Sencore FE20 Service Manual

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p Af\JC3£
FE
20
HI-L O
METER
SENCORE SERVICE
3200 SENCORE DRIVE, SIOUX FALLS, SOUTH DAKOTA 57107
M A N U A L
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Safety Precautions
When testin g elec t ronic equipment, there is always a danger p rese n t . Un expecte d high voltages can be present at unusual locatio ns in defective equip ment. The te c h n ic ia n should become familiar with the de v i ce that he is working on and ob s erve the following precau t io ns.
1. An is olatio n tr ans f ormer should always be used on equipment having the chassi s tied to one si de of the AC power line.
2. When making te st lead con n ec tio n s to high voltage points, r e m o ve the power, if this cannot be done, be su r e to avoid contact with other equip ment or m e t a l objects. Place one hand in your pocket a s a safe t y p re caution and stand on an insulated floor to reduce the poss i bilit y of shock.
3. Discha r g e f ilter ca pac i tors be f o re con nec ting test leads to them. Ca pa cito r s ca n st ore a ch a r ge that could be dangerous to the techni cian .
4. Be su r e your equipment is in good ord e r. Broken or fra y ed tes t leads can be e xtre mely dangerous and can expose the te c h ni c ia n to dangerous poten t ia ls.
5. Remove the test lead s im mediate ly a f t er the test has been completed to reduc e the possibil i t y of shock.
6. Do not work alone when working on hazardous circu its . Always have another pe r son c l ose by in case of accident . Re member, even a minor shock can be the c ause of a mo r e seri ous ac c id e n t, such as fallin g a gains t the equipment, or coming in con ta c t with higher voltages.
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TABLE OF CONTENTS PAGE
SAFE TY PRECAUTIONS..................................................................................... 2
DES CRIPTION ....................................................................................................... 4
SP ECIFIC ATION S ................................................................................................ 4
OPE RATION........................................................................................................... 6
Shielded T est Lead and Probe for the HI-LO M eter Contro ls on the HI-LO Meter
Batter y Install at io n and Testing ........................................................... 7
Measuri ng DC Voltage.............................................................................. 7
Measurin g DCV with a Zero Center Scale......................................... 8
Measurin g DC Curren t............................................................................. 8
Measuri ng AC Voltage............................................................................. 8
Measuri ng R esis t ance (HI POWER O HMS )......................................... 9
Measuri ng Resi s tance (LO POWER OHMS)......................................... 9
Measurin g Res i s tance of Thermistors................................................ 9
Measur in g DC High Voltage................................................................... 10
Measurin g De c ibels (db) .......................................................................... 10
Measu r in g AC Curren t............................................................................. 12
Measuri n g sm all L eak ag e Current....................................................... 13
Overload Prote c t io n..................................................................................... 13
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6
CIRCUIT DESCRIPTIO N ..................................................................
Gen eral........................................................................................................... 14
DC Vol tage.....................................................................................
DC Cur rent.................................................................................................... 14
Resis tan ce (HI POWER)
Resis tan ce (LO PO WE R) .......................................................................... 15
AC Vol tage .................................................................................................... 15
MAINT E N A N CE .................................................................................................... 15
Intro d u c ti o n .................................................................................................... 15
Dis asse mbly Ins t ructi ons.......................................................................... 15
Cali b r a t i o n of the HI-LO M ete r
Building a Me ter Cal ibrator................................................................... 17
Trou b le Chart ................................................................................................ 18
Schematic and P arts Li st (S e p a r a te Sheet)
ILLUSTRATIONS AND CHARTS
Fig. 1 db Corre c t i on Cha rt
Fig. 2 Voltage vs. Power C hart....................................................... 11
Fig. 3 AC Cur r e n t Adapt e r ................................................................... 12
Fig. 4 Measurin g s mall Leakage Curren t s..................................... 13
Fig . 5 P. C. Board Layout...................................................................... 16
Fig. 6 Calib r a t o r fo r HI-LO Met er.................................................... 17
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I ISTIOCTIM M1 IML Fll THE SEICII E FE20
H I-L I FIEL I EFFECI METEB
DESCRIPTION
As the st ate of the art in e lec tro nics p rogress es, m o r e tra nsi stors , F ETs, and integrate d cir cu i ts are being used in rad io , telev i s i o n , and indu s tri a l m a rket s. S e ncore engin e ers have kept up with todays pace and have de
veloped a new Field Effe ct m eter to mee t the more demanding requ i r e ment s of sol id s ta t e and integrat ed cir cu it servi c i n g.
The F E20 HI-LO m e t er fea t ures new low AC and DC ranges of . 1 volts full scal e and al o w power ohms circu it allowing for the f irst time a ccur ate re sistance m e a s u r e ments in t ransisto r and integ ra ted circ uits.
