SEW MOVI-PLC User Manual

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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

MOVI-PLC

Edition 07/2007

11617012 / EN

I/O System

anual

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SEW-EURODRIVE – Driving the world

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1 General Information ............................................................................................... 4

1.1 Structure of the safety notes .......................................................................... 4

1.2 Rights to claim under limited warranty ........................................................... 4

1.3 Exclusion of liability ........................................................................................ 4

1.4 Other applicable documentation .................................................................... 5

1.5 General safety notes for bus systems............................................................ 5

1.6 Safety functions ............................................................................................. 5

1.7 Hoist applications ........................................................................................... 5

2 System Description................................................................................................ 6

2.1 MOVI-PLC

I/O system ................................................................................. 6

2.2 Scope of delivery of the individual components ............................................. 7

2.3 Accessories.................................................................................................... 8

3 Installation .............................................................................................................. 9

3.1 Mechanical installation ................................................................................... 9

3.2 Electrical installation..................................................................................... 15

4 Unit Design and Technical Data of the MOVI-PLC

I/O System ...................... 18

4.1 CAN bus coupler OCC11B........................................................................... 18

4.2 OTM21B terminal module ............................................................................ 22

4.3 ODI81B digital input module ........................................................................ 24

4.4 ODO81B digital output module .................................................................... 27

4.5 OAI41B analog input module (voltage) ........................................................ 30

4.6 OAI42B analog input module (current)......................................................... 34

4.7 OAI43B analog input module (multi-input) ................................................... 38

4.8 OAO41B analog output module (voltage) .................................................... 49

4.9 OAO42B analog output module (current)..................................................... 54

4.10 OAO43B analog output module (multi-output)............................................. 58

5 Project Planning with MOVITOOLS

MotionStudio .......................................... 64

5.1 PLC Editor project planning tool................................................................... 64

5.2 Adding a MOVI-PLC

I/O system ................................................................ 64

5.3 Configuring I/O modules .............................................................................. 65

5.4 Configuring I/O modules .............................................................................. 66

5.5 IEC program................................................................................................. 66

6 Appendix............................................................................................................... 67

6.1 UWU52A switched-mode power supply....................................................... 67

7 Index...................................................................................................................... 68

Manual – MOVI-PLC® I/O System

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General Information

Structure of the safety notes

1 General Information

Manual

1.1 Structure of the safety notes

The safety notes in this manual are designed as follows:

Pictogram SIGNAL WORD!

Type and source of danger. Possible consequence(s) if the safety notes are disregarded.

• Measure(s) to prevent the danger.

Pictogram Signal word Meaning Consequences in case of

disregard

Example:

General danger

DANGER! Imminent danger Severe or fatal injuries

WARNING! Possible dangerous situation Severe or fatal injuries

CAUTION! Possible dangerous situation Minor injuries

Specific danger,

e.g. electric shock

STOP! Possible damage to property Damage to the drive system or its environ-

NOTE Useful information or a tip

Simplifies the handling of the drive system

1.2 Rights to claim under limited warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the MOVI-PLC fore, read the manual before you start operating the unit.

Make sure that the manual is available to persons responsible for the plant and its operation, as well as to person who work independently on the unit. You must also ensure that the documentation is legible.

ment

documentation. There-

1.3 Exclusion of liability

You must comply with the information contained in the MOVI-PLC® documentation to ensure safe operation of the MOVI-PLC

controller and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

Manual – MOVI-PLC® I/O System

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1.4 Other applicable documentation

• Installation and startup only by trained personnel observing the relevant accident

prevention regulations and the following documents: – "MOVIDRIVE

– "MOVITRAC – "MOVIAXIS –"MOVI-PLC –"MOVI-PLC – "Libraries for MOVI-PLC – "MPLCUtilities Libraries for MOVI-PLC –"MOVI-PLC

• Read through these documents carefully before you commence installation and

startup of the MOVI-PLC

MDX60B/61B" operating instructions

B" operating instructions

MX Multi-Axis Servo Inverter" operating instructions

basic DHP11B Controller" manual

advanced DH.41B" manual

programming in the PLC Editor" system manual

I/O system.

• As a prerequisite to fault-free operation and fulfillment of warranty claims, you must

adhere to the information in the documentation.

1.5 General safety notes for bus systems

You are now in possession of a communication system that lets you adapt MOVI-PLC controllers, MOVI-PLC® I/O systems and the controlled inverters to your specific system. As with all bus systems, there is a danger of invisible, external (as far as the inverter is concerned) modifications to the parameters which give rise to changes in the unit behavior. This may result in unexpected (not uncontrolled) system behavior.

General Information

– Fault Codes" manual

" manual

1.6 Safety functions

MOVI-PLC® and the MOVI-PLC® I/O system may not perform safety functions. For safety applications, refer to the information in the following publications.

• Safe disconnection for MOVIDRIVE Use only those components in safety applications that were explicitly delivered in this

design by SEW-EURODRIVE!

1.7 Hoist applications

• Hoist applications can only be implemented with MOVI-PLC® under the following

conditions: – A special hoist startup of the inverters must be performed.

• Do not use MOVI-PLC

conjunction with hoist applications. Use monitoring systems or mechanical protection devices as safety equipment to

avoid possible damage to property or injury to people.

/ MOVIAXIS® / MOVITRAC® B

and the MOVI-PLC® I/O system for any safety functions in

Manual – MOVI-PLC® I/O System

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System Description

MOVI-PLC® I/O system

2 System Description

2.1 MOVI-PLC® I/O system

The modular MOVI-PLC® I/O system expands the digital and analog interfaces of the MOVI-PLC 32 I/O modules can be connected via backplane bus. The bus coupler communicates with the MOVI-PLC PLC PLC

•MOVI-PLC

• Inputs and outputs directly integrated in the MOVI-PLC

controller. A MOVI-PLC® I/O system contains a bus coupler to which up to

I/O systems can be connected to a MOVI-PLC® controller. This means the MOVI-

controller can automatically access a large number of inputs and outputs.

via system bus. Up to 126 bus couplers and consequently MOVI-

I/O systems

controller

• Inputs and outputs of the controlled inverters

ETHERNET

[1]

MOVI PLC® I/O System MOVI PLC® I/O System

MOVITRAC

MOVI PLC

MOVIDRIVE® MOVIDRIVE

[2] [3]

[1] Operator terminal (e.g. DOP11A) [2] Asynchronous motor [3] Servomotors [4] System bus (connect MOVI-PLC

CAN1 and CAN2 of the MOVI-PLC

[4]

62069AXX

I/O systems and inverters separately to

controller)

Manual – MOVI-PLC® I/O System

Page 7

System Description

Scope of delivery of the individual components

Advantages of the MOVI-PLC I/O system

ule.

• Optimum integration into the programming software PLC Editor of the MOVITOOLS

• Powerful connection to the MOVI-PLC

controller via the SBus of the machine mod-

MotionStudio.

• A variety of combination options allows for implementing flexible and individual

machine solutions.

• The compact design and the modular structure reduce control cabinet space require-

ments to a minimum.

• Quick and easy installation or replacement in case of startup or service

2.2 Scope of delivery of the individual components

OCC11B bus coupler

ODI81B digital input module

Bus coupler backplane bus – CAN.

Typ e Part number

OCC11B 1821 479 7

I/O module with 8 binary inputs.

Typ e Part number

ODI81B 1821 481 9

ODO81B digital output module

OAI41B analog input module

OAI42B analog input module

OAI43B analog input module

OAO41B analog output module

I/O module with 8 binary outputs.

Typ e Part number

ODO81B 1821 482 7

I/O module (voltage) with 4 analog inputs.

Typ e Part number

OAI41B 1821 483 5

I/O module (current) with 4 analog inputs.

Typ e Part number

OAI42B 1821 484 3

I/O module (multi input) with 4 analog inputs.

Typ e Part number

OAI43B 1821 485 1

I/O module (voltage) with 4 analog outputs.

Typ e Part number

OAO41B 1821 487 8

OAO42B analog output module

Manual – MOVI-PLC® I/O System

I/O module (current) with 4 analog outputs.

Typ e Part number

OAO42B 1821 488 6

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System Description

Accessories

OAO43B analog output module

Terminal module OTM21B

2.3 Accessories

Connection cable OKC11B

Backplane bus connector OBP..B

I/O module (multi output) with 4 analog outputs.

Typ e Part number

OAO43B 1821 489 4

Terminal module for 2 or 3-wire installation

Typ e Part number

OTM21B 1821 490 8

Connection cable between MOVI-PLC® (X32 or X33 connection) and bus coupler OCC11B.

Typ e Part number

OKC11B 1810 482 7

Each I/O module and each terminal module is supplied with a single-socket backplane bus connector. 10 x single-socket backplane bus connectors are supplied for reorders.

Typ e Part number

OBP11B ( 10 × single backplane bus connector) 1821 491 6 OBP81B (1 × 8-socket backplane bus connector) 1821 492 4

UWU52A switched-mode power supply

NOTES

• When connecting I/O modules to one bus coupler, replace 8 single-socket backplane connectors by one 8-socket backplane connector OBP81 B each (i.e. 16 I/O modules → 2 × 8-socket backplane bus connectors, etc.).

• The 8-socket backplane connectors OBP81B have to be ordered separately.

You can use the UWU52A switched-mode power supply for DC 24 V voltage supply of the MOVI-PLC I/O system.

Typ e Part number

UWU52A 188 181 7

NOTES

• For installation notes and technical data of the UWU52A switched-mode power supply unit, refer to the "Appendix" section.

• Observe the maximum rated output currents and the operating temperature.

Manual – MOVI-PLC® I/O System

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3 Installation

3.1 Mechanical installation

Notes on installing the modules of the MOVI-PLC® I/O system

STOP!

Observe the following points to prevent the I/O module from being damaged: Switch off the voltage supply before you install or remove a module.

NOTES

• The individual modules are installed on a mounting rail. They are connected using backplane bus connectors. The bus connector is placed into the profile rail that carries the modules.

• The modules must always be installed directly next to each other. Gaps between the modules are not permitted, else the backplane bus is interrupted.

• A row of modules is always installed from left to right and always begins with a bus coupler.

• A module is not properly installed and electrically connected until it audibly locks in place in the backplane connector.

• Plug-in locations to the right of the last module must not remain free.

Installation

Mechanical installation

Dimension drawing for mounting rail

You can use the following 35 mm standard profile rail (→ following figure) for installation. SEW-EURODRIVE recommends to use version II to ensure sufficient space for the retaining screws under the backplane bus connector.

1.5 15

7.5

61989AXX

Manual – MOVI-PLC® I/O System

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Installation

Mechanical installation

Mounting position

You can install a maximum of 32 I/O modules vertically or horizontally. You can also add terminal modules. Observe the permitted ambient temperatures:

• Horizontal installation: Ambient temperature of 0 °C to 60 °C

OAO41B

[2]

L+

ODI81B

DI8xDC24V

X3 45

DI8xDC24V 0,5A

X3 45

ODO81B

62004AXX

24V

X3 45

[1]

7 5

ADR

X2 34

OAI41B

AI 4x12Bit Volt AO 4x12Bit Volt

L+

X3 45

[1] Bus coupler [2] I/O modules

• Vertical installation: Ambient temperature of 0 °C to 40 °C

[2]

[1]

123456789

1234567

L+

123456789

0123456

123456789

L+

123456789

CAN

7 5

ADR

ODO81B

DI8xDC24V 0,5A

ODI81B

DI8xDC24V

OAO41B

OAI41B

AI 4x12Bit Volt AO 4x12Bit Volt

24V

[1] Bus coupler [2] I/O modules

62005AXX

Manual – MOVI-PLC® I/O System

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Installation

Mechanical installation

Installation clearance

Ensure a minimum clearance of 80 mm above and 60 mm below the middle of the backplane connector when installing the components.

