This headset features dynamic, open headphones. The noise-compensating
microphone ensures excellent speech transmission even in noisy
environments. Designed for air traffic control, intercom systems and other
communication purposes.
Features
• ActiveGard™ (not HME 46-31 and HMD 46-31)
• “Flip-away“ earcup
• Automatic two-piece headband
• Flexible microphone boom can be worn on either left or right-hand side
• Single-sided cable
• Comfortable wearing earpads
• PTT button integrated in the cable (HME/HMD 46-3PTT-x only)
7.10 Spare part list for cable -PTT-x ........................................................................ 25
pare part list of the system module
microphone side (525763)............................................................................... 23
xploded view of the cap, microphone side ..................................................24
HME 46-3, HMD 46-3
02/20083/25
1Outline dimension
1
2
Cable typeComplete cable length
-PTT-6,
-PTT-6-1,
-PTT-L
1.85 m
-PTT-LA
2.30 m
-E/D-3PTT-M
2.45 m
-7,
-ATC / -L
2.00 m
Cable type
Length of
Length of
-E/D-3PTT-M0.80 m
1.60 m
-PTT-LA0.50 m
1.75 m
-PTT-L, -PTT-61.50 m
0.30 m
-PTT-6-10.80 m
1.00 m
HME 46-3, HMD 46-3
02/20085/25
2Technical Data
2.1Headphones
Transducer principle_______________________ dynamic, open
Ear coupling_____________________________ supra-aural
Frequency response _______________________ 20 to 14.000 Hz
Impedance _____________________________300 ohms per system
Sensitivity
1. Attach the relevant cap (20 or -25) to the headband (10).
2. Solder the relevant leads of the split headband cable to the PCBs (TP1 to TP4), see “Printed circuit boards”,
page 19 and see “Block diagram”, page 20.
3. Solder the microphone cable (TP5 to TP7) at the microp
and see “Block diagram”, page 20.
4. Put the center (50) over the resonator (60) and solder
(TP8 and TP9) to the PCB , see “Printed circuit boards”, page 19 and see “Block diagram”, page 20.
5. Install the felt plate (40) on the PCBs
6. Turn the center (50) into the cap (20 or -25).
7. Set the capsule with resonator (60)
8. Install the screws (70) with a torque of 25 Ncm
9. Install the label (120) on the cap (-25), if applicable.
10. Install the disc (80) on the resonator (60) if necessary.
11. Install the earpad (90) over the disc (80) on the cap (20 or -25).
(20 of the system module).
into the cap (20 or -25).
±3 Ncm.
4.2Assembly of the -PTT-x cable
hone arm PCB, see “Printed circuit boards”, page 19
the orange and brown leads at the relevant pins
Reference: see “Exploded view cable -PTT-x”, page 25
1. Solder the cables (90, 100) at the PCB (60), see “Wiring diagrams”, page 15et sqq.
2. Install the PCB (60) with the cables (90, 100) into the housing (10).
3. Close the housing (10) with the cover (30).
4. Install the inserts (50) at the top of the housing (10).
5. Fasten the screws (40) of the housing (10) with a torque of 25
1. At the inside of the microphone arm fixing is a latch . Fi
position of the cap (20).
2. Hook
3. Fix the
the microphone arm (100 or -105) into the cap (20).
microphone arm (100 or -105) with the threaded pin (10 of the cap module) to outside.
threaded pin (10 of the cap module) out to exceed in the assembled condition 0.1 to 0.3 mm over the
surface of the microphone arm fixing.
rstly set this latch at the right socket
Turn the
* Only for microphone side.
HME 46-3, HMD 46-3
10/2502/2008
5Testing and fault isolation
5.1Tools and test equipment
DescriptionSpecification / TypeSource
Power supplyU: 0-30V DC adjustable
I: ≥500 mA
Hum: <1%
Sine wave generatorAF Level adjustable Commercial
MultimeterU: 0-30V DC
I: ≥50
Resolution ≤ 0.1 V
Oscilloscope-Commercial
Intercom
Audio amplifier
-
Any audio amplifier with
hi
impedance micro
gh
input
0 mA
eff
eff
5.2Operational test of the audio system
References
• see “Cable connector´s pin alignment”, page 14.
