SEW DHE41B, DHF41B, DHR41B User Manual

Download

Drive Technology \ Drive Automation \ System Integration \ Services

MOVI-PLC

advanced

DHE41B/DHF41B/DHR41B Controller

Edition 04/2008

16623215 / EN

Manual

SEW-EURODRIVE – Driving the world

1 General Notes......................................................................................................... 5

1.1 Structure of the safety notes .......................................................................... 5

1.2 Right to claim under warranty ........................................................................ 5

1.3 Exclusion of liability ........................................................................................ 6

1.4 Copyright notice ............................................................................................. 6

2 Safety Notes ........................................................................................................... 7

2.1 Other applicable documentation .................................................................... 7

2.2 Safety functions ............................................................................................. 7

2.3 Hoist applications ........................................................................................... 7

2.4 Disposal ......................................................................................................... 7

3 Introduction ............................................................................................................ 8

3.1 MOVI-PLC

3.2 MOVI-PLC

– Motion Control with integrated control technology.................. 8

advanced DH.41B controller...................................................... 9

4 Mounting/Installation Instructions...................................................................... 14

4.1 Mounting options for the MOVI-PLC

4.2 Mounting MOVI-PLC

4.3 Installing the MOVI-PLC

advanced DH.41B in MOVIDRIVE® MDX61B ......... 14

advanced DHE41B controller ............................. 16

advanced DH.41B controller............ 14

4.3.1 Function description of the terminals, DIP switches and LEDs ......... 16

4.3.2 Connection of binary inputs and outputs (connector X31) ................ 17

4.3.3 Connecting system bus CAN 2 (connector X32) / CAN 1

(connector X33) ................................................................................ 18

4.3.4 Connection of the RS485 interface (connector X34) ........................ 19

4.3.5 Connecting the Ethernet 1 system bus (connector X36) .................. 20

4.3.6 Connection of the Ethernet 2 interface (connector X37) ................... 20

4.3.7 Operating displays of the MOVI-PLC

advanced DHE41B

controller ........................................................................................... 21

4.3.8 DIP switch S1 default IP address ...................................................... 23

4.3.9 SD memory card type OMH41B-T. ................................................... 23

4.4 Installing the MOVI-PLC

advanced DHF41B controller ............................. 24

4.4.1 Function description of the terminals, DIP switches and LEDs ......... 24

4.4.2 PROFIBUS connection (connector X30P) ........................................ 26

4.4.3 Connecting DeviceNet (connector X30D) ......................................... 27

4.4.4 Connecting SafetyBus (connector X38) ............................................ 28

4.4.5 Operating displays of MOVI-PLC

4.5 Installing the MOVI-PLC

advanced DHR41B controller............................. 32

advanced DHF41B .................... 29

4.5.1 Function description of the terminals, DIP switches and LEDs ......... 32

4.5.2 Pin assignment ................................................................................. 34

4.5.3 Shielding and routing bus cables ...................................................... 35

4.5.4 Setting the DIP switches 20 and 21 .................................................. 35

4.5.5 TCP / IP addressing and subnetworks .............................................. 36

4.5.6 Operating displays of the MOVI-PLC

advanced DHR41B

controller in PROFINET mode .......................................................... 38

4.5.7 Setting the IP address parameters via DCP ..................................... 40

4.5.8 Operating displays of the MOVI-PLC

advanced DHR41B

controller in EtherNet/IP mode .......................................................... 41

4.5.9 Setting the IP address parameters ................................................... 43

4.5.10 The integrated Ethernet switch ........................................................ 45

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

4.6 Installation of the DH.41B option in MOVIDRIVE® MDX61B ....................... 46

4.7 Installation of the DH.41B option in the MOVIAXIS

MDX61B

master module ............................................................................................. 46

4.7.1 Function description of terminals X5a/X5b (MOVIAXIS

4.8 Installing the DH.41B option in MOVITRAC

master module) ........................................................... 46

B/compact controller............. 48

4.8.1 Function description of terminals and LEDs ..................................... 48

4.8.2 Connection of RS485 interface COM 1 (connector X24) .................. 48

4.8.3 Connection of system bus CAN 1/power supply (connector X26) .... 49

4.8.4 MOVITRAC

4.9 Engineering interface of the MOVI-PLC

B/compact controller option slot operating displays .... 50

advanced DH.41B controller....... 51

4.10 Shielding and routing bus cables ................................................................. 51

5 Project Planning and Startup .............................................................................. 52

5.1 Configuration with the MOVITOOLS

MotionStudio PC software ............... 52

5.2 Configuration and startup of the drives ........................................................ 58

5.3 Configuration and startup in the PLC Editor................................................. 58

5.4 Replacing the unit ........................................................................................ 58

6 Error Diagnostics ................................................................................................. 59

6.1 Diagnostic procedure for system bus CAN 1/CAN 2.................................... 59

6.2 Diagnostic procedure for PROFIBUS-DP .................................................... 60

7 Technical Data and Dimension Drawings .......................................................... 61

7.1 General technical data ................................................................................. 61

7.2 MOVI-PLC

7.3 MOVI-PLC

7.4 MOVI-PLC

7.5 MOVI-PLC

7.6 Dimension drawings of MOVI-PLC

advanced DHE41B controller .................................................. 62

advanced DHF41B controller .................................................. 64

advanced DHR41B controller .................................................. 65

advanced compact controllers................................................. 65

advanced DH.41B/UOH..B ................ 66

7.6.1 DHE41B/UOH11B dimension drawing .............................................. 66

7.6.2 DHF/DHR41B/UOH21B dimension drawing ..................................... 67

8 Index...................................................................................................................... 68

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

General Notes

Structure of the safety notes

1 General Notes

Manual

1.1 Structure of the safety notes

The safety notes in this manual are designed as follows:

Symbol SIGNAL WORD!

Nature and source of hazard.

Possible consequence(s) if disregarded.

• Measure(s) to avoid the hazard.

Symbol Signal word Meaning Consequences if

disregarded

Example:

General hazard

HAZARD! Imminent hazard Severe or fatal injuries

WARNING! Possible hazardous situation Severe or fatal injuries

CAUTION! Possible hazardous situation Minor injuries

Specific hazard,

e.g. electric shock

STOP! Possible damage to property Damage to the drive system or its environ-

NOTE Useful information or tip.

Simplifies handling of the drive system.

1.2 Right to claim under warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Therefore, read the manual before you start operating the device!

Make sure that the manual is available to persons responsible for the plant and its operation, as well as to persons who work independently on the device. You must also ensure that the documentation is legible.

ment

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

General Notes

Exclusion of liability

1.3 Exclusion of liability

1.4 Copyright notice

You must comply with the information contained in the MOVIDRIVE® documentation to ensure safe operation and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

Any reproduction, modification, distribution or unintended use, in whole or in part, is prohibited.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

2 Safety Notes

2.1 Other applicable documentation

Safety Notes

2.2 Safety functions

The MOVIDRIVE® MDX60B/61B drive inverters may not perform safety functions without higher-level safety systems. Use higher-level safety systems to ensure protection of equipment and personnel. For safety applications, ensure that the information in the following publications is observed: "Safe Disconnection for MOVIDRIVE

2.3 Hoist applications

MOVIDRIVE® MDX60B/61B, MOVITRAC® B and MOVIAXIS® are not designed for use as a safety device in hoist applications.

Use monitoring systems or mechanical protection devices as safety features to avoid possible damage to property or injury to people.

operating instructions!

MDX60B/61B, MOVITRAC® B

MDX60B/61B".

2.4 Disposal

Observe current national regulations.

Dispose of the following materials separately in accordance with the country-specific regulations in force, as:

• Electronics scrap

• Plastics

• Sheet metal

• Copper

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

3 Introduction

Introduction

MOVI-PLC® – Motion Control with integrated control technology

Content of this manual

Additional documentation

This user manual describes:

• Installation of the MOVI-PLC

advanced DH.41B controller in MOVIDRIVE

MDX61B

• The interfaces and LEDs of the MOVI-PLC

• Installation of the MOVI-PLC

advanced DH.41B controller in the MOVIDRIVE

advanced DH.41B controller

MDX61B and MOVITRAC® B inverters, in the MOVIAXIS® servo inverter and as a compact controller

• The engineering access to the MOVI-PLC

• The project planning and startup of the MOVI-PLC

advanced DH.41B controller

advanced DH.41B controller and

of the controlled inverters and servo boosters

To configure and startup the MOVI-PLC

advanced DH.41B controller simply and effec-

tively, you should also request the following publications in addition to this manual:

•"MOVI-PLC

advanced DHF41B Fieldbus Interfaces PROFIBUS DP-V1 and De-

viceNet" manual

•"MOVI-PLC

advanced DHR41B Fieldbus Interfaces PROFINET IO, EtherNet/IP,

Modbus TCP/IP" manual

•"MOVI-PLC

• "MPLCMotion_MDX and MPLCMotion_MX Libraries for MOVI-PLC

• "MPLCMotion_MC07 and MPLCMotion_MM Libraries for MOVI-PLC

•MOVIDRIVE

•MOVITRAC

•MOVIAXIS

The "MOVI-PLC for IEC 61131-3 compliant MOVI-PLC

The library manuals describe the motion libraries for MOVI-PLC MOVIDRIVE

Programming in the PLC Editor" system manual

" manual

MDX60/61B system manual

B system manual

system folder

Programming in the PLC Editor" system manual contains instructions

MDX60B/61B, MOVIAXIS®, MOVITRAC® B, and MOVIMOT® inverters.

programming.

to control the

3.1 MOVI-PLC® – Motion Control with integrated control technology

Characteristics MOVI-PLC® is a family of programmable logic controllers for inverters. It allows drive so-

lutions, logic processing and sequence controls to be automated simply and efficiently using IEC 61131-3 compliant programming languages.

•MOVI-PLC of SEW inverters and offers a simple upgrade to a more powerful MOVI-PLC sion, thanks to its universal execution of the programs.

•MOVI-PLC vanced, etc.) and modular software concepts (libraries for numerous applications).

•MOVI-PLC chronous operation) and the control of demanding applications (such as material handling).

is a universal solution because it is able to control the entire portfolio

is scalable due to several different hardware platforms (basic, ad-

is powerful due to extensive technologies (such as electronic cam, syn-

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

ver-

Introduction

MOVI-PLC® advanced DH.41B controller

Control categories

•MOVI-PLC® basic DHP11B allows for coordinated single axis movements and integration of external inputs/outputs as well as drive operator panels (DOP). This makes MOVI-PLC

basic DHP11B suitable for the task of module controller and also for that

of stand-alone controller for machines of medium complexity.

•MOVI-PLC higher performance, which allows complex calculations and, for example, interpolated movements. MOVI-PLC

advanced DH.41B is characterized by a greater variety of interfaces and

advanced is suitable for automating cells and ma- chines. The integrated Ethernet interface allows for connecting MOVI-PLC vanced directly to the control level.

3.2 MOVI-PLC® advanced DH.41B controller

Characteristics The MOVI-PLC® advanced DH.41B controller is available in two variants:

•As control card MOVI-PLC

and MOVITRAC

•As compact controller MOVI-PLC

a DIN rail. As a compact controller, it is designed for controlling inverters (→ chapter "Technical Data").

Unit types The MOVI-PLC

ed fieldbus interfaces:

Unit design of MOVI-PLC® advanced DH.41B

DHE41B Ethernet TCP/IP, UDP

DHF41B Ethernet TCP/IP, UDP, PROFIBUS DP-V1, DeviceNet

DHR41B Ethernet TCP/IP, UDP, PROFINET, EtherNet/IP, ModbusTCP/IP

B inverters and for MOVIAXIS® servo inverters

advanced DH.41B is available in 3 variants, which differ in the integrat-

advanced DH.41B as an option for MOVIDRIVE® B

advanced DH.41B prepared for installation on

Fieldbus interfaces

ad-

Engineering The engineering of the MOVI-PLC

activities:

• Configuration

• Parameterization

• Programming

These activities are carried out using the MOVITOOLS ware. The software has a number of useful features for startup and diagnostics of all SEW-EURODRIVE units. The connection between the MOVI-PLC controller and the engineering PC is established via the Ethernet 2 communication interface.

Communication interfaces

The MOVI-PLC tion interfaces.

advanced controller DH.41B is equipped with numerous communica-

The two system bus interfaces CAN 1 and CAN 2 are used primarily for connection, controlling several inverters and integrating decentralized I/O modules.

This machine module can be operated via the integrated fieldbus interface with a higherlevel controller.

Engineering is performed via the integrated Ethernet 2 communication interface.

An operator terminal (e.g. DOP11B) or a gearmotor with integrated MOVIMOT frequency inverter are connected to the RS485 interfaces.

advanced DH.41B controller includes the following

MotionStudio engineering soft-

advanced DH.41B

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Introduction

MOVI-PLC® advanced DH.41B controller

Automation topologies

Use as a standalone machine controller

You can also use the MOVI-PLC

advanced DH.41B controller as a control unit for an

entire machine.

If used without a higher-level PLC, the MOVI-PLC

advanced DH.41B controller takes over all control tasks, including controlling drives and other actuators, as well as evaluating decentralized inputs and outputs.

In a stand-alone topology, operator terminals (DOP11B) function as the interface between the operator and machine.

You can connect MOVI-PLC

advanced DH.41B directly to the company’s Ethernet net-

work.

ETHERNET

RS485

Figure 1: Example of a topology when using MOVI-PLC® advanced DH.41B as the standalone

control for a complete machine

60544AXX

[1] Operator terminal (e.g. DOP11B drive operator panel)

[2] System bus (CAN 1, CAN 2, Ethernet 1)

[3] Inputs and outputs (terminals)

[4] Asynchronous motor

[5] Synchronous servomotor/asynchronous servomotor

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Introduction

MOVI-PLC® advanced DH.41B controller

Use as a module controller

You can also use the MOVI-PLC mation of a machine module (→ following figure). In this way, the MOVI-PLC DH.41B controller coordinates motion sequences in the axis system.