80mm

60mm

62006AXX

NOTE

The switched-mode power supply used may require other installation distances. Please observe the technical data of the switched-mode power supply in use.

Backplane bus connector

Insert single-socket or 8-socket backplane bus connectors (→ following figure) into the mounting rail for communication of the I/O modules and terminal modules. The individual plug-in locations for the module are defined by guide rails.

62086AXX

NOTES

• Each I/O module and each terminal module is supplied with a single-socket backplane bus connector. When connecting I/O modules and terminal modules to one bus coupler, replace 8 single-socket backplane connectors by one 8-socket backplane bus connector OBP81B.

Example: For 20 I/O modules, use two 8-socket backplane bus connectors and four single-socket backplane bus connectors.

• Also refer to the notes in the sections "Step-by-step installation of the MOVI-PLC I/O system" and "Configuration of I/O modules".

• The switched-mode power supply is not plugged into the backplane bus connector but is installed next to the MOVI-PLC

I/O system.

Manual – MOVI-PLC® I/O System

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Installation

Mechanical installation

Installation on mounting rail

Press the backplane bus connector into the mounting rail until it audibly locks in place. The following figure depicts four single-socket backplane connectors used as module slots.

[2]

[1]

[3]

62007AXX

[1] Bus coupler slot [2] I/O and terminal plug-in locations [3] Guide rails

Manual – MOVI-PLC® I/O System

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Step-by-step installation of the MOVI-PLC® I/O system

Proceed as follows to install the keypad:

STOP!

Observe the following points to prevent the I/O module from being damaged: Switch off the power supply before you insert or remove any modules.

NOTES

• If you operate various modules in a MOVI-PLC® I/O system, follow the specified installation sequence of the modules from perspective of the bus coupler:

– First plug in the analog input modules directly next to the bus coupler – Then plug in the analog output modules next to the analog input modules – Finally plug in the digital modules

• Arrange the terminal modules as far to the right as possible. You can also plug individual terminal modules at any location between the I/O modules.

• You can operate up to 32 I/O modules in a MOVI-PLC coupler). If you do not use an analog input module, you can plug a total of 32 analog output modules and digital modules in any combination without checking. Terminal modules can be plugged additionally.

• When using analog input modules, it is important that the total current consumption of all modules via the backplane bus does not exceed the output current of the bus coupler backplane bus. Observe the information in the "Unit design and technical data MOVI-PLC

• Observe the notes in the "Backplane bus connector" and "Configuration of I/O modules" sections.

I/O system" section.

Installation

Mechanical installation

I/O system (i.e. at one bus

1. Install the mounting rail. Ensure the minimum clearance of at least 80 mm above and 60 to below the middle of the profile rail.

2. Insert the backplane bus connector into the profile rail until it audibly locks in place. The bus connections protrude from the rail.

3. Start with the bus coupler at the left and plug in the required I/O modules and terminal modules to the right of the bus coupler.

4. Place the module you want to install from top at an angle of approx. 45 degrees onto the mounting rail and move the module downwards until it audibly locks in place on the mounting rail (→ following figure). Only then will the module be properly connected with the backplane bus.

CLACK

62026AXX

Manual – MOVI-PLC® I/O System

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Step-by-step removal of the MOVI-PLC® I/O system

Installation

Mechanical installation

Proceed as follows for removing modules:

STOP!

Observe the following points to prevent the I/O module from being damaged: Switch off the power supply before you insert or remove a module.

NOTE

The backplane bus is interrupted at the point where the module was removed.

1. The enclosure of the module has a spring-loaded clip at the bottom by which the module can be removed from the rail.

2. Insert a suitable screwdriver into the slot. The module is unlocked by pressing the screwdriver in an upward direction (→ following figure, pos. I).

3. Remove the module toward you slightly turning it to the top (→ following figure, pos. II).

62027AXX

Manual – MOVI-PLC® I/O System

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3.2 Electrical installation

Installation

Electrical installation

EMC-compliant installation

• When installing the modules, ensure that any inactive metal components are grounded via a proper large-surface earth.

– Provide a wide area metal-on-metal contact between the unit housing and

ground. – Establish a central connection between ground and the earthing/PE system. – If possible, do not use any aluminum components.

• Ensure that wiring is routed properly during installation. – Route power cables (power current, power supply) and signal cables in separate

cable ducts.

– Route signal cables as close as possible to ground surfaces (e.g. frames, metal

rails, sheet metal, etc.).

• Ensure that the shielding of lines is grounded properly. – Signal lines must be shielded.

– Signal lines with analog signals must be shielded. If low-amplitude signals are

transferred, it may be advantageous to connect the shield on one side of the cable only.

– Attach the shields of cables in the control cabinet over a large surface area to the

ground rail/PE rail. Secure the line shields using cable clamps.

– Ensure that the ground rail/PE rail has a low-impedance connection to the control

cabinet.

– Use metallic or metallized plug connector housings for shielded signal lines.

• Use incandescent lamps for illumination inside control cabinets. Do not use fluorescent lamps.

• Create a single reference potential and ground all electrical equipment wherever possible.

– Ensure that earthing measures are implemented effectively. – Provide a star-shaped connection between system components and control

cabinets of the MOVI-PLC way, you avoid ground loops.

– Where potential differences exist, you must install sufficiently large equipotential

bonding conductors between the different parts of the system and control cabinets.

I/O system and the earthing/protection system. In this

Shielding of lines Observe the following points when shielding lines:

• Only use lines with braided shield. The coverage of the shield should exceed 80 %.

• Always ground the line shields at both ends of cables. High frequency interference can only be suppressed by grounding cables on both ends.

• Always use metallic or metallized connectors for signal lines for serial links. Connect the shield of the signal line to the connector housing. Do not connect the shield to pin 1 of the plug strip of the I/O module.

• For stationary operation, we recommend that you strip the insulation from the shielded cable interruption-free and attach the shield to the shield/protective ground rail.

• Connect braided shields by means of metallic cable clamps. The cable glands must have a good electrical and large surface contact with the shield.

Manual – MOVI-PLC® I/O System

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Installation

Electrical installation

• Attach the shield of a cable to the grounding rail directly where the cable enters the control cabinet. Continue to route the shield right up to the I/O system but do not connect the shield to ground at this point.

NOTES

• Where potential differences exist between earthing connection, it is possible to establish a compensating current flow where the shield of a cable is connected at both ends.

• Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case.

Wiring plug connectors

The I/O terminal modules are equipped with a 10-pole connector. This connector provides the electrical interface for the signal and supply lines of the modules.

You can connect cables with a cross section of 0.08 mm

to 2.5 mm2 to the modules.

Connectors with spring-clip technique are used for wiring purposes. The spring-clip technique simplifies the wiring of signal and voltage supply cables.

Unlike screw terminal connections, spring-clip wiring is vibration proof. The connector assignment of the individual modules is explained in the sections on the respective modules.

The following figure shows an I/O module with a 10-pole connector.

[2][1] [3] [1]

62066AXX

[1] Pin no. [2] Round opening for wires [3] Rectangular opening for screw driver

Manual – MOVI-PLC® I/O System

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Procedure for wiring the plug connectors

Proceed in the following sequence:

NOTE

First connect the voltage supply lines, next the signal lines.

• To install the connector, press the two clips together. Now plug the connector onto

the module (→ following figure, step 1). The connector is properly installed when it audibly locks in place.

• Insert a suitable screw driver at an angle into the rectangular opening of the plug

connector contact (→ following figure, step 2). Press and hold the screw driver in the opposite direction to open the contact spring (→ following figure, step 3).

STOP!

The spring-clip is destroyed if you insert the screw driver into the round opening for the wires.

Make sure that you only insert the screw driver into the rectangular opening of the connector.

Installation

Electrical installation

• Insert the stripped end of the wire into the round opening. You can use wires with a cross section of 0.08 mm

to 2.5 mm2 to the I/O terminal modules (→ following

figure, step 4).

• Remove the screw driver from the rectangular opening (→ following figure, step 5). The wire is now clipped securely to the connector.

Manual – MOVI-PLC® I/O System

62041AXX

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Unit Design and Technical Data of the MOVI-PLC® I/O System

CAN bus coupler OCC11B

4 Unit Design and Technical Data of the MOVI-PLC® I/O System

4.1 CAN bus coupler OCC11B

Part number 1821 479 7

Description The CAN bus coupler OCC11B (→ following figure) connects the MOVI-PLC

system with the MOVI-PLC

controller via the system bus from SEW-EURODRIVE. It

supports all CAN transmission rates.

[2]

7 5

ADR

[1]

24V

X3 45

OCC11B

C A N

[3]

[4]

62073AXX

[1] LED status indicators [2] Address adjuster for setting baud rate and module ID [3] CAN bus plug connector [4] Port for external DC 24 V supply voltage

I/O

Diagnostics LED The CAN bus coupler OCC11B comes equipped with 4 diagnostics LEDs.

LED Color LED status / meaning

PW Green Lights up if operating voltage is present. ER Red Lights up if error occurs during backplane bus transfer RD Green • Flashes with 1 Hz if self-test was positive and initialization successful

BA Yellow • Off if self-test was positive and initialization successful

• Lights during data transmission via SBus

• Flashes with 1 Hz in "pre-operational" status

• Lights up in "operational" status

• Flashes with 10 Hz in "prepared" status

Manual – MOVI-PLC® I/O System

Page 19

Unit Design and Technical Data of the MOVI-PLC® I/O System

CAN bus coupler OCC11B

Combinations A combination of diagnostics LEDs indicates various states.

LED status Meaning

PW on

CAN plug connector assignment

ER on RD on BA on

PW on ER flashes with 1Hz RD flashes with 1 Hz BA flashes with 1 Hz

PW on ER flashes with 10Hz RD flashes with 10 Hz BA flashes with 10Hz

PW on ER off RD flashes with 1 Hz BA off

The CAN bus coupler OCC11B is connected to the MOVI-PLC terminal) using a 9-pin plug connector ("CAN" socket).

9-pin plug connector "CAN" PIN Assignment

Error during RAM or EEPROM initialization.

Baud rate setting activated.

Incorrect CAN baud rate setting. (no ACK from the bus master)

Module ID setting activated.

1 Not assigned

62076AXX

2CAN low 3 CAN ground 4 Not assigned 5 Not assigned 6 Not assigned 7 CAN high 8 Not assigned 9 Not assigned

controller (X32 or X33

CAN bus cabling • For connecting the OCC11B bus coupler to the MOVI-PLC

terminal), use the prefabricated cable of SEW-EURODRIVE (length: 1.5 m) with integrated terminating resistors.

– Part number of the prefabricated cable: 1810 482 7

OCC11B

CAN

1 6 7

• You can connect more MOVI-PLC MOVI-PLC

120

controller. To do so, remove the 120 Ω terminating resistor.

1500 mm

120

I/O systems to the X32/X33 connector of the

controller (X32 or X33

MOVI-PLC

X32/X33

123

62082AXX

Manual – MOVI-PLC® I/O System

Page 20

Unit Design and Technical Data of the MOVI-PLC® I/O System

CAN bus coupler OCC11B

NOTES

• CAN bus uses a shielded three-wire line as transmission medium.

• In systems with more than two stations, all stations are wired in parallel. The bus cable must be looped without interruption for this purpose.

• The bus cable must always be connected with a terminating resistor of 120 Ω on the line ends to avoid reflections and consequently transmission problems.

Voltage supply The CAN bus coupler OCC11B comes equipped with an integrated power supply unit.

The power supply unit must be supplied with DC 24 V. The supply voltage supplies the bus coupler electronics and the connected I/O modules via the backplane bus. The power supply unit is protected against damage in the event of reverse polarity or overcurrent. CAN bus and backplane bus are electrically isolated from each other.