• see “Wiring diagrams”, page 15 et sqq.
• see “Printed circuit boards”, page 19.
Commercial
Commercial
Commercial
Commercial
5.2.1Audio testing the headset with cable
1. Connect the sine wave generator with the negative and the positive line at the relevant pins of the
connector, see “Cable connector´s pin alignment”, page 14 or see “Wiring diagrams”, page 15 et sqq.
2. Set the sine wave generator to 300 mV eff ± 5 mV with a signal of 1
3. A clear signal without any distortion must
be audible in both capsules.
kHz and switch the generator on.
5.2.2Operational testing of the pre-polarized microphone at the headset with cable
(HME 46-3-x only)
A. Audio testing, see “Cable connector´s pin alignment”, page 14 and see “Wiring diagrams”, page 15
et sqq.
1. Connect the headset with the cable
2. Put on the headset, adjust the microphone to the correct position and talk into the microphone.
3. Listen to the audio output signal. No distortion should be
B. Visual testing
1. For detailed visual testing please use the ossiloscope, see “Microphone test setup according to RTCA/DO214”, page 14.
connectors into the intercom.
audible.
HME 46-3, HMD 46-3
02/200811/25
5.2.3Testing of the dynamic microphone at the headset with cable (HMD 46-3-x only)
Reference: See fig. 1 “Operational test of the dynamic microphone” page 13
A. Operational testing
1. Connect the microphone connector of the headset wi
audio amplifier input, see “Cable connector´s pin alignment”, page 14 or see “Wiring diagrams”, page 15
et sqq.
2. Connect the headphone connector of the headset with th
fier output, see “Cable connector´s pin alignment”, page 14 or see “Wiring diagrams”, page 15 et sqq.
3. Connect the oscilloscope into a free amplifier output, see “Operational test of the dynamic m
page 13
4. Speak into the microphone of the headset:
- The speaker´s voice will be audible without any distortion in both
- The amplified audio signal of the speaker´s voic
B. Testing of the capsule via resistor measurement
1. Set the multimeter into resistor measurement mode.
2. Connect the multimeter at the relevant pins of the cable connector, see “Cable connector´s pin alignment”,
page 14 or see “Wiring diagrams”, page 15 et sqq. Result: The multimeter displays 20
correct connection of the cable and the capsule. There is no failure
th the negative and positve line into the
e negative and positve line into the audio ampli-
icrophone”,
capsules of the headset.
e will be displayed via oscilloscope.
0 ohms ± 10 % for
or breaking in the cables.
5.2.4Operational testing of the headset cables
References
• see “Cable connector´s pin alignment”, page 14.
• see “Wiring diagrams”, page 15 et sqq.
A. Conductivity test:
Set the multimeter into the conductivity mode and check each cable
connector for conductivity.
B. Operational test of the PTT-button:
The contactivity is available when the PTT-button is pressed.
For the following testing procedures disassemblin
g of the headset is necessary.
from the connector to the system
5.2.5Audio testing of the headset without cable
A. Testing audio via PCB at the PCB socket P1, see “Printed circuit boards”, page 19.
1. Supply 1 kHz signal at the PCB socket P1.
2. In the headphones, the 1 kHz tone must be audible.
B. Testing of the acoustic transducer.
1. Set the sine wave generator to 100 mVeff ± 5 mV with a signal of 1 kH
and TP9 (-), see “Printed circuit boards”, page 19.
2. In the headphones, the 1 kHz tone must be audible.
z to the PCB. Set a signal to TP8 (+)
HME 46-3, HMD 46-3
12/2502/2008
5.2.6Testing of the ActiveGard™ of the PCB (not HMD/E 46-31)
Speaker´s voice
Audio amplifier
output
Headphone
connector
input
Microphone
connector
output
Oscilloscope
1. Connect the sine wave generator with the negative and the positive line at TP3 (+) and TP4 (-), see “Printed
circuit boards”, page 19.