Just co mpare these fe atur e s and see why the FE 20 is the most advanced meter on the m a r ket today:
* High input impedance on all AC and DC ran g e s (15 megohm DC, 12 me g
ohms AC). * T r u e pe ak to peak AC r anges. * Z ero ce nter ran g e s on DC for s olid s t a te servi cing. * Db s cale fo r audio and lab work. * DC cu rrent ranges for genera l tes tin g . * Low power (low applied voltage) ohms ra n g e s for solid s t a t e s ervic ing. * Mirrored sca l e m eter for g reater accu r acy in readings. * Me t e r pro te ct e d fr om over loads. * C i r cuits pr o te c te d from acc i d e n t a l ap pl icati on of wrong voltag es . * All ste el carry i ng c ase with cover fo r grea ter durab il it y and portability.
* Long life "C" cell power.
DC VO LTS
SPECIFICATIONS
Ran g e s : 0 to .1 , .3, 1, 3, 10, 30, 100, 300, and 1000 full s cale
- .05 to. 05, - .15 to. 15, -.5 to. 5, -1.5 to 1 .5 , -5 to 5,
-15 to 15, -50 to 50, - 150 to 150, and -5 00 to 500 Z ero Cent e r Scale Ran ges .
Input Re s istance: 15 megohms shunted by 90 pf in probe "NORM"
positio n ; or shunted by 10 pf in probe " 120K ISOLATION position.
Acc uracy : +1. 5% AC Rejec t i on: 30 db Minimum
AC VOLTS Ran g e s : (RMS)
0 to .1, . 3, 1, 3, 10, 30, 100, 300, and 1000 Full s cale
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Ranges: (Peak to Peak)
0 to . 28, . 84, 2. 8, 8. 4, 28, 84, 280, 840, and 2800 F u l l scale
Input Resistance: 12 Megohms shunted by 9 0 pf
Freq u e n cy Res ponse : 1 db 10 Hz - 150 KHz
3 db 5 Hz - 500 KHz OHMMETER Ran g e s : HI & LO POWER
0 to 10 00 ohm s, 10K, 100K, 1 Meg, 10 Meg, 100 Meg, and
1000 Meg with 12 ohms ce nter scale Accurac y: + 2 degree s ARC Applied Voltage: Hi Power 1.5 Volts
Lo Power . 08 Vo lts
DC CURRE N T MEASUR E M E N TS : Ran g e s : 0 to 100 mi c r oamps, 300 microamp s, 1 mA, 3 mA, 10 mA,
30 mA, 100 mA, 300 mA, and 1 amp.
Ac c u r acy: + 3% full s cale Interna l voltage drop: 80 mv on 100 mic r o a m p to 10 mA r ange s ,
100 to 900 mv on 30 mA to 1 amp ra n ges.
Dec ib e l (db) Ran g e s : -20, -10 , 0, 10, 20, 30, 40, 50, and 60 db
Refer enc e: 1 mv into 600 ohms
GENERAL SPECIFICAT IO NS:
M eter : 6 inch, 200 mic r o a m p , 2% Mul tip lier resistors: 1/2% deposited ca r b o n type
Semiconductor com ple m en t :
T ransis to rs: 2 - 2N5457 FE Ts, 2 - 2N4248, 1 - 2N5172 Diodes: 2 - 1N456, 3 - 1N695, 1 - 16S10
Power supply: 6 e a c h 1. 5v " C" ce lls Evere a d y #935 or equivalent
(not supplied)
Ohms Batte r y : one 1. 5V "C" ce l l Eve re a dy #1035 or equivalent
(not supplied) Weight: ( less b atteries) 8 lbs. Dime n sions: 9 1/2” High X 7 3/4" Wide X 3 3/4" Deep.
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The FE20 HI-LO Meter is equipped with a shielded tes t lead to allow ac cu r ate meas u r e ments on AC in the presen ce of strong e lectr ost ati c and ele ctromag netic fields. The special pro be has a 120K isola t io n res isto r to iso l a t e the cab le capacity when making DC voltage m e a s urem e n t s in crit ic al cir cuits such a s RF, IF or sweep cir cui ts. For a ll normal read in gs
including DC voltage, the pr o be switch is le f t in the n ormal position. The only time that the switch is placed in the isola t e p o sitio n is when it i s nec ess ar y to is olate cable cap a ci t y from the ci rcu it being m e a sured. When the
switch is in the isola t e po si tio n, the DC voltage rea di ng on the FE20wil l be onlyO. 6% low. The isola t e position should only be used with the DC voltage and AC voltage at 60 Hz functions as much greater e rro r will re sult on other
functions. CONTROLS ON THE FE 20 The FE20 HI-LO Met e r i s a s simple to operate as a standard VOM. The
front panel c ontrols include the RANGE switch, FUNCTION switch, met e r
ZERO ADJUST, OHMS ADJUST, ON-OFF switch, and the batter y test
swit c h e s . The following i s a brief desc r i p t i o n of each c o n t r o l and how it is
Used:
RANGE Switch: The RANGE Switch sele cts the d esire d range of voltage, cu rrent or resistan ce to be measu r e d .
