thus reconnecting the drive between the two.
1
Fig 10
1
2
3
Page 23
21
Basic Calibration Procedure (Continued)
Sowing Small Seeds
Calibration with Disconnected Agitator Shaft
The fine seed metering wheel used in Duncan Drills is especially well suited for sowing small seeds such as rape. Due to the intensive action caused by the agitator the seeds can adhere to each other, or be damaged, causing irregular
sowing/germination.
Therefore it is recommended that when sowing small seeds, especially oil seeds and thin shelled seeds, the drive to the agitator is disconnected. To do this remove the lynch
pin (1) (Fig 12). Deviations between the calibrated and actual seed rate can
occur when residual dressing agent sticks to the bottom flaps and thus slows the flow of seed. Before beginning the actual calibration test fill the calibration trays by turning the crank handle at a high speed around the 90 setting on the gearbox scale. This will cause an immediate buildup of the dresssing agent on the flaps. Return the contents of the calibration trays to the seed box and proceed with the actual calibration. Due to the residue buildup on the flaps your calibration will now reflect accurately the required seed rate. It is advisable with small seeds to use the 1/20 hectare method for your calibration, thus cutting down on weighing errors.
Note: Remember to reconnect the agitator shaft as required for other seeds, otherwise the consistency of seed rate will be affected.
Fig 12
Caution: When resetting the metering wheels on the seeder shaft
Care should be taken when tightening the grub screws on the fine seed wheel
(Page 20, Fig 10/3)
. Adjust the grubscrew until the movement of the metering wheel just stops, then tighten no more than 1/8 of a turn. Do not overtighten as this can result in breakages while operating and may render the warranty on these units void.
Pt. No. 67372
Issue 0806
1
Page 24
22
Hectaremeter Settings Setup
Refer to the installation and operation instructions supplied with your hectaremeter kit (1) for information on installation, calibration, operation and servicing (Fig 15).
Table 6 gives the effective working widths for the various machines depending on the machine size and the row spacing.
The calibration procedure described in the hectaremeter handbook involves accurately measuring the circumference of the tyre and entering and storing this value in the meter. The effective sowing width also needs to be entered. For measuring the tyre circumference and
obtaining the rolling circumference of the tyre
refer
Recalculating the Constant
(Page 18).
Note: If under certain operating conditions a calibration check indicates a significant difference in the rolling circumference of the tyre, the hectaremeter should be recalibrated by changing the H1 setting for the period of operation under those conditions.
Fig 15
Table 6
1
Basic Calibration Procedure (Continued)
Sowing Peas
Peas having the size and shape as illustrated in Fig 13 (e.g. White Field Peas), can be sown without problems with all Duncan Drills with this type of metering wheel. The flap should be set to a gap of at least “3” on the flap setting lever (Page 15, Fig 3). With these peas it should not be necessary to run the agitator shaft.
Peas having the size and shape as illustrated in Fig 14 (e.g. Green or Garden Peas), tend to bridge inside the seedbox and do not flow freely. This multi-faceted pea requires agitation for sowing.
Sowing Width
Row Spacing (mm) 180 Effective Working Width (m) 1.8
Fig 14
Fig 13
Page 25
23
Basic Calibration Procedure (Continued)
Hectaremeter Settings (Continued)
Example 1 :
Computronics 1100 Area Meter Setup for 10 Run Vineyard Seeder
(when fitted with 155R13 tyres)
(Referring to Sowing Width Table Above)
10 Run Machine x 180mm Spacings = 1.80m Sowing Width
Drive Ratio From Wheel to Sensor = 0.8095
Rolling Circumference of Tyre = 1.80m (Refer Page 16)
H1 - Distance per Pulse =
Circumference of Tyre
Drive Ratio
=
1.80
0.8095
= 2.224m
Therefore:
H1 Setting = 2224mm Distance Travelled per Pulse
and H2 Setting = 1.80metres Effective Sowing Width
Please record here the settings for your machine in case you are required to re-enter them at some time in the future.
It is advisable as with all things electronic to have a backup of your totals. We suggest you record these on a daily basis in a notebook or diary.
H2
H1
Pt. No. 67372
Issue 0806
Page 26
24
Vineyard Seeder Calibration Notes
Page 27
25
Maintenance & Care - General
General Safety and Accident Prevention Advice
1 Make sure that if the tractor remains attached to the drill
that the ignition key is removed.
2 During maintenance the drill should be supported in such a
manner that if hydraulic failure was to occur the machine would still be adequately supported.
3 Wear gloves when handling components with cutting
edges such as worn discs etc...
4 Disconnect the electrical supply from the tractor before
doing any electrical maintenance.
