Server 82910, 85060 Owner’s Manual

KNOBS
LOCKING COLLARS
GAGING COLLARS (Portion Control)
HEAD TUBES
HEAD INSERT
01588-REVD�080414�ENGLISH
STAINLESS STEEL PUMPS
PARTS INCLUDED VARY DEPENDING ON PUMP
Smaller gaging collar added will reduce portion served by .125 oz, larger by .25 oz
SPRINGS
WASHER
PISTONS
DISCHARGE TUBES
DISCHARGE TUBE NUT
SEAL SEAL O-RING
LIDS
CYLINDERS
ORIFICED PLUG (
Viscosity Control)
DISCHARGE TUBE O-RING (1” D)
VALVE BODIES
SUCTION TUBE O-RING SUCTION TUBE
CYLINDER O-RING (1
SILICONE GASKET
5
/
” D)
16
CLEAN-IN-PLACE PROCEDURE
D)
BRUSH 82824 (15”)
FOR PUMPS
CLEAN-IN-PLACE IS A BASIC FOUR STEP PUMP FLUSHING PROCESS: CLEAN, RINSE, SANITIZE, AND RINSE.
CLEAN:
1 PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP.
2 WASH AND RINSE OFF OUTSIDE OF PUMP. 3 FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT WATER.
Place lower end of pump into container of hot water and operate pump until all (if any) remaining product
is expelled and only hot water ows from discharge
tube.
4 MIX 5 ML (1 TSP) OF DISHWASHING DETERGENT
(DAWN DISHWASHING LIQUID) WITH 1 QUART (.95 L) OF HOT TAP WATER (APPROXIMATELY 110°F/43°C).
5 PLACE LOWER END OF PUMP INTO THIS CLEANING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL ALL CLEANING MIXTURE IS PUMPED THROUGH PUMP.
RINSE:
6 PLACE LOWER END OF PUMP INTO 2 CUPS (.5 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER IS PUMPED THROUGH PUMP.
SANITIZE:
7 MIX ONE 1 OZ (28.4 G) PACKET OF KAY-5
SANITIZER/CLEANER (EPA REG NO. 5389-15) WITH
2.5 GALLONS (9.5 L) OF TAP WATER (APPROXIMATELY ROOM TEMPERATURE).
8 PLACE LOWER END OF PUMP INTO THIS SANITIZING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL 1 QUART (.95 L) SANITIZING MIXTURE IS PUMPED THROUGH PUMP.
RINSE:
9 PLACE LOWER END OF PUMP INTO 1 CUP (.24 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER IS PUMPED THROUGH PUMP.
CLEAN AND FLUSH PUMP WITH SOAP, SANITIZER, AND HOT WATER
PUMP DISASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE AND CLEAN PUMP.
1 PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP.
2 WASH AND RINSE OFF OUTSIDE OF PUMP. 3 FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT WATER.
Place lower end of pump into container of hot water and operate pump until all (if any) remaining product
is expelled and only hot water ows from discharge
tube. Then remove pump from container of water to disassemble.
Use a container to collect small parts of pump to prevent any loss.
4 REMOVE PLUNGER AND LID FROM PUMP CYLINDER
BY TURNING LOCKING COLLAR AND DISCHARGE TUBE NUT COUNTERCLOCKWISE.
5 REMOVE CYLINDER AND DISCHARGE TUBE FROM
VALVE BODY BY ROTATING COUNTERCLOCKWISE TO RELEASE FROM SLOTS IN VALVE BODY.
6 REMOVE LARGE O-RING OR SILICONE GASKET FROM
VALVE BODY.
7 REMOVE SMALL O-RING FROM DISCHARGE TUBE.
Be careful not to damage o-ring when prying it off of discharge tube.
8 REMOVE KNOB FROM PLUNGER BY ROTATING
COUNTERCLOCKWISE.
Firmly hold head tube towards piston head while unscrewing knob. Pressure on spring will release and push knob off rapidly.
9 REMOVE LOCKING COLLAR FROM HEAD TUBE.
Remove gaging collar(s), if used, from head tube by sliding them off.
J REMOVE HEAD INSERT FROM INSIDE HEAD TUBE. K REMOVE SPRING FROM PISTON. L REMOVE WASHER FROM PISTON. M REMOVE SEAL ASSEMBLY FROM PISTON HEAD.
Be careful not to damage seal when prying it off of piston head.
N REMOVE O-RING FROM INSIDE SEAL
Be careful not to damage o-ring when prying it out of seal.
IMPORTANT PUMP AREAS TO CLEAN: CLEAN ALL SIDES OF STAINLESS STEEL BALLS CLEAN VALVE BODY PASSAGEWAY CLEAN VALVE BODY OPENINGS
PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY OR REGULARLY, DISASSEMBLE AND CLEAN PARTS. FOR SAFE AND PROPER CARE, AND TO PREVENT CORROSION, OF PARTS, IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE INSTRUCTIONS MAY VOID UNIT WARRANTY.
1 SEE PUMP DISASSEMBLY. 2 WASH CLEAN ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER.
Wash small parts in a pan or other container to prevent part loss.
Scrub with supplied brushes to clean all
conned areas. Maintain a clean and efcient
pump by using the brushes supplied with pump to prevent product build up inside pump.
IMPORTANT PUMP AREAS TO CLEAN: Clean inside cylinder thoroughly with brush 82049. Clean inside discharge tube, valve body,
optional oriced plug and optional suction
tube thoroughly with brush 82824 or 82526.
Do not use scrapers, steel pads, steel wool, or other cleaning tools that can scratch surfaces.
Mildly abrasive NYLON or brass brush may be used to remove any stubborn food or mineral deposits on interior surfaces of unit.
Do not use abrasive cleansers.
Do not use caustic cleansers.
Do not use cleansing agents with high concentrations
of acid, alkaline or chlorine.
Do not use ammonia based cleansers.
3 FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
To prevent corrosion on parts, it is important to thoroughly and fully rinse washed parts.
4 DRY ALL PARTS WITH A CLEAN SOFT CLOTH.
Various elements and minerals, such as chlorides in tap water, can accumulate on stainless steel parts and create corrosion.
To prevent corrosion on stainless steel parts, it is important to thoroughly and fully dry with a clean soft cloth regularly.
5 SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN CONTACT WITH FOOD MUST BE SANITIZED.
Allow parts to fully air dry after sanitization.
Dishwasher safe.
FOOD EQUIPMENT LUBRICANT 40179
BRUSH 82049 (1
BRUSH 82526 (21”)
1
/
4
CLEAN INSIDE DISCHARGE TUBE
CLEAN INSIDE TAPERED END OF DISCHARGE TUBE
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