NOTE

Correct polarity of the voltage supply at the X1 plug connector is required to avoid failure of the bus coupler.

Setting the baud rate using the address adjuster

Use the address adjuster to set the CAN baud rate and the module ID.

• Set address 00 on the address adjuster.

• Activate the voltage supply for the CAN bus coupler. The diagnostic LEDs "ER", "RD" and "BA" flash with 1 Hz. Now you have 5 seconds

time to programm the CAN baud rate using the address adjuster.

Address adjuster CAN baud rate Maximum bus length

00 1 MBaud 25 m 01 500 kBaud (factory setting) 100 m 02 250 kbaud 250 m 03 125 kbaud 500 m 04 100 kbaud 600 m 05 50 kbaud 1000 m 07 20 kbaud 2500 m 08 800 kbaud 50 m

The CAN baud rate will be saved after 5 seconds.

Manual – MOVI-PLC® I/O System

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Unit Design and Technical Data of the MOVI-PLC® I/O System

Setting the module ID

Technical data

CAN bus coupler OCC11B

NOTE

• The module ID must be set when you have set the baud rate and before switching on the bus coupler again.

• Each module ID must only be assigned to the CAN bus once. Do not connect any inverters to the CAN bus.

• The "ER" and "BA" diagnostics LEDs go out and the green "RD" LED continues to flash.

• Use the address adjuster to set the module ID in the range from 1 to 63.

• The settings will be accepted after 5 seconds and the bus coupler enters normal operation ("pre-operational" status).

Electrical data of OCC11B

Voltage supply X1

Current consumption Max. DC 0.7 A Output current backplane bus Max. DC 3.5 A Galvanic isolation AC 500 V Status display LEDs on the front panel Connections/interfaces CAN bus: 9-pin sub-D connector

CAN bus interface

Coupling 9-pin sub-D connector Network topology Linear bus, active bus termination at one end, spur lines are possible

Medium

Transmission rate 10 kBaud ... 1 MBaud (factory setting: 500 kBaud) Maximum total length Without repeater: 1000 M at 50 kBaud Binary inputs / outputs Max. 32 I/O modules can be combined per bus coupler Maximum number of stations 63 stations Address setting 1 ... 63 (factory setting: 1)

Combination with I/O modules

Maximum number of modules 32

Dimensions and weight

Dimensions (W ×H ×D) in mm 25.4 ×76 ×78 Weight 80 g

X1:1 X1:2

DC+24 V input (20.4 V ... 28.8 V) Reference 24 V

Shielded, three-wire cable. Depending on the ambient conditions, shielding is not necessary.

Manual – MOVI-PLC® I/O System

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Unit Design and Technical Data of the MOVI-PLC® I/O System

OTM21B terminal module

4.2 OTM21B terminal module

Part number 1821 490 8

Description The OTM21B terminal module is a complementary module for 2-wire or 3-wire installa-

tion. The module is not connected to the backplane bus.

• 2 separate rows with 11 electrically interconnected terminals.

• No connection to the backplane bus

• Maximum terminal current DC 10 A

Wiring diagram

[1]

[2]

[1] First terminal strip [2] Second terminal strip

62077AXX

62078AXX

Manual – MOVI-PLC® I/O System

Page 23

Unit Design and Technical Data of the MOVI-PLC® I/O System

Technical data

OTM21B terminal module

Electrical data of OTM12B

Number of rows 2 Number of terminals per row 11 Maximum terminal current DC 10 A Terminal color Gray

Dimensions and weight

Dimensions (W ×H ×D) [mm] 25.4 × 76 × 88 Weight 50 g

Manual – MOVI-PLC® I/O System

Page 24

Unit Design and Technical Data of the MOVI-PLC® I/O System

ODI81B digital input module

4.3 ODI81B digital input module

Part number 1821 481 9

Description The ODI81B digital input module has 8 binary inputs, each one with an LED to indicate

the status.

• 8 binary inputs, galvanically isolated from the backplane bus

• DC 24 V rated input voltage

• LED status indicator for binary inputs

[1]

[2]

[3]

Connector assignment

[1] Label for the bit address with description [2] LED status indicator for binary inputs [3] Connector strip

ODI81B Terminal/LED Assignment/description

1 Not assigned 2 Binary input 0 3 Binary input 1 4 Binary input 2 5 Binary input 3 6 Binary input 4 7 Binary input 5 8 Binary input 6 9 Binary input 7 10 Weight LED 0 ... 7 Status indicator for binary inputs 0 ... 7

X3 45

ODI81B

DI 8xDC24V

62050AXX

62259AXX

Manual – MOVI-PLC® I/O System

Page 25

Unit Design and Technical Data of the MOVI-PLC® I/O System

ODI81B digital input module

LED status indicator

Wiring diagram

Technical data

LEDs 0 ... 7 light up green if signal "1" is detected from approx. DC 15 V onwards.

DC 24V

62061AXX

Electrical data of ODI81B

Number of binary inputs 8 Rated input voltage DC 24 V (20.4 ... 28.8 V) Signal voltage "0" 0 ... 5 V Signal voltage "1" 15 ... 28.8 V Input filter time delay 3 ms Input current typ. 7 mA Current consumption from backplane bus DC 25 mA Galvanic isolation 500 V Status indicator via LEDs located on the front

Programming data

Input data 1 byte Output data Diagnostic data -

Dimensions and weight

Dimensions (W ×H ×D) [mm] 25.4 × 76 × 88 Weight 50 g

(field voltage to the bus)

rms

Manual – MOVI-PLC® I/O System

Page 26

Parameter setting Make the following settings in the module parameters (→ section "Parameter setting of

Unit Design and Technical Data of the MOVI-PLC® I/O System

ODI81B digital input module

I/O modules"). The settings refer to up to eight ODI81B digital input modules of the PLC configuration entry. Default settings are printed in bold.

Module parameters Setting range

Transmit mode Acyclic / cyclic Inhibit time 0 ... 5 ... 500 ms Event time 0 ... 500 ms

• If the module parameter "TransmitMode" is set to "acyclic", process data will be transmitted between MOVI-PLC of modification. In this case, the module parameter "Event Time" indicates an additional cyclic transmission rate.

• If the module parameter "TransmitMode" is set to "cyclic", the "Event Time" indicates the transmission rate for cyclic process data transmission.

• The module parameter "Inhibit Time" indicates in all cases a minimum duration between process data transmissions.

controller and MOVI-PLC® I/O system in the event

Manual – MOVI-PLC® I/O System

Page 27

Unit Design and Technical Data of the MOVI-PLC® I/O System

ODO81B digital output module

4.4 ODO81B digital output module

Part number 1821 482 7

Description The ODI81B digital output module has 8 binary outputs, each one with an LED to

indicate the status.

• 8 binary outputs, galvanically isolated from the backplane bus

• Power supply voltage DC 24 V

• Output current DC 0.5 A

• Status indicated by LED

[1]

[2]

[3]

Connector assignment

[1] Label for the bit address with description [2] LED status indicator [3] Connector strip

ODO81B Ter mi-

nal/LED

1 Power supply voltage DC 24 V 2 Binary output 0 3 Binary output 1

L+

X3 45

ODO81B

DO 8xDC24V, 0,5 A

4 Binary output 2 5 Binary output 3 6 Binary output 4 7 Binary output 5 8 Binary output 6 9 Binary output 7 10 Weight LED +

LED F LED 0 ... 7

62068AXX

62059AXX

Assignment/description

Green: DC 24 V present Red: An error occurred Green: Binary output active

Manual – MOVI-PLC® I/O System

Page 28

Unit Design and Technical Data of the MOVI-PLC® I/O System

ODO81B digital output module

LED + The "+" LED lights up green if the DC 24 V supply voltage is present.

LED 0 ... 7 Status

LEDs 0 ... 7 light up green if a binary output is active.

display

'F' LED The "F" LED lights up red if an error occurs caused by overload, overheating, or short

circuit.

Wiring diagram

10 M

L+

DC 24V

62062AXX

Technical data

Electrical data of ODI81B

Number of binary outputs 8 Rated load voltage DC 24 V (20.4 ... 28.8 V) Current consumption

at L+ without load

from backplane bus Output current per channel 0.5 A short-cirucit proof Total current 4 A Voltage supply DC 24 V (20.4 V ... 28.8 V) Galvanic isolation 500 V Status indicator via LEDs located on the front

Programming data

Input data Output data 1 byte Diagnostic data -

Dimensions and weight

Dimensions (W ×H ×D) [mm] 25.4 × 76 × 88 Weight 50 g

DC 10 mA DC 70 mA

rms

(field voltage to the bus)

Manual – MOVI-PLC® I/O System

Page 29

Unit Design and Technical Data of the MOVI-PLC® I/O System

ODO81B digital output module

Parameter setting Make the following settings in the module parameters (→ section 5.6). The settings refer

to up to eight ODO81B digital output modules of the PLC configuration entry. Default settings are printed in bold.

Module parameters Setting range

Transmit mode Acyclic / cyclic Inhibit time 0 ... 5 ... 500 ms Event time 0 ... 500 ms

• If the module parameter "TransmitMode" is set to "acyclic", process data will be transmitted between MOVI-PLC of a modification. In this case, the module parameter "Event Time" indicates an additional cyclic transmission rate.

• If the module parameter "TransmitMode" is set to "cyclic", the "Event Time" indicates the transmission rate for cyclic process data transmission.

• The module parameter "Inhibit Time" indicates in all cases a minimum duration between process data transmissions.

controller and MOVI-PLC® I/O system in the event

Manual – MOVI-PLC® I/O System

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Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI41B analog input module (voltage)

4.5 OAI41B analog input module (voltage)

Part number 1821 483 5

Description The OAI41B analog input module has 4 inputs, each with an LED to indicate the status.

The OAI41B input module requires a total of 8 bytes of the process image for the input data (2 bytes per channel). The channels on the OAI41B input module are galvanically isolated from the backplane bus by means of DC/DC converters.

• 4 analog inputs; channels galvanically isolated from the backplane bus

• The different channels can be configured individually and can be deactivated

• Suitable for encoders with ±10 V

• LED status indicator

[1]

[2]

[3]

[1] Label for the bit address with description [2] LED status indicator [3] Connector strip

62059AXX

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Page 31

Connector assignment

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI41B analog input module (voltage)

OAI41B Termi -

nal/LED

1 Not assigned 2 Positive connection channel 0 3 Ground channel 0

X2 34

AI 4x12Bit Volt

OAI41B

62053AXX

4 Positive connection channel 1 5 Ground channel 1 6 Positive connection channel 2 7 Ground channel 2 8 Positive connection channel 3 9 Ground channel 3 10 Not assigned 'SF' LED Lights up red if

Assignment/description

• parameters are set incorrectly

• the upper or lower limit of the control range is exceeded

'SF' LED The 'SF' LED lights up red if

• the upper or lower limit of the control range is exceeded

• parameters are set incorrectly

Wiring diagram

62063AXX

NOTE

Connect temporarily unused inputs with activated channel to the associated ground to obtain defined values at these channels.

Manual – MOVI-PLC® I/O System

Page 32

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI41B analog input module (voltage)

Function assignment

You set the functions in the PLC Editor in the PLC configuration in the module parameters of the I/O module (→ section "Parameter setting of I/O modules"). Default settings are printed in bold.

Module parameters Setting range Description/measuring range/representation Event time 0 ... 10 ... 500 ms The "Event time" is used to set the transmission rate for

–10 ... 10 V (–27648 ... 27648)

Mode channel 1 ... 4

–10 ... 10 V (–16348 ... 16348)

Not active -

cyclic data transmission between MOVI-PLC MOVI-PLC

DC ±11. 76 V DC 11.76 V = Max. value overdrive range (32511) DC –10 V ... 10 V = Rated range (–27648 ... 27648) DC –11.76 V = Max. value underdrive range (–32512) Two’s complement

DC ±12.50 V DC 12.50 V = Max. value overdrive range (20480) DC –10 V ... 10 V = Rated range (–16384 ... 16384) DC –12.50 V = Min. value underdrive range (–20480) Two’s complement

I/O system.

and

NOTE

The default setting of the I/O module OAI41B is "–10 ... 10 V (–27648 ... 27648)".