5 Refer to safety sections for more safety information.
General Cautionary Maintenance Advice
1 Electric Welding - With the electronic equipment in
modern tractors it is advisable to completely disconnect the implement from the tractor, or at the very least disconnect the alternator before attempting any welding.
2 Water Blasting - Water blasting, steam cleaning or other
pressurised cleaning processes can force dirt etc. into undesirable places that may cause damage or rapid part wear to items such as bearings, seals, chains, bushes etc. Caution must be exercised.
3 Box set lifting eye profile - these profiles are are provided
for easy removal of the dual boxes from the pedestals. Do
not use when boxes are loaded nor to lift the machine.
Pt. No. 67372
Issue 0806
Page 28
26
Maintenance & Care
Lubrication Instructions
Your new Duncan Ag Vineyard Seeder will give long and efficient service if given normal care and maintained properly
Lubrication Precautions
Keep the service area clean and dry. Only service or lubricate the machine
when it is stationary and securely supported.
Precautions with Grease
Grease nipples and the grease gun should be carefully cleaned before use to prevent dirt being forced into the bearings.
Dirty grease should be forced from the bushes and disposed of safely.
Greases should not be mixed as the structure may be weakened by the mixing of different types of thickener, which may cause softening and loss of grease from the bearings by running out.
Item Components Lubricant Frequency
*
1 Wheel Bearings (2) Castrol ACX Grease (Refer Page 36) Annually 2 Gearbox (1) Castrol Oil Agri Trans Plus (1.25 Litres) Maintain Level 3 Drive Chains (4) Suitable Roller Chain Lubricant 6 Monthly 4 Single Discs Pre-packed & Sealed (Refer Page 38) Not Required 5 Drive Shafts (Pedestal) Pre-packed & Sealed (Refer Page 44 & 45) Not Required 6 Agitator Shaft Supports Nylon Bushes (Refer Page 50) Not Required 7 Seeder Shafts Nylon Supports (Refer Page 52) Not Required 8 Dragbar Pivots Acetal Bushes (Refer Page 39) Not Required 9 Drive Cassettes (8) Castrol ACX Grease (Refer Page 44) Weekly
10 Wheel Leg Pivots (2) Castrol ACX Grease (Refer Page 36) Weekly
Lubrication Chart
Lubrication Points on the Vineyard Seeder
* The lubrication frequencies are only a guide. Actual frequency will be dependent on extent of use and ground conditions.
1
3
2
10
9
10
3
Fig 16
Fig 17
Page 29
27
Maintenance & Care
1 Bolted Connections
All bolted connections of the machine should be checked after the first 30 hours of operation and retightened if necessary and thereafter at regular intervals. It is suggested that this is done every 500 hectares or annually, whichever occurs first.
2 Gearbox
The oil level in the gearbox can be seen in the oil gauge window (1). Changing the gearbox oil is normally not necessary. For refilling the oil remove the 1/2” BSP plug on the top face of the gearbox (2), Castrol Oil Agri Trans Plus should be used. The total filling capacity is 1.25 litres (refer Fig 18).
DO NOT OVERFILL.
Components Daily Weekly Pre Season
(or after 20Ha) (or after 75Ha) (or 500 Ha)
Seeders/Agitators/Bottom Flaps •• • Wheel Nuts •• Wheel Leg Pivots •• Roller Chains •• Drive Cassettes •• Gearbox (Oil level) •• Tyre Pressure (25psi / 1.8bar) •• Wheel Bearings •• Bolted Connections Seed/Fertiliser Tubes Framewok
Maintenance Schedule
1
2
Fig 18
Pt. No. 67372
Issue 0806
Page 30
28
Maintenance & Care
Maintenance Schedule (Continued)
3 Roller Chains
Pedestal and agitator drive chains (1) Fig 19 & (2) Fig 21 should first be checked after 20 hours of operation and thereafter every 200 hours of operation as follows:­Remove the chain, wash in kerosene and then dip them in heated grease or oil or spray them with a suitable commercial roller chain lubricant.
4 Drive Cassettes
Drive cassettes (2) Fig 19 are fully enclosed and therefore dirt build up around the chain is less likely . Apre-season internal inspection of the drive cassttes is recommended to ensure the chain and sprockets are in good working order. The drive cassettes pivots should be greased weekly to keep the plastic bushes and housings lubricated. Regular greasing will also flush out contaminants from the running surfaces.
5 Wheel Leg Pivots
Wheel leg pivots (2 per machine) must be greased regularly (weekly or after 75Ha) to provide lubrication and flush out any contaiminants.