2. Measure the output signal at TP8 (+) and TP9 (-), see “Printed circuit boards”, page 19.
3. The following table show you the input levels of the signal generator and the c
measurement results:
orresponding
Input signal of 1 kHz
at TP3 (+) and TP4 (-)
Output level at TP8 (+) and TP9 (-):
Audible via loudspeaker
of the PCB
300 mV
±5 mVOutput level is reduced about
eff
min. 8 dBV. The PCB with
1 V
±5 mV30 to 40 mV
eff
loudspeaker works correctly.
Output level at TP8 (+) and TP9 (-):
Damaged loudspeaker or open
cable connection
290 to 310 mV
eff
eff
HME 46-3, HMD 46-3
02/200813/25
Figure 1
Operational test of the dynamic microphone
Oscilloscope
Multimeter
Power supply
8-16V DC
Sine wave
generator
Artificial
mouth
Microphone Hi
Microphone Lo
Nearfield sensitivity
25 µF
220 ohms
470 ohms
SPL = 94 dB
6 mm (0.24 inch)
Connector cable -L (also cable HME 46-ATC)
149
8
5
10
6
7
2
3
bridge
orange
blue
redbrown
greenn. c.
white
screen
Solder side
Connector system cable
Audio Hi right
Audio Lo right
not connected
Screen
Audio Hi left
Audio Lo left
Microphone Hi
Microphone Lo
Bridge to pin 10
Bridge to pin 9
1
2
3
4
5
6
7
8
9
10
orange
brown
green
yellow
red
blue
screen
Audio Hi left
Audio Hi right
Audio Lo left
Audio Lo right
not connected
Microphone Hi
Microphone Lo
Screen
white
Cable -6
orange
brown
green
yellow
red
blue
screen
Audio Hi left
Audio Hi right
Audio Lo left
Audio Lo right
not connected
Microphone Hi
Microphone Lo
Screen
white
Figure 2
Microphone test setup according to RTCA/DO-214
14/2502/2008
Figure 3
ble connector´s pin alignment
Ca
HME 46-3, HMD 46-3
6Wiring diagrams
System cable
white / orange
not connected
brown / green
not connected
yellow
screen
red
blue
white
not connected
brown
green
not connected
not connected
screen
E-3PTT-M: red or
D-3PTT-M: orange
blue
white
orange
green
screen
blue
red
brown
soldering side
System cable
white / orange
not connected
brown / green
not connected
yellow
screen
red
blue
white
not connected
brown
not connected
green
screen
bridge
blue
E-3PTT-M: red or
D-3PTT-M: orange
515760
515761
bridge
Audio Hi
Audio Lo
Dyn. Mic Hi
not connected
Pre-polarized Mic Hi
PTT
PTT / Screen
Mic Lo
1234567
8
6.1Wiring diagram for cable -E-3PTT-M, -D-3PTT-M
HME 46-3, HMD 46-3
02/200815/25
6.2Wiring diagram for cable -PTT-L
System cable
white
orange
brown
green
yellow
screen
red
blue
white
orange
brown
yellow
green
black
screen
red
blue
brown
screen
white
blue
red
orange
green
black
yellow
soldering side
Audio Hi left
Audio Lo left
PTT
PTT (bridge to pin 10)
Audio Lo right
Audio Hi right
Microphone Hi
Microphone Lo
Screen
PTT (bridge to pin 4)
123456789
10
System cable
white
orange
brown
green
yellow
screen
red
blue
white
orange
brown
green
yellow
black
screen
red
blue
515760
515761
HME 46-3, HMD 46-3
16/2502/2008
6.3Wiring diagram for cable -PTT-6
System cable
white
orange