The controller is connected to a higher-level PLC via the PROFIBUS interface or via one of the integrated fieldbus interfaces.

advanced DH.41B controller for decentralized auto-

advanced

Figure 2: Example of a topology for controlling each machine module using

a MOVI-PLC

advanced DH.41B controller

[1] Higher-level PLC

[2] System bus (CAN 1, CAN 2)

[3] MOVIMOT

MOVI-PLC

(via fieldbus interface DeviceNet MFD.../connected directly to

via RS485 interface COM2)

[4] Asynchronous motor

[5] Synchronous servomotor/asynchronous servomotor

58621AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Introduction

MOVI-PLC® advanced DH.41B controller

System buses CAN 1, CAN 2 and Ethernet 1

Configuring the PROFIBUS interface

You can use the MOVI-PLC® advanced DH.41B controller to control a machine module by coupling several inverters via the system bus. In this way, MOVI-PLC

advanced DH.41B controls all the drives within the machine module and in doing so takes off load from the master controller (e.g. machine or system PLC). You can connect a maximum of 64 of the following units to the MOVI-PLC

advanced DH.41B controller via system

buses CAN 1, CAN 2 and Ethernet 1:

•MOVITRAC

•MOVIDRIVE

•MOVIAXIS

• Gearmotor with integrated frequency inverter MOVIMOT

B frequency inverter

MDX60B/61B drive inverter

servo inverter

(Fieldbus interface

DeviceNet MFD... required)

The PROFIBUS station address is set using the DIP switches on the front of the MOVI-PLC

advanced DH.41B controller. This manual setting means the MOVI-PLC advanced DH.41B controller can be integrated into the PROFIBUS environment and switched on within a very short period of time. The higher-level PROFIBUS master can set the parameters automatically (parameter download).

This option offers the following advantages:

• Less time required to start up the system

• Simple documentation of the application program as all important parameter data

can be transferred from the program of the higher-level controller.

Cyclical and acyclical data exchange via PROFIBUS DP

Cyclical and acyclical data exchange via PROFIBUS DP-V1

PROFIBUS monitoring functions

While process data is usually exchanged cyclically, drive parameters are read or written acyclically using functions such as Read and Write or via the MOVILINK

parameter channel. This parameter data exchange enables you to implement applications in which all the important drive parameters are stored in the master programmable controller, so that there is no need to make parameter settings manually on the inverter itself.

The PROFIBUS DP-V1 specification introduced new acyclical Read/Write services within the context of the PROFIBUS DP-V1 expansions. These acyclical services are inserted in special telegrams during cyclical bus operation to ensure compatibility between PROFIBUS DP (version 0) and PROFIBUS DP-V1 (version 1).

Using a fieldbus system requires additional monitoring functions for the drive technology, for example, time monitoring of the fieldbus (PROFIBUS timeout). The function module that addresses the PROFIBUS issues a PROFIBUS timeout using the relevant fault information. This allows the application to respond to the PROFIBUS timeout.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Introduction

MOVI-PLC® advanced DH.41B controller

RS485 interfaces COM1 and COM2

Ethernet 2 You can implement the following functions and connections via the communication

Binary inputs and outputs

Diagnostics The LEDs of the MOVI-PLC

Connect one of the following devices each to the RS485 interfaces COM1 or COM2:

• DOP11B operator terminal

• Gearmotor with integrated frequency inverter MOVIMOT

interface Ethernet 2:

• Engineering

• Connection of a DOP11B operator terminal

• For visualization (for example: OPC interface)

• Connection to master level

Binary inputs and outputs enable you to switch actuators (e.g. valves) and evaluate binary input signals (e.g. sensors). You can freely use the binary inputs and outputs in the PLC Editor of the MOVITOOLS

• Power supply of binary inputs and outputs

• General status of the MOVI-PLC

• Status of the control program

• Status of the PROFIBUS interface

• Status of the DeviceNet interface

• Status of the Ethernet interface

• Status of both CAN interfaces

You can connect operator terminals to perform diagnostics. It is recommended to connect an operator terminal to the communication interface Ethernet 2.

MotionStudio software in programming.

advanced DH.41B controller indicate the following states:

advanced DH.41B controller

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Mounting options for the MOVI-PLC® advanced DH.41B controller

4 Mounting/Installation Instructions

4.1 Mounting options for the MOVI-PLC® advanced DH.41B controller

Observe the following mounting instructions:

NOTES

• You can insert the MOVI-PLC® advanced DH.41B controller in the MOVIDRIVE

• Option cards can only be installed or removed for MOVIDRIVE drive inverters sizes 1 to 6.

• Only SEW-EURODRIVE engineers may install or remove option cards for MOVIDRIVE

• Only SEW-EURODRIVE engineers may install or remove MOVI-PLC advanced DH.41B controllers for MOVIAXIS® as well as install MOVI-PLC DH.41B/UOH..B compact controllers.

MDX61B inverter, but not in the MOVIDRIVE® MDX60B inverter.

MDX61B size 0 drive inverters.

MDX61B

4.2 Mounting MOVI-PLC® advanced DH.41B in MOVIDRIVE® MDX61B

• The MOVI-PLC® advanced DHE41B controller must be plugged into the fieldbus slot of the MOVIDRIVE DHE41B option into the expansion slot.

• The MOVI-PLC expansion slot of the MOVIDRIVE MDX61B size 0.

Before you begin Observe the following notes before installing or removing the MOVI-PLC

advanced DH.41B controller:

• Disconnect the drive inverter from power. Switch off the DC 24 V and the line voltage.

• Take appropriate measures to avoid electrostatic charges (use discharge strap, conductive shoes, etc.) before touching the MOVI-PLC

• Before installing the MOVI-PLC and the front cover.

• After installing the MOVI-PLC and the front cover.

• Keep the MOVI-PLC mediately before you are ready to install it.

• Hold the MOVI-PLC any components.

• Never place the MOVI-PLC

MDX61B. If the fieldbus slot is not available, you can plug the

advanced DHF41B/DHR41B controller must be plugged into the

advanced DH.41B controller in its original packaging until im-

advanced DH.41B controller by its edges only. Do not touch

MDX61B. It cannot be installed in MOVIDRIVE

advanced DH.41B.

advanced DH.41B controller, remove the keypad

advanced DH.41B controller, replace the keypad

advanced DH.41B controller on a conductive surface.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Mounting MOVI-PLC® advanced DH.41B in MOVIDRIVE® MDX61B

Basic procedure for installing and removing an option card in/from MOVIDRIVE® MDX61B

53001AXX

1. Remove the retaining screws holding the card retaining bracket. Pull the card retaining bracket out evenly from the slot (do not twist).

2. Remove the retaining screws of the black cover plate on the card retaining bracket. Remove the black cover plate.

3. Position the option card onto the retaining bracket so that the retaining screws fit into the corresponding bores on the card retaining bracket.

4. Insert the retaining bracket with installed option card into the slot, pressing slightly so it is seated properly. Secure the card retaining bracket with the retaining screws.

5. Follow the instructions in reverse order when removing the option card.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHE41B controller

4.3 Installing the MOVI-PLC® advanced DHE41B controller

4.3.1 Function description of the terminals, DIP switches and LEDs

Front view MOVI-PLC

advanced

controller DHE41B

DHE41B

8107

X31

X34

X35

342

X36

X37

X32X33

L1 L2 L3 L5XM L6 L7 L8 L9L4 L1 0

60108AXX

LED

Designation

DIP switches Ter min al

LED LED 1

LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8 LED 9 LED10

Terminal X31: Binary inputs and outputs (plug-in terminals)

X31:1 X31:2 X31:3 X31:4 X31:5 X31:6 X31:7 X31:8 X31:9 X31:10

Terminal X34: RS485 interfaces COM1, COM2 (plug-in terminals)

X34:1 X34:2 X34:3 X34:4 X34:5 X34:6

Connector X35: USB connection (In preparation)

X35:1 X35:2 X35:3 X35:4

Connector X36:

X36 Connection Ethernet 1 System bus (RJ45 socket)

Connector X37:

X37 Connection Ethernet 2 (RJ45 socket)

CAN 1 status CAN 2 status IEC progr. status PLC status User LED DIO6/7 DIO4/5 DIO2/3 DIO0/1 24 V / I/O OK

+24 V input REF24V DIO 0 DIO 1 DIO 2 DIO 3 DIO 4 DIO 5 DIO 6 DIO 7

RS+ RS+ insulated RS– RS– insulated DGND GND insulated

USB+5 V USB– USB+ DGND

Function

Voltage input DC+24 V Reference potential for binary signals Binary input or output (DIO 0) Binary input or output (DIO 1) Binary input or output (DIO 2) Binary input or output (DIO 3) Binary input or output (DIO 4) Binary input or output (DIO 5) Binary input or output (DIO 6) Binary input or output (DIO 7)

Signal RS485+ (COM 1) Signal RS485+ insulated (COM 2) Signal RS485– (COM 1) Signal RS485– insulated (COM 2) Reference potential (COM 1) Reference potential (COM 2)

DC 5 V power supply Signal USB– Signal USB+ Reference potential

Standard Ethernet assignment

Terminal X32: System bus CAN 2 (electrically isolated)

X32:1

X32:2

X32:3

(plug-in terminals)

Terminal X33: System bus CAN 1 (plug-in terminals)

X33:1

X33:2

X33:3

DIP switch S1

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

REF_CAN 2 CAN 2H CAN 2L

DGND CAN 1H CAN 1L

To p Bottom

Reference potential for system bus CAN 2 System bus CAN 2 high System bus CAN 2 low

Reference potential for system bus CAN 1 System bus CAN 1 high System bus CAN 1 low

Default IP address (192.168.10.4) Ethernet 2 connection

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHE41B controller

4.3.2 Connection of binary inputs and outputs (connector X31)

Connector X31 provides 8 binary inputs or outputs (e.g. for controlling external actuators/sensors).

You can define the binary inputs and outputs in the PLC editor of the MOVITOOLS MotionStudio software.

X31

Figure 3: 12-pin connector for connecting binary inputs and outputs

61018AXX

Binary inputs • The binary inputs are electrically isolated by optocouplers.

• The permitted input voltages are defined according to IEC 61131.

+13 V ... +30 V = "1" = Contact closed

–3 V ... +5 V = "0" = Contact open

Interrupt inputs • You can use binary inputs X31:6 to X31:10 as interrupt inputs. The response time

until the ISR (interrupt service routine) is processed is less than 100 ms.

Binary outputs • The binary outputs are electrically isolated by optocouplers.

• The binary outputs are short-circuit proof but not interference-voltage-proof.

• The maximum permitted output current is 150 mA per binary output. All eight binary outputs can be operated simultaneously with this current.

STOP!

The supply voltage must be present on X31:1/2 for using the binary inputs and outputs.

The MOVI-PLC binary inputs and outputs is no longer ensured.

If the supply voltage is stopped, you must turn off all other current supplies to X31:1 ... 10, e.g. the DC 24 V from switches and sensors at the binary inputs.

controller can be damaged. In this case, the specified function of the

• To avoid the danger of maximum voltage peaks, you may not connect inductive loads to the supply voltage or to the binary inputs or outputs without free-wheeling diodes.

Cable specification • Only connect cables with a minimum core cross section of 0.25 mm

a maximal core cross section of 1 mm

(AWG18). IEC 60999 does allow clamping

without conductor end sleeves.

• Choose the type and core cross section of the connected cable in dependency of the required cable length and the load expected from your application.

For more information on binary inputs or outputs, refer to chapter "Technical Data" on page 61.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

(AWG23) and

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHE41B controller

4.3.3 Connecting system bus CAN 2 (connector X32) / CAN 1 (connector X33)

Do not connect more than 64 units to the CAN 2 or CAN 1 system bus. The system bus supports the address range 0 ... 63.

NOTES

• The CAN 2 system bus is electrically isolated. Therefore, it is recommended to use the CAN 2 (X32) interface for connecting field devices (e.g. CANopen inputs and outputs).

• The CAN 1 system bus is not electrically isolated. Therefore, it is recommended to use the CAN 1 (X33) interface to connect inverters via the system bus in the control cabinet.

• SEW-EURODRIVE recommends connecting a maximum of 64 inputs and 64 outputs via I/O modules to the MOVI-PLC

• No CAN system bus connection is necessary for communication between MOVID-

RIVE

MDX61B and its installed controller MOVI-PLC® advanced if you use the

'DPRAM' channel (→ "MOVI-PLC al). A CAN system bus connection is, however, necessary if modules from the MPLCMotion_MDX and MPLCprocessdata libraries are employed.

basic DHP11B.. controller.

Programming in the PLC Editor" system manu-

The CAN system bus supports transmission systems compliant with ISO 11898. The Serial Communication manual contains detailed information about the CAN system bus. This manual can be ordered from SEW-EURODRIVE.

Wiring diagram for CAN 2 system bus

MOVITRAC® B

OFF

X44

FSC11B

X46

X45

23456HL ⊥

Figure 4: CAN 2 system bus connection taking the example of a MOVIDRIVE® MDX60B/61B / MOVITRAC® B inverter

MDX60B/61B

X12

ON OFF

DGND

SC11 SC12

S12

1 2 3

MDX61B

DHE41B

X31X32X33

1 2 3

ON OFF

X12:

DGND

1 2 3

2 3

SC11

SC12

S12

60526AXX

Cable specification • Use a 2x2-core twisted and shielded copper cable (data transmission cable with

braided copper shield). IEC 60999 does allow clamping without conductor end sleeves. The cable must meet the following specifications:

– Core cross section 0.2 ... 1.0 mm

(AWG 24 ... AWG 18)

– Line resistance 120 Ω at 1 MHz – Capacitance per unit length ≤ 40 pF/m at 1 kHz

Suitable cables include CAN bus or DeviceNet cables.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHE41B controller

Cable length • The permitted total cable length depends on the baud rate setting of the system bus:

– 125 kbaud → 500 m – 250 kbaud → 250 m – 500 kBaud → 100 m – 1000 kbaud → 40 m

Terminating resistor

• Switch on the system bus terminating resistor at the start and end of the CAN 2 system bus connection (MOVIDRIVE

B, DIP switch S12 = ON; MOVITRAC® B, DIP switch S1 = ON). For all other devices, switch off the terminating resistor (MOVIDRIVE the MOVI-PLC

B, DIP switch S12 = OFF; MOVITRAC® B, DIP switch S1 = OFF). If

advanced DH.41B controller is, for example, located at the end of the CAN 2 system bus, you have to connect a terminating resistor of 120 O between pins X32:2 and X32:3 (for CAN 1: terminating resistor between pins X33:2 and pin X33:3).

STOP!

•There must not be any potential displacement between the units connected via the

CAN 2 system bus.