6 Framework
The framework structure should be inspected annually for defects, i.e., cracks in members or welded connections. The framework should be cleaned prior to the inspection.
7 Type Pressure
The recommended tyre pressure is 2.4 bar (35 psi). Check the tyre pressure regularly to ensure correct pressure is maintained. Weekly checks are recommended.
8 Length of Seed/Fertiliser Tubes
These tubes can stretch over a period of time and require checking at approximately six monthly intervals (pre­seaon). Shorten if necessary to avoid bends which will restrict the flow of seed/fertiliser.
2
1
Fig 19
1
Page 31
29
Maintenance & Care
Maintenance Schedule (Continued)
9 Bottom Flaps (Fig 20)
The required seed rate is controlled by both the metering wheels and the bottom flaps. The seed flows from the seed box into the metering wheel housings. Inside the metering wheel housing (1) the seed is caught between the metering wheel (2) and the bottom flap (3). The metered amount of seed is transported by the metering wheel to the edge of the bottom flap where it drops off into the seed guide tube which leads to the coulter. Varying grain sizes require the matching of the flap clearance to the different grain sizes. This matching is done by raising or lowering the bottom flaps by using the flap adjusting lever on the LH end of the seed box. If larger foreign particles, e.g. stones get between the metering wheel and the bottom flap, the bottom flap can give way downwards. Astrong return spring (4) brings the bottom flap immediately back into the working position.
The metering system should be checked every 1/2 year or before any sowing period with an empty seed box and empty metering housings.
Use the following procedure:
Put the bottom flap setting levers (1) (located on the LH end of the seed boxes) in position “1” for the front box and position “1” for the rear box. Refer Fig 21.
By turning the metering wheel shaft by hand check the flaps are all set to a gap of 0.1 to 0.5mm (refer Fig 20).
To adjust individual flaps use the spring tensioning screw (5) (Fig 20).
Storage
Preparing the Machine for Storage.
Locate on a dry level surface. The machine should be stored wherever possible with the rams retracted (where fitted). The drive chains should be lubricated with suitable roller chain lubricant before prolonged periods of storage.
For longer term storage remove seed/fertiliser tubes from the coulters and allow to hang without deformation. Check tube lengths when replacing.
It is recommended that maintenance be carried out at the end of the season, giving sufficient time to obtain spare parts and/or carry out repairs if required.
Fig 20
Fig 21
1
Important !
1
3
4
5
2
2
Pt. No. 67372
Issue 0806
Page 32
30
Vineyard Seeder
Maintenance Notes
Page 33
31
Parts List
Vineyard Seeder
Head Office:
P.O. Box 2018 Hilton Highway, Washdyke Timaru, New Zealand Telephone (03) 688 2029 Facsimile (03) 688 2821
Australian Branch:
4B Silverton Close Laverton North 3026 Melbourne, Australia. Telephone (02) 9314-9666 Facsimile (02) 9314-6810
From Serial Number 06148
Pt. No. 67372
Issue 0806
Page 34
32
Vineyard Seeder Complete Assembly
2
23
34
4
19
13 14
1413
16
12
9
6
1
15
21
20
3
7
11
33
8
28 35 36 37
24 26
20 21 22
32
30
29
18
18
28
27 3125
17
4544
43
Page 35
33
Vineyard Seeder Complete Assembly
Item Part No. Description Qty.