Technical data

Electrical data of OAI41B

Number of analog inputs 4 Cable length (shielded) 200 m

Voltages, currents, potentials

Galvanic isolation

Channel/backplane bus between the channels

Permitted potential difference

between inputs

between inputs and M Insulation tested at DC 500 V Current consumption from backplane bus DC 120 mA Power loss of the I/O module 0.6 W

Analog value generation

Measuring principle SAR (successive approximation) Parameterizable Yes Conversion time/resolution (per channel)

Basic conversion time (ms)

Resolution (bit) including overdrive range

Interference suppression, error limits

Interference suppression for f = n × (f1±1 %) (f1 = interfering frequency; n = 1, 2, ...)

Common-mode interference (U Interference between inputs > 50 dB

Operational limits (over entire temperature range, referred to input)

Voltage input Measuring range ±10 V / tolerance ±0.2 %

internal

)

iso

< 2 V) > 80 dB

Yes No

DC 2 V DC 75 V/AC 60 V

n×2ms 13 bit

f = 50 Hz ... 400 Hz

Manual – MOVI-PLC® I/O System

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Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI41B analog input module (voltage)

Electrical data of OAI41B Basic error limit (operational limit at 25 °C, referred to input)

Voltage input Measuring range ±10 V / tolerance ±0.1 % Temperature error

(referred to input) Linearity error

(referred to input range) Repeatability

(under steady-state conditions, at 25 °C, referred to input range)

Diagnostics No Diagnostics interrupt No Fault display for group fault 'SF' LED (red)

Encoder selection data

Voltage Input range: ±10 V/input resistance: 100 kΩ Permitted input voltage for voltage input

(destruction limit) Voltage measurement Possible

Permitted ambient conditions

Operating temperature 0 °C ... 60 °C Transport and storage temperature –25 °C ... 70 °C Relative humidity 95 % without condensation vibration and shock resistance According to IEC 68000-2/IEC 68000-2-27 EMC resistance

ESD/burst

Programming data

Input data 8 bytes (1 word per channel) Output data -

Dimensions and weight

Dimensions (W ×H ×D) [mm] 25.4 × 76 × 88 Weight ca. 80 g

±0.005 %/K

±0.02 %

±0.05 %

Max. 30 V

According to IEC 61000-4-2 IEC 61000-4-2/IEC 61000-4-4 (up to level 3)

Manual – MOVI-PLC® I/O System

Page 34

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI42B analog input module (current)

4.6 OAI42B analog input module (current)

Part number 1821 484 3

Description The analog input module OAI42B has 4 inputs. Their functions can be configured

individually. The OAI42B input module requires a total of 8 bytes of the process image for the input data (2 bytes per channel). The channels on the OAI42B input module are galvanically isolated from the backplane bus by means of DC/DC converters.

• 4 analog inputs; channels galvanically isolated from the backplane bus

• The different channels can be configured individually and can be deactivated.

• Suitable for encoders with 4 ... 20 mA, ±20 mA

• LED status indicator

[1]

[2]

[3]

[1] Label for the bit address with description [2] LED status indicator [3] Connector strip

62059AXX

Manual – MOVI-PLC® I/O System

Page 35

Connector assignment

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI42B analog input module (current)

OAI42B Terminal/LED Assignment/description

1 Not assigned 2 Positive connection channel 0 3 Ground channel 0

X2 34

OAI42B

AI 4x12Bit Curr

62055AXX

4 Positive connection channel 1 5 Ground channel 1 6 Positive connection channel 2 7 Ground channel 2 8 Positive connection channel 3 9 Ground channel 3 10 Not assigned 'SF' LED Lights up red if

• parameters are set incorrectly

• the upper or lower control limit is exceeded

'SF' LED The 'SF' LED lights up red if

• the upper or lower control limit is exceeded

• if parameters are set incorrectly

Wiring diagram

62064AXX

NOTE

Connect temporarily unused inputs with activated channel to the associated ground to obtain defined values at these channels.

Manual – MOVI-PLC® I/O System

Page 36

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI42B analog input module (current)

Function assignment

You set the functions in the PLC configuration in the PLC Editor in the module parameters of the I/O module (→ section "Parameter setting of I/O modules"). Default settings are printed in bold.

Module parameters Setting range Description/measuring range/representation Event time 0 ... 10 ... 500 ms The "Event time" is used to set the transmission rate for

4 ... 20 mA (0 ... 27648)

–20 ... 20 mA (–27648 ... 27648)

Mode channel 1 ... 4

4 ... 20 mA (0 ... 16348)

–20 ... 20 mA (–16384 ... 16384)

Not active -

cyclic data transmission between MOVI-PLC MOVI-PLC

DC 1.185 ... 22.81 mA DC 22.81 mA = Max. value overdrive range (32511) DC 4 ... 20 mA = Rated range (0 ... 27648) DC 1.185 mA = Minimum value underdrive range (–4864) Two’s complement

DC ±23.52 mA DC 23.52 mA = Max. value overdrive range (32511) DC –20 mA ... 20 mA = Rated range (–27648 ... 27648) DC –23.52 V = Min. value underdrive range (–32512) Two’s complement

DC 0.8 ... 24 mA DC 24 mA = Max. value overdrive range (32511) DC 4 .. 20 mA = Rated range (0 ... 16384) DC 0.8 mA = Min. value underdrive range (–3277) Two’s complement

DC ±25 mA DC 25 mA = Max. value overdrive range (20480) DC –20 mA ... 20 mA = Rated range (–16384 ... 16384) DC –25 mA = Min. value underdrive range (–20480) Two’s complement

I/O system.

and

Technical data

NOTE

The default setting of the I/O module OAI42B is "4 ... 20 mA (0 ... 27648)".

Electrical data of OAI42B

Number of analog inputs 4 Cable length (shielded) 200 m

Voltages, currents, potentials

Galvanic isolation

Channel/backplane bus between the channels

Permitted potential difference

between inputs

between inputs and M Insulation tested at DC 500 V Current consumption from backplane bus DC 120 mA Power loss of the I/O module 0.6 W

Analog value generation

Measuring principle SAR (successive approximation) Parameterizable Yes Conversion time/resolution (per channel)

Basic conversion time (ms)

Resolution (bit) including overdrive range

internal

iso

)

Yes No

DC 2 V DC 75 V / AC 60 V

n×2ms 13 bit

Manual – MOVI-PLC® I/O System

Page 37

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI42B analog input module (current)

Electrical data of OAI42B Interference suppression, error limits

Interference suppression for f = n × (f1±1 %) (f1 = interfering frequency; n = 1, 2, ...)

Common-mode interference (U Interference between inputs > 50 dB

Operational limits (over entire temperature range, referred to input)

Current input Measuring range ±20 mA / tolerance ±0.2 %

Basic error limit (operational limit at 25 °C, referred to input)

Current input Measuring range ±20 mA / tolerance ±0.1 %

Temperature error (referred to input range)

Linearity error (referred to input range)

Repeatability (under steady-state conditions, at 25 °C, referred to input range)

Diagnostics No Diagnostics interrupt No Fault display for group fault 'SF' LED (red)

Encoder selection data

Current Input range ±20 mA / input resistance 60Ω

Permitted input current for current input (destruction limit)

Voltage measurement as 2-wire transducer as 4-wire transducer

Permitted ambient conditions

Operating temperature 0 °C ... 60 °C Transport and storage temperature –25 °C ... 70 °C Relative humidity 95 % without condensation Vibration and shock resistance According to IEC 68000-2/IEC 68000-2-27 EMC resistance

ESD/burst

Programming data

Input data 8 bytes (1 word per channel) Output data -

Dimensions and weight

Dimensions (W ×H ×D) [mm] 25.4 × 76 × 88 Weight ca. 80 g

< 2 V) > 80 dB

f = 50 Hz ... 400 Hz

Measuring range 4 ... 20 mA / tolerance ±0.5 %

Measuring range 4 ... 20 mA / tolerance ±0.2 %

±0.005 %/K

±0.02 %

±0.05 %

Input range 4 ... 20μA / input resistance 60Ω 40 mA

Possible, with external supply Possible

According to IEC 61000-4-2 IEC 61000-4-2/IEC 61000-4-4 (up to level 3)

Manual – MOVI-PLC® I/O System

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Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

4.7 OAI43B analog input module (multi-input)

Part number 1821 485 1

Description The OAI43B analog input module has 4 inputs. Their functions can be configured

individually. The OAI43B input module requires a total of 8 bytes of the process image for the input data (2 bytes per channel). The channels on the OAI43B input module are galvanically isolated from the backplane bus by means of DC/DC converters.

• The different channels can be configured individually and can be deactivated.

• The common signal inputs of the channels are not isolated from each other; the permitted potential difference is up to 5 V.

• Diagnostic function

Connector assignment

[1]

[2]

[3]

[1] Label for the bit address with description [2] LED status indicator [3] Connector strip

OAI43B Terminal/LED Assignment/description

1 Channel 0 with 4-wire connection 2 Positive connection channel 0 3 Ground channel 0

X2 34

AI 4x16Bit Mult

OAI43B

62057AXX

4 Positive connection channel 1 5 Ground channel 1 6 Positive connection channel 2 7 Ground channel 2 8 Positive connection channel 3 9 Ground channel 3 10 Channel 2 with 4-wire connection LED F0 ... F3 Lights up red if

• an error occurs in one of the channels

• an entry was made in the diagnostic bytes

62059AXX

Manual – MOVI-PLC® I/O System

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Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

LEDs F0 ... F3 The LEDs F0 ... F3 light up red if

• an error occurs in one of the channels

• an entry was made in the diagnostic bytes

Wiring diagram The following figure shows the connection options for the various measuring ranges. For

an assignment to the measuring ranges, refer to the "Connection" column in the "Function assignment" section.

[1] [2] [3] [4]

U-

U+

U-

62065AXX

NOTE

Connect temporarily unused inputs with activated channel to the associated ground to obtain defined values at these channels.

STOP!

Observe the following points to prevent the I/O module from being damaged:

• The parameterized measuring range must correspond with the connected encoder.

• Do not connect a voltage > DC 15 V to the input.

Manual – MOVI-PLC® I/O System

Page 40

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

Function assignment

A function number is assigned to a channel by setting the module parameters (→ section "Parameter setting of I/O modules"). The function number 00

means the function

hex

number stored permanently in the parameter setting data is not influenced. You can disable a channel by specifying FF

Module parameters No.

