sewerin Multitec 560 Operating Instructions Manual
Multitec® 560
20.04.2016 a – 106810 – en
Operating instructions
Multitec® 560
Connector
Supporting bracket
Buzzer
USB port
ON/OFF key
Connection for
power supply
Fig. 1: Multitec 560 device overview
Alarm
Gas
Signal light
Gas input
Display
Function keys
Jog dial
Connector
Measured value Unit
Warning ExTox
symbol
Capacity
disposable battery/
rechargeable
battery
Fig. 2: Multitec 560 display
Current assignment of
function keys F1 – F3
Display symbols
Menu Fault
OK Carry out device inspection
Esc
Cancel
Buzzer off Clear
Save Information
Stop measurement Warning ExTox
Capacity
disposable battery/
rechargeable capacity
Tab
(jump to next input eld)
Gas measuring
Open stored comment
Open stored inspector
Information about this document
The warnings and notes in the document mean the following:
DANGER!
A
A
A
Risk of personal injury. Results include serious injury or
death.
WARNING!
Risk of personal injury. Can result in serious injury or
death.
CAUTION!
Risk of personal injury. Can result in injury or a risk to
health.
CAUTION!
Risk of damage to property.
Note:
Tips and important information.
Enumerated lists (numbers, letters) are used for:
● Instructions that must be followed in a specic sequence
Bulleted lists (bullet points, dashes) are used for:
● Lists
● Instructions comprising only one action
Numbers enclosed by forward slashes /.../ refer to referenced documents.
Contents Page
1 General .....................................................................................1
1.1 Warranty ....................................................................................1
1.2 Purpose .....................................................................................2
1.3 Intended use .............................................................................3
1.4 General safety information ........................................................4
2 Features ...................................................................................5
2.1 Visual and audible signals .........................................................5
2.2 Sensors .....................................................................................6
2.3 Explosion protection .................................................................. 7
2.3.1 Passive explosion protection ..................................................7
2.3.2 Active explosion protection ....................................................8
3 Operation .................................................................................9
3.1 General information on operation .............................................. 9
3.1.1 Keys and jog dial .................................................................... 9
3.1.2 Selecting/exiting menus and menu items .............................10
3.1.3 Switching the device on ....................................................... 11
3.1.4 Selecting/switching application ............................................13
3.1.5 Differences between measuring mode and settings mode ..13
3.2 Measuring mode .....................................................................14
3.2.1 Accessing the menu (measuring mode menu structure) ......15
3.2.2 Zero point ............................................................................. 15
3.2.3 Gas measuring ..................................................................... 16
3.2.4 Warning ExTox .....................................................................16
3.2.5 Settings ................................................................................16
3.2.6 Starting/stopping a measurement ........................................17
3.2.7 Protocols ..............................................................................18
3.2.8 Device inspection ................................................................. 19
3.2.9 Device information ...............................................................19
3.3 Settings ...................................................................................20
3.3.1 Opening Settings ..................................................................20
3.3.2 Settings menu structure .......................................................22
3.3.3 Adjustment ...........................................................................23
3.3.4 System .................................................................................24
3.3.5 Alarms ..................................................................................26
3.3.6 Date/time .............................................................................. 26
3.3.7 Memory ................................................................................26
I
Contents Page
4 Power supply .........................................................................27
4.1 Suitable disposable/rechargeable battery types .....................27
4.2 Operation with rechargeable batteries ....................................28
4.2.1 Charging ............................................................................... 28
4.2.2 Rechargeable battery maintenance .....................................29
4.3 Battery alarm ........................................................................... 30
4.4 Replacing disposable/rechargeable batteries .........................30
5 Maintenance ..........................................................................32
5.1 Device inspection ....................................................................32
5.1.1 General information on the device inspection ...................... 32
5.1.1.1 Scope ................................................................................ 32
5.1.1.2 Frequency .........................................................................33
5.1.1.3 Documentation .................................................................. 33