FUNCTION Switch: The FUNCTION Switch sele cts the type of measu r e ment
to be made, plus or minus DC volts or curre nt, AC vo lts , HI or LO power ohms.
ZERO ADJUST: The ZER O ADJUST is used to po sitio n the pointer of the m eter ov e r the ze r o at the extreme left of the me t er for m o s t mea s u r e ment s , or ove r the cen t er z ero for the z ero ce nter ranges.
OHMS ADJUST: The OHMS ADJUST i s adjusted with the FE 20 le a ds held open. The OHMS ADJUST co ntrol is adjusted so that the po in ter of the me t e r is positioned di rect l y o ver the infinity ma r k on the extreme right hand side of the meter. Th e ohms zero is adjusted with the test leads shorted togeth er and the Range Switch s et to any posi t io n ex c ep t RX1 or RX10 .
ON - OFF Switch: The O N-OF F Switch controls the power to the m e t er cir cuit . In the OF F position, the b atteries ar e disco n nect ed f r o m the me t e r circ uits. In the ON position, b a t t e r y power is applied to the m eter circui try and the mete r is re a d y to go. When the lid of the FE20 is shut, a s pecia l tab autom a t ic a ll y shuts o fft heFE20 to be su r e that the ba tteries do not wear
down nee d le s sly. BAT T E RY T EST Swit ch es : The FE20 use s two bat t e r y test sw it c he s . The
bat t e r y t est switch on the l e f t is the t est fo r the main (power) b a t te r y , and the switch to the rig h t is the ohms ba t t ery t e s t.
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The S e n c o r e FE20 is s im p le and easy to opera t e . The long li f e "C " cell
power supply allow s the FE20 to ope ra te anytime, anywhere.
Batt e r y Inst al la tio n and Test ing: To gain ac cess to the bat tery compartmen t, remove the two s crews in the lead compa rt m en t . Lift out the lead c om
partm e n t, exposing the batte r y ho l d ers.
Th ere a re two power supp lies used in your F E20. Six "C" ce lls are con nected in series to power the amplif ier and bridge circuit, and one "C" cell is used to power the ohms function. To install the s ix "C " c ells for the bridge power supply, plac e 3 "C" cells in each of the two tubes provided. Inst a ll the tubes containing the th re e batte ries each , between the spring bat tery conta cts. Be s ure to o bserve pola r i t y . The ohms ba t t e r y is in s ta l le d in the single bat t e r y hold er that is mounted at an angle. It i s recomm ended that a "p r e mium " cell be used in this app lication as the c urre nt drain can be quite high when using the RX1 HI power ohms range.
The two s prin g r e t urn slid e switche s on the front panel of the FE20 provide a batte ry c heck function. Push the Ohms switch to the righ t to test the con dition of the o h m s bat t e ry, and push the Main switch to the l eft to t est the condition of the bridge power supply b a t t e r y .
Operatio n : To o p e ra t e the F E20, mer ely select the desire d test with the
Function switch, the app ro p ri ate rang e with the Range switch, connect the test lead s to the points being measu r e d , and obs e r v e the indication on the
m eter. H er e is a bri ef desc r i p t ion of how each test is p e rf o r m e d .
Meas u r in g DC V o lt s : Set the switch on the pro be to the NORM po s it io n ; set
the Function switch to eit her the plus or minus DCV positio n; se t the Range switch for a mete r indication a s c l ose to full sc ale as possible. (I f the volt
age to be me a s u r e d is unknown, start with the 1000 volt range and work
toward the 0.1 volt range). The DC voltage is rea d on the two blac k scal es j ust above the mir ro r on the
m eter. The top DC sc ale i s calibr ated from Oto 1.0 volts, with each smal l
sc ale division r epre s enting . 02 volts, and is used with the . 1, 1, 10, 100,
and 1,000 volt ran ges. The second DC scal e i s c a l i brated fr o m 0 to 3.1
volts with each s mall s cal e division repr esen t i ng 0.1 volts, and is used for the . 3, 3, 30, and 300 voltr ang e s . l i ieO to 1.0 v olt scale i s readdi rec tly
for the 1.0 volt range, and is multiplied by . 1, 10, 100, and 1,00 0 for the
.1, 10, 100, and 1,000 volt ran g es respectively. The 0 to 3 .0 volt scal e is rea d di r ectl y for the 3. 0 volt range and is multiplied by . 1, 10, and 100
for the . 3, 30, and 300 volt ranges re spectiv ely. For Exam p le: If the sca l e
indication i s . 42 on the 0-1 vo l tsc ale and the Range switch is set to the 10 volt range, you would multiply . 42 by 10 r esult i n g in an actu al reading o r
4.5 volts. If the scal e indication is 1. 6 on the 0 to 3 volt scal e and the
Range switch is se t to the 0. 3 ra n g e , the actu a l reading would be . 16 volts.