Event time - 0 ... 10 ... 500 ms The "Event time" is used to set the transmission rate for

Module mode - - The "Module mode" module parameter is used to set

Setting range / function Description / measuring range / representation Wiring

hex

cyclic data transmission between MOVI-PLC

PLC

I/O system.

whether the OAI43B analog input module is to generate a diagnostics interrupt or not. In this case, the diagnostic information will be output at the MPLC_ConnectSEWIOSystem_CAN function module (→ section "IEC pro- gram"). You find more information in the "MPLCUtilities Library for MOVI-PLC Bit 0 ... 5, 7 : Reserved Bit 6:

• 0 = Diagnostic interrupt disabled

• 1 = Diagnostic interrupt enabled

hex

" manual.

and MOVI-

diagram

Manual – MOVI-PLC® I/O System

Page 41

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

Module parameters No.

hex

00 The function number in the permanently stored parameter setting data is not changed. 01 Pt100 in the 2-wire connec-

02 Pt1000 in the 2-wire con-

03 NI100 in the 2-wire connec-

04 NI1000 in the 2-wire con-

05 Resistance measurement

06 Resistance measurement

07 Resistance measurement

08 Resistance measurement

09 Pt100 in the 4-wire connec-

0A Pt1000 in the 4-wire con-

0B NI100 in the 4-wire connec-

0C NI1000 in the 4-wire con-

0D Resistance measurement

0E Resistance measuring 60 Ω

Mode channel 1 ... 4

0F Resistance measuring

10 Thermocouple type J

11 Thermocouple type K

12 Thermocouple type type

13 Thermocouple type R

14 Thermocouple type T

15 Thermocouple type S

16 Thermocouple type E

18 Thermocouple type J

19 Thermocouple type K, inter-

1A Thermocouple type N, inter-

1B Thermocouple type R, inter-

1C Thermocouple type T, inter-

1D Thermocouple type S, inter-

Setting range / function Description / measuring range / representation Wiring

tion

nection

tion

nection

60 Ω two-wire

3000 Ω two-wire

6000 Ω two-wire

tion

nection

tion

nection

60 Ω four-wire

four-wire

3000 Ω four-wire

externally compensated

, externally compen-

sated

externally compensated

internally compensated

nally compensated

–200 °C ... 850 °C Unit: 1/10 °C; two’s complement

–60 °C ... 250 °C Unit: 1/10 °C; two’s complement

60 Ω = end value (32767) [3]

600 Ω = end value (32767) [3]

3000 Ω = end value (32767) [3]

6000 Ω = end value (32767) [3]

–200 °C ... 850 °C Unit: 1/10 °C; two’s complement

–60 °C ... 250 °C Unit: 1/10 °C; two’s complement

60 Ω = end value (32767) [4]

600 Ω = end value (32767) [4]

3000 Ω = end value (32767) [4]

–210 °C ... 1200 °C Unit: 1/10 °C, two’s complement

–270 °C ... 1372 °C Unit: 1/10 °C, two’s complement

–270 °C ... 1300 °C Unit: 1/10 °C, two’s complement

–50 °C ... 1769 °C Unit: 1/10 °C, two’s complement

–270 °C ... 400 °C Unit: 1/10 °C, two’s complement

–50 °C ... 1769 °C Unit: 1/10 °C, two’s complement

–270 °C ... 1000 °C Unit: 1/10 °C, two’s complement

–210 °C ... 1200 °C Unit: 1/10 °C, two’s complement

–270 °C ... 1372 °C Unit: 1/10 °C, two’s complement

–270 °C ... 1300 °C Unit: 1/10 °C, two’s complement

–50 °C ... 1769 °C Unit: 1/10 °C, two’s complement

–270 °C ... 400 °C Unit: 1/10 °C, two’s complement

–50 °C ... 1769 °C Unit: 1/10 °C, two’s complement

diagram

[3]

[4]

[2]

Manual – MOVI-PLC® I/O System

Page 42

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

Module parameters No.

hex

1E Thermocouple type E, inter-

27 Voltage DC±50 mV

28 Voltage DC ±10 V

29 Voltage DC ±4V

2A Voltage DC ±400 mV

2B Voltage DC ±10 V

2C Current DC ±20 mA

Mode channel 1 ... 4

2D Current DC 4 ... 20 mA

2E Current DC 4 ... 20 mA

2F Current DC ±20 mA

32 Resistance measuring

33 Resistance measuring

35 Resistance measuring

36 Resistance measuring

37 Resistance measuring

38 Resistance measuring

Setting range / function Description / measuring range / representation Wiring

nally compensated

(–27648 ... 27648)

(–16384 ... 16384)

(–27648 ... 27648)

(0 ... 27648)

(0 ... 16384)

(–16384 ... 16384)

6000 Ω four-wire

60 Ω two-wire

600 Ω two-wire

3000 Ω two-wire

6000 Ω two-wire

–270 °C ... 1000 °C Unit: 1/10 °C, two’s complement

DC ±58.79 mV DC 58.79 mV = Max. value overdrive range (32511) DC –50 ... 50 mV = Rated voltage (–27648 ... 27648) DC –58.79 mV = Min. value underdrive range (–32512) Two’s complement

DC ±11. 76 V DC 11.76 V = Max. value overdrive range (32511) DC –10 ... 10 V = Rated range (–27648 ... 27648) DC –11.76 V = Min. value underdrive range (–32512) Two’s complement

DC ±4.70 V DC 4.70 V = Max. value overdrive range (32511) DC –4 ... 4 V = Rated range (–27648 ... 27648) DC –4.70 V = Min. value underdrive range (–32511) Two’s complement

DC ±470 mV DC 470 mV = Max. value overdrive range (32511) DC –400 ... 470 mV = Rated range (–27648 ... 27648) DC –470 mV = Min. value underdrive range (–32512) Two’s complement

DC ±12.50 V DC 12.50 V = Max. value overdrive range (20480) DC –10 ... 10 V = Rated range (–16384 ... 16384) DC –12.50 V = Min. value underdrive range (–20480) Value and sign

DC ±23.52 mA DC 23.52 mA = Max. value overdrive range (32511) DC –20 ... 20 mA = Rated range (–27648 ... 27648) DC –23.52 mA = Min. value underdrive range (–32512) Two’s complement

DC 1.185 ... 22.81 mA DC 22.81 mA = Max. value overdrive range (32511) DC 4 ... 20 mA = Rated range (0 ... 27648) DC 1.185 mA = Min. value underdrive range (–4864) Two’s complement

DC 0.8 ... 24 mA DC 24 mA = Max. value overdrive range (20480) DC 4 ... 20 mA = Rated range (0 ... 16384) DC 0.8 mA = Min. value underdrive range (–3277) Value and sign

DC ±25 mA DC 25 mA = Max. value overdrive range (20480) DC –20 ... 20 mA = Rated range (–16384 ... 16384) DC –25 mA = Min. value underdrive range (–20480) Value and sign

6000 Ω = end value (32767)

6000 Ω = end value (6000)

60 Ω = end value (6000)

600 Ω = end value (6000)

3000 Ω = end value (30000)

6000 Ω = end value (6000)

diagram

[2]

[1]

[4]

[3]

Manual – MOVI-PLC® I/O System

Page 43

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

Module parameters No.

Mode channel 1 ... 4

ModeControl channel 1 ... 4

1) The compensation of the neutralization must be implemented externally.

2) The compensation of the neutralization must be implemented externally. Connect the thermocuple conductors directly to the front connector. Where necessary, extend them using thermocouple extension cables.

Setting range / function Description / measuring range / representation Wiring

hex

3A Current DC ±20 mA

(–16384 ... 16384)

3B Voltage DC ±10 V

(–16384 ... 16384)

3D Resistance measuring

60 Ω four-wire

3E Resistance measuring

600 Ω four-wire

3F Resistance measuring

3000 Ω four-wire

57 Voltage DC ±50 mV DC ±50 mV

58 Voltage DC ±10 V DC ±11. 76 V

59 Voltage DC ±4V DC ±4.7 V

5A Voltage DC ±400 mV DC ±470 mV

5C Current DC ±20 mA DC ±23.51 mA

5D Current DC 4 ... 20 mA DC 1.185 ... 22.81 mA

62 Cu50 in the 2-wire connec-

tion

6A Cu50 in the 4-wire connec-

tion

FF Channel not active (dis-

abled)

DC ±25 mA DC 25 mA = Max. value overdrive range (20480) DC –20 ... 20 mA = Rated range (–16384 ... 16384) DC –25 mA = Min. value underdrive range (–20480) Two’s complement

DC ±12.50 V DC 12.50 V = Max. value overdrive range (20480) DC –10 ... 10 V = Rated range (–16384 ... 16384) DC –12.50 V = Min. value underdrive range (–20480) Two’s complement

60 Ω = end value (6000)

600 Ω = end value (6000)

3000 Ω = end value (30000)

DC 58.79 mV = Max. value overdrive range (5879) DC –50 ... 50 mV = Rated range (–5000 ... 5000) DC –58.79 mV = Min. value underdrive range (–5879) Two’s complement

DC 11.76 V = Max. value overdrive range (11760) DC –10 ... 10 V = Rated range (–10000 ... 10000) DC –11.76 V = Min. value underdrive range (–11760) Two’s complement

DC 4.7 V = Max. value overdrive range (4700) DC –4 ... 4 V = Rated range (–4000 ... 4000) DC –4.7 V = Min. value underdrive range (–4700) Two’s complement

DC 470 mV = Max. value overdrive range (4700) DC –400 ... 400 mV = Rated voltage (–4000 ... 4000) DC –470 mV = Min. value underdrive range (–4700) Two’s complement

DC 23.51 mA = Max. value overdrive range (23510) DC –20 ... 20 mA = Rated range (–20000 ... 20000) DC –23.51 mA = Min. value underdrive range (–23510) Two’s complement

DC 22.81 mA = Max. value overdrive range (18810) DC 4 ... 20 mA = Rated range (0 ... 16000) DC 1.185 mA = Min. value underdrive range (–2815) Two’s complement

–50 °C ... 150 °C Unit: 1/10 °C, two’s complement

The "ModeControl Channel 1 ... 4" module parameter is used to set the conversion speed as well as averaging and a Hüllfunktion.

diagram

[1]

[4]

[1]

[3]

[4]

Manual – MOVI-PLC® I/O System

Page 44

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

NOTE

The default setting of the OAI43B I/O module is "–10 ... 10 V (–27648 ... 27648)".

Module parameter ModeControl Channel 1 ... 4

Structure

The "ModeControl Channel 1 ... 4" module parameter is used to set the following parameters:

• Conversion speed

• Mean value calculation

• Envelope function

Bit 0 ... 7 Resolution Bit 3 ... 0: Conversion speed per channel

• 0000 = 15 conversions/s

• 0001 = 30 conversions/s

• 0010 = 60 conversions/s

• 0011 = 120 conversions/s

• 0100 = 170 conversions/s

• 0101 = 200 conversions/s

• 0110 = 3.7 conversions/s

• 0111 = 7.5 conversions/s

Bit 5 ... 4: Mean value calculation

• 00 = disabled

• 01 = use 2 of 3 values

• 10 = use 4 of 6 values

• 11 = disabled

Bit 7 ... 6: Envelope function

• 00 = disabled

• 01 = envelope ±8

• 10 = envelope ±16

• 11 = disabled

1) The values refer to single-channel operation. To calculate the conversion speed per channel for multi-channel operation, divide the specified conversion speeds by the number of active channels.

16 16 15 14 12 10 16 16

Conversion speed Use bit 0 ... 3 to set the conversion speed for each input channel. Note that the resolution

decreases with higher conversion speeds due to the reduced integration time. The data transmission format remains the same. Only the least significant bits (LSBs) are no longer relevant for the analog value.

Manual – MOVI-PLC® I/O System

Page 45

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

Mean value calculation

• Mean value function 2 of 3 values After every measuring, the OAI43B analog input module calculates the mean value

of the last 3 values. The value most different from the mean value is discarded. The remaining 2 values are averaged again. This value will then be provided as output value.

• Mean value function 4 of 6 values After every measuring, the OAI43B analog input module calculates the mean value

of the last 6 values. The two values most different from the mean value are discarded. The remaining 4 values are averaged again. This value will then be provided as output value.

Envelope function The output value [3] is 'wrapped' with an envelope [A] with a parameterizable value. If

the measured value [1, 2, 4] lies over or under the envelope, the envelope [A] migrates accordingly. The output value [3] is always the mean value of the envelope (→ following figure).

[1] [2]

+8/+16

[B]

+8/+16

[A]

[3]

[A]

[4]

62091AXX

[1] Measured value within envelope → no envelope shift. The output value is the

mean value of the current upper and lower limit of the envelope.

[2] Measured value exceeds the envelope upwards → envelope shifts up by the

difference between "old" upper limit of the envelope and measured value. The output value is the mean value of the "new" upper and lower limits of the envelope.