5.1.1.4 Integrated device inspection .............................................33
5.1.1.5 Order .................................................................................34
5.1.1.6 Test gases for the device inspection .................................34
5.1.2 Carrying out the device inspection ....................................... 35
5.1.2.1 Accessing the device inspection ....................................... 35
5.1.2.2 Concluding the device inspection......................................36
5.1.3 Testing the general status .................................................... 37
5.1.3.1 Housing ............................................................................. 38
5.1.3.2 Signals ..............................................................................38
5.1.3.3 Probe.................................................................................38
5.1.3.4 Filter ..................................................................................39
5.1.3.5 Pump .................................................................................39
5.1.4 Testing indication accuracy with supply of fresh air ............. 39
5.1.5 Testing indication accuracy with supply of test gas .............. 40
5.2 Adjustment ..............................................................................41
5.2.1 Scope ...................................................................................42
5.2.2 Test gases for the adjustment .............................................. 42
5.2.3 Special features of adjustment with gas mixture .................. 43
5.2.4 Preparation ........................................................................... 44
5.2.5 Performing the adjustment ................................................... 44
5.2.5.1 Adjusting the zero point.....................................................44
5.2.5.2 Adjusting the sensitivity ..................................................... 45
5.2.6 Carrying out an oxygen adjustment .....................................46
5.2.6.1 Adjusting the zero point for oxygen ................................... 46
5.2.6.2 Adjusting the sensitivity for oxygen ................................... 47
5.3 Servicing .................................................................................48
II
Contents Page
6 Faults ......................................................................................49
7 Appendix ................................................................................50
7.1 Specications and permitted operating conditions .................. 50
7.2 Alarms .....................................................................................51
7.2.1 Features ...............................................................................51
7.2.2 Occupational exposure limits (OELs) and
excess factors (STEL and LTEL) ..........................................54
7.2.3 Alarm thresholds (factory settings) .......................................54
7.2.4 Setting ranges for gas types ................................................55
7.3 Limit values for the device inspection .....................................56
7.4 Memory capacity .....................................................................57
7.5 Sensors ...................................................................................58
7.5.1 Infrared sensors (IR) ............................................................58
7.5.1.1 Methane CH4 for warning ExTox ....................................... 58
7.5.1.2 Methane CH4 for gas measuring ....................................... 58
7.5.1.3 Carbon dioxide CO2 for warning ExTox ............................. 59
7.5.1.4 Carbon dioxide CO2 for gas measuring .............................59
7.5.2 Electrochemical sensors (EC) .............................................. 60
7.5.2.1 Oxygen O2 ........................................................................ 60
7.5.2.2 Carbon monoxide CO .......................................................60
7.5.2.3 Hydrogen sulphide H2S for warning ExTox .......................61
7.5.2.4 Hydrogen sulphide H2S for gas measuring .......................62
7.6 Technical information ..............................................................63
7.6.1 Identication sticker (back of device) ...................................63
7.6.2 Cleaning ............................................................................... 63
7.6.3 Electrostatic charge ..............................................................63
7.7 Accessories and consumables ............................................... 64
7.8 EU declaration of conformity ...................................................65
7.9 Inspection protocol ..................................................................66
7.10 Advice on disposal ..................................................................68
7.11 Terminology and abbreviations ...............................................69
7.12 Referenced documents ...........................................................70
8 Index .......................................................................................71
III
1 General
1.1 Warranty
The following instructions must be complied with in order for any
warranty to be applicable regarding functionality and safe operation of this equipment. This product must only be commissioned
by qualied professionals who are familiar with the legal requirements (Germany: DVGW).
● Read these operating instructions prior to operating the product.
● Use the product only as intended.
● Repairs and maintenance must only be carried out by special-
ist technicians or other suitably trained personnel. Only spare
parts approved by Hermann Sewerin GmbH may be used when
performing repairs.
● Use only suitable battery types, otherwise the device will not
be explosion-proof.