1 Refer Page 36 Main Frame and Wheel Leg Arrangement 1 2 Refer Page 39/40 Dragbar Assemblies 10 3 Refer Page 42 Drive Arrangement 1 4 27452 Ripstop Weather Skirt 2 5 Refer Page 56 Hectarameter Kit 1 6 Refer Page 47 Seedbox Drive Shafts 2 7 Refer Page 48 Gearbox Final Assembly 1 8 Refer Page 50 Seedbox Assembly 2
9 Refer Page 52 Agitator Drives 2 10 Refer Page 53 Agitator Assembly (Inside Seedbox) 2 11 Refer Page 53 Seeder Mechanism 20 12 27770 Footboard Assembly 1 13 45434 M12 x 35 Bolt 8 14 45139 M12 Nyloc Nut 8 15 27750 LH Pedestal Welded Assembly 1 16 27450 10 Run Calibration Tray 2 17 27757 Drive Pedestal Welded Assembly 1 18 45159 M12 H/D Washer 6 19 22051 Crank Arm and Handle Assembly 1 20 45039 M16 x 45 Bolt, Grade 8.8 4 21 45136 M16 Nyloc Nut 4 22 45160 M16 H/D Washer 2 23 43870 Wheel Assembly 2 24 27445 Flap Handle Guard 1 25 27446 Flap Handle Guard Mount 1 26 27396 Flap Handle Guard Trim 2 27 45138 M10 Nyloc 2 28 45152 M10 Plain Nut 4 29 45130 M12 Plain Nut 3 30 45131 M12 Wing Nut 1 31 45433 M10x30 Grade 4.6 ZP Bolt 2 32 45159 M12x115 Threaded Rod 1 33 27394 Gearbox Deflection Guard 1 34 27397 Gearbox Deflection Guard Trim 2 35 45420 M10x35 Grade 4.6 ZP Bolt 2 36 45341 M10 Wing Nut 2 37 45152 M10 Light Flat Washer 4 38 43900 Decal ‘No Ride’ (50mm x 68mm) 3* 39 43901 Decal ‘Pinch Points/Moving Parts’ (50mm x 66mm) 4* 40 43902 Decal ‘Slippery When Wet’(100mm x 45mm) 2* 41 43905 Decal Arrow (36mm x 24mm) 4* 42 43904 Decal ‘Keep Clear’ (128mm x 25mm) 2* 43 27375 Jack Stand Assembly 1 44 17439 Jack Lock Pin 1 45 45271 R Clip 1 46 43912 Decal ‘40 km/hr’ 2
Pt. No. 67372
Issue 0806
*See SAFETY - Machine Specific (Page 11) for Decal Locations
Page 36
34
Vineyard Seeder
Mainframe & Wheel Leg Arrangment
4
3
1
8
17
18
12
13
6
7
10 11
1110
9
20
19
16
2
14
15
1
5
5
15
Page 37
35
Vineyard Seeder
Mainframe & Wheel Leg Arrangement
Item Part No. Description Qty.
1 27710 Main Frame Assembly 1
2 27280 Front Frame Assembly (Single Coulters) 1
2 27785 Front Frame Assembly (Double Disc) 1
3 18604 Wheel Stud 1/2” x 1 3/4” 8
4 18612 Wheel Nut 1/2” 8
5 Refer Page 36 Wheel Leg & Axle Assemblies 2
6 21467 L/H Link Support Stay 1
7 21468 R/H Link Support Stay 1
8 27455 Rear Link Support Stay 2
9 27778 Top Link Spacer 1 10 45039 M16 x 45 Bolt Class 8.8 6 11 45140 M16 Nyloc Nut 6 12 47237 7/8” x 5 1/2” UNF Bolt 1 13 47548 7/8” UNF Nyloc Nut 1 14 45435 M12 x 40 Bolt 8 15 45139 M12 Nyloc Nut 12 16 21451 Wheel Retraction Stop 2 16 27738 Wheel Retraction Stop (Alternative) 2 17 11760 Buffer Block (Complete with M6 Nyloc) 2 18 19093 Clamp Plate Assembly 2 19 16164 Pin 2 20 45271 R Clip 1
Pt. No. 67372
Issue 0806
Note: Item 16 (27738) is available to give greater lift (70mm approximately)
Page 38
36
Vineyard Seeder Wheel Leg & Axle Assembly
5
1
3
8
5
12
13
7
6
6
7
11
14
2
14
10
6
6
7
4
9
Page 39
37
Vineyard Seeder Wheel Leg & Axle Assembly
Item Part No. Description Qty.
1 27732 Drive Wheel Leg Assembly 1
2 27733 Non-Drive Wheel Leg Assembly 1
3 27740 Drive Leg Axle Welded Assembly 1
4 27741 Non-Drive Leg Axle Welded Assembly 1
5 19064 Plastic Bush 4
6 17910 Wheel Bearing 4
7 18611 Axle Oil Seal 3
8 43007 1/4” UNF Grease Nipple 2
9 11361 Hub Cap 1 10 45143 M24 H/D Flat Washer 1 1 1 27743 Drive Axle Spacer 1 12 27747 Leg Pivot Shaft 2 13 45186 M10x12 S/H Grub Screw 2 14 45141 M24 Nyloc Nut 2
Pt. No. 67372
Issue 0806
Page 40
38
Vineyard Seeder Single Disc Dragbars
19
13
18
17
14
16
15
9
20
21
30
25
1
5
7
2
4
4
3
2
6
6
8
8
31 32
27
26
37
Page 41
39
Vineyard Seeder Single Disc Dragbars
Item Part No. Description Qty.