•There must not be any potential displacement between the units connected via the

CAN 1 system bus.

• Take suitable measures to avoid potential displacement, such as connecting the unit ground connectors using a separate cable.

4.3.4 Connection of the RS485 interface (connector X34)

STOP!

• There must not be any potential displacement between the units connected via the RS485. Take suitable measures to avoid a potential displacement, e.g. by connecting the unit ground connectors using a separate lead.

• Dynamic terminating resistors are installed. Do not connect any external termi-

nating resistors.

You can connect one of the following devices to the RS485 interfaces COM1/2 (connector X34):

• DOP11A operator terminals

• Gearmotor with integrated frequency inverter MOVIMOT

X34

Figure 5: 6-pole connector for connecting the RS485 interfaces COM1/2

NOTE

For more information on how to connect the DOP11B operator terminal, refer to the chapters "Installation" and "Pin assignment" in the "DOP11B Operator Terminals" system manual.

63207AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHE41B controller

4.3.5 Connecting the Ethernet 1 system bus (connector X36)

The Ethernet 1 interface (connector X36) is reserved for the system bus.

4.3.6 Connection of the Ethernet 2 interface (connector X37)

You can connect an engineering PC to the Ethernet 2 interface (connector X37).

DHE41B

X35

342

X36

X37

L1 L2 L3 L5XM L6 L7 L8 L9L4 L1 0

X31

X34

X32X33

PC COM

Figure 6: Example: Connecting an engineering PC via the Ethernet 2 interface to X37

Using the Ethernet 2 interface, the MOVI-PLC

advanced DHE41B controller can also

exchange data via UDP/TCP with another controller.

61522AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHE41B controller

4.3.7 Operating displays of the MOVI-PLC® advanced DHE41B controller

The MOVI-PLC current status of the MOVI-PLC

advanced DHE41B controller has 10 LEDs (L1 ... L10) that display the

advanced DHE41B controller and its interfaces.

LED L1 (CAN 1 status)

LED L2 (CAN 2 status)

The LED L1 indicates the status of the CAN 1 system bus.

Status of the LED L1Diagnostics Troubleshooting

Orange The CAN 1 system bus is being initial-

Green The CAN 1 system bus is initialized.

Flashing green (0,5 Hz)

Flashing green (1 Hz)

Red The CAN 1 system bus is off (BUS-

Flashing red (1 Hz)

ized.

The CAN 1 system bus is currently in SCOM suspend mode.

The CAN 1 system bus is currently in SCOM On mode.

OFF).

Warning on the CAN 1 system bus. 1. Check and correct the cabling of the

1. Check and correct the cabling of the CAN 1 system bus.

2. Check and correct the baud rate set for the CAN 1 system bus.

3. Check and correct the terminating resistors of the CAN 1 system bus.

CAN 1 system bus.

2. Check and correct the baud rate set for the CAN 1 system bus.

The LED L2 indicates the status of the CAN 2 system bus.

Status of the LED L2Diagnostics Troubleshooting

Orange The CAN 2 system bus is being initial-

Green The CAN 2 system bus is initialized. -

Flashing green (0,5 Hz)

Flashing green (1 Hz)

Red The CAN 2 system bus is off (BUS-

Flashing red (1 Hz)

ized.

The CAN 2 system bus is currently in SCOM suspend mode.

The CAN 2 system bus is currently in SCOM On mode.

OFF).

Warning on the CAN 2 system bus. 1. Check and correct the cabling of the

1. Check and correct the cabling of the CAN 2 system bus.

2. Check and correct the baud rate set for the CAN 2 system bus.

3. Check and correct the terminating resistors of the CAN 2 system bus.

CAN 2 system bus.

2. Check and correct the baud rate set for the CAN 2 system bus.

LED L3 (IEC program status)

The LED L3 indicates the status of the IEC-61131 control program.

Status of L3 Diagnostics Troubleshooting

Green IEC program is running. -

Off No program is loaded. Load a program into the controller.

Flashing orange (1 Hz)

Program has stopped. Bootloader update required (see chapter

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

"SD memory card type OMH41B-T.")

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHE41B controller

LED L4 (PLC status)

The LED L4 indicates the status of the firmware of the MOVI-PLC® advanced DHE41B controller.

Status of the LED L4Diagnostics Troubleshooting

Flashing green (1 Hz)

Red • No SD card plugged in.

Flashing orange (1 Hz)

The firmware of the MOVI-PLC advanced DHE41B controller is running correctly.

• File system of the SC card corrupt

Program has stopped. Bootloader update required (see chapter

"SD memory card type OMH41B-T.")

LED L5 (user) The LED L5 is freely programmable in the IEC program.

LED L6, L7, L8, L9 (DIO n/m)

The LEDs L6, L7, L8, L9 indicate the status of the binary inputs and outputs (X31:3

- X31:10) n or m (e. g. DIO2/3).

X31

63437AXX

LED L10 (24V / I/O OK)

State of the LEDs L6, L7, L8, L9

Off No voltage present.

Green Voltage at LED n.

Red Voltage at LED m.

Orange Voltage at LED n. and m.

Diagnostics Troubleshooting

The LED L10 indicates the status of the voltage supply for binary inputs and

outputs.

Status of the LED L10 Diagnostics Troubleshooting

Green Voltage supply for the binary

inputs/outputs is OK.

Off Voltage supply for the binary

inputs/outputs is not applied.

Orange Voltage supply for the binary

inputs/outputs is applied. However, one of the following faults has occurred:

• Overload on one or several binary inputs/outputs

• Overtemperature of the output driver

• Short circuit in at least one of the binary inputs/outputs

1. Switch off the inverter in which the MOVI-PLC troller is installed.

2. Check and correct the cabling of the binary inputs/outputs according to the electrical wiring diagram.

3. Check current consumption of the connected actuators (max. current → chapter 8).

4. Switch on the inverter in which the MOVI-PLC troller is installed.

advanced DHE41B con-

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Installing the MOVI-PLC® advanced DHE41B controller

4.3.8 DIP switch S1 default IP address

With the DIP switch S1, you can set a default IP address for the Ethernet 2 connection. The set IP address is adopted during the next boot process.

S1 switch setting Meaning

Top Default IP address 192.168.10.4

Bottom Addresses set in the configuration file (see sec. 4.3.1)

4.3.9 SD memory card type OMH41B-T.

The SD memory card is required for operation of the MOVI-PLC controller. It stores the firmware, the IEC program and user data (e. g. recipes). It is used in connection with a MOVIAXIS eterization in case an axis is replaced.

The SD memory card OMH41B-T.. is plugged into the DH.41B option. If delivery also includes a compact controller, a MOVIAXIS DH.41B option, the SD memory card is already installed in the DH.41B option.

The SD memory card is available in 11 different variants (T0 ... T10). The different variants allow for the execution of different technology functions. The technology level can be changed by replacing the SD memory card.

Variants

Mounting/Installation Instructions

advanced DH.41B

master module for data backup and automatic param-

master module or an inverter with installed

Bootloader update

SD memory card OMH41B-T.

Technology level T0-T10

T0 1821 204 2 • Speed control management

T1 1821 205 0 Additional technology functions for T0:

T2 1821 206 9 Additional technology functions for T1:

T3 1821 967 5

T4 1821 968 3

T5 1821 969 1

T6 1821 970 5

T7 1821 971 3

T8 1821 972 1

T9 1821 974 8

T10 1821 975 6

Part number Description

• Positioning, e.g. with the MPLCMotion_MDX library

• Electronic cam

• Electronic gear unit

• Cam control

• Application modules, e.g. Handling, SyncCrane

Required for path interpolation. Technology level depends on the required functionality and number of calculated kinematics.

When the LEDs L3 and L4 flash orange at a 1 Hz frequency after power-on, a bootloader update is required. Proceed as follows:

• Do not switch off the power supply during the entire process.

• Press the reset button T1 on the front of the DH.41B option for 3 seconds. When the bootloader update starts, only LED 4 is flashing.

• The bootloader update has been successful when L4 flashes green.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHF41B controller

4.4 Installing the MOVI-PLC® advanced DHF41B controller

4.4.1 Function description of the terminals, DIP switches and LEDs

NOTE

The connections identical with DHE41B are described in section "Installation of the MOVI-PLC

advanced DHE41B controller".

Front view MOVI-PLC

advanced DHF41B controller

DHF41B

L18

L17

X30P

L16

L15

L14

L13

L12

L11

L10

1 3 5

1 2 3

X38

342

X36

X37

X30D

2 4 6

X31

8107

2 4

X34

X35

LED

Designation

DIP switches Term inal

LED LED 1

LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8 LED 9 LED 10 LED 11 LED 12 LED 13 LED 14 LED 15 LED 16 LED 17 LED 18

Terminal X30P: PROFIBUS (Sub-D9)

X30P:9 X30P:8 X30P:7 X30P:6 X30P:5 X30P:4 X30P:3 X30P:2 X30P:1

Terminal X30D: DeviceNet (plug-in terminals)

X30D:1 X30D:2 X30D:3 X30D:4 X30D:5

DIP switch S2

S2 To p Switching between PROFIBUS/DeviceNet

CAN 1 status CAN 2 status IEC progr. status PLC status User LED DIO6/7 DIO4/5 DIO2/3 DIO0/1 24V / I/O OK

BUSOFF Bit strobe I/O: Polled I/O Mod/Net Fault Profibus Run Profibus

GND (M5V) RxD/TxD-N N.C. VP (P5V/100 mA) GND (M5V) CNTR-P RxD / TxD-P N.C. N.C.

V– CAN_L DRAIN CAN_H V+

Bottom

Function

Status of CAN 1 system bus Status of CAN 2 system bus Status of control program Status of control firmware Freely programmable Status input or output DIO6/7 Status input or output DIO4/5 Status input or output DIO2/3 Status input or output DIO0/1 Status of voltage supply I/O Reserved Reserved The two-color LEDs 13 ... 16 display the current status of the fieldbus interface and the DeviceNet system

Status of PROFIBUS bus electronics Status of PROFIBUS communication

Reference potential for PROFIBUS Signal receive transmit negative Terminal unassigned DC+5 V potential for bus terminator Reference potential for PROFIBUS PROFIBUS control signal for repeater Signal receive transmit positive Terminal unassigned Terminal unassigned

0 V 24 CAN_L DRAIN CAN_H 24 V

Fieldbus interface PROFIBUS (X30P) active Fieldbus interface DeviceNet (X30D) active

2 3

1 2

X32X33

1 2 3

63209AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHF41B controller

Front view MOVI-PLC

advanced DHF41B controller

LED Designation

DIP switches

Function

Term inal

For PROFIBUS mode: DIP switches for setting the PROFIBUS Station address

For operation via DeviceNet: DIP switches for setting The MAC-ID and for setting the baud rate

Connector X38: SafetyBus (plug-in terminals)

Terminal X31: Binary inputs and outputs (plug-in terminals, color: BK))

Terminal X34: RS485 interfaces COM1, COM2 (plug-in terminals, color: BK)

Connector X35: USB connection (in preparation)

Connector X36:

X38:1

X38:2

X38:3

X31:1

X31:2

X31:3

X31:4

X31:5

X31:6

X31:7

X31:8

X31:9

X31:10

X34:1

X34:2

X34:3

X34:4

X34:5

X34:6

X35:1

X35:2

X35:3

X35:4

X36

+24 V input REF24V DIO 0 DIO 1 DIO 2 DIO 3 DIO 4 DIO 5 DIO 6 DIO 7

RS+ RS+ insulated RS– RS– insulated DGND GND insulated

USB+5 V USB– USB+ DGND

Significance: 1 Significance: 2 Significance: 4 Significance: 8 Significance: 16 Significance: 32 Significance: 64

The DIP switches 2 MAC-ID (Media Access Control Identifier). The MAC-ID represents the node address (address range 0 ... 63)

Setting the baud rate Setting the baud rate

Reserved Reserved Reserved

Voltage input DC+24 V Reference potential for binary signals Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output

Signal RS485+ (COM 1) Signal RS485+ insulated (COM 2) Signal RS485– (COM 1) Signal RS485– insulated (COM 2) Reference potential (COM 1) Reference potential (COM 2)

DC 5 V power supply Signal USB– Signal USB+ Reference potential

Connection Ethernet 1 System bus (RJ45 socket)

Connector X37:

X37

Standard Ethernet assignment

Connection Ethernet 2 (RJ45 socket)

Terminal X32: System bus CAN 2 (electrically isolated)

X32:1

X32:2

X32:3

REF_CAN 2 CAN 2H CAN 2L

Reference potential for system bus CAN 2 System bus CAN 2 high System bus CAN 2 low

(plug-in terminals, color: YE/BK)

Terminal X33: System bus CAN 1 (plug-in terminals, color:

X33:1

X33:2

X33:3

DGND CAN 1H CAN 1L

Reference potential for system bus CAN 1 System bus CAN 1 high System bus CAN 1 low

YE/BK)

DIP switch S1 S1

To p Bottom

Default IP address Ethernet 2 connection

Reset button T1 T1 Reset

... 25 are used to set the

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHF41B controller

4.4.2 PROFIBUS connection (connector X30P)

Connection to the PROFIBUS system takes place using a 9-pin sub D plug according to IEC 61158. The T-bus connection must be made using a plug with the corresponding configuration. The following figure shows the PROFIBUS connector that is connected to X30P of the MOVI-PLC

RxD/TxD-P

[1]

Figure 7: Assignment of 9-pin D-sub plug to IEC 61158

RxD/TxD-N CNTR-P

DGND (M5V) VP (P5V/100mA)

DGND (M5V)

advanced DHF41B controller.

[2]

3 8 4 5 6 9

[3]

61766AXX

[1] 9-pin sub D plug

[2] Signal line, twisted

[3] Conductive connection over a large area is necessary between plug housing and the shield

MOVI-PLC PROFIBUS connection

As a rule, the MOVI-PLC® advanced DHF41B controller is connected to the PROFIBUS system using a shielded twisted-pair cable. Observe the maximum supported transmission rate when selecting the bus connector.

The twisted-pair cable is connected to the PROFIBUS connector using pins 3 (RxD/TxD-P) and 8 (RxD/TxD-N). Communication is carried out via these two pins. The RS485 signals RxD/TxD-P and RxD/TxD-N must be connected to the same contacts in all PROFIBUS stations. Otherwise the bus components cannot communicate via the bus medium.