● Changes or modications to this product may only be carried
out with the approval of Hermann Sewerin GmbH.
● Use only Hermann Sewerin GmbH accessories for the product.
Hermann Sewerin GmbH shall not be liable for damages resulting
from the non-observance of this information. The warranty con-
ditions of the General Terms and Conditions (AGB) of Hermann
Sewerin GmbH are not affected by this information.
In addition to the warnings and other information in these Operating Instructions, always observe the generally applicable safety
and accident prevention regulations.
The manufacturer reserves the right to make technical changes.
1 General
1
1 General
1.2 Purpose
The Multitec 560 can be used as a gas measuring and gas
warning device.
The device is tted with infrared sensors for measuring hydrocarbons CXHY and carbon dioxide CO2 as standard. It can also
be equipped with electrochemical sensors for measuring O2, H2S
and CO.
The infrared sensors operate on the principle of absorption via
infrared-active gases, and the electrochemical sensors operate
on the electrochemical cell principle.
Multitec 560 as a gas warning device
As a warning device it is used to monitor the ambient air at the
workplace. The device can measure up to ve gases simultaneously, thus offering comprehensive protection against dangerous
gas concentrations. It provides warnings including:
● explosive gas concentrations
● lack of oxygen/excessive oxygen
● toxic gases
Multitec 560 as a gas measuring device
As a gas measuring device it determines the composition of gas
mixtures that are formed in biological processes (biogas, landll
gas). It measures the concentration of several gases in the gas
mixture simultaneously. The device is ideal for use in waste disposal sites, sewage plants and biogas plants.
Note:
These operating instructions describe the Multitec 560 with all
additional equipment (rmware version 1.XXX). All descriptions
refer to the device as delivered (factory settings). The manufac-
turer reserves the right to make changes.
2
1.3 Intended use
This device is intended for professional residential and commer-
cial use including small rms and commercial operations. The
appropriate specialist knowledge is required to operate the device.
The device may only be used to measure the following gases
(depending on additional equipment):
● Methane CH
● Carbon dioxide CO
● Oxygen O
● Hydrogen sulphide H2S
● Carbon monoxide CO
The device must not be used for:
● Gas analysis of technical processes
● Monitoring liquids
The device can be used up to a temperature of 40 ºC. However,
high temperatures reduce the lifetime of the sensors and rechargeable batteries.
If a device with an electrochemical sensor is exposed to gas
concentrations above the measuring range limit, this can reduce
the lifetime of the sensor.
1 General
4
2
2
3
1 General
1.4 General safety information
● The device has been tested to ensure that it is explosion-proof
in accordance with European standards (CENELEC).
● The work area must be well ventilated.
● The device must only be switched on with fresh air.
● In measuring mode, only change applications with fresh air.
● When switching from the Gas measuring application (using
the device as a gas measuring device) to the Warning ExTox
application (using as a gas warning device), the device should
only be used as a gas warning device once the zero points
have appeared.
● Do not use this device in oxygen-enriched atmospheres, oth-
erwise it will not be explosion-proof.
● Observe the relevant safety regulations when working at agri-
cultural biogas plants.
● Only probe hoses with a hydrophobic lter may be used.
Exception:
If the probe has a built-in hydrophobic lter, the hose does not
require any other lters.
● The device must only be tested and adjusted with test gases
in well ventilated rooms or in the open air. Test gases must be
handled in a professional manner.
● Always carry out a device inspection after the device has suf-
fered an impact (for example, if dropped accidentally).
● The device complies with the limits of the EMC directive. Always
observe the information in the manuals of (mobile) radio equipment when using the device close to (mobile) radio equipment.
Note:
Follow the advice regarding explosion protection (see Section. 2.3
on page 7).
4
2 Features
2.1 Visual and audible signals
The device features two alarms:
● Signal light on top of device (visual signal)
● Buzzer on side of device (audible signal)
The signals indicate alarms and faults (see Section. 6 on
page 49). The device also emits signals when it is switched
on and off.