[4] Measured value exceeds the envelope downwards → envelope shifts down by

the difference between "old" lower limit of the envelope and measured value. The output value is the mean value of the "new" upper and lower limits of the envelope.

[B] Integration time

Manual – MOVI-PLC® I/O System

Page 46

Technical data

Electrical data of OAI43B

Number of inputs with 4-wire resistance-based sensor

Cable length (shielded) 200 m

Voltages, currents, potentials

Constant current for resistance-based sensor Galvanic isolation

Permitted potential difference

Insulation tested at DC 500 V Current consumption from backplane bus DC 280 mA Power loss of the I/O module 1.4 W

Analog value generation Conversion time/resolution (per channel)

Measuring principle Sigma delta Parameterizable Yes Conversion speed [Hz] 200 170 120 60 30 15 7.5 3.7 Integration time [ms] 5 6 8 17 33 67 133 270 Basic conversion time [ms] 7 8 10 19 35 69 135 272

Resolution including overdrive range [Bit] 10 12 14 15 16 16 16 16 Interference voltage suppression for interfer-

ence frequency f1 [Hz] Basic execution time of the I/O module (all

channels enabled) [ms] Mean value calculation 2 of 3

Envelope function ±8 or ±16

Interference suppression, error limits

Interference suppression for f = n × (f1±1 %), (f1 = interfering frequency; n = 1, 2, ...) Common-mode interference (U Opposed-mode interference (peak value of

interference < rated value of input range) Interference between inputs > 50 dB

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

Channel/backplane bus between the channels

between inputs (U between inputs and M

Additional conversion time for wire break monitoring [ms]

One-time service time per cycle (only with thermocouple) [ms]

)

internal

)

iso

< 5 V) > 80 dB

4 2

1.25 mA

Yes No

DC 5 V DC 75 V / AC 60 V

135

No 50 Hz and 60 Hz

28 32 40 76 140 276 540 1088

or 4 of 6

>80dB

Manual – MOVI-PLC® I/O System

Page 47

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

Electrical data of OAI43B Operational limits (only valid up to 120 W/s)

(over entire temperature range, referred to input range)

Measuring range Tolerance

Voltage input

Current input

Resistance

Resistance thermometer

Thermocouple Type J, K, N, R, S, E, T ± 1.5 %

Basic error limit (operational limit at 25 °C, referred to input)

Voltage input

Current input

Resistance

Resistance thermometer

Thermocouple Type J, K, N, R, S, E, T ±1.0 % Temperature error during current measuring

(referred to input range) Linearity error

(referred to input range) Repeatability

(under steady-state conditions, at 25 °C, referred to input range)

Temperature error of internal compensation ±1.5 %

Status, interrupts, diagnostics

Diagnostics interrupt Parameterizable Diagnostic functions

Fault display for group fault Diagnostic information can be read out

Encoder selection data

Voltage HH±50 mV, ±400 mV, ±4V, ±10 V 20 MΩ

Current HH±20 mA, 0 ... 20 mA, 4 ... 20 mA 50 Ω

Resistance 0 ... 60 Ω. 0 ... 600 Ω, 0 ... 3 kΩ , 0 ... 6 kΩ 20 MΩ

Resistance thermometer Pt100, Pt1000, Ni100, Ni1000, Cu50 20 MΩ

Thermocouple

Type J, K, N, R, S, E, T 20 MΩ

Permitted input voltage for voltage input (destruction limit)

±50 mV ±0.6 % ±400 mV, ±4V, ±10 V ±0.3 % ±20 mA ±0.3 %

0 ... 20 mA ±0.6 % 4 ... 20 mA ±0.8 % 0 ... 60 Ω ±0.8 % 0 ... 600 Ω, 0 ... 3 kΩ , 0 ... 6 kΩ±0.4 % Pt100, Pt1000 ±0.4 % Ni100, Ni1000 ±1.0 % Cu50 ±1.4 %

±50 mV ±0.4 % ±400 mV, ±4V, ±10 V ±0.2 % ±20 mA ±0.2 %

0 ... 20 mA ±0.4 % 4 ... 20 mA ±0.5 % 0 ... 60 Ω ±0.4 % 0 ... 600 Ω, 0 ... 3 kΩ , 0 ... 6 kΩ±0.2 % Pt100, Pt1000 ±0.2 % Ni100, Ni1000 ±0.5 % Cu50 ±0.7%

±0.005 %/K

±0.015 %/K

±0.05 %

Red 'SF' LED (per channel) Possible

DC 25 V

Manual – MOVI-PLC® I/O System

Page 48

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAI43B analog input module (multi-input)

Electrical data of OAI43B

Signal encoder connection

Voltage measurement Current measurement

as 2-wire transducer as 4-wire transducer

Resistance measurement

with 2-wire connection with 4-wire connection

Linearization of characteristic curves

Parameterizable for resistance thermometer Thermocouples

Temperature compensation

Parameterizable Internal temperature compensation External temperature compensation with comparison table (0 °C)

Unit for temperature measurement °C

Programming data

Input data 8 bytes (1 word per channel)

Dimensions and weight

Dimensions (W ×H ×D) [mm] 25.4 × 76 × 88 Weight 80 g

Possible

Possible, with external supply Possible

Possible Possible

Yes Pt100, Pt1000, Ni100, Ni1000, Cu50 Type J, K, N, R, S, E, T

Yes Possible Possible

Manual – MOVI-PLC® I/O System

Page 49

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO41B analog output module (voltage)

4.8 OAO41B analog output module (voltage)

Part number 1821 487 8

Description The OAO41B analog output module has 4 outputs. Their functions can be configured

individually. The OAO41B analog output module requires a total of 8 bytes of the process image for the output data (2 bytes per channel). The channels on the OAO41B output module are galvanically isolated from the backplane bus and power supply voltage by means of DC/DC converters and optocouplers. The OAO41B analog output module must be supplied with external DC 24 V.

• 4 analog outputs with common ground

• The different channels can be configured individually.

• Suitable for actuators with inputs ±10 V or 0 ... 10 V

• LED status indicator

[1]

[2]

[3]

[1] Label for the bit address with description [2] LED status indicator [3] Connector strip

62059AXX

Manual – MOVI-PLC® I/O System

Page 50

Connector assignment

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO41B analog output module (voltage)

OAO41B Terminal/LED Assignment/description

1 Power supply voltage DC 24 V 2 Positive connection channel 0

L+

X3 45

AO 4x12Bit Volt

OAO41B

62054AXX

3 Ground channel 0 4 Positive connection channel 1 5 Ground channel 1 6 Positive connection channel 2 7 Ground channel 2 8 Positive connection channel 3 9 Ground channel 3 10 Ground DC 24 V LED + Green: DC 24 V present

LED L+ The L+ LED lights up green if the supply voltage DC 24 V is present.

Wiring diagram

L+

DC 24

62060AXX

Manual – MOVI-PLC® I/O System

Page 51

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO41B analog output module (voltage)

Function assignment

You set the functions in the PLC configuration in the PLC Editor in the module parameters of the I/O module (→ section "Parameter setting of I/O modules"). Default settings are printed in bold.

Module parameters Setting range Description/measuring range/representation Event time 0 ... 10 ... 500 ms The "Event time" is used to set the transmission rate for

–10 ... 10 V (–27648 ... 27648)

0 ... 10 V (0 ... 27648)

Mode channel 1 ... 4

–10 V ... 10 V (–16384 ... 16384)

0 ... 10 V (0 ... 16384)

Not active -

cyclic data transmission between MOVI-PLC MOVI-PLC

DC ±11. 76 V DC 11.76 V = Max. value overdrive range (32511) DC –10 V ... 10 V = Rated range (–27648 ... 27648) DC –11.76 V = Min. value underdrive range (–32512) Two’s complement

DC 0 ... 11.76 V DC 11.76 V = Max. value overdrive range (32511) DC 0 V ... 10 V = Rated range (0 ... 27648) No underdrive range Two’s complement

DC ±12.5 V DC 12.5 V = Max. value overdrive range (20480) DC –10 V ... 10 V = Rated range (–16384 ... 16384) DC –12.5 V = Min. value underdrive range (–20480) Two’s complement

DC 0 ... 12.5 V DC 12.5 V = Max. value overdrive range (20480) DC 0 V ... 10 V = Rated range (0 ... 16384) No underdrive range Two’s complement

I/O system.

and

NOTE

• The default setting of the OAO41B O/I module is "–10 ... 10 V (–27648 ... 27648)".

• Value "0" is output in all modes when the overdrive range or underdrive range is exceeded.

Manual – MOVI-PLC® I/O System

Page 52

Technical data

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO41B analog output module (voltage)

Electrical data of OAO41B

Number of output channels 4 Cable length (shielded) 200 m Supply voltage

Polarity reversal protection

Galvanic isolation

between channel/backplane bus between channel/supply voltage between the channels between channel/load voltage L+

Permitted potential difference

between inputs and M Insulation tested at DC 500 V Current consumption

from backplane bus

from load voltage L+ (without load) Power loss of the I/O module 2.7 W

Analog value generation output channels

Resolution

±10 V

0 ... 10 V Cycle time (all channels) 700 μs Setting time

Resistive load

Capacitive load

Inductive load

Interference suppression, error limits

Interference between outputs > 40 dB Basic error limit (over entire temperature range,

referred to output range)

Voltage output Measuring range ±10 V / tolerance ±0.2 %

Basic error limit (operational limit at 25 °C, referred to output range)

Voltage output Measuring range ±10 V / tolerance ±0.1 %

Temperature error

(referred to output range)

Linearity error

(referred to output range)

Repeatability

(under steady-state conditions at 25 °C,

referred to output range)

Output ripple

Bandwidth 0 to 50 kHz

(referred to output range)

Actuator selection data

Voltage Output ranges: ±10 V / 0 ... 10 V Load impedance (in the rated range of the out-

put)

for voltage outputs

Capacitive load Voltage output

Short-circuit proof

Short-circuit current Destruction limit against externally applied volt-

ages/currents

Voltage at the output against M

Current

internal

) DC 75 V / AC 60 V

iso

ANA

DC 24 V Yes

Yes Yes No Yes

DC 60 mA DC 100 mA

11 bit + sign 11 bit

1.5 ms 3 ms

Measuring range 0 ... 10 V / tolerance ±0.4 %

Measuring range 0 ... 10 V / tolerance ±0.2 %

±0.01 %/K

±0.05 %

Min. 5 kΩ Max. 1 μF

Yes Max. 6 mA

Max. 15 V Max. 30 mA

Manual – MOVI-PLC® I/O System

Page 53

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO41B analog output module (voltage)

Electrical data of OAO41B

Connection of the actuators

Voltage output 2-wire connection

Status, interrupts, diagnostics

Diagnostics interrupt Diagnostic functions Fault display for group fault Diagnostic information can be read out Substitute values can be switched in -

Programming data

Input data Output data 8 bytes (1 word per channel) Diagnostic data -

Dimensions and weight

Dimensions (W ×H ×D) [mm] 25.4 × 76 × 88 Weight 100 g

Manual – MOVI-PLC® I/O System

Page 54

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO42B analog output module (current)

4.9 OAO42B analog output module (current)

Part number 1821 488 6

Description The OAO42B analog output module has 4 outputs. Their functions can be configured

individually. The OAO42B output module requires a total of 8 bytes of the process image for the output data (2 bytes per channel). The channels on the OAO42B output module are galvanically isolated from the backplane bus by means of DC/DC converters and optocouplers. The OAO42B analog output module must be supplied with external DC 24 V.

• 4 analog outputs with common ground

• The outputs can be configured individually.