1 27350 Dragbar Assembly - LH Long 3
2 27351 Dragbar Assembly - LH Short 2
3 27352 Dragbar Assembly - RH Long 3
4 27353 Dragbar Assembly - RH Short 2
5 27358 Single Disc Coulter Assembly - Rear LH (Includes Items 9 & 13-21) 3
6 27359 Single Disc Coulter Assembly - Front LH (Includes Items 10 & 13-21) 2
7 27360 Single Disc Coulter Assembly - Rear RH (Includes Items 11 & 13-21) 3
8 27361 Single Disc Coulter Assembly - Front RH (Includes Items 12 & 13-21) 2
9 27362 Coulter Casting W/Assembly - Rear LH 3 10 27363 Coulter Casting W/Assembly - Front LH 2 11 27364 Coulter Casting W/Assembly - Rear RH 3 12 27365 Coulter Casting W/Assembly - Front RH 2 13 10192 Disc 10 14 14443 Bearing Housing 10 15 10197 Single Disc Coulter /axle 10 16 10198 Axle Spacer 10 17 10278 Bearing 6207 2RS1 10 18 45402S M6 x 20 Bolt 50 19 45136 M6 Nyloc Nut 50 20 45140 M16 Nyloc Nut 10 21 45160 M16 H/D Washer 10 22 27370 Spring Cap Assembly 10 23 27773 Spring Rod 10 24 45131 M12 Plain Nut 20 25 45437 M12 x 50 Bolt 20 26 45139 M12 Nyloc Nut 20 27 45159 M12 H/D Washer 20 28 43361 Acetal Bush 20 29 27774 Spring 10 30 27377 Dragbar Axle Assembly 1 31 45417S M10 x 20 Bolt 1 32 45166 M10 Spring Washer 1 33 27460 Corrugated Hose
φ38x540 (Not shown)
8
34 27461 Corrugated Hose
φ38x605 (Not shown) 6
35 27462 Corrugated Hose
φ38x630 (Not shown) 4
36 27463 Corrugated Hose
φ38x655 (Not shown) 2
37 27280 Single Coulter Front Frame Assy 1
Pt. No. 67372
Issue 0806
23
24
22
4
28
28
29
Page 42
40
Vineyard Seeder Double Disc Dragbars
8
18
19
23
22
20
28
27
25
1
34 18 29
3
4
5
6
2
1112
5 6
18
16
8
7
9
12
17
10
13
14
15
21
26
24
4
Page 43
Item Part No. Description Qty.
1 27785 Double Disc Front Frame Assembly 1
2 27790 Dragbar Assy. Long 5
3 27795 Dragbar Assy. Short 5
4 27766 Double Disc Coulter Assy 10
5 45445 M12 x 100 Bolt 20
6 45139 M12 Nyloc Nut 20
7 11520 Double Disc Assy LH 10
7 11521 Double Disc Assy RH 10
8 27767 Double Disc Coulter Body 10
9 11389 Seed Deflector 10 10 11388 Front Guard 10 11 45418S M10 x25 Set Screw 20 12 45166 M10 Spring Washer, Zinc plated 40 13 11551 Scraper Carrier 10 14 11550 Scraper Blade 20 15 11553 Scraper Rod 10 16 11552 Spring 10 17 45271 ‘R’ Clip 20 18 45417S M10 x 20 Set Screw 141 19 11361 Hub Cap 20 20 27768 Spacer Washer 20 21 43893 Vee Ring Seal V30A 20 22 17427 Seal Face Ring 20 23 11549 12,5” Plain Disc 6 Hole 20 24 45138 M10 Nyloc Nut 120 25 11351 Bearing 40 26 11362 Axle Bolt LH 10 27 11363 Axle Bolt RH 10 28 18364 Bearing Housing , 6 Hole 20 29 43361 Acetal Bush 22 30 27773 Spring Rod 10 31 27774 Spring 10 32 27370 Spring Cap 10 33 45131 M12 Plain Nut 20 34 27377 Dragbar Axle Assy 1 35 27460 Corrugated Hose
φ38 x 540 (Not shown) 10
36 27461 Corrugated Hose
φ38 x 605 (Not shown) 9
37 27463 Corrugated Hose
φ38 x 655 (Not shown) 1
41
Vineyard Seeder Double Disc Dragbars
3
29
31
32
2
30
29
Pt. No. 67372
Issue 0806
33
Page 44
42
Vineyard Seeder Complete Drive Arrangement
3
6
1
4
5
8
9
5
4
2
7
6
3
7
6
1
7
2
6
7
Page 45
43
Vineyard Seeder Complete Drive Arrangement
Item Part No. Description Qty.