If this symbol appears on the display, the audible signal
can be switched off.
When an audible signal has been switched off it cannot
be switched back on.
This symbol appears at the top left of the display as soon
as the audible signal has been switched off. It disappears
automatically if the level falls below the alarm threshold.
2 Features
Operating signal
Only applies to Warning ExTox application.
The device emits a visual signal and an audible signal at regular
intervals. This indicates that the device is working properly.
Alarm
Only applies to Warning ExTox application.
The device can monitor several gases at the same time. If the
measured gas concentration of one or more gases exceeds spec-
ied limit values (alarm thresholds) the device gives a warning. It
emits both audible and visual signals, which are distinctly different
from the operating signal.
5
2 Features
WARNING! Danger of death due to hazardous gas
A
concentrations
An alarm always indicates danger.
There is detailed information on alarms in Section. 7.2 on
page 51.
2.2 Sensors
The device features two types of sensor:
● Infrared sensor (IR)
● Electrochemical sensor (EC)
● Take all necessary measures for your own safety and
the safety of others immediately.
Application Gas Measuring
range
Warning ExTox CH
0 – 100 % LEL IR ×
4
CO 0 – 500 ppm EC ○
CO
0 – 5 % vol. IR ×
2
H2S 0 – 100 ppm EC ○
O
Gas measuring CH
0 – 25 % vol. EC ○
2
0.0 – 100 % vol. IR ×
4
CO 0 – 500 ppm EC ○
CO
0 – 100 % vol. IR ×
2
H2S 0 – 2000 ppm EC ○
O
0 – 25.0 % vol. EC ○
2
Sensor Fea-
tures
× standard
○ optional
6
2.3 Explosion protection
2.3.1 Passive explosion protection
The device is assigned to the following explosion-proof groups:
2 Features
Explosion-proof
group
II2G Ex d e ib IIB T4 Gb – Methane CH
For the following atmospheres
– Propane C3H
– Butane C4H
– Nonane C9H
4
8
10
20
When using
Device without carrying
bag TG8
– Hydrogen sulphide H2S
– Carbon monoxide CO
II2G Ex d e ib IIC T4 Gb – Methane CH
– Propane C3H
– Butane C4H
– Nonane C9H
4
8
10
20
Device with
carrying bag
TG8
– Hydrogen sulphide H2S
– Carbon monoxide CO
– Hydrogen H
2
EC type-examination certicate: TÜV 07 ATEX 553353 X
DANGER! Risk of explosion due to sparks
A
● Only open the battery compartment outside of explo-
sive areas.
● Only charge the device outside of explosive areas.
● Only use the USB port outside of explosive areas.
● Use only suitable battery types.
● When working with hydrogen, always use the carrying
bag TG8 for the device.
7
2 Features
2.3.2 Active explosion protection
The functional safety test applies to:
Application: Warning ExTox
Gas types: Measuring range: As per:
– Methane CH
4
Gases: Measuring range: As per:
– Oxygen O
– Carbon dioxide CO
2
2
– Carbon monoxide CO 0 – 500 ppm CO /4/, /5/
– Hydrogen sulphide H2S 0 – 100 ppm /4/, /5/
Tested accessories: – Test set SPE VOL
Type examination
Testing institute: DEKRA EXAM GmbH
0 – 100 % LEL /9/
0 – 25 % O
0 – 5 % CO
2
2
/7/
/4/, /5/
– Flexible hand probe, 1 m
– Floating probe 2 m, 6 m
Certicates: PFG 08 G 002 X
BVS 09 ATEX G 001 X
The following points were not part of the type examination:
● Saving measurement data (see Section. 3.2.6 on page 17)
● Saving protocols from the integrated device inspection (see
Section. 5.1.1.4 on page 33)
● Disposable alkaline batteries for the power supply (see Sec-
tion. 4.1 on page 27)
8
3 Operation
3.1 General information on operation
3.1.1 Keys and jog dial
The ON/OFF key is the only control on the device that does not
change its function.