• Suitable for actuators with inputs 0 ... 20 mA or 4 ... 20 mA

[1]

[2]

[3]

[1] Label for the bit address with description [2] LED status indicator [3] Connector strip

62059AXX

Manual – MOVI-PLC® I/O System

Page 55

Connector

assignment

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO42B analog output module (current)

OAO42B Ter mi-

nal/LED

1 Power supply voltage DC 24 V 2 Positive connection channel 0 3 Ground channel 0

L+

X2 34

OAO42B

AO 4x12Bit Curr

62056AXX

4 Positive connection channel 1 5 Ground channel 1 6 Positive connection channel 2 7 Ground channel 2 8 Positive connection channel 3 9 Ground channel 3 10 Ground DC 24 V LED + Green: DC 24 V present

Assignment/description

LED L+ The L+ LED lights up green if the supply voltage DC 24 V is present.

Wiring diagram

L+

DC 24

62060AXX

Manual – MOVI-PLC® I/O System

Page 56

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO42B analog output module (current)

Function assignment

You set the functions in the PLC configuration in the PLC Editor in the module parameters of the I/O module (→ section "Parameter setting of I/O modules"). Default settings are printed in bold.

Module parameters Setting range Description/measuring range/representation Event time 0 ... 10 ... 500 ms The "Event time" is used to set the transmission rate for

4 ... 20 mA (0 ... 27648)

0 ... 20 mA (0 ... 27648)

Mode channel 1 ... 4

4 ... 20 mA (0 ... 16384)

0 ... 20 mA (0 ... 16384)

Not active -

cyclic data transmission between MOVI-PLC MOVI-PLC

DC 0 ... 22.81 mA DC 22.81 mA = Max. value overdrive range (32511) DC 4 ... 20 mA = Rated range (0 ... 27648) DC 0 mA = Min. value underdrive range (–6912) Two’s complement

DC 0 ... 23.52 mA DC 23.52 mA = Max. value overdrive range (32511) DC 0 ... 20 mA = Rated range (0 ... 27648) No underdrive range Two’s complement

DC 0 ... 24 mA DC 24 mA = Max. value overdrive range (20480) DC 4 .. 20 mA = Rated range (0 ... 16384) DC 0 mA = Min. value underdrive range (–4096) Two’s complement

DC0 ... 24 mA DC 24 mA = Max. value overdrive range (20480) DC 4 ... 20 mA = Rated range (0 ... 16384) No underdrive range Two’s complement

I/O system.

and

Technical data

NOTE

• The default setting of the OAO42B I/O module is "4 ... 20 mA (0 ... 27648)".

• The value "0" is output in all modes when the overdrive range or underdrive range is exceeded.

Electrical data of OAO42B

Number of output channels 4 Cable length (shielded) 200 m Supply voltage

Polarity reversal protection

Galvanic isolation

between channel/backplane bus between channel/supply voltage between the channels between channel/load voltage L+

Permitted potential difference

between inputs and M Insulation tested at DC 500 V Current consumption

from backplane bus

from load voltage L+ (without load) Power loss of the I/O module 1.5 W

internal

) DC 75 V / AC 60 V

iso

DC 24 V Yes

Yes Yes No Yes

DC 60 mA DC 50 mA

Manual – MOVI-PLC® I/O System

Page 57

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO42B analog output module (current)

Electrical data of OAO42B Analog value generation output channels

Resolution

0 ... 20 mA

4 ... 20 mA Cycle time (all channels) 700 μs Setting time

Resistive load

Capacitive load

Inductive load

Interference suppression, error limits

Interference between outputs > 40 dB Basic error limit (over entire temperature range,

referred to output range)

Current output Measuring range 0 ... 20 mA / tolerance ±0.4 %

Basic error limit (operational limit at 25 °C, referred to output range)

Current output Measuring range 0 ... 20 mA / tolerance ±0.2 %

Temperature error

(referred to output range)

Linearity error

(referred to output range)

Repeatability

(under steady-state conditions at 25 °C,

referred to output range)

Output ripple

Bandwidth 0 to 50 kHz

(referred to output range)

Actuator selection data

Current Output ranges: 0 ... 20 mA / 4 ... 20 mA Load impedance (in the rated range of the out-

put)

for current outputs

Inductive load Current output

No-load voltage DC 12 V Destruction limit against externally applied volt-

ages/currents

Voltage at the output against M

Current Connection of the actuators

Current output 2-wire connection

Status, interrupts, diagnostics

Diagnostics interrupt Diagnostic functions Fault display for group fault Diagnostic information can be read out Substitute values can be switched in -

Programming data

Input data Output data 8 bytes (1 word per channel)

Dimensions and weight

Dimensions (W ×H ×D) [mm] 25.4 × 76 × 88 Weight 100 g

ANA

12 bit 11 bit

0.03 ms

1.5 ms

Measuring range 4 ... 20 mA / tolerance ±0.5 %

Measuring range 4 ... 20 mA / tolerance ±0.3 %

±0.01 %/K

±0.05 %

Min. 350 Ω Max. 10 mH

Max. 12 V Max. 30 mA

Manual – MOVI-PLC® I/O System

Page 58

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO43B analog output module (multi-output)

4.10 OAO43B analog output module (multi-output)

Part number 1821 489 4

Description The OAO43B analog output module has 4 outputs. Their functions can be configured

individually. The OAO43B output module requires a total of 8 bytes of the process image for the output data (2 bytes per channel). The values must be specified left-justified in the two’s complement. The channels on the OAO42B output module are galvanically isolated from the backplane bus by means of DC/DC converters.

• The outputs can be configured individually.

• Four outputs with common ground

• Suitable for actuators with inputs ±10 V, 1 ... 5 V, 0 ... 10 V, ±20 mA, 4 ... 20 mA or 0

... 20 mA

• Diagnostic LED and diagnostic function

[1]

[2]

[3]

[1] Label for the bit address with description [2] LED status indicator [3] Connector strip

62059AXX

Manual – MOVI-PLC® I/O System

Page 59

Connector

assignment

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO43B analog output module (multi-output)

OAO43B Ter mi-

nal/LED

1 Power supply voltage DC 24 V 2 Positive connection channel 0 3 Ground channel 0

X2 34

AO 4x12Bit Mult

OAO43B

62058AXX

4 Positive connection channel 1 5 Ground channel 1 6 Positive connection channel 2 7 Ground channel 2 8 Positive connection channel 3 9 Ground channel 3 10 Ground DC 24 V 'SF' LED Lights up red if

Assignment/description

• the OAO43B output module is not supplied with voltage

• a short-circuit occurs in the voltage output

• a wire break occurs in the current output

• the module contains an incorrect parameter

'SF' LED The 'SF' LED lights up red if

• the OAO43B output module is not supplied with voltage

• a short-circuit occurs in the voltage output

• a wire break occurs in the current output

• a parameter in the module was set incorrectly

Wiring diagram

L+

DC 24

Manual – MOVI-PLC® I/O System

62060AXX

Page 60

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO43B analog output module (multi-output)

Function assignment

A function number is assigned to a channel by setting the module parameters (→ section "Parameter setting of I/O modules"). The function number 00

means the function

hex

number stored permanently in the parameter setting data is not influenced. You can disable a channel by specifying FF

Module parameters No.

Event time - 0 ... 10 ... 500 ms The "Event time" is used to set the transmission rate for cyclic data

Module mode - - The "Module mode" module parameter is used to set whether the OAO43B

Function Description/measuring range/representation

hex

transmission between MOVI-PLC

analog output module is to generate a diagnostics interrupt or not. In this case, the diagnostic information will be output at the MPLC_ConnectSEWIOSystem_CAN function module (→ section "IEC program"). You find more information in the "MPLCUtilities Library for MOVI-PLC Bit 0 ... 5, 7 : Reserved Bit 6:

• 0 = Diagnostic interrupt disabled

• 1 = Diagnostic interrupt enabled

hex

and MOVI-PLC® I/O system.

" manual.

Manual – MOVI-PLC® I/O System

Page 61

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO43B analog output module (multi-output)

Module parameters No.

Mode channel 1 ... 4 01 Voltage ±10 V

Function Description/measuring range/representation

hex

(–16384 ... 16384) (two’s complement)

02 Voltage 1 ... 5 V

(0 ... 16384) (two’s complement)

05 Voltage 0 ... 10 V

(0 ... 16384) (two’s complement)

09 Voltage ±10 V

(–27648 ... 27648) (two’s complement)

0A Voltage 1 ... 5 V

(0 ... 27648) (two’s complement)

0D Voltage 0 ... 10 V

(0 ... 27648) (two’s complement)

03 Current ±20 mA

(–16384 ... 16384) (two’s complement)

04 Current 4 20 mA

(0 ... 16384) (two’s complement)

06 Current 0 20 mA

(0 ... 16384) (two’s complement)

0B Current ±20 mA

(–27648 ... 27648) (two’s complement)

0C Current 4 20 mA

(0 ... 27648) (two’s complement)

0E Current 0 20 mA

(0 ... 27648) (two’s complement)

FF Channel not active (disabled)

DC ±12.5 V DC 12.5 V = Max. value overdrive range (20480) DC –10 ... 10 V = Rated range (–16384 ... 16384) DC –12.5 V = Min. value underdrive range (–20480)

DC 0 ... 6 V DC 6 V = Max. value overdrive range (20480) DC 1 ... 5 V = Rated range (0 ... 16384) DC 0 V = Min. value underdrive range (–4096)

DC 0 ... 12.5 V DC 12.5 V = Max. value overdrive range (20480) DC 0 ... 10 V = Rated range (0 ... 16384) No underdrive range

DC ±11.7 6 V DC 11.76 V = Max. value overdrive range (32511) DC –10 ... 10 V = Rated range (–27648 ... 27648) DC –11.76 V = Min. value underdrive range (–32512)

DC 0 ... 5.704 V DC 5.704 V = Max. value overdrive range (32511) DC 1 ... 5 V = Rated range (0 ... 27648) DC 0 V = Min. value underdrive range (–6912)

DC 0 ... 11.76 V DC 11.76 V = Max. value overdrive range (32511) DC 0 ... 10 V = Rated range (0 ... 27648) No underdrive range

DC ±25 mA DC 25 mA = Max. value overdrive range (20480) DC –20 ... 20 mA = Rated range (–16384 ... 16384) DC 25 mA = Min. value underdrive range (–20480)

DC 0 ... 24 mA DC 24 mA = Max. value overdrive range (20480) DC 4 ... 20 mA = Rated range (0 ... 16384) DC 0 mA = No underdrive range (–4096)

DC 0 ... 25 mA DC 25 mA = Max. value overdrive range (20480) DC 0 ... 20 mA = Rated range (0 ... 16384) No underdrive range

DC ±23.52 mA DC 23.52 mA = Max. value overdrive range (32511) DC –20 ... 20 mA = Rated range (–27648 ... 27648) DC –23.52 mA = Min. value underdrive range (–32512)

DC 0 ... 22.81 mA DC 22.81 mA = Max. value overdrive range (32511) DC 4 ... 20 mA = Rated range (0 ... 27648) DC 0 mA = Min. value underdrive range (–6912)

DC 0 ... 23.52 mA DC 23.52 mA = Max. value overdrive range (32511) DC 0 ... 20 mA = Rated range (0 ... 27648) No underdrive range

NOTES

• The default setting of the OAI43B I/O module is "–10 ... 10 V (–27648 ... 27648)".

• The value "0" is output in all modes when the overdrive range or underdrive range is exceeded.