The PROFIBUS interface sends a TTL control signal for a repeater or fiber optic adapter (reference = pin 9) via pin 4 (CNTR-P).

Baud rates greater than 1.5

The MOVI-PLC operated with special 12 MBaud PROFIBUS connectors.

advanced DHF41B controller with baud rates > 1.5 MBaud can only be

MBaud

Bus terminator You do not need to equip the MOVI-PLC

nating resistors. This allows the PROFIBUS system to be put into operation more easily and reduces the number of possible problems and faults during installation.

If the MOVI-PLC

advanced DHF41B controller is located at the start or end of a PROFIBUS segment and if there is only one PROFIBUS cable connected to the MOVI-PLC

advanced DHF41B controller, you must use a connector with an integrated

bus terminating resistor.

Switch on the bus terminating resistors for this PROFIBUS connector.

advanced DHF41B controller with bus termi-

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHF41B controller

Setting the station address

The PROFIBUS station address is set using DIP switches 20 ... 26 on the MOVI-PLC advanced DHF41B controller.

The MOVI-PLC

DHF41B

advanced DHF41B controller supports the address range 0...125.

The default setting for the station address is 4:

→ Significance: 1 × 0 = 0

→ Significance: 2 × 0 = 0

63210AXX

→ Significance: 4 × 1 = 4

→ Significance: 8 × 0 = 0

→ Significance: 16 × 0 = 0

→ Significance: 32 × 0 = 0

→ Significance: 64 × 0 = 0

Any change made to the PROFIBUS station address during ongoing operation does not take effect immediately. You have to switch the compact controller or the inverter in which the MOVI-PLC

advanced DHF41B controller is installed on and off again for the

changes to take effect (power + 24 V off/on).

4.4.3 Connecting DeviceNet (connector X30D)

The connection to the DeviceNet fieldbus system is in preparation.

Pin assignment The assignment of connecting terminals is described in the DeviceNet specification

(Volume I, Appendix A).

DFD11B

DHF41B

X30D

61612AXX

The DHF41B option card is opto-decoupled on the driver side in accordance with the DeviceNet specification (Volume I, Chapter 9). This means the CAN bus driver must be powered with 24 V voltage via the bus cable. The cable to be used is also described in the DeviceNet specification (Volume I, Appendix B). The connection must be made according to the color code specified in the following table.

Pin no. Signal Meaning Color coding

1V– 0 V 24 BK

2CAN_L CAN_L BU

3 DRAIN DRAIN blank

4CAN_H CAN_H WH

5V+ 24 V RD

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHF41B controller

Setting the station address

Setting the baud rate

The DeviceNet station address is set using DIP switches 20 ... 25 on the MOVI-PLC advanced DHF41B controller.

The MOVI-PLC

DHF41B

advanced DHF41B controller supports the address range 0..0.63.

The default setting for the station address is 4:

→ Significance: 1 × 0 = 0

→ Significance: 2 × 0 = 0

63210AXX

→ Significance: 4 × 1 = 4

→ Significance: 8 × 0 = 0

→ Significance: 16 × 0 = 0

→ Significance: 32 × 0 = 0

Any change made to the DeviceNet station address during ongoing operation does not take effect immediately. You have to switch the compact controller or the inverter in

which the MOVI-PLC

advanced DHF41B controller is installed on and off again for the

changes to take effect (power + 24 V off/on).

The baud rate is set with DIP switches 2

DIP switches

0 0 125 kbaud

1 0 250 kbaud

0 1 500 kbaud

11Invalid

and 27.

Baud rate

4.4.4 Connecting SafetyBus (connector X38)

The connection to the SafetyBus bus system is in preparation.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHF41B controller

4.4.5 Operating displays of MOVI-PLC® advanced DHF41B

NOTE

The LEDs identical with DHE41B are described in section "Operating displays of the MOVI-PLC

LEDs 11, 12 LEDs 11 and 12 are reserved.

advanced DHE41B controller.

LED L13 (BUS-OFF)

The LED L13 (BUS-OFF) displays the physical status of the bus node.

Status of the LED L13

Off NO ERROR The number of bus errors is in the normal range (error

Flashing red (125 ms cycle)

Flashing red (1 s cycle)

Red light BUS ERROR • BusOff state

Yellow light POWER OFF External voltage supply has been turned off or is not con-

Status Meaning

active status).

The unit is performing a DUP-MAC check and cannot send any messages because no other stations are con-

BUS WARNING

nected to the bus (error passive state)

The number of physical bus errors is too high. No more error telegrams are actively written to the bus (error passive state).

• The number of physical bus errors has increased despite a switch to the error-passive state. Access to the bus is switched off.

nected.

LED L14 (BIO) The LED L14 (Bit-strobe I/O) monitors the bit-strobe I/O connection.

Status of the LED L14

Flashing green (125 ms cycle)

Off Not switched on / off-line but

Flashing green (1 s cycle)

Lights up green

Flashing red (1 s cycle)

Red light Critical fault or critical link

Status Meaning

DUP-MAC check Unit is performing DUP-MAC check

not DUP-MAC check

Online and in operational mode

Online, operational mode and connected

Minor fault or connection timeout

failure

• Unit is off-line

• Unit is switched off

• Unit is on-line

• DUP MAC check performed successfully

• A BIO connection is being established with a master (configuring state)

• Missing, incorrect or incomplete configuration

•Online

• A BIO connection has been established (established state)

• Invalid number of process data is set via DIP switches

• A correctable fault has occurred

• Bit-strobe I/O connection is in timeout state

• An error that cannot be corrected has occurred

•BusOff

• DUP-MAC check has detected an error

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHF41B controller

LED L15 (PIO) The LED L15 (Polled I/O) monitors the polled I/O connection.

LED L16 (Mod/Net)

Status of the LED L15

Flashing green (125 ms cycle)

Off Not switched on / off-line but

Flashing green (1 s cycle)

Lights up green

Flashing red (1 s cycle)

Red light Critical fault or critical link

Status Meaning

DUP-MAC check Unit is performing DUP-MAC check

not DUP-MAC check

Online and in operational mode

Online, operational mode and connected

Minor fault or connection timeout

failure

• Unit is off-line

• Unit is switched off

• Unit is on-line

• DUP MAC check performed successfully

• A polled I/O connection is being established with a

master (configuring state)

• Missing, incorrect or incomplete configuration

•Online

• A polled I/O connection has been established (estab-

lished state)

• Invalid baud rate set via DIP switches

• A correctable fault has occurred

• Polled I/O connection is in timeout status

• An error that cannot be corrected has occurred

•BusOff

• DUP-MAC check has detected an error

The function of the LED L16 (Mod/Net = Module/Network Status) described in the following table is specified in the DeviceNet specification.

Status of the LED L16

Off Not switched on / OffLine • Unit is off-line

Flashing green (1 s cycle)

Lights up green

Flashing red (1 s cycle)

Red light Critical fault or critical link

Status Meaning

• Unit performs DUP MAC check

• Unit is switched off

Online and in operational mode

Online, operational mode and connected

Minor fault or connection timeout

failure

• The unit is on-line and no connection has been established

• DUP MAC check performed successfully

• A connection has not yet been established with a master

• Missing, incorrect or incomplete configuration

•Online

• Connection to a master has been established

• Connection is active (established state)

• A correctable fault has occurred

• Polled I/O or/and bit-strobe I/O connection are in timeout status

• DUP-MAC check has detected an error

• A correctable fault has occurred

•BusOff

• DUP-MAC check has detected an error

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHF41B controller

LED L17 (Fault Profibus)

LED L18 (Run Profibus)

The LED L17 (Fault Profibus) indicates that communication via the PROFIBUS inter- face is working properly.

Status of the LED L17

Off • The MOVI-PLC

Red • Connection to the DP master has failed.

Flashing red (1 Hz)

Diagnostics Troubleshooting

troller exchanges data with the PROFIBUS-DP master (data exchange status).

• The MOVI-PLC troller does not recognize the PROFIBUS baud rate.

• Bus interruption has occurred.

• PROFIBUS-DP master not in operation.

• The MOVI-PLC troller recognizes the baud rate, but the DP master does not communicate with MOVI-PLC

• The MOVI-PLC troller was either not configured in the DP master or it was configured incorrectly.

advanced DHF41B con-

advanced DHF41B.

advanced DHF41B con-

• Check the PROFIBUS connection on the unit.

• Check project planning of the PROFIBUS DP master.

• Check all the cables in the PROFIBUS network.

• Check and correct the PROFIBUS station address set in the MOVI-PLC troller and in the configuration software of the DP master.

• Check and correct the configuration of the DP master.

• Use the GSD file SEW_6007.GSD with the designation MOVI-PLC for configuration.

advanced DHF41B con-

LED L18 (Run Profibus) indicates the proper functioning of the PROFIBUS electronics (hardware).

Status of the LED L18

Green • PROFIBUS hardware OK. -

Flashing green (1 Hz)

Diagnostics Troubleshooting

• The PROFIBUS station address set on the DIP switches is more than 125. If the PROFIBUS station address is set to a value higher than 125, MOVI-PLC advanced DHF41B will use PROFIBUS station address 4.

1. Check and correct the PROFIBUS station address on the DIP switches.

2. Switch on all drive inverters again. The modified PROFIBUS address will only take effect after a restart.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

4.5 Installing the MOVI-PLC® advanced DHR41B controller

4.5.1 Function description of the terminals, DIP switches and LEDs

NOTE

The connections identical with DHE41B and DHF41B are described in the sections "Installation of the MOVI-PLC

advanced DHE41B/DHF41B controller".

Front view MOVI-PLC

advanced DHR41B controller

DHR41B

L14

X30-1

L13

X30-2

L12

2 3

L11

X38

L10

X31

8107

X34

342

X35

X36

X37

X32X33

63362AXX

LED

Designation

DIP switches Term inal

LED LED 1

LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8 LED 9 LED 10 LED 11 LED 12 LED 13 LED 14

Connector X30-1:

X30-1 Ethernet 3 (RJ45 socket)

Connector X30-2:

X30-2 Ethernet 4 (RJ45 socket)

DIP switches 2

, 2

Connector X38: SafetyBus (plug-in terminals)

Terminal X31: Binary inputs and outputs (plug-in terminals, color: BK))

X38:1

X38:2

X38:3

X31:1

X31:2

X31:3

X31:4

X31:5

X31:6

X31:7

X31:8

X31:9

X31:10

Terminal X34: RS485 interfaces COM1, COM2 (plug-in terminals, color: BK)

X34:1

X34:2

X34:3

X34:4

X34:5

X34:6

Connector X35: USB connection (in preparation)

X35:1

X35:2

X35:3

X35:4

CAN 1 status CAN 2 status IEC progr. status PLC status User LED DIO6/7 DIO4/5 DIO2/3 DIO0/1 24V / I/O OK

ON OFF

+24 V input REF24V DIO 0 DIO 1 DIO 2 DIO 3 DIO 4 DIO 5 DIO 6 DIO 7

RS+ RS+ insulated RS– RS– insulated DGND GND insulated

USB+5 V USB– USB+ DGND

Function

Standard Ethernet assignment

Default IP address (192.168.10.4) Stored IP address / DHCP

EtherNet/IP / Modbus TCP/IP PROFINET

Reserved Reserved Reserved

Signal RS485+ (COM 1) Signal RS485+ insulated (COM 2) Signal RS485– (COM 1) Signal RS485– insulated (COM 2) Reference potential (COM 1) Reference potential (COM 2)

DC 5 V power supply Signal USB– Signal USB+ Reference potential

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

Front view MOVI-PLC advanced DHR41B controller

LED Designation

Connector X36: Connection Ethernet 1 System bus (RJ45 socket)

Connector X37: Connection Ethernet 2 (RJ45 socket)

Terminal X32: System bus CAN 2 (electrically isolated) (plug-in terminals, color: YE/BK)

Terminal X33: System bus CAN 1 (plug-in terminals, color: YE/BK)

DIP switch S1 S1

Reset button T1 T1 Reset

DIP switches

Term inal

X36

X37

X32:1

X32:2

X32:3

X33:1

X33:2

X33:3

REF_CAN 2 CAN 2H CAN 2L

DGND CAN 1H CAN 1L

To p Bottom

Function

Standard Ethernet assignment

Reference potential for system bus CAN 2 System bus CAN 2 high System bus CAN 2 low

Reference potential for system bus CAN 1 System bus CAN 1 high System bus CAN 1 low

Default IP address Ethernet 2 connection

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

4.5.2 Pin assignment

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

Use prefabricated, shielded RJ45 plug connectors compliant with IEC 11801, edition

2.0, category 5.

[1]

[2]

[3]

[6]

Figure 8: Pin assignment of an RJ45 plug connector

A = Front view

B = View from back

[1] Pin 1 TX+ Transmit Plus

[2] Pin 2 TX– Transmit Minus

[3] Pin 3 RX+ Receive Plus

[6] Pin 6 RX– Receive Minus

54174AXX

MOVIDRIVE

B / MOVITRAC® B / Ethernet connection

To connect DHR41B to the Ethernet, connect the Ethernet interface X30-1 or X30-2 (RJ45 plug connector) to the other network stations using a category 5, class D twistedpair cable in accordance with IEC 11801 edition 2.0. The integrated switch provides support for realizing a line topology and offers auto crossing functions.

NOTES

• According to IEC 802.3, the maximum cable length for 10/100 MBaud Ethernet (10BaseT/100BaseT), e.g. between two network stations, is 100 m.

• We recommend that you do not directly connect end devices to the DHR41B option in order to minimize the load on the end devices caused by undesired multicast data traffic. Connect non-SEW devices via a network component that supports the IGMP snooping functionality (e.g. managed switch).

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Installing the MOVI-PLC® advanced DHR41B controller

4.5.3 Shielding and routing bus cables

Only use shielded cables and connection elements that also meet the requirements of category 5, class 2 in compliance with IEC 11801 edition 2.0.

Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments. The following measures ensure the best possible shielding:

• Manually tighten the mounting screws on the connectors, modules, and equipotential bonding conductors.

• Use only connectors with a metal housing or a metallized housing.

• Connect the shielding in the connector over a wide surface area.

• Apply the shielding of the bus line on both ends.

• Route signal and bus cables in separate cable ducts. Do not route them parallel to power cables (motor leads).

• Use metallic, grounded cable racks in industrial environments.

• Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route.