brown
green
yellow
screen
red
blue
white
orange
brown
yellow
green
black
screen
red
blue
System cable
white
orange
brown
green
yellow
screen
red
blue
white
orange
brown
green
yellow
black
screen
red
blue
515760
white
orange
brown
green
yellow
black
red
blue
screen
Audio Hi left
Audio Hi right
Audio Lo left
Audio Lo right
PTT
PTT
Mic Hi
Mic Lo
Screen
515761
HME 46-3, HMD 46-3
02/200817/25
6.4Wiring diagram for cable -PTT-LA
System cable
white
orange
brown
green
yellow
screen
red
blue
white
orange
brown
yellow
green
screen
not connected
red
blue
yellow
screen
white
brown
red
blue
soldering side
System cable
white
orange
brown
green
yellow
screen
red
blue
white
orange
brown
green
yellow
screen
not connected
red
blue
515760
123
4
56789
10
Audio Hi right
Audio Lo right
PTT
PTT / screen, bridge to pin 9,
resistor 75R between pin 4
and pin 10
Audio Hi left
Audio Lo left
Mic Hi
Mic Lo
bridge to pin 4, PTT / screen
resistor 75R between pin 4
and pin 10 / screen
515761
10
9
18/2502/2008
HME 46-3, HMD 46-3
6.5Printed circuit boards
L
P1
TP1
TP2
TP3
TP4
TP5
TP6
TP7
TP8TP9
Audio signal
Left
Hi
Right
Hi
Left
Lo
Right
Lo
300 mV/1 kHz 300 mV/1 kHz
510721
(see rear side of the PCB)
L
P1
TP1
TP2
TP3
TP4
TP6
TP5
TP7
TP8TP9
Audio signal
Left
Hi
Right
Hi
Left
Lo
Right
Lo
300 mV/1 kHz 300 mV/1 kHz
510722
(see rear side of the PCB)
PCB headphone, solder side, PCB-no. 510721
PCB headphone, solder side, PCB-no. 510722
The PCB layout
is simular on
both sides
The PCB layout
is simular on
both sides
The capsule´s impedance has
been customized. Therefore
the PCB assembling has been
changed.
For PCB no. 510721 order the
• spare part module 527565
(not microphone side) or
• spare part module 525763
(microphone side)
For PCB no. 510722 several
spare parts are available.
HME 46-3, HMD 46-3
02/200819/25
6.6Block diagram
HME 46-3, HMD 46-3
20/2502/2008
7Exploded views with spare part lists
7.1Exploded view HME 46-3 / HMD 46-3
120
20
threaded pin
100
Microphone side
10
90
80
70
60
50
transducer
110
PCB
40
Note:
The system module consists of
- the resonator (60)
- the capsule and
- the PCB
cable
with screws
HME 46-3, HMD 46-3
02/200821/25
7.2Spare part list for HME 46
FIG. ITEM PART NUMBER NOMENCLATUREUNITS PER ASSY
10 515489SPLIT HEADBAND1
20 525765CAP, MICROPHONE SIDE1
-25 515007CAP HME 46 ATC, NOT MICROPHONE SIDE1
-30 525763MODULE MICROPHONE SIDE: CAPSULE WITH RESONATOR, PCB AND LEADS
NOTE: FOR SEVERAL RESONATOR, PCB OR LEAD ORDERING SEE ALSO EXPLODED VIEW
OF THE SYSTEM MODULE
-35 525764MODULE NOT MICROPHONE SIDE: CAPSULE WITH
NOTE: FOR SEVERAL RESONATOR, PCB OR LEAD ORDERING SEE ALSO EXPLODED VIEW
OF THE SYSTEM MODULE
40 093680FELT PLATE1
50 600777CENTER1
60 094429RESONATOR1
70 522096LENS SCREW2
80 523399DISCS, 1 PAIR2
90 515295EARPADS, 1 PAIR2
-95 515296EARPADS, 100 PAIRS200
100 515645MICROPHONE ARM MKE 46 STANDARD 1