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Meas u r in g DCV with a z ero ce nter sc ale: The zero ce nter scal es are used
to rea d plus or minus volta ge s without the ne cessity of changing po l a r i t y
with the lead s or the Function switch. To use the zero center s cal es, se t
the switch on the probe to the Normal po si tio n. Set the Function sw itch to
plus DCV, and adjust the ZERO ADJ until the meter r ead s at the zero ma r k
in the cen t er of the sca le. Thi s gives rang es of plus or minus 0. 5 volts (upper sc ale ) , or plus or minus 1. 5 vo lts (lower sca l e). The meter scale s are then multipli ed by 0. 1, 10, 100, or 1,00 0 depending on the se tt in g of
the Range switch. If the Range switch is on the 300 volt position, then the
1. 5 volt sca l e would be multiplied by 100 r e s u l t i n g in a range of plus or minus 150 v o lt s. If the Range switch were on the 0.1 volt rang e , the plus or minus . 5 volt range would be read a s plus or minus . 05 vo lts.
If the me t er moves up scale to the righ t , the voltage is p o si t i v e , and if the pointe r moves to the left, the voltage is negative. With a cali brated z ero ce nter scale, you can determine not only the p o l a r i t y o f a voltage, but a ls o its magnitude.
Meas u r in g DC Curren t: To me asur e DC curre nt, set the pro b e switch to the Normal position, the Function switch to the +DC mA p osi tio n, and the Range switch to the des i r ed curren t ra nge. Remove power f r o m the equipment to be measured, and co n n ec t the FE20 in s er ies with the curre nt to be mea sured. Connect the negative me t er lead to the negative s o urce of current and the posit iv e met er lead to the p o s it iv e s ource of current. (If the curr e nt to be measur e d is unknown, star t with the 1A ra n ge and work toward the . 1 mA ra n g e) . Rec o n n e ct the power to the equipment being measure d , and rea d the cur r ent on the approp ri ate mete r sca l e. If the met er r eads in the negative dire c t i o n , the cu rrent pola r i t y is reve rsed from that expected and the Function switch o f the F E20 should be turned to the -DC mA position.
The zer o ce nter sc ales may als o be used to meas ure DC cu r rent. With the Function switch in the +DC mA position, and the Range switc h s et cor rectly,
adjus t the met er for zero center and apply c urrent to be measu r e d to FE20.
The 100 uA to 300 mA c urrent ran g e s a re p rotecte d by the frontpanel fuse. On the 1 amp range, the shunt res isto r is a coil of r esist an ce wire, and will withstand sustained heavy ov e rloads, however, it is poss i ble to damage this shunt resistor if the overlo a d is not rem o ved imm ediately.
Meas u r in g AC Volt s : To read AC Volts, se t the Function switch to the AC volts position and the Range switch to the de s i r e d voltage range . The switch on the pr obe should be in the Norm al posi tio n. To meas ure RMS voltage, the two black scal es marked AC V (rms) a re used. To measur e peak to peak voltage, the two red scales mark ed ACV (P-P) a re used. The sc ale readin g s are multiplied by the sam e m u lt iplier fact ors as wer e used in DCV m easure ments . On the 0 to 1 volt scale, each smal l div is io n r epres ent s . 02 volts , and on the 0 to 3 volt sc ale , each sma l l s cal e division re prese nts . 1 volts .
On the 0 to 2. 5 volt peak to peak sc ale, each small s cal e division re presen ts
. 1 volt, and on the 0 to 9 volt peak to peak sc ale, ea c h s mal l sca l e division
repr ese nts . 2 volts .
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Exa mple: If the scale indication is . 6 on the 0 to 1 V AC (RMS) sca l e, and the Range switch i s set to the 0.1 volt range, the actu a l voltage reading would be 0. 6 multiplied by 0 .1 , or . 06 volts AC RMS.
Measu ri n g Resis tan c e (HI POWER OHMS): T o me asure r esi sta nce, set the Function switch to the HI POWