Sennheiser SK 500 G2, SK 100 G2, SK 300 G2 Service Manual

Service manual
SK 100 G2 SK 300 G2 SK 500 G2
SA 280205
300
SK 100 G2 SK 300 G2 SK 500 G2
Short description
The SK x00 G2 bodypack transmitter has 8 channel banks with up to 20 preset channels (presets) and one freely adjustable frequency bank. With a switching bandwidth of 36MHz 1440 frequencies can be selected in the UHF band.
Features
Pilot tone squelch for interference-free operation
Mute function
HDX compander system
Charging contacts integrated in transmitter (does not apply to SK 100 G2)
Backlighting of display with one keystroke
Battery status display
Robust metal housing
Key-lock function
Subject to alterations
Sennheiser electronic GmbH & Co. KG • 30900 Wedemark Phone: +49 (5130) 600 0 • Fax: +49 (5130) 600 300 1/27
Safety requirements
Observe safety regulations.
Observe ESD instructions while handling electrostatically endangered components.
Only skilled persons are allowed to alter and repair. For repairs and exchanges only approved components according to the current spare parts list are allowed.
For safety and certification reasons it is forbidden to alter the product without authorisation. Otherwise, the person who has altered the product is liable for any consequential damage.
repairs/exchanges The following instructions for overhaul and testing must be followed.
In case of unusual problems please contact your Sennheiser distributor.
For safety reasons unauthorised modifications and changes are not permitted.
SK 100 G2, SK 300 G2, SK 500 G2
2/27 02/2005
Content
1 Controls and indicators..................................................................................4
2 Technical data.................................................................................................5
2.1 General.................................................................................................................... 5
2.2 AF characteristics.................................................................................................. 6
2.3 RF characteristics.................................................................................................. 7
3 Exploded view.................................................................................................8
4 Test and alignment instructions ............................................................... 10
4.1 Measuring and test equipment ....................................................................... 10
4.2 Measuring set-up................................................................................................ 10
4.3 Special service tools ........................................................................................... 11
4.4 Test table ............................................................................................................. 12
4.5 Reading out / Changing of device data via infrared adaptor.................... 15
5 Circuit diagrams........................................................................................... 17
Block diagram...................................................................................................................17
Mainboard, circuit diagram, part 1/3 .......................................................................... 18
Mainboard, circuit diagram, part 2/3 .......................................................................... 19
Mainboard, circuit diagram, part 3/3 .......................................................................... 20
RF board, circuit diagram, part 1/2..............................................................................21
RF board, circuit diagram, part 2/2..............................................................................22
Mainboard, interconnector assignment, part 1/2..................................................... 23
Mainboard, interconnector assignment, part 2/2..................................................... 24
RF board, interconnector assignment.......................................................................... 25
Mainboard, printed circuit board, solder side ............................................................26
Mainboard, printed circuit board, component side................................................... 26
RF board, printed circuit board, component side ...................................................... 27
RF board, printed circuit board, solder side................................................................27
SK 100 G2, SK 300 G2, SK 500 G2 02/2005 3/27

1 Controls and indicators

Transmitter elements
Display elements
Microphone and line input
(MIC/LINE)
AntennaOperation and battery status
indication, red LED (ON/LOW BAT)
Audio peak indication,
yellow LED (AF PEAK)
Charging contacts
(not SK 100 G2)
SET button (also save function)/rocker button (UP/DOWN)Battery compartmentBattery compartment coverUnlocking buttonON/OFF buttonLC displayMUTE switch
Alphanumeric display of the
transmit frequency
Symbol for channel bank and
channel number
Frequency unit7-step level display for audio
signal „AF“
„MUTE“ display (audio input is
muted)
„PILOT“ display (pilot tone
transmission is activated)
Lock mode icon (lock mode is
activated)
4-step battery status display
4/27 02/2005
SK 100 G2, SK 300 G2, SK 500 G2

2 Technical data

2.1 General

Power supply voltage __________________ 2 batteries, type mignon AA; 1.5V
or battery pack BA 2015; 2.4V
Nominal voltage ______________________ +2.4V
Operating voltage _____________________ +1.8VDC to +3.1V
Switch-off threshold
when powered by batteries _________ +1.8V
when powered by BA 2015 accupack__ +2.0V
Switch-on threshold ___________________ +2.2V
Current consumption
at nominal voltage________________ ≤170mA
with transmitter switched off _______ ≤250µA
Operating time
when powered by batteries
or accupack _____________________ 8 hours
Battery status indication________________ 100%, 70%, 30%, low battery
Programming interface _________________ integrated infrared interface
Temperature range ____________________ -10°C to +55°C
Dimensions in mm_____________________ 82 x 63 x 23
Weight incl. batteries __________________ approx. 200g
Compliant with
Europe _________________________CE 0682
USA ___________________________FCC ID: DMOB2EUVL
Canada ________________________IC: 2099A-G2SK
Japan _________________________R202Y2378511; R202Y2378512;
R202B2378531; R202B2378532
DC
DC
DC
DC
DC
SK 100 G2, SK 300 G2, SK 500 G2 02/2005 5/27