When switched on, the device is operated using the jog dial and
function keys to navigate the display.
Control Action Function
ON/OFF key Press ● Switches the device on
● Switches the device off
Function keys
F1, F2, F3
Jog dial Turn ● Selects functions, settings,
Press ● Variable
● As indicated on the display at
the bottom of the screen
● Function keys may also have
no function assigned in some
cases
measurement data, etc.
● Modies values
Press ● Opens the next program lev-
el (e.g. menu item, function,
measurement data, selectable
values)
● Accepts values
3 Operation
9
3 Operation
3.1.2 Selecting/exiting menus and menu items
Functions, applications and settings etc. are selected via the main
menu (for short: Menu). This menu has submenus and menu
items. Refer to Section. 3.2.1 on page 15 for information on
accessing the menu.
Selecting submenus/menu items
Submenus and menu items are selected and opened using the
jog dial and/or function keys.
In measuring mode the selected application is indicated by the
symbol at the top left of the display.
Exiting menus/menu items
There are generally two ways to exit open menus/menu items
and go back up a level:
● Press Esc
● Select Exit menu item
10
3.1.3 Switching the device on
Note:
Always switch the device on with fresh air.
● Press the ON/OFF key. The device switches on.
The switching on process involves an internal check.
Process Test purpose
Buzzer emits audible signal.
Signal light gives visual
signal.
Display is inverted. Are there pixels missing from the
The start screen appears on the display.
®
Multitec 560
Frank Smith
City Council
Leakage Delivery
V1.000
Fig. 3: Start screen
22.04.2013
13:02
3 Operation
Is the audible signal working?
Is the visual signal working?
display?
Display:
– Device type: Multitec 560
– User:
Frank Smith
City Council
Leakage Delivery
– Firmware version: V1.000
– Date and time
– Capacity disposable battery/
rechargeable battery
The start screen for the application set under Autostart then
appears (see Section. 3.3.4 on page 24).
11
3 Operation
Fig. 4: Start screen for gas measuring
Fig. 5: Measuring mode – display of current readings
Display:
– Symbol: Warning ExTox
Warning ExTox
Range
CH4 4.40 VOL%
CO2 5.00 VOL%
O2 25.0 VOL%
H2S 100 PPM
CO 500 PPM
AL1 AL2 STEL LTEL
0.45 2.20 - -
0.50 1.00 1.00 0.50
18.0 23.0 - 10 20 10 10
30 60 30 30
– Detectable gases
– Measuring range
– Alarm thresholds
– Capacity disposable battery/
rechargeable battery
The device switches to measuring mode.
Display:
– Current readings: zero when
device is switched on with fresh
air
The device is ready for use.
12
A
WARNING! Danger of death due to incorrectly adjusted or faulty devices
Gas warning instruments must be inspected before use
at regular intervals.
● Carry out a device inspection every day before starting
work.
3.1.4 Selecting/switching application
WARNING! Danger of death due to incorrectly ad-
A
Note:
You may only switch applications when the device is drawing in
fresh air.
The current application is indicated by the symbol at the top left
of the display. The symbol at the bottom right shows the next application that can be selected via function key F3. The Settings
under System (see Section 3.3.4) are used to specify which ap-
plication is rst activated when you switch the device on.
justed or faulty devices
If the device is used as a gas warning instrument (Warning ExTox application), it must be regularly inspected
before use.
● Carry out a device inspection every day before starting
work.
● Press Menu. Select the menu item for the application you
want to use.
OR
a) Press function key F3. The device switches to the next ap-
plication.
b) Repeat until the symbol for the application you want to use
appears at the top left.
3 Operation
3.1.5 Differences between measuring mode and settings mode
The device is operated in two modes:
● Measuring mode (see Section. 3.2 on page 14)
Measurements are taken in measuring mode. All functions
needed to take readings can be accessed from one menu.