1 Refer Page 46 Gearbox Input Drive System 1
2 22537 25 T Sprocket 1/2” P x 20mm Bore (Also See ‘Seed Box Drive Shafts’) 2
3 22044 15 T Sprocket 1/2” P x 20mm Bore 2
4 43388 1/2” Pitch Joining Link 2
5 25780 1/2” BS Chain x 47 Links (Gearbox to Boxshaft) 2
6 22294 Sprocket Key (6 x 6 x 25) 4
7 45180 M8 x 10 Socket Head Grub Screw 8
8 Refer Page 44 Front Box Shaft Chain Tensioner 1
9 Refer Page 45 Rear Box Shaft Chain Tensioner 1
Pt. No. 67372
Issue 0806
Page 46
Item Part No. Description Qty.
1 22535 Nylon Roller 1 2 22480 RH Arm Assembly 1 3 22522 LH Torsion Spring 1 4 23376 Chain Tensioner Anchor 1 5 45132 M16 Half Nut 1 6 45461 M16x65 Bolt 1
44
Vineyard Seeder Front Box Shaft
Chain Tensioner
1
2
3
4
5
6
Page 47
45
Item Part No. Description Qty.
1 22535 Nylon Roller 1
2 22480 RH Arm Assembly 1
3 22523 RH Torsion Spring 1
4 23376 Chain Tensioner Anchor 1
5 45132 M16 Half Nut 1
6 45461 M16x65 Bolt 1
Vineyard Seeder Rear Box Shaft
Chain Tensioner
6
1
2
3
4
5
Pt. No. 67372
Issue 0806
Page 48
46
Vineyard Seeder Gearbox Input Drive System
Item Part No. Description Qty.
1 26568 Hexagonal Drive Shaft (Left Hand Thread) 1 2 43876 Drive Cassette 21/21T 1 3 27764 Hexagonal Transfer Drive Shaft 1 4 43858 Drive Cassette 17/21T 1 5 27745 Cassette Drive Axle 1 6 27737 Cassette Drive Spacer 1 7 45155 M20 Light Flat Washer 7 8 45403S M6 x25 Set Screw 3
9 45136 M6 Nyloc Nut 3 10 27762 Short Transfer Shaft 1 11 27344 Transfer Shaft Connecting Sleeve 1 12 30359 Bearing Housing PF52 (2 Flanges = 1 Housing) 1 13 43386 “Y” Bearing YET205 (25mm) 1 14 45180 M8x10 S/Head Grub Screw 4 15 45411s M8x20 Z/P Set Screw 3 16 45137 M8 Nyloc Nut 3 17 27347 Sensor Mount Bracket 1 18 Refer Page 56 Sensor 1 19 Refer Page 56 Magnet & Clamp 1 20 45417s M10x20 Z/P Bolt 1 21 45138 M10 Nyloc Nut 1 22 45152 M10 Light Flat Washer 1 23 45272 R Clip 2 24 43993 Cassette Cover 8
1
4
3
2
567
8
7
9
10
11
14
13 15 16
17 20 21 22
18
19
8
9
23
24
7
12
23
24
24
Page 49
47
8
5
5
3
2
6
4
8
7
6
9
1
5
5
4
9
Item Part No. Description Qty.
1 22537 Sprocket, 25T x 1/2” Pitch, 20mm Bore 1 2 22294 Key, Sprocket 6 x6 x 25 1 3 25758 Shaft, Box Drive 1 4 43385 “Y” Bearing, YET 204, 20mm 2 5 43387 Housing, Bearing, Press Steel, PFT47 (2 Flanges = 1 Housing) 2 6 45137 Nut, M8, Nyloc 4 7 45181 Grubscrew, M8 x 12, Socket Head 2 8 45411S Set Screw, M8 x 20, Zinc Plate 4 9 Locking Collar (Part of item 4 and not supplied separately) 2
Vineyard Seeder Seed Box Drive Shafts
Pt. No. 67372
Issue 0806
Page 50
48
Vineyard Seeder Gearbox Final Assembly
10
10
13
4
2
11
12
8
9
11
10
9
7
13
10
11
12
10
8
12
11
3
11
6
10
10
5
1
14, 15, 16, 17
2
7
Page 51
49
Vineyard Seeder Gearbox Final Assembly
Item Part No. Description Qty.
1 25756 Gearbox Sub-Assembly 1 2 22036 Quadrant, Speed Adjusting 2 3 25754 Lever, Front, Speed Adjusting 1 4 25755 Lever, Rear, Speed Adjusting 1 5 22041 Label, Front, Speed Indicator 1 6 22042 Label, Rear, Speed Indicator 1 7 43366 Tri-Knob, M8, Tapped Centre 2 8 45157 Washer, Flat, M8, Heavy Duty, Zinc Plate 2
9 47031 Bolt, Coach, M8 x 40 Cup Head, Class 4.6, Zinc Plated 2 10 45137 Nut, M8 Nyloc 8 11 45399 Bolt, M8 x 30 Class 4.6, Zinc Plated 6 12 45411S Bolt, M8 x 20 Class 4.6, Zinc Plated 12 13 45151 Washer, Flat, M8, Light 2 14 25762 Gearbox Final Assembly (Includes items 1 to 13 and items 15, to 17) 1 15 27341 Crank Adaptor (Not Illustrated) 1 16 22294 Sprocket Key (Not Illustrated) 1
Pt. No. 67372
Issue 0806
Page 52
50
Vineyard Seeder Seedbox Assembly
40
1
10
11
12 24
23
23
5
33 25
36 33 25
32
37
17, 21, 28
25, 30, 33,
30
14, 29
7, 27, 21
25, 33, 36
25, 33, 35
9
8 21 27
31
21 22 28
4
38
6
Lid Hinge Detail
Location Tab Detail
Latch Rod Detail
15 20 21 28 39
19
16
5
18
2
Gearbox not illustrated
for clarity
13, 29
25 36
Page 53
51
Vineyard Seeder Seedbox Assembly
Item Part No. Description Qty.
1 27400 Combi Box Complete Assembly 1 2 27410 Combi Box with Lid 2 3 Refer Page 53 Agitator Assembly (Inside Box) 2 4 Refer Page 54 Seeder Assembly 20 5 27420 Box Shaft (20mm) 2 6 27430 Flap Shaft (18mm) 2 7 10143 Front Box Quadrant Plate 1 8 10158 Rear Box Reverse Quadrant Plate 1
9 14442 Rubber Body Plug R187 28 10 22487 Latch Rod Assembly 2 1 1 22490 Hinge Assembly 4 12 22491 Hinge Pin 4 13 25708 Front Flap Handle Assembly 1 14 25709 Rear Flap Handle Assembly 1 15 22568 Location Tab (Calibration Tray) 4 16 47615 6 x 40 Pipe Lynch Pin 8 17 22855 Agitator Access Blanking Plate 2 18 43373 Black Edge Trim (1.5m) 2 19 23633 Box Shaft Short Connecting Sleeve 4 20 45122 M6 Class 8.8 Zinc Plated Hex Nut 4 21 45136 M6 Nyloc Nut 32 22 45150 M6 Zinc Plated Light Flat Washer 8 23 45368 M10 Starlock Fixing Washer 4 24 27599 Hinge Pin Spring Clip 4 25 45139 M12 Nyloc Nut 24 26 45702 4.8 x 9.5 Monel Pop Rivet 8 27 45758 M6 x 16 Zinc Plated Countersunk Posidrive Screw 4 28 45908 M6 x 16 Zinc Plated Pan Head Machine Screw 20 29 45186 M10 x 12 Socket Head Grubscrew 4 30 22485P Box Set Lifting Eye Profile 2 31 25759 Box Set Mounting Bracket LH 1 32 25760 Box Set Mounting Bracket RH 1 33 45153 M12 Zinc Plated Light Flat Washer 32 35 45435S M12 x 40 Set Screw 4 36 45433S M12 x 30 Set Screw 12 37 Refer Page 52 Front Agitator Drive Assembly 1 38 Refer Page 52 Rear Agitator Drive Assembly 1 39 45907 M6 x 12 Pan Head Pozi Drive M/C Screw 12 40 43726 Transfer - Vineyard Seeder 2
Pt. No. 67372
Issue 0806
Page 54
52
Item Part No. Description Qty.*
**
1 22414 Agitator Drive Rear Housing 1 2 22415 Agitator Drive Front Housing 1 3 22416 Agitator Drive Spacer 2 4 22418 3/8” Pitch x 20mm Bore 21T Sprocket 2 5 22422 3/8” Pitch x 20mm Bore 15T Sprocket 2 6 22417 3/8” Pitch x 33 Link BS Chain 2 7 43396 3/8” Pitch Joiner Link 2 8 22425 Agitator Shaft Extension 2
9 22426 Seed Shaft Extension 2 10 43428 Nylon Bush 6 11 22419 Box Shaft Connecting Sleeve, 19 Run 2 11 23633 Box Shaft Connecting Sleeve, 15 Run 2 12 22420 Agitator Shaft Joining Collar 2 13 45415 M8 x 45 Class 4.6 Zinc Plated Bolt 2 14 45416 M8 x 60 Class 4.6 Zinc Plated Bolt 2 15 45137 M8 Nylock Nut 4 16 45180SS M8 x 10 Stainless Steel Socket Head Grub Screw 4 17 47615 6 x 40 Pipe Lynch Pin 4