• Avoid using plug connectors to extend bus cables.

• Route the bus cables closely along existing grounding surfaces.

Mounting/Installation Instructions

STOP!

In case of fluctuations in the ground potential, a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth (PE). Make sure you supply adequate equipotential bonding in accordance with relevant VDE regulations in such a case.

4.5.4 Setting the DIP switches 2

NOTE

The setting of the "20" DIP switch is only adopted with a power-on reset (switching on and off line voltage and DC 24 V backup voltage).

DIP switch 2

If the "20" switch is set to "1" (= ON), the following default IP address parameters are set when activating the DC 24 V backup voltage:

• IP address: 192.168.10.4

• Subnetwork mask: 255.255.255.0

• Default gateway: 1.0.0.0 for EtherNet/IP (192.168.10.4 for PROFINET)

• P785 DHCP / Startup Configuration: Saved IP parameters (DHCP is deactivated)

and 2

DIP switch 2

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

DIP switch "21" is used to set the fieldbus protocol that is currently used.

•2

= "1" (= ON) the EtherNet/IP / Modbus TCP/IP fieldbus protocol is active

•2

= "0" (= OFF) the PROFINET fieldbus protocol is active.

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

4.5.5 TCP / IP addressing and subnetworks

Introduction The settings for the address of the IP protocol are made using the following parameters:

• MAC address

• IP address

• Subnetwork mask

• Standard gateway

The addressing mechanisms and subdivision of the IP networks into subnetworks are explained in this chapter to help you set the parameters correctly.

MAC address The MAC address (Media Access Controller) is the basis for all address settings. The

MAC address of an Ethernet device is a worldwide unique 6-byte value (48 bits). SEW Ethernet devices have the MAC address 00-0F-69-xx-xx-xx. The MAC address is difficult to handle for larger networks. This is why freely assignable IP addresses are used.

IP address The IP address is a 32 bit value that uniquely identifies a station in the network. An IP

address is represented by four decimal numbers separated by decimal points.

Example: 192.168.10.4

Each decimal number stands for one byte (= 8 bits) of the address and can also be represented using binary code (see following table).

Byte 1 Byte 2 Byte 3 Byte 4

11000000 . 10101000 . 00001010 . 00000100

The IP address comprises a network address and a station address (see following table).

Network address Station address

192.168.10 4

The part of the IP address that denotes the network and the part that identifies the station is determined by the network class and the subnetwork mask.

Station addresses cannot consist of only zeros or ones (binary) because they represent the network itself or a broadcast address.

Network classes The first byte of the IP address determines the network class and as such represents

the division into network addresses and station addresses.

Value ra nge

Byte 1

0 ... 127 A 10.1.22.3 10 = Network address

128 ... 191 B 172.16.52.4 172.16 = Network address

192 ... 223 C 192.168.10.4 192.168.10 = Network address

Network class

Complete network address (Example)

Meaning

1.22.3 = Station address

52.4 = Station address

4 = Station address

This rough division is not sufficient for a number of networks. They also use an explicit, adjustable subnet mask.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

Subnet mask A subnet mask is used to divide the network classes into even finer sections. The subnet

mask is represented by four decimal numbers separated by decimal points, in the same way as the IP address.

Example: 255.255.255.128

Each decimal number stands for one byte (= 8 bits) of the subnetwork mask and can also be represented using binary code (see following table).

Byte 1 Byte 2 Byte 3 Byte 4

11111111 . 11111111 . 11111111 . 10 000000

If you compare the IP addresses with the subnet masks, you see that in the binary representation of the subnet mask all ones determine the network address and all the zeros determine the station address (see following table).

Byte 1 Byte 2 Byte 3 Byte 4

IP address

Subnetwork mask

Decimal 192 . 168. . 10 . 129

Binary 11000000 . 10101000 . 00001010 . 10000001

Decimal 255 . 255 . 255 . 128

Binary 11111111 . 11111111 . 11111111 . 10000000

The class C network with the address 192.168.10. is further subdivided into

255.255.255.128 using the subnetwork mask. Two networks are created with the ad-

dress 192.168.10.0 and 192.168.10.128.

The following station addresses are permitted in the two networks:

• 192.168.10.1 ... 192.168.10.126

• 192.168.10.129 ... 192.168.10.254

The network stations use a logical AND operation for the IP address and the subnetwork mask to determine whether there is a communication partner in the same network or in a different network. If the communication partner is in a different network, the standard gateway is addressed for passing on the data.

Standard gateway The standard gateway is also addressed via a 32-bit address. The 32-bit address is rep-

resented by four decimal numbers separated by decimal points.

Example: 192.168.10.1

The standard gateway establishes a connection to other networks. In this way, a network station that wants to address another station can use a logical AND operation with the IP address and the subnetwork mask to decide whether the desired station is located in the same network. If this is not the case, the station addresses the standard gateway (router), which must be part of the actual network. The standard gateway then takes on the job of transmitting the data packages.

DHCP (Dynamic Host Configuration Protocol)

Instead of setting the three parameters IP address, subnetwork mask and standard gateway manually, they can be assigned in an automated manner by a DHCP server in the Ethernet network.

This means the IP address is assigned from a table, which contains the allocation of MAC address to IP address.

Parameter P785 indicates whether the DHR41B option expects the IP parameters to be assigned manually or via DHCP.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

4.5.6 Operating displays of the MOVI-PLC® advanced DHR41B controller in PROFINET mode

NOTE

The LEDs identical with DHE41B (L1 – L10) are described in section "Operating displays of the MOVI-PLC

There are 4 LEDs (L11, L12, L13, L14) on the DHR41B option card that display the current status of the DHR41B option, the PROFINET system and the safety options.

FS LED LED L12 (FAILSAFE-STATUS) indicates the failsafe status on PROFINET.

advanced DHE41B controller".

LED L13 (BUS-FAULT)

Status of the "FS" LED

Green • The safety option is currently perform-

Red • Fault status in the safety part.

Off • The safety option is currently in the

Flashing red / green

Cause of error Troubleshooting

ing a cyclical data exchange with the F-host (data exchange).

• Standard operating state.

• No 24 V_LS supply voltage present.

initialization phase.

A fault occurred in the safety part; cause of the fault already remedied acknowledgement required.

–

• Read diagnostic in F-Host.

• Eliminate the cause of the fault and acknowledge in the F-Host.

• Check voltage supply.

• Check configuration of the bus master.

Acknowledge fault in the F-Host (reintegration).

The LED L13 (BUS FAULT) displays the status of the PROFINET.

Status of the LED L13

Off • PROFINET IO device is currently

Flashing green Flashing green/red

Red • Connection to the PROFINET IO

Yellow Flashing yellow

Cause of error Troubleshooting

exchanging data with the PROFINET IO controller (Data Exchange).

• The flashing function in the PROFINET IO controller project planning is activated to visually localize the stations.

controller has failed.

• PROFINET IO device does not detect a link

• Bus interruption

• PROFINET IO controller is not in operation

• The STEP 7 hardware configuration contains a module that is not permitted.

• Check the PROFINET connection of the DHR41B option

• Check the PROFINET IO controller

• Check the cabling of your PROFINET network

• Switch the STEP 7 hardware configuration to ONLINE and analyze the status of the components of the slots in the PROFINET IO device.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

LED L14 (RUN) LED L14 (RUN) indicates that the bus electronics are operating correctly.

LED Link / Activity

Status of the LED L14

Green • DHR41B hardware OK.

Off • DHR41B is not ready for opera-

Red • Error in the DHR41B hardware

Flashing green

Flashing yellow

Yellow • Switch the unit on again. Consult SEW Ser-

Cause of error Troubleshooting

• Proper operation

tion.

• Hardware of the DHR41B does not boot up.

–

• Switch the unit on again. Consult SEW Service if the error occurs again.

• Switch the unit on again. Set default IP addressparameter via DIP switch "S1". Consult SEW service if the error occurs again.

vice if the error occurs again.

The two LEDs Link (green) and Activity (yellow), integrated in the RJ45 plug connectors (X30-1, X30-2), display the status of the Ethernet connection.

LED "Link"

X30-1

LED "Activity"

X30-2

LED / Status Meaning

Link / Green There is an Ethernet connection.

Link / Off There is no Ethernet connection.

Activity / Yellow

Data is currently being exchanged via Ethernet.

63365AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

4.5.7 Setting the IP address parameters via DCP

Initial startup For PROFINET IO, the IP address parameters are determined via the "DCP" protocol

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

(Discovery and Configuration Protocol). DCP operates with device names (Device Name). The device name uniquely identifies a PROFINET IO station in the network. It is identified with the PROFINET IO controller for the project planning of the station and also set using the project planning software on the PROFINET IO device. With the aid of the device name, the controller identifies the device during startup and transfers the corresponding IP address parameters. Settings directly on the slave are no longer required.

Resetting the IP address parameters

If you do not know the IP address parameters and cannot access the inverter using the serial interface or the DBG60B keypad, you can reset the IP address parameters to the default values using the DIP switch "2

This action resets the DHR41B option to the following default values:

• IP address: 192.168.10.4

• Subnetwork mask: 255.255.255.0

• Default gateway: 1.0.0.0

• PROFINET device name: PNETDeviceName_MACID

Proceed as follows to reset the IP address parameters to the default values:

• Switch off the 24 V DC supply voltage and the mains voltage.

• Set the DIP switch "2

• Switch the DC 24 V supply voltage and the line voltage back on.

• Wait until the DHR41B option has booted up. The "RUN" LED is green when the option is ready.

You can now access the inverter via the IP address 192.168.10.4. Proceed as follows to set new IP address parameters:

• Start MOVITOOLS

• Select the address parameters you want.

• Set the DIP switch "2

• The new address parameters are adopted after the device is switched off and switched on again.

" on the DHR41B option to "1".

MotionStudio.

" on the DHR41B option to "0".

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

4.5.8 Operating displays of the MOVI-PLC® advanced DHR41B controller in EtherNet/IP mode

The LEDs L13 and L14 of the DHR41B indicate the current condition of the DHR41B option and the EtherNet/IP system.

LED L13 (NETWORK STATUS)

LED L14 (MODULE STATUS)

LED L13 (NETWORK STATUS) indicates the status of the EtherNet/IP system.

Status of the LED L13

Off The DHR41B option does not yet have any IP parameters.

Flashing green/red The DHR41B option card performs an LED test.

Flashing green There is no controlling IO connection.

Green There is a controlling EtherNet/IP IO connection.

Red A conflict while assigning the IP address was detected. Another station in the net-

Flashing red The previously established controlling IO connection is in timeout status. The sta-

Meaning

work uses the same IP address.

tus is reset by restarting communication.

LED L14 (MODULE STATUS) indicates that the bus electronics are operating correctly.

Status of the LED L14 Meaning

Off The DHR41B option card is not supplied with voltage or is defective

Flashing green • If the NETWORK STATUS LED is off at the same time, the TCP/IP stack of

Flashing green/red The DHR41B option card performs an LED test.

Green Indicates the standard operating state of the DHR41B option card

Red The DHR41B option card is in fault state.

Flashing red A conflict while assigning the IP address was detected. Another station in the net-

the DHR41B option card will be started. If this status continues and DHCP is activated, the DHR41B option card waits for data from the DHCP server.

• If the NETWORK STATUS LED is flashing green at the same time, the application of the DHR41B option card is started.

work uses the same IP address.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

LED Link / Activity

The two LEDs Link (green) and Activity (yellow), integrated in the RJ45 plug connectors (X30-1, X30-2), display the status of the Ethernet connection.

LED "Link"

LED "Activity"

LED / Status Meaning

Link / Green There is an Ethernet connection.

Activity / Yellow

Link / Off There is no Ethernet connection.

X30-1

X30-2

63365AXX

Data is currently being exchanged via Ethernet.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

4.5.9 Setting the IP address parameters

Initial startup The "DHCP" protocol (Dynamic Host Configuration Protocol) is activated as the default

setting for the DHR41B option. This means that the DHR41B option card expects its IP address parameters from a DHCP server.

NOTE

Rockwell Automation provides a DHCP server free-of-charge on their homepage. The tool is known as "BOOTP Utility" and can be downloaded from the following website: http://www.ab.com/networks/bootp.html.

Once the DHCP server has been configured and the settings have been made for the subnetwork screen and the standard gateway, the DHR41B must be inserted in the assignment list of the DHCP server. In doing so, the MAC ID of the DHR41B option is allocated a valid IP address.

NOTE

The configured IP address parameters are permanently adopted into the parameter set if DHCP is deactivated after the IP address has been assigned.

Changing the IP address parameters after successful initial startup

If the DHR41B was started using a valid IP address, you can also access the IP address parameters via the Ethernet interface.

The following options are available for changing the IP address parameters via Ethernet:

• With the MOVITOOLS

• With the EtherNet/IP TCP/IP interface object

You can also use the DBG60B keypad to change the IP address parameters. To do so, connect the DBG60B keypad to the serial interface (X24) of the UOH21B compact controller.

If the IP address parameters are assigned to the option DHR41B via a DHCP server, you can only change the parameters by adjusting the settings of the DHCP server.

The options listed above for changing the IP address parameters only come into effect once the supply voltages (mains and DC 24 V) have been switched off and back on again.

MotionStudio software via Ethernet

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

Deactivating / activating the DHCP

Resetting the IP address parameters

The type of IP address allocation is determined by the setting of the attribute Configuration Control of the EtherNet/IP TCP/IP interface object. The value is displayed or modi-

fied in the parameter P785 DHCP/Startup Configuration.

• Setting "Saved IP parameters"

The saved IP address parameters are used.

• Setting "DHCP"

The IP address parameters are requested by a DHCP server.

If you use the DHCP server from Rockwell Automation, you can activate or deactivate the DHCP via a button. In this case, an EtherNet/IP telegram is sent to the TCP/IP interface object of the station that is being addressed.

If you do not know the IP address parameters and there is no serial interface or DGB60B keypad for reading the IP address, you can reset the IP address parameters to the default values using the DIP switch "2

This action resets the DHR41B option to the following default values:

• IP address: 192.168.10.4

• Subnetwork mask: 255.255.255.0

• Default gateway: 1.0.0.0

• P785 DHCP/Startup Configuration: Saved IP parameters (DHCP is deactivated)

Proceed as follows to reset the IP address parameters to the default values:

• Switch off the 24 V DC supply voltage and the mains voltage.