-105 528136MICROPHONE ARM MKE 46_152MV/PA1
110 093675CABLE HOLDER1
120 528106LABEL1
- ITEM NOT ILLUSTRATED
RESONATOR, PCB AND LEADS
1
1
7.3Spare part list for HMD 46
FIG. ITEM PART NUMBER NOMENCLATUREUNITS PER ASSY
10 515489SPLIT HEADBAND1
20 525765CAP, MICROPHONE SIDE1
-25 515432CAP HMD 46 ATC, NOT MICROPHONE SIDE1
-30 525763MODULE MICROPHONE SIDE: CAPSULE WITH RESONA
5 525764MODULE NOT MICROPHONE SIDE: CAPSULE WITH RESONATOR, PCB AND LEADS
-3
40 0936
50 600777CENTER1
60 094429RESONATOR1
70 522096LENS SCREW
80 523399DISCS, 1 PAIR2
90 515295EARPADS, 1 PAIR2
-95 515296EARPADS, 100 PAIRS200
100 528135MICROPHONE ARM MD 46-413 STANDARD1
-105 528154MICROPHONE ARM MD 46-413_5 OHMS1
110 093675CABLE HOLDER1
120 528106LABEL1
- ITEM NOT ILLUSTRATED
80FELT PLATE1
NOTE: FOR SEVERAL RESONATOR, PCB OR LEAD ORDERING SEE ALSO EXPLODED
VIEW OF THE SYSTEM MODULE
NOTE: FOR SEVERAL RESONATOR, PCB OR LEAD ORDERING SEE ALSO EXPLODED
VIEW OF THE SYSTEM MODULE
TOR, PCB AND LEADS
1
1
2
HME 46-3, HMD 46-3
22/2502/2008
7.4Exploded view of the system module
10
20
40
(orange)
30
(brown)
capsule
7.5Spare part list of the system module not microphone side (525764)
FIG. ITEM PART NUMBERNOMENCLATUREUNITS PER ASSY
10 515642CAPSULE WITH RESONATOR AND LEADS1
20 515644PCB ASSEMBLY NOT MICROPHONE SIDE FOR HME/D 46-31
-20A 528155PCB ASSEMBLY NOT MICROPHONE SIDE FOR HME/D 46-31
(WITHOUT ACTIVEGARD)
30 515002LEAD BROWN1
40 515003LEAD ORANGE1
- ITEM NOT ILLUSTRATED
1
7.6Spare part list of the system module microphone side (525763)
FIG. ITEM PART NUMBERNOMENCLATUREUNITS PER ASSY
10 515642CAPSULE WITH RESONATOR AND LEADS1
20 515643PCB ASSEMBLY MICROPHONE SIDE FOR HME/D 46-31
-20A 528156PCB ASSEMBLY MICROPHONE SIDE FOR HME/D 46-31
(WITHOUT ACTIVEGARD)
30 515002LEAD BROWN1
40 515003LEAD ORANGE1
- ITEM NOT ILLUSTRATED
1
HME 46-3, HMD 46-3
02/200823/25
7.7Exploded view of the cap, microphone side
10
cap of
microphone side
microphone arm
7.8Spare part list of the cap, microphone side
FIG. ITEM PART NUMBERNOMENCLATUREUNITS PER ASSY
10 087509THREADED PIN1
- ITEM NOT ILLUSTRATED
HME 46-3, HMD 46-3
24/2502/2008
7.9Exploded view cable -PTT-x
30
60
40
40
40
40
PCB drawn as example
50
10
50
90
100
20
25
7.10 Spare part list for cable -PTT-x
FIG. ITEM PART NUMBERNOMENCLATUREUNITS PER ASSY
10 515048HOUSING1
20 514188KNOB PTT1
30 600698COVER 1
40 087996LENS SCREW TORX -6IP-EJOT, 1.8X84
50 039538INSERT RD7.2X42
60 515649PCB ASSY1
-70 528106LABEL1
90 515058CABLE -PTT-6, 0.3 M1
90 600730CABLE -PTT-6-1, 1.0 M1
90 515060CABLE -PTT-L, 0.3 M1
90 600642CABLE -PTT-LA, 1.75 M1
90 600667CABLE -E/D-3PTT-M, 1.6 M1
100 515486CABLE -PTT-6, 1.5 M1
100 515479CABLE -PTT-6-1, 0.8 M1
100 515486CABLE -PTT-L, 1.5 M1
100 515470CABLE -PTT-LA, 0.5 M1
100 515479CABLE -E/D-3PTT-M, 0.8 M1
- ITEM NOT ILLUSTRATED
HME 46-3, HMD 46-3
02/200825/25
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