Vineyard Seeder
Agitator Drives
1
234 5
1314
6
15
7
15
8
9
10
10
10
11
12
17
12
11
16
Rear Agitator
Drive Complete
Assembly
Pt No 22446
Front Agitator
Drive Complete
Assembly
Pt No 22445
Front assembly only shown exploded
*Quantities shown are sufficient for one rear end and one front agitator assembly
Page 55
53
Item Part No. Description Qty.*
1 27440 Agitator Shaft Assembly 1
3 22420 16mm Agitator Joining Collar 1 4 22423 Agitator Shaft Support RH (Short) 1 5 22424 Agitator Shaft Support LH (Long) 1 6 22428 Agitator Shaft Support Cap 1 7 43442 5/8” Lurethane Wiper Seal 2 8 45185SS M10 x 10 Stainless Steel Sockept Head Grubscrew 2
9 45410SSS M8 x 16 Grade 316 Stainless Steel Set Screw 2 10 45137SS M8 Grade 316 Stainless Steel Nyloc Nut 2 11 47600 M30 ISO Fine Zinc Plated Hex Lock Nut 2
Vineyard Seeder Agitator Assembly
Plain (RH) End
Centre Bearing
Drive (LH) End
1
8
9
10
6
7
3
7
5
11
4
11
Pt. No. 67372
Issue 0806
*Quantities shown are sufficient for one box
Page 56
54
1
1
23
34
4 5
6
6
7
7
8
8
9
9
10
10
11
12
13
Vineyard Seeder Seeder Mechanism
Page 57
55
Item Part No. Description Qty.*
1 43375 Metering Housing 20
2 43376 Shutter Slide 20
3 43377 Seed Metering Wheel Assembly (Includes item 4) 20
4 43374 Fine Seed Wheel (For Spares Ordering Only)
5 43378 Bottom Flap & Bolt Assembly 20
6 22550 Seeder Extension Funnel 20
7 22551 Seed Diverter 20
8 22548 Spring Clip, S/S 20
9 43379* Seed Shaft Guide Bearing 4 10 43380* Guide Bearing Tension Spring 4 11 43382* Metering Wheel Clutch Hook 1 12 43383* Seed Rate Disc Calculator 1 13 43362 Fine Seed Wheel Brush (Optional Extra)
Vineyard Seeder Seeder Mechanism
Pt. No. 67372
Issue 0806
*Items not on all Seeder mechanism assemblies
3
6
2
5
4
Item Part No. Description Qty.
1 43409 Hectaremeter Kit, (Includes items 2 to 6) 1
2 43400 Hectaremeter 1
3 43408 Hectaremeter Manual 1
4 43404 Magnet and Clamp 1
5 43403 Sensor, with Locknuts 1
6 43453 Hectaremeter Cable 1
7 43461 Recharging Cable 1
8 43894 Electronic Scales (Not shown) 1
9 43456 Calculator (Not shown) 1 10 43457 Sealtop Plastic Container (Not shown) 1
Vineyard Seeder Hectaremeter Kit
7
1
Page 58
2
56
Vineyard Seeder Press Wheel Arrangement
5
4
3
18
12
7
6
16
10
8
13
19
9
14
11
15
17
1
Note position of RH Press Wheel Arm
Page 59
57
Vineyard Seeder Press Wheel Arrangement
Item Part No. Description Qty.
1 43880 13” x 48mm Press Wheel 1 2 27805 Press Wheel Mount Assy 1 3 27800 LH Press Wheel Arm Assy 1 3 27802 RH Press Wheel Arm Assy 1 4 43872 Bearing 2 5 26890 Bearing Spacer 16.5mm 1 6 26898 Transport Pin 1 7 45271 ‘R’ Clip 1 8 26892 Eye Bolt Retention Pin 1
9 26886 Spring Cap 1 10 26887 Spacer 12mm 1 11 26888 M12 Washer 2 12 26893 Inner Spacer 1 13 26897 M10 Eye Bolt 1 14 45130 M10 Hex Nut 2 15 45026 M12 x 65 Grade 8.8 Bolt 1 16 45139 M12 Nyloc Nut 1 17 45048 M16 x 100 Grade 8.8 Bolt 1 18 45140 M16 Nyloc Nut 1 19 26891 Spring 1
2 6
7
9
13
19
1
17
14
18
Pt. No. 67372
Issue 0806
Note: Press wheel arrangement available only for double discs
2
6
10 16
4
7
5
15 11
4
3
18
12
11
1
12
Note: The right hand press wheel system is identical to the
left hand one (shown), except for the hand of the arm assembly. Note the location of the right hand press wheel system on the layout (Page 56).
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