• Set the DIP switch "2

• Switch the DC 24 V supply voltage and the line voltage back on.

• Wait until the DHR41B option has booted up. The "MODULE STATUS" LED is green when the option is ready.

• Set the DIP switch "2

• The following options are available to assign the new IP address:

– With the MOVITOOLS – With the EtherNet/IP TCP/IP interface object

" on the DHR41B option to "1".

" on the DHR41B option to "0".

MotionStudio software via Ethernet

NOTE

• DHCP remains deactivated when you reset the DIP switch "20" to "0". You can reactivate DHCP via the EtherNet/IP TCP/IP interface object, parameter P785 or the DHCP server by Rockwell Automation.

• DHCP remains active when resetting the values to the default setting (P802 Factory setting).

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the MOVI-PLC® advanced DHR41B controller

4.5.10 The integrated Ethernet switch

You can use the integrated Ethernet switch to achieve line topologies known from the fieldbus technology. Other bus topologies, such as star or tree, are also possible. Ring topologies are not supported.

NOTE

The number of industrial Ethernet switches connected to the line affects the telegram runtime. If a telegram passes through the units, the telegram runtime is delayed by the Store & Forward function of the Ethernet switch:

• For a telegram length of 64 Byte by approximately 10 µs (at 100 Mbit/s)

• For a telegram length of 1500 Byte by approximately 130 µs (at 100/Mbit/s)

This means that the more units a telegram has to pass through, the higher the telegram runtime is.

Autocrossing: The two ports leading out of the Ethernet switch have autocrossing functionality. This

means you can use patch or cross-over cables to connect the next Ethernet node.

Autonegotiation The baud rate and the duplex mode is negotiated by both Ethernet nodes when estab-

lishing the connection. The two Ethernet ports of the EtherNet/IP interface support autonegotiation functionality and operate at a baud rate of 100 Mbit or 10 Mbit in full duplex or half duplex mode.

Notes on multicast handling

• The integrated Ethernet switch does not provide a filter function for Ethernet multicast telegrams. Multicast telegrams that are usually sent from the adapters (DHR41B) to the scanners (PLC) are passed on to all switch ports.

• IGMP snooping (managed switch) is not supported.

• SEW-EURODRIVE recommends to connect DHR41B only with network components that support IGMP Snooping (e. g. managed switch) or in which protective measures against excessive multicast load are integrated (e. g. units from SEW-EURODRIVE). When using units that do not possess this function, the high load on the network can cause faults.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the DH.41B option in MOVIDRIVE® MDX61B

4.6 Installing the DH.41B option in MOVIDRIVE® MDX61B

NOTE

The MOVI-PLC® advanced DH.41B controller is installed according to chapter "Mounting options for the MOVI-PLC vanced DH.41B controller is powered via MOVIDRIVE supply is only required for the binary inputs and outputs (connector X31).

advanced DH.41B controller". The MOVI-PLC® ad-

MDX61B. A separate voltage

4.7 Installation of the DH.41B option in the MOVIAXIS® MDX61B master module

NOTE

The MOVI-PLC® advanced DH.41B controller is installed according to chapter "Mounting options for the MOVI-PLC connect connector X33 (CAN1) or X32 (CAN2) of MOVI-PLC connector X9 (MOVIAXIS module) or with connector X12 (CAN2 bus of a MOVIAXIS MOVIAXIS

master module also provides further connections as described below.

advanced DH.41B controller". To wire the system bus,

supply module signalizing bus or of a MOVIAXIS® axis

advanced DH.41B with

axis module). The

4.7.1 Function description of terminals X5a/X5b (MOVIAXIS® master module)

MOVIAXIS® master module MXM

X5b

2 3 4

X5a

2 3 4

59233AXX

• The connectors X5a and X5b are connected in parallel. In this way, the voltage supply of the MOVIAXIS

Designation Termin al Function

X5b connector X5b:1

X5a connector X5a:1

master module can be provided from the right to X5b or from

X5b:2 X5b:3 X5b:4

X5a:2 X5a:3 X5a:4

DC 24 V DGND DC 24 V BGND

Voltage supply for control electronics

Reference potential of control electronics

Brake voltage supply Reference potential for brake connection

Voltage supply for control electronics

Reference potential of control electronics

Brake voltage supply Reference potential for brake connection

below to X5a. With connection to X5a, further modules can be connected via X5b (e.g. supply module, axis module). The voltage supply of brake (X5a/b:3, 4) is conducted by the MOVIAXIS

• The MOVI-PLC

advanced DH.41B controller can be supplied by the MOVIAXIS

master module.

switched mode power supply module (MXS) or from an external voltage supply. For this purpose, connect X5 between the individual devices.

• If the MOVI-PLC MOVIAXIS

advanced DH.41B controller is supplied with DC 24 V by the

switched-mode power supply module, the function of the MOVI-PLC advanced DH.41B controller is maintained after disconnection from the power supply. This is the case if the DC link voltage is maintained or an external DC 24 V supply of the MOVIAXIS

switched-mode power supply unit is present.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installation of the DH.41B option in the MOVIAXIS® MDX61B master module

Wiring diagram

External DC 24 V

MOVIAXIS® master module MXM

DHE41B

X31

8107

X34

X35

342

Version

X36

X37

X5b

1 2 3 4

X16

MOVIAXIS® switched-mode power supply MXS

X5a

1 2 3 4

X5b

1 2 3 4

DC 24V

DGND

DC 24V

BGND

X32X33

X5a

1 2 3 4

DC 24 V for

brake power supply

DC 24 V supply

+-+-

for control electronics

L1 L2 L3 L5XM L6 L7 L8 L9L4 L1 0

60301AEN

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the DH.41B option in MOVITRAC® B/compact controller

4.8 Installing the DH.41B option in MOVITRAC® B/compact controller

NOTE

The MOVI-PLC® advanced DH.41B controller is installed according to chapter "Mounting options for the MOVI-PLC tion slot and the compact controller provide additional connections and operating displays for the MOVI-PLC

4.8.1 Function description of terminals and LEDs

advanced DH.41B controller". The MOVITRAC® B op-

advanced DH.41B controller as described below.

Front view MOVITRAC compact controller

Lateral view Compact controller

X26

2345671

58905AXX

58906AXX

X26:1 X24:2 X24:3 X24:4 X26:5 X26:6 X26:7

LED Term inal

X24:4 X24:3 X24:2 X24:1

CAN1H CAN1L DGND Reserved Reserved DGND DC 24 V

Function

System fault Reserved

DGND RS– RS+ 5 V

Reference potential COM 1 Signal RS485– Signal RS485+ Voltage output DC+5 V

System bus CAN 1 high System bus CAN 1 low Reference potential controller/CAN1

Reference potential controller/CAN1 Voltage supply of controller

Designation

LED H1

Connector X24: RS485 COM 1 (RJ10 socket)

Designation Termin al Function

Connector X26: CAN 1 and voltage supply (plug-in terminal)

4.8.2 Connection of RS485 interface COM 1 (connector X24)

The connectors X24 and X34:1/3/5 are connected in parallel. You can connect a DOP11B operator terminal at X24. If X24 is unassigned, you can connect an operator terminal or a gearmotor with integrated MOVIMOT

For more information, refer to section 4.4.5.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

frequency inveter to X34:1/3/5.

Mounting/Installation Instructions

Installing the DH.41B option in MOVITRAC® B/compact controller

4.8.3 Connection of system bus CAN 1/power supply (connector X26)

X26:1/2/3 and connector X33 are connected in parallel (see sec. 4.3.3). MOVI-PLC advanced DH.41B in the compact controller is supplied with power via X26:6/7.

The MOVI-PLC by MOVITRAC X12:9/8. If the MOVI-PLC MOVITRAC

advanced DH.41B controller can be supplied with the required voltage

B. For this purpose, connect X26:3 (6)/7 with X46:3 (6)/7 or with

B, the function of the MOVI-PLC® advanced DHE41B controller is main-

advanced DHE41B controller is supplied with DC 24 V by

tained after disconnection from the voltage supply. This requires an external DC 24 V

DHE41B

X31

8107

X34

X35

342

X36

X37

X32X33

L1 L2 L3 L5XM L6 L7 L8 L9L4 L1 0

120Ω

supply to X12:8 / 9 of MOVITRAC

MOVITRAC® B

OFF

X44

FSC11B

X46

X45

23456HL ⊥

X24

X26

1234567

DC 24V

X12

1 2 3

24V IO

GND

4 5 6 7 8 9

Figure 9: Installation of MOVI-PLC® advanced DHE41B in MOVITRAC® B

60302AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Installing the DH.41B option in MOVITRAC® B/compact controller

Compact controller

DHE41B

X31

8107

X34

X35

342

X36

X37

1 2

X32X33

L1 L2 L3 L5XM L6 L7 L8 L9L4 L10

120W

SEW drive

23456

SC11 System bus +, CAN high

SC12 System bus -, CAN low

GND, CAN GND

Figure 10: Installation of the MOVI-PLC® advanced DHE41B/UOH..B compact controller

4.8.4 MOVITRAC® B/compact controller option slot operating displays

LED H1 The LED H1 signals correct operation via connection X26.

Status of LED H1Diagnostics Troubleshooting

OFF • Correct operation of connection X26 -

X24

X26

DC +24 V GND

60304AEN

LED H2 LED H2 is reserved.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Mounting/Installation Instructions

Engineering interface of the MOVI-PLC® advanced DH.41B controller

4.9 Engineering interface of the MOVI-PLC® advanced DH.41B controller

The engineering access to the MOVI-PLC® advanced DH.41B controller is realized via the Ethernet 2 interface (connector X37). Engineering access to the MOVI-PLC advanced DHF41B controller is also possible via PROFIBUS (connector X30P) and to the MOVI-PLC

advanced DHR41B controller via Ethernet (connector X30-1/2).

NOTE

For detailed information, refer to the "MOVI-PLC® advanced Fieldbus Interfaces PROFIBUS DP-V1, Ethernet TCP/IP, EtherNet/IP, DeviceNet, Modbus TCP/IP" manual.

4.10 Shielding and routing bus cables

Only use shielded cables and connection elements that also meet the requirements of category 5, class 2 in compliance with IEC 11801 edition 2.0.

Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments. The following measures ensure the best possible shielding:

• Manually tighten the mounting screws on the connectors, modules, and equipotential bonding conductors.

• Use only connectors with a metal housing or a metallized housing.

• Connect the shielding in the connector over a wide surface area.

• Apply the shielding of the bus line on both ends.

• Route signal and bus cables in separate cable ducts. Do not route them parallel to power cables (motor leads).

• Use metallic, grounded cable racks in industrial environments.

• Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route.

• Avoid using plug connectors to extend bus cables.

• Route the bus cables closely along existing grounding surfaces.

STOP!

In case of fluctuations in the earth potential, a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth (PE). Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Project Planning and Startup

Configuration with the MOVITOOLS® MotionStudio PC software

5 Project Planning and Startup

This section provides information on project planning and startup

• For the MOVI-PLC

• For inverters controlled through the MOVI-PLC

• For the PROFIBUS DP master

5.1 Configuration with the MOVITOOLS® MotionStudio PC software

Project selection • Start the MOVITOOLS® MotionStudio software.

advanced DH.41B controller

advanced DH..1B controller

[1]

[2]

Figure 11: MOVITOOLS® MotionStudio start window

[1] Option [New project]

[2] Option [Open project]

• To create a new project, select the option [New project] [1].

• To open an existing project, select the option [Open project] [2].

58335AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Project Planning and Startup

Configuration with the MOVITOOLS® MotionStudio PC software

Options for engineering access

Address settings for a point-topoint connection

You have two options to establish engineering access to the MOVI-PLC® advanced DH.41B controller via the Ethernet 2 interface (connector X37):

• For a point-to-point connection, connect the Ethernet 2 interface (X37) of the MOVI-PLC gineering PC. Use an interface of the engineering PC that is not used for connection of the PC to the Intranet/Internet. In this way, you avoid reconfiguration of the interface.

• Integrate the MOVI-PLC 2 interface (X37). Edit the configuration file NetConfig.cfg in the "System" folder of the SD memory card to make the necessary address settings. You have the following options to access the NetConfig.cfg configuration file:

– Take the SD memory card out of the MOVI-PLC

and insert it into a memory card write/read device.

– First, establish a point-to-point connection to the MOVI-PLC

controller. Then access the NetConfig.cfg configuration file via an FTP client.

For older network interfaces, it can be necessary to use a cross cable for the pointto-point connection.

• Setting the default IP address:

– De-energize the MOVI-PLC – Switch the DIP switch to the upper position. – Re-energize the MOVI-PLC

192.168.10.4 and the net mask 255.255.255.0 are assigned automatically to the Ethernet 2 interface of the MOVI-PLC

advanced DH.41B controller directly to the Ethernet interface of the en-

advanced DH.41B controller in a network via the Ethernet

advanced DH.41B controller

advanced DH.41B

advanced DH.41B controller.

advanced DH.41B controller. The IP address

advanced DH.41B controller.

• Setting other addresses:

By manually editing the section <Ethernet2...> in the NetConfig.cfg configuration file in the "System" folder of the SD memory card, you can set other addresses.

Example:

<Netmask>255.255.255.0>/Netmask>

<Hostname>MOVI-PLC_Eth2>/Hostname>

</Ethernet2>

Switch the DIP switch S1 to the lower position. This ensures that the addresses are adopted during the next boot process of the MOVI-PLC

advanced DH.1B controller.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Project Planning and Startup

Configuration with the MOVITOOLS® MotionStudio PC software

• Setting the IP address of the PC interface:

– Select the relevant PC interface under [Start] / [Settings] / [Network Connections].

In the context menu, select the properties window of the PC interface.

– Activate the option "Use this IP address" in the property window of the "Internet

protocol (TCP/IP)" entry.

– Enter the net mask which is set in the MOVI-PLC

(e. g. 255.255.255.0, if DIP switch S1 is in the upper position).