Manual – MOVI-PLC® I/O System

Page 62

Technical data

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO43B analog output module (multi-output)

Electrical data of OAO43B

Number of output channels 4 Cable length (shielded) 200 m Supply voltage

Polarity reversal protection

Galvanic isolation

between channel/backplane bus between channel/supply voltage between the channels

between channel/load voltage L+ Insulation tested at DC 500 V Current consumption

from backplane bus

from load voltage L+ (without load) Power loss of the I/O module 1.8 W

Analog value generation output channels

Resolution (incl. overdrive range)

±10 V, ±20 mA

4 ... 20 mA, 1 ... 5 V

0 ... 10 V, 0 ... 20 mA Cycle time (all channels) 700 μs Conversion time (per channel) 450 μs Setting time

Resistive load

Capacitive load

Inductive load

Interference suppression, error limits

Interference between outputs > 40 dB Operational limits (over entire temperature range, referred to output range)

Voltage output

Current output

Basic error limit (operational limit at 25 °C, referred to output range)

Voltage output

Current output

Temperature error

(referred to output range)

Linearity error

(referred to output range)

Repeatability

(under steady-state conditions at 25 °C,

referred to output range)

Output ripple

Bandwidth 0 to 50 kHz

(referred to output range)

Actuator selection data

Output ranges (rated values)

Voltage

Current

DC 24 V Yes

Yes Yes No Yes

DC 75 mA DC 60 mA

11 bit + sign 10 bit 11 bit

0.05 ms

0.5 ms

0.1 ms

Measuring range 1 ... 5 V / tolerance 0.8 % Measuring range 0 ... 10 V / tolerance 0.6 % Measuring range ±10 V / tolerance 0.4 %

Measuring range 4 ... 20 mA / tolerance ±0.8 % Measuring range 0 ... 20 mA / tolerance ±0.6 % Measuring range ±20 mA / tolerance ±0.3 %

Measuring range 1 ... 5 V / tolerance 0.4 % Measuring range 0 ... 10 V / tolerance 0.3 % Measuring range ±10 V / tolerance 0.2 %

Measuring range 4 ... 20 mA / tolerance ±0.5 % Measuring range 0 ... 20 mA / tolerance ±0.4 % Measuring range ±20 mA / tolerance ±0.2 %

±0.01 %/K

±0.05 %

1 ... 5 V, 0 ... 10 V, ±10 V 4 ... 20 mA, 0 ... 20 mA, ±20 mA

Manual – MOVI-PLC® I/O System

Page 63

Unit Design and Technical Data of the MOVI-PLC® I/O System

OAO43B analog output module (multi-output)

Electrical data of OAO43B

Load impedance (in the rated range of the output)

for voltage outputs

Capacitive load

for current outputs

Inductive load

Voltage output

Short-circuit proof

Short-circuit current Current output

No-load voltage Max. DC 13 V Destruction limit against externally applied volt-

ages/currents

Voltage at the output against M

Current Connection of the actuators

Voltage output

Current output

Status, interrupts, diagnostics

Diagnostics interrupt Parameterizable Diagnostic functions Parameterizable Fault display for group fault 'SF' LED Diagnostic information can be read out Possible Substitute values can be switched in No

Programming data

Input data Output data 8 bytes (1 word per channel)

Dimensions and weight

Dimensions (W ×H ×D) [mm] 25.4 × 76 × 88 Weight 100 g

1) The error limits were determined with a load R = 1 GΩ. When voltage is output, the output resistance of the I/O module is 30 Ω.

2) The error limits were determined with a load R = 10 Ω.

ANA

Min. 1 kΩ Max. 1 μF Max. 500Ω Max. 10 mH

Yes Max. 31 mA

Max. 15 V Max. 30 mA

2-wire connection 2-wire connection

Manual – MOVI-PLC® I/O System

Page 64

Project Planning with MOVITOOLS® MotionStudio

PLC Editor project planning tool

5 Project Planning with MOVITOOLS® MotionStudio

This chapter describes the project planning for the MOVI-PLC® I/O system with the MOVITOOLS

MotionStudio.

5.1 PLC Editor project planning tool

• Start MOVITOOLS® MotionStudio and the PLC Editor. You find more detailed information in the "Project Planning with MOVITOOLS

MotionStudio" section in the manuals "MOVI-PLC® basic controller DHP11B" and MOVI-PLC

• For basic information on the PLC Editor and PLC configuration, refer to the "MOVIPLC

advanced controller DH.41B"

Programming in the PLC Editor" system manual.

5.2 Adding a MOVI-PLC® I/O system

• In the PLC configuration, activate the interface to be used for connecting the OCC11B CAN bus coupler of the MOVI-PLC controller. Replace the relevant entry with "... enabled" (e.g. "CAN 1 enabled" → following figure)

The baud rate set in the module parameters of the interface must correspond with the baud rate set on the OCC1B CAN bus coupler (→ section "OCC11B CAN bus coupler").

• Select the required entry (e.g. "CAN 1 enabled") and choose the menu items [Append Subelement] / [MOVI-PLC I/O system] from the context menu (→ following figure).

• In the module parameters of the MOVI-PLC that was set at the CAN bus coupler of the MOVI-PLC "OCC11B CAN bus coupler").

I/O system to the MOVI-PLC

I/O system, set the same bus address

I/O system (→ section

11675AEN

Manual – MOVI-PLC® I/O System

Page 65

Project Planning with MOVITOOLS® MotionStudio

5.3 Configuring I/O modules

Configuring I/O modules

• In the PLC configuration (→ following figure), the entries "Inputs" and "Outputs" appear underneath the MOVI-P LC

PLC

I/O system to these entries. To do so, choose the required module designa-

tions from the context menu.

• Choosing an "Analog ... OA.." analog module will add the relevant module. Choosing the entry "Digital ... 8x OD.." will guide you in one step to the configuration of 8 digital modules even if less than 8 modules are installed.

I/O system. Add the I/O modules of your MOVI-

11676AEN

In the event of multiple configuration of I/O modules of the same type, the sequence displayed in the PLC configuration window will correspond with the physical sequence in the MOVI-PLC arrangement and combination of various I/O module types need not be reflected in the PLC configuration. Terminal modules are not displayed in the PLC configuration.

Example: The physical arrangement of the MOVI-PLC ODI81B digital input modules followed by one ODO81B digital output module and five ODI81B digital input modules. However, the PLC configuration still displays all 8 digital input modules in the "Digital IN 8x ODI81B.." entry.

I/O system from left to right. However, the physical

I/O system consists of three

NOTES

• The following scaling applies in conjunction with a MOVI-PLC® basic DHP11B controller:

– You can arrange a maximum of one analog input module and one analog output

module each to the bus coupler per MOVI-PLC

– Additonally, you can install a maximum number of 8 digital input modules and 8

digital output modules and terminal modules.

Configurations other than this scaling (e.g. two entries "Digital 8x ODI81B..") are not supported physically.

• Please also refer to the information in the "Backplane bus" and "step-by-step installation of the I/O system" section in the "Mechanical Installation" chapter.

I/O system.

Manual – MOVI-PLC® I/O System

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Project Planning with MOVITOOLS® MotionStudio

Configuring I/O modules

5.4 Configuring I/O modules

In the module parameters of the I/O modules (→ following figure), set the required functionality according to the module descriptions (→ section "Unit design and technical data of I/O modules").

5.5 IEC program

• In the library manager, add the MPLCUtilities library to your project. Have the

• The process image of the relevant I/O system is refreshed while the function module

11677AEN

MPLC_ConnectSEWIOSystem_CAN function module execute an instance in a cyclic task per MOVI-PLC

is being executed.

I/O system.

NOTE

For a detailed description of the MPLC_ConnectSEWIOSystem_CAN function module and the output diagnostic information, refer to the "MPLCUtilities Library for MOVI-

PLC

" manual.

Manual – MOVI-PLC® I/O System

Page 67

UWU52A switched-mode power supply

6 Appendix

6.1 UWU52A switched-mode power supply

Technical data

Switched-mode power supply UWU52A Part number 188 181 7 Input voltage AC 1 × 110 ... 240 V Voltage range AC 95 ... 265 V, AC 110 ... 300 V Frequency 50/60 Hz Max. no-load current AC 40 mA Rated input current

at AC 1 × 110 V at AC 1 × 230 V

Output voltage DC 24 V (-1% / +3%) Rated output current

at 40 °C

at 55 °C Residual ripple < 50 mV Interference voltage < 120 mV Power loss < 5.5 W Weight 0.23 kg Operating temperature 0 ... +55 °C (condensation not permitted) Degree of protection IP20 (EN 60529) Protection class I Connection Screw terminals for cable cross sections 0.20 ... 2.5 mm

Appendix

1.04 AAC

AC 0.63 A

DC 2.5 A DC 2.0 A

eff

Dimension drawing

The power supply is short-circuit proof and protected against overload. Input and output are galvanically isolated.

4EN 60715TM35

109

101

62140AXX

Leave a clearance of at least 50mm at top and bottom of venting slots!

Manual – MOVI-PLC® I/O System

Page 68

7Index

Index

Appendix

Backplane bus connector

CANopen bus coupler OCC11B

Dimension drawing mounting rail

Electrical installation

EMC-compliant installation Exclusion of liability

General information General notes

Important notes

Installation

Installation clearance

Mechanical installation

Mounting position

.............................................................67

UWU52A switched-mode power supply

....................................11

.........................18

CAN bus plug connector assignment Description Diagnostics LED Part number Setting the baud rate using the address

adjuster

Setting the module ID Technical data Voltage supply

...................................................18

...........................................18

..................................................18

.........................................................20

...................................21

..............................................21

..............................................20

..........................9

...........................................15

EMC-compliant installation Procedure for wiring plug connectors Shielding of lines Wiring plug connectors

..........................................15

...........................15

.................................16

.................................15

...............................................4

..............................................4

Exclusion of liability General safety notes for bus systems Rights to claim under limited warranty Structure of the safety notes

Hoist applications

Electrical installation Mechanical installation

........................................4

..........................4

...........................................5

.....................................15

...................................9

..........................................11

Backplane bus connector Dimension drawing mounting rail Installation clearance Mounting position Notes on installation of I/O modules Step-by-step installation of the I/O system Step-by-step removal of the I/O system

.........................................10

.............................11

....................................11

................................................10

.......67

...........19

...........17

............5

...........4

...................9

...............9

...13

.......14

MOVI-PLC

Scope of delivery

OAI41B analog input module (current)

Technical data

OAI41B analog input module (voltage)

'SF' LED Connector assignment Description Function assignment Part number Technical data Wiring diagram

OAI42B analog input module (current)

'SF' LED Connector assignment Description Function assignment Part number Wiring diagram

OAI43B analog input module (multi-input)

Connector assignment Description Function assignment LED F0 ... F3 Part number Technical data Wiring diagram

OAO41B analog output module (voltage)

Connector assignment Description Function assignment LED + Part number Technical data Wiring diagram

OAO42B analog output module (current)

Connector assignment Description Function assignment LED + Part number Technical data Wiring diagram

OAO43B analog output module (multi-output)

Connector assignment Description Function assignment Part number SF LED Technical data Wiring diagram

ODI81B digital input module

Connector assignment

I/O system ....................................... 6

........................................... 7

............................................. 36

.............. 30

....................................................... 31

................................. 31

................................................... 30

................................... 32

................................................. 30

............................................. 32

............................................ 31

.............. 34

....................................................... 35

................................. 35

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................................... 36

................................................. 34

............................................ 35

......... 38

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................................... 40

............................................... 39

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............................................. 46

............................................ 39

.......... 49

................................. 50

................................................... 49

................................... 51

........................................................... 50

................................................. 49

............................................. 52

............................................ 50

.......... 54

................................. 55

................................................... 54

................................... 56

........................................................... 55

................................................. 54

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............................................ 55

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................................................... 58

................................... 60

................................................. 58

........................................................ 59

............................................. 62

............................................ 59

.............................. 24

................................. 24

... 58

Manual – MOVI-PLC® I/O System

Page 69

Description ...................................................24

LED status indicator LED wiring diagram Part number Technical data LED

ODO81B digital output module

'F' LED Connector assignment Description LED + LED 0 ... 7 Part number Technical data Wiring diagram