2.2 AF characteristics

Audio input LINE / MIC _________________ jack socket; 3.5mm AF transmission range
Microphone_____________________ 40Hz to 18kHz (±3dB)
Japan: 40Hz to 15kHz (±3dB)
Line __________________________ 80Hz to 18kHz (±3dB)
Japan: 80Hz to 15kHz (±3dB)
AF sensitivity levels ___________________ 0 to -30dB
(also refer to input level on page 11) Compander system ___________________ Sennheiser HDX Preemphasis ________________________ HDX-dependent Input impedance
Microphone_____________________ 10kW Line __________________________ 1MW;
parallel 470pF, guitar-optimised Total harmonic distortion (at nominal deviation, 1kHz) ____________ ≤0.9%
Signal-to-noise ratio (referring to peak deviation) ____________ 110dB(A) via HDX system Max. input voltage (peak deviation)
Microphone_____________________ 1.8Veff (unw) Line __________________________ 2.4Veff
SK 100 G2, SK 300 G2, SK 500 G2
6/27 02/2005

2.3 RF characteristics

Modulation __________________________ Wideband FM, F8W Number of transmission frequencies (tunable in steps of 25kHz)______________ 1440 Frequency ranges in MHz _______________ 518-554
626-662 740-776 774-810 (Japan) 786-822
834-870 Number of frequency banks with preset channels (presets)
SK 100 G2 ______________________ 8 banks with 4 channels each SK 300 G2 ______________________ 8 banks with 8 channels each SK 500 G2 ______________________ 8 banks with max. 20 channels
Freely adjustable frequency bank (tunable in steps of 25kHz)
SK 100 G2 ______________________ 1 bank, 4 tunable channels SK 300 G2 ______________________ 1 bank, 8 tunable channels SK 500 G2 ______________________ 1 bank, 20 tunable channels
Switching bandwidth __________________ ≤36MHz Harmonic emissions ___________________ ≤1µW Spurious wave emissions
in the range from 47MHz to 862MHz__ ≤4nW
all other frequencies < 1GHz ________ ≤250nW Channel grid _________________________ n x 25kHz Frequency stability within temperature range ≤±10kHz Intermodulation distance (±400 kHz) at antenna distance ³10cm ______________ ≥36dB Nominal deviation _____________________ ±24kHz Peak deviation (at 1kHz) ±48kHz / Japan: <±40kHz
RF transmitting power max. at 50W _______ 30mW, +0.8dB/-3dB
Japan: 10mW, +0.8dB/-3dB
Covered bandwidth according to ETSI
at -20dBc_______________________ 140kHz
at -60dBc_______________________ 200kHz Pilot tone
Frequency ______________________ 32.766kHz ±7.6Hz
Deviation _______________________ 2kHz ± 0.5kHz Carrier signal-to-noise ratio referring to peak deviation within switching bandwidth___________________________ 75dB(A)
eff
SK 100 G2, SK 300 G2, SK 500 G2 02/2005 7/27

3 Exploded view

003
002
002
001
011
023
017
018
002
002
010
022
022
012
(SK 100 G2)
002
016
008
008
(SK 300 G2,
SK 500 G2)
014
020
019
015
007
(SK 300 G2,
SK 500 G2)
019
007
(SK 100 G2)
004
005
013
006
009
SK 100 G2, SK 300 G2, SK 500 G2
8/27 02/2005
Pos Description
001 Housing complete 002 Lens screw 003 Clamp 004 Cover, LCD 005 Cover, LOW BAT 006 Cover, infrared 007 SK 100 G2: plug right
SK 300 G2 / SK 500 G2: double charging contact
008 SK 100 G2: plug left
SK 300 G2 / SK 500 G2: single charging contact 009 Battery cover 010 Axle 011 Antenna 012 PCB RF 013 Battery case 014 PCB mainboard 015 LC display complet 016 Flat cable, 20 pin 017 Slide button, black 018 Rocker switch, black 019 Knob 020 Shielding cup 021 Label 022 Lens screw 023 Slottet nut
SK 100 G2, SK 300 G2, SK 500 G2 02/2005 9/27
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