– Set the IP address depending on the net mask. The IP addresses of the MOVI-

PLC

advanced DH.41B controller (Ethernet 2) and the PC interface must be different except for the areas defined by the net mask. In the area defined by the net mask, the IP addresses must be the same. The last byte of the IP address may neither be 0 nor 255. Example:

Net mask

decimal binary

255.255.255.0 11111111.11111111.11111111.00000000

In the example, the last 8 bits of the IP address of the MOVI-PLC DH..41B controller and the PC interface must be different.

advanced DH.41B controller

advanced

Address settings for engineering access via a network

Proceed as follows to establish engineering access to the MOVI-PLC DH.41B controller via an existing network:

• In the section <Ethernet2...> of the NetConfig.cfg configuration file in the "System" folder of the SD memory card, enter the following according to the specifications of your network administration:

– IP address –Net mask – Gateway address

• Switch the DIP switch S1 to the lower position. This ensures that the new address settings are adopted during the next boot process of the MOVI-PLC DH.41B controller.

advanced

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Project Planning and Startup

Configuration with the MOVITOOLS® MotionStudio PC software

Setting the engineering access in MOVITOOLS MotionStudio

• Open the menu item "Communication plugs" in MOVITOOLS "Network" menu.

[1]

• Select the entry "Ethernet" [1] from the dropdown menu. Click on the <Edit> button [2]. Confirm your selection with <OK>.

MotionStudio in the

63436AXX

[2]

• Right-click in the empty field "SMLP server IP addresses " and use menu item "Add IP address" to add the IP address of the Ethernet 2 interface of the MOVI-PLC advanced DH.41B controller (see following figure). Confirm your entry with <OK>.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

11950AXX

Project Planning and Startup

Configuration with the MOVITOOLS® MotionStudio PC software

• You can also enter the network address (the part of the IP address in which the bits of the net mask are set) in the "Broadcast IP address" entry field when integrating the MOVI-PLC for sending broadcast messages in the specified network. In this case, no entry is required in the field "SMLP server IP addresses".

Example:

– IP address: 10.3.71.38 – Net mask: 255.255.255.0 – Broadcast IP address: 10.3.71.255

advanced DH.41B controller in an existing network, filled up with set bits

• Perform a network scan after this. To do so, click on the "Scan" symbol in MOVITOOLS

MotionStudio (see following figure).

11951AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Project Planning and Startup

Configuration with the MOVITOOLS® MotionStudio PC software

Unit-specific tool selection

• Click on the < > symbol (Scan) in MOVITOOLS® MotionStudio. The software now displays all units connected to the engineering PC in a tree structure (see following figure).

11952AXX

• Start the PLC Editor. To do so, right-click on the "MOVI-PLC advanced DH.41B" entry, for example. Select "Programming" from the context menu. You can now create a new project or open an existing project in the PLC Editor.

• The PLC Editor serves for programming the MOVI-PLC ler. For further information on programming the MOVI-PLC troller, refer to the "MOVI-PLC manuals:

– MPLCMotion_MDX and MPLCMotion_MX libraries for MOVI-PLC – MPLCMotion_MC07 and MPLCMotion_MM libraries for MOVI-PLC

Programming in the PLC Editor" and the following

advanced DH.41B control-

advanced DH.41B con-

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Project Planning and Startup

Configuration and startup of the drives

5.2 Configuration and startup of the drives

How to configure and startup drives is described in the following library manuals:

Drive Manual

MOVIDRIVE MOVIAXIS

MOVITRAC® 07 / B MOVIMOT

NOTE

For operation of the MOVI-PLC® advanced DH.41B controller in MOVIDRIVE MDX61B, the MOVIDRIVE® MDX61B inverter must have at least firmware version ".16" or higher.

This applies regardless of whether the inverter is controlled via the installed MOVI-PLC used for installation of the MOVI-PLC neously used to control other inverters (e.g. MOVITRAC

advanced DH.41B controller, or whether the slot of the inverter is only

MPLCMotion_MDX and MPLCMotion_MX libraries for MOVI-PLC

MPLCMotion_MC07 and MPLCMotion_MM libraries for MOVI-PLC

advanced DH.41B controller whilst simulta-

B).

5.3 Configuration and startup in the PLC Editor

NOTE

• For detailed information on configuration and startup of the MOVI-PLC® advanced DH.41B controller, refer to the MOVI-PLC manual.

• For information on configuring the master of the different fieldbus systems, refer to the "MOVI-PLC

advanced Fieldbus Interfaces PROFIBUS DP-V1, Ethernet

TCP/IP, EtherNet/IP, DeviceNet, Modbus TCP/IP" manual.

5.4 Replacing the unit

When exchanging a MOVI-PLC® advanced DHF41B controller, a compact controller or a controlled drive, proceed as described in sections 4.2 and 4.3. Plug the SD card of the old controller into the new controller.

NOTE

The variable values stored remanently on the MOVI-PLC® advanced DH.41B controller are not stored on the SD card by default. This can be programmed through the application (IEC program), or the data backup must be imported through the project management in MOVITOOLS

You can find important information on changing drives in the manuals of the respective inverters.

MotionStudio.

Programming in the PLC Editor" system

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Error Diagnostics

Diagnostic procedure for system bus CAN 1/CAN 2

6 Error Diagnostics

6.1 Diagnostic procedure for system bus CAN 1/CAN 2

Diagnostic problem: Communication via system bus CAN 1 or CAN 2 does not work. Initial status:

• System bus CAN 1 or CAN 2 is connected correctly.

• Communication via system bus CAN 1 or CAN 2 is programmed.

↓

Is the bus connector plugged in? No → [A]

Yes

↓

Response of the LEDs CAN -1 sta-

tus or CAN -2 status?

Lights up or flashes red

↓

System bus CAN 1 or CAN 2 is not operating or communication of the system bus is faulty.

↓

[A]

↓

Check the set baud rate.

↓

Baud rate OK? No → [D]

Yes

↓

Make sure that terminating resistors are connected properly.

Orange → Green →

[B]

[C]

[A] Check the bus cabling.

[B] System bus CAN 1 or CAN 2 is being initialized.

[C] Bus communication is OK.

↓

Check the application program!

[D] Correct the baud rate!

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Error Diagnostics

Diagnostic procedure for PROFIBUS-DP

6.2 Diagnostic procedure for PROFIBUS-DP

Diagnostic problem: The MOVI-PLC® advanced DHF41B controller is not working on the PROFIBUS. Initial status:

• The MOVI-PLC to the PROFIBUS.

• The MOVI-PLC DP master and bus communication is active.

The MOVI-PLC but was either not configured in the DP master or it was configured incorrectly.

Check whether the configured PROFIBUS address is the same as the address set on the DIP switches.

You may have configured an incorrect unit type or defined the configuration incorrectly.

Delete the configuration for the MOVI-PLC from the DP network.

Configure the MOVI-PLC the unit designation 'MOVI-PLC'. Use a predefined configuration to simplify the process. Do not change any of the preset configuration data! Assign the address range for your control system.

Load the configuration in the DP master and start the bus communication again.

advanced DHF41B controller is physically connected

advanced DHF41B controller was configured in the

Is the bus connector plugged in? No → [A]

Response of the LED Fault Profi-

advanced DHF41B controller recognizes the baud rate,

PROFIBUS addresses identical? No → [D]

↓

Yes

↓

OFF → [B]

bus?

FLASHES

↓

Yes

↓

advanced DHF41B controller

↓

advanced DHF41B controller again, choosing

↓

ON →

[C]

[A] Check the bus cabling.

[B] The MOVI-PLC® advanced DHF41B controller is currently exchanging data

cyclically with the DP master.

[C] The MOVI-PLC® advanced DHF41B controller does not recognize the

baud rate! Check the bus cabling.

[D] Adapt the bus addresses.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Technical Data and Dimension Drawings

General technical data

7 Technical Data and Dimension Drawings

7.1 General technical data

The general technical data listed in the following table apply to:

• The MOVI-PLC

Interference resistance Complies with EN 61800-3

Ambient temperature Integrated in MOVIDRIVE

advanced DH.41B controller installed in the inverter

advanced DH.41B/UOH..B compact controller

• 0 °C ... +60 °C (Derating at 40 °C ... 60 °C see MOVIDRIVE manual)

MDX61B:

kVA

MDX60B/61B system

Installed in MOVITRAC

• –10 °C ... +60 °C (Derating at 40 °C ... 60 °C see MOVITRAC

Installed in MOVITRAC

• 0 °C ... +60 °C (Derating at 40 °C ... 60 °C see MOVITRAC

Installed in the MOVIAXIS

• 0 °C ... +45 °C

Compact controller:

• –10 °C ... +60 °C

Climate class EN 60721-3-3, class 3K3

Storage temperature –25 °C ... +70 °C

Climate class EN 60721-3-3, class 3K3

Type of cooling Convection cooling

Degree of protection IP20

Operating mode Continuous duty

(see MOVIDRIVE manuals)

Pollution class 2 according to IEC 60664-1 (VDE0110-1)

Installation altitude max. 4000 m (asl)

B (AC 230 V; AC 400/500 V to 4 kW):

B (AC 400/500 V over 4 kW):

master module:

MDX60B/61B, MOVITRAC® B, MOVIAXIS® system

B system manual)

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

kVA

Technical Data and Dimension Drawings

MOVI-PLC® advanced DHE41B controller

7.2 MOVI-PLC® advanced DHE41B controller

MOVI-PLC® advanced DHE41B controller

Part number MOVI-PLC

Electrical supply The following applies for all units (MDX, MX, compact controller):

Potential levels The MOVI-PLC

Memory • Program memory: 8 MByte (for application program, incl. IEC libraries)

Binary inputs

X31:3...X31:10

• You will have to supply the binary inputs and outputs with DC 24 V (X31:1/2) separately.

Integrated in MOVIDRIVE

• Power consumption: P

•The MOVI-PLC connector.

• In the case of disconnection from the line voltage, continued function is guaranteed by DC 24 backup (external DC 24 V supply to X10:9/10 of /MOVIDRIVE MDX61B required).

Installed in the MOVIAXIS® master module (MXM):

• Power consumption: P

• U = DC 24 V (–15 % / +20 %)

•I

•The MOVI-PLC power supply module (MXS) or from an external voltage supply. For this purpose, connect X5 between the individual devices.

• If the MOVI-PLC switched-mode power supply module, the function of the MOVI-PLC is maintained after disconnection from the line voltage (external DC 24 V supply at X16 of the MOVIAXIS

• Potential controller/CAN 1/COM1

• Potential COM2

• Potential binary inputs and outputs

• Potential system bus CAN 2

• Data memory: 4 MByte (for IEC application)

• Retain data: 32 kByte

• System variables (retain): 8 kByte

Isolated (optocoupler), PLC-compatible (IEC 61131-2), cycle time 1 ms, available unfiltered and filtered (filter constant ca. 2 ms) Can be configured as binary input or output X31:6...X31:10 are interrupt capable (response time <100 ms)

advanced DHE41B: 1821 160 7

max

advanced DHE41B controller is supplied by MOVIDRIVE® MDX61B via backplane

max

= 600 mA

max

advanced DHE41B.. controller can be supplied by the MOVIAXIS® switched mode

advanced DHE41B controller is supplied with DC 24 V by the MOVIAXIS®

switched-mode power supply module required).

advanced DHE41B controller has the following potential levels:

MDX61B:

= 6.8 W

= 8.5 W

advanced DHE41B.. controller

Internal resistance

Signal level

Binary outputs

X31:3...X31:10

Signal level

System bus CAN 2

X32:1 ... X32:3

System bus CAN 1

X33:1 ... X33:3

Ethernet 1 System bus, reserved

Ethernet 2 • TCP/IP

USB USB 1.0 for connecting an engineering PC (in preparation)

≈ 3kΩ, IE ≈ 10 mA

DC (+13 V...+30 V) = "1" = contact closed (according to IEC 61131) DC (–3 V...+5 V) = "0" = contact open (according to IEC 61131)

PLC compatible, (IEC 61131-2) response time 1 ms

Can be configured as binary input or output Maximum permitted output current I All 8 binary outputs can be subject to the maximum approved output current I

"0" = 0 V "1" = DC+24 V

• System bus CAN 1 and CAN 2 to CAN specification 2.0, parts A and B, transmission technology to ISO 11898, max. 64 stations,

• The CAN 2 system bus is electrically isolated

• Max. 64 stations per CAN system bus,

• Max. 64 SCOM transmit objects/256 receive objects per CAN system bus

• Address range 0..0.63

• Baud rate: 125 kBaud...1 MBaud

• If X32 or X33 is the bus terminator, you must connect a terminating resistor (120 Ω) externally.

• You can remove connectors X32 or X33 without interrupting the system bus.

• The system bus can be run in layer 2 (SCOM cyclic, acyclic) or in accordance with the SEWMOVILINK

• Connection options: Engineering PC, other controller, Intranet

protocol.

= DC 150 mA per binary output

A_max

load at the same time.

A_max

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Technical Data and Dimension Drawings

MOVI-PLC® advanced DHE41B controller

• One DOP11A operator panel or one gearmotor with integrated MOVIMOT

RS485 interface COM1/2

X34:1 ... X34:6

SD memory card OMH41B-T0...T10

Engineering Engineering is performed via the Ethernet 2 interface (X37).

connected per RS485 interface.

• I/O standard, 57.6 / 9.6 kBaud, max. total cable length 200 m

• Dynamic terminating resistor with fixed installation

• COM 2 is isolated from the MOVI-PLC

• PC readable

•Includes: –Firmware – IEC program –Data

• At least 128 MB memory

The engineering of all SEW components connected to the MOVI-PLC be carried out using the MOVI-PLC Engineering of the MOVI-PLC

•MOVITOOLS

MotionStudio PC software with PLC-Editor

advanced DHE41B controller cannot be performed via the inverters.

advanced controller

advanced DHE41B controller.

kVA

frequency inverter can be

advanced DHE41B controller can

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

kVA

Technical Data and Dimension Drawings

MOVI-PLC® advanced DHF41B controller

7.3 MOVI-PLC® advanced DHF41B controller

NOTE

The connections identical with DHE41B are described in section "MOVI-PLC advanced DHE41B controller".