13
3 Operation
● Settings (see Section. 3.1 on page 9)
The device settings can be changed in settings mode. Information about the device can also be retrieved. Measurements
cannot be taken in settings mode.
Settings are accessed via the menu in measuring mode. The
settings are access-protected by a PIN code.
WARNING!
A
3.2 Measuring mode
When switched on, the device is in measuring mode. In measuring mode, the current measurements are always displayed
(Fig. 5). However, to save the data from a measurement, you
must always start the measurement manually (see Section. 3.2.6
on page 17).
Danger of death due to lack of alarm signal
The device only issues alarms in measuring mode. As
soon you access the menu, alarms are no longer triggered.
● Only change the settings outside of explosive areas and
away from toxic or low-oxygen atmospheres.
14
A
WARNING!
Danger of death due to operating signal failure
If the operating signal fails in the Warning ExTox appli-
cation, the device is not safe to use.
● Stop using the device immediately.
● Move away from explosive areas or toxic or low-oxygen
atmospheres immediately.
3 Operation
3.2.1 Accessing the menu (measuring mode menu structure)
In measuring mode F1 can be used to access the menu.
Zero point
Gas measuring
Warning ExTox
Settings
Start measurement
Protocol
Device inspection
Device information
Exit
Fig. 6: Menu with submenus/menu items
Once you have started a measurement, Start measurement in
the menu becomes Stop measurement. You can nd detailed
information on starting and stopping measurements in Section. 3.2.6 on page 17.
Protocol does not appear in the menu until you save a protocol
for the rst time.
3.2.2 Zero point
The zero point can be set manually in the Zero point menu item.
This is only necessary if the displayed fresh air measurement is
not zero after the end of the warm-up period.
Gas Content in fresh air Correct zero point on device
CH40 % vol. 0.0 % vol.
CO 0 ppm 0 ppm
CO20.04 % vol. 0.04 % vol.
H2S 0 ppm 0 ppm
O
20.9 % vol. 20.9 % vol.
2
The manual zero point setting is not saved. The zero point can be
corrected by adjustment as often as zero point deviations occur.
15
3 Operation
Requirements for correct setting of the zero point
● Device has been switched on with fresh air.
● Device continues to draw in fresh air.
Setting zero point (manual zero point setting)
1. Press Menu.
2. Select Zero point menu item. The values are automatically
adjusted. The device returns to measuring mode.
3.2.3 Gas measuring
You can nd an overview of detectable gases under Gas measuring in the menu. The device automatically returns to measuring
mode.
3.2.4 Warning ExTox
You can access the overview of detectable gases and corresponding alarm thresholds under Warning ExTox in the menu.
The device automatically returns to measuring mode.
CAUTION! Health risk due to late alarm
A
3.2.5 Settings
You can change the device settings and access information
about the device under Settings in the menu (see Section. 3.3
on page 20).
16
If you switch from Warning ExTox to Gas measuring, data
that could initiate a STEL or LTEL alarm is reset to zero.
● Only switch from Warning ExTox to Gas measuring
once you have left the work area being monitored.
3.2.6 Starting/stopping a measurement
Measurements must always be started and then stopped. When
the measurement is stopped, the measurement data is stored
in a le.
Note:
Measurements cannot be cancelled. The only way to cancel a
measurement is to stop it.
Up to 80 measurements can be saved.
The measured values can be saved with or without a comment.
Comment entries are saved automatically (ring memory with
max. 10 entries).
Once the rst comment has been entered, the Open
stored comments function will become available.
The stored measurement les can be displayed on a computer
using a readout program. The program is available at www.
sewerin.com.
3 Operation
Starting a measurement
1. Press Menu.
2. Select Start measurement from the menu. This starts meas-
urement plot recording.
Measurement plot recording must always be concluded with Stop
measurement.
17
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