MOVI-PLC® advanced DHF41B controller

Part number MOVI-PLC

Electrical supply Integrated in MOVIDRIVE

Potential levels The MOVI-PLC

PROFIBUS connection

X30P:1 ... X30P:9

• Power consumption: P

Installed in the MOVIAXIS

• Power consumption: P

• Potential controller/CAN 1/COM1

• Potential COM2

• Potential binary inputs and outputs

• Potential system bus CAN 2

• Potential PROFIBUS

Via 9-pin sub D connector, pin assignment according to IEC 61158

advanced DHF41B: 1821 161 5

MDX61B:

max

master module (MXM):

advanced DHF41B controller has the following potential levels:

max

= 8 W

= 10 W

Bus terminator

Automatic baud rate detection

Protocol options

GSD file

DP ID number

DeviceNet connection

X30D:1 ... X30D:5

Communication protocol Master/slave connection set according to DeviceNet specification version 2.0

Number of process data words

Baud rate 125, 250 or 500 kBaud, can be set using DIP switches 2

Bus cable length For thick cable according to DeviceNet specification 2.0 appendix B:

Transmission level ISO 11 98 - 24 V

Not integrated. Implement bus termination with suitable PROFIBUS connector with switchable terminating resistors.

9.6 kBaud ... 12 MBaud

PROFIBUS DP and DP-V1 to IEC 61158

SEW_6007.GSD

Not yet assigned

• 2-wire bus and 2-wire supply voltage DC 24 V with 5-pole Phoenix terminal

• Pin assignment according to DeviceNet specification

• Programmable via IEC function (0 ... 64 process data words)

• A parameter channel can be used as option in addition to the process data words.

and 2

• 500 m at 125 kBaud

• 250 m at 250 kBaud

• 100 m at 500 kBaud

MAC ID 0 ... 63, can be set using DIP switch2

Max. 64 stations

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

... 2

Technical Data and Dimension Drawings

MOVI-PLC® advanced DHR41B controller

MOVI-PLC® advanced DHF41B controller

Supported services • Polled I/O: 1 ... 10 words

Engineering Additional engineering access via the PROFIBUS interface (X30P)

• Bit-Strobe I/O: 1 ... 4 words

• Explicit messages: – Get_Attribute_Single – Set_Attribute_Single –Reset – Allocate_MS_Connection_Set – Release_MS_Connection_Set

7.4 MOVI-PLC® advanced DHR41B controller

NOTE

The connections identical with DHE41B/DHF41B are described in the sections "MOVI-PLC

advanced DHE41B/DHF41B controller".

kVA

MOVI-PLC® advanced DHR41B controller

Part number MOVI-PLC

Electrical supply Integrated in MOVIDRIVE

Ethernet connection

X30-1, X30-2

Engineering Additional engineering access via PROFINET, EtherNet/IP and Modbus TCP/IP interface (X30:1/2)

7.5 MOVI-PLC

MOVI-PLC® advanced compact controller

Unit versions •MOVI-PLC

Electrical supply • X26: U = DC 24 V (–15 % / +20 %)

• Power consumption: P

Installed in the MOVIAXIS

• Power consumption: P

Via RJ45 socket, pin assignment according to IEC 11801 Integrated Ethernet switch with autocrossing and autonegotiation functionality.

advanced compact controllers

•MOVI-PLC

• Power consumption P

• X31: You will have to supply the binary inputs and outputs with DC 24 V separately.

advanced DHR41B: 1821 632 3

MDX61B:

= 9.5 W

max

master module (MXM):

= 12 W

max

advanced DHE41B/UOH11B

advanced DHF41B/UOH21B

advanced DHR41B/UOH21B

DGND is to be grounded (PELV)

= 8.5 W, I

max

= 600 mA

max

NOTES

Note the following:

• The CAN1 system bus is connected in parallel to X33 and X26.

• The RS485 interface COM 1 is connected in parallel to X34 and X24.

• Further technical data is identical to that of Sec. 7.1 and 7.2.

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

kVA

Technical Data and Dimension Drawings

Dimension drawings of MOVI-PLC® advanced DH.41B/UOH..B

7.6 Dimension drawings of MOVI-PLC® advanced DH.41B/UOH..B

7.6.1 DHE41B/UOH11B dimension drawing

4.5

5.5

DHE41B

X31

8107

X34

X35

342

X36

224

X37

257.5

X32X33

L1 L2 L3 L5XM L6 L7 L8 L9L4 L 10

234.5

185

22.5

100

60306AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Technical Data and Dimension Drawings

Dimension drawings of MOVI-PLC® advanced DH.41B/UOH..B

7.6.2 DHF/DHR41B/UOH21B dimension drawing

4.5

5.5

DHF41B

L18

L17

X30P

L16

L15

X30D

L14

L13

L12

2 3

L11

X38

L10

X31

8107

X34

342

X35

X36

X37

X32X33

358.5

335.5

286

kVA

22.5 100

63212AXX

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

8Index

Index

Additional documentation Automation topologies

Basic procedure for installing and removing an option card in/from MOVIDRIVE® MDX61B Baud rate Bus cables

Communication Configuration

Configuration and startup

Configuration and startup in the PLC Editor Configuration and startup of the drives Configuring the PROFIBUS interface Connecting system bus CAN 2 (connector X32)/ CAN 1 (connector X33) of MOVI-PLC® advanced DHE41B Connection MOVIDRIVE® B / MOVITRAC® B Ethernet Connection of binary inputs and outputs (connector X31) of MOVI-PLC® advanced DHE41B Connection of RS485 interface (connector X34) of MOVI-PLC® advanced DHE41B Content of this manual Copyright notice

Datenaustausch PROFIBUS DeviceNet connection (connector X30D) of MOVI-PLC® advanced DHF41B Diagnostic LED option of MOVI-PLC® advanced DH.41B controller Diagnostic procedure for PROFIBUS-DP Diagnostic procedure for system bus CAN 1/CAN 2 Dimension drawings

Engineering Engineering interface of the MOVI-PLC® advanced DH.41B controller Error diagnostics

............................................................28

Shielding and routing

.....................................................9

Replacing the unit

With MOVITOOLS® MotionStudio PC

software

..............................................................18

..............................................................34

....................................................6

................................................13

......................................................59

MOVI-PLC® advanced DH.41B/UOH11B

compact controller

MOVI-PLC® advanced DHF/DHR41B/

UOH21B compact controller

...........................................................9

.................................................59

Diagnostic procedure for PROFIBUS-DP Diagnostic procedure for system bus

CAN 1/CAN 2

......................................8

........................................10

.......15

............................. 35, 51

.........................................58

...........................................52

.......58

...............58

.................12

............17

........................19

..........................................8

...............................12

........................27

...........60

...........................66

............67

...............................51

.....60

..................................59

Exclusion of liability

Function description of the terminals, DIP switches and LEDs of MOVI-PLC® advanced DHE411B Function description of the terminals, DIP switches and LEDs of MOVI-PLC® advanced DHF41B Function description of the terminals, DIP switches and LEDs of MOVI-PLC® advanced DHR41B

General notes

Exclusion of liability Right to claim under warranty Structure of the safety notes

Installation

Connecting system bus CAN 2 (connector

X32)/CAN 1 (connector X33) of MOVI-PLC® advanced DHE41B

Connection of binary inputs and outputs

(connector X31) of MOVI-PLC® advanced DHE41B

Connection of RS485 interface (connector X34)

of MOVI-PLC® advanced DHE41B

DeviceNet connection (connector X30D) of

MOVI-PLC® advanced DHF41B

Engineering interface of the MOVI-PLC®

advanced DH.41B controller

Function description of terminals X5a/X5b

(MOVIAXIS® master module)

Function description of the terminals, DIP

switches and LEDs of MOVI-PLC® advanced DHE41B

Function description of the terminals, DIP

switches and LEDs of MOVI-PLC® advanced DHF411B

Function description of the terminals, DIP

switches and LEDs of MOVI-PLC® advanced DHR41B

MOVI-PLC® advanced DH.41B in MC07B /

MDX61B

MOVI-PLC® advanced DH.41B in MC07B/

compact controller

Operating displays

MOVI-PLC® advanced DH.41B in

MOVIDRIVE® MDX61B

MOVI-PLC® advanced DH.41B in the

MOVIAXIS® master module

Wiring diagram

Operating displays of MOVI-PLC®

advanced DHE41B

Operating displays of the MOVI-PLC®

advanced DHR41B controller in PROFINET mode

.............................................. 6

.16

... 24

.. 32

...................................................... 5

....................................... 6

........................ 5

.......................... 5

.... 18

......................... 17

.... 27

........... 51

........ 46

......................... 16

....................... 24

......................... 32

......................................... 48

................................ 50

................. 46

........... 46

...................................... 47

......................... 21

........................... 38

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

Index

PROFIBUS connection (connector X30P) of

MOVI-PLC® advanced DHF41B

Shielding and routing bus cables

Installation MOVI-PLC® advanced DH..41B in MC07B/compact controller

Function descriptions of terminals

and LEDs

Installation of MOVI-PLC® advanced DH.41B in MC07B/compact controller

Connection for RS485 interface COM 1

(connector X24)

Connection for system bus CAN 1/

power supply (connector X26)

Installation of the MOVI-PLC® advanced DHR41B controller Installing MOVI-PLC® advanced DH.41B in MOVIDRIVE® MDX61B Introduction

Additional documentation Content of this manual

IP address

LED 24V / I/O OK LED CAN 1 status LED CAN 2 status LED DIO (n/m) LED Fault Profibus LED FS (FAILSAFE STATUS) LED IEC program status LED PIO LED PLC status LED Run Profibus

Mounting

Basic procedure for installing and removing

Mounting options for the MOVI-PLC®

MOVI-PLC® advanced DH.41B in

MOVI MOVI-PLC® advanced DH.41B controller

Binary inputs and outputs Characteristics Communication interfaces Configuring the PROFIBUS interface Control categories Diagnostic LEDs Engineering PROFIBUS monitoring functions RS485 interface COM1 Unit types

MOVI-PLC® advanced DH.41B controller ...........10

...........................................................8

...........................................................36

....................................................22

..............................................................30

an option card in/from MOVIDRIVE® MDX61B

advanced DH.41B controller

MOVIDRIVE® MDX61B

.....................................................................9

.......................................................9

.........................................48

...............................48

..............................................32

......................................14

...............................8

...................................8

................................................22

...............................................21

..............................................31

.....................................21

..................................................22

...............................................31

.............................13

................................................9

..........................................9

...........................................13

....................................................9

................................13

.................51

............................38

..................15

..................14

..............................9

..................12

.....26

.........49

...........14

...........12

Network classes

Operating displays of MOVI-PLC® advanced DHE41B

Operating displays of MOVI-PLC® advanced DHF41B

Operating displays of the MOVI-PLC® advanced DHR41B controller in EtherNet/IP mode Operating displays of the MOVI-PLC® advanced DHR41B controller in PROFINET mode

Operating displays of the MOVI-PLC® advanced DHR41B in EtherNet/IP mode

Operating displays of the MOVI-PLC® advanced DHR41B in PROFINET mode

SEW DHE41B, DHF41B, DHR41B User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 General Notes

1.1 Structure of the safety notes

1.2 Right to claim under warranty

1.3 Exclusion of liability

1.4 Copyright notice

2 Safety Notes

2.1 Other applicable documentation

2.2 Safety functions

2.3 Hoist applications

2.4 Disposal

3 Introduction

Characteristics MOVI-PLC® is a family of programmable logic controllers for inverters. It allows drive so-

Control categories

3.2 MOVI-PLC® advanced DH.41B controller

Characteristics The MOVI-PLC® advanced DH.41B controller is available in two variants:

Unit types The MOVI-PLC

Engineering The engineering of the MOVI-PLC

Communication interfaces

Automation topologies

System buses CAN 1, CAN 2 and Ethernet 1

Configuring the PROFIBUS interface

RS485 interfaces COM1 and COM2

Ethernet 2 You can implement the following functions and connections via the communication

Binary inputs and outputs

Diagnostics The LEDs of the MOVI-PLC

4 Mounting/Installation Instructions

4.1 Mounting options for the MOVI-PLC® advanced DH.41B controller

4.2 Mounting MOVI-PLC® advanced DH.41B in MOVIDRIVE® MDX61B

Before you begin Observe the following notes before installing or removing the MOVI-PLC

Basic procedure for installing and removing an option card in/from MOVIDRIVE® MDX61B

4.3 Installing the MOVI-PLC® advanced DHE41B controller

4.3.1 Function description of the terminals, DIP switches and LEDs

4.3.2 Connection of binary inputs and outputs (connector X31)

Binary inputs • The binary inputs are electrically isolated by optocouplers.

Interrupt inputs • You can use binary inputs X31:6 to X31:10 as interrupt inputs. The response time

Binary outputs • The binary outputs are electrically isolated by optocouplers.

4.3.3 Connecting system bus CAN 2 (connector X32) / CAN 1 (connector X33)

Wiring diagram for CAN 2 system bus

4.3.4 Connection of the RS485 interface (connector X34)

4.3.5 Connecting the Ethernet 1 system bus (connector X36)

4.3.6 Connection of the Ethernet 2 interface (connector X37)

4.3.7 Operating displays of the MOVI-PLC® advanced DHE41B controller

LED L1 (CAN 1 status)

LED L2 (CAN 2 status)

LED L3 (IEC program status)

LED L4 (PLC status)

LED L5 (user) The LED L5 is freely programmable in the IEC program.

LED L6, L7, L8, L9 (DIO n/m)

LED L10 (24V / I/O OK)

4.3.8 DIP switch S1 default IP address

4.3.9 SD memory card type OMH41B-T.

Variants

Bootloader update

4.4 Installing the MOVI-PLC® advanced DHF41B controller

4.4.1 Function description of the terminals, DIP switches and LEDs

4.4.2 PROFIBUS connection (connector X30P)

Bus terminator You do not need to equip the MOVI-PLC

Setting the station address

4.4.3 Connecting DeviceNet (connector X30D)

Pin assignment The assignment of connecting terminals is described in the DeviceNet specification

Setting the station address

Setting the baud rate

4.4.4 Connecting SafetyBus (connector X38)

4.4.5 Operating displays of MOVI-PLC® advanced DHF41B

LEDs 11, 12 LEDs 11 and 12 are reserved.

LED L13 (BUS-OFF)

LED L14 (BIO) The LED L14 (Bit-strobe I/O) monitors the bit-strobe I/O connection.

LED L15 (PIO) The LED L15 (Polled I/O) monitors the polled I/O connection.

LED L16 (Mod/Net)

LED L17 (Fault Profibus)

LED L18 (Run Profibus)

4.5 Installing the MOVI-PLC® advanced DHR41B controller

4.5.1 Function description of the terminals, DIP switches and LEDs

4.5.2 Pin assignment

4.5.3 Shielding and routing bus cables

4.5.5 TCP / IP addressing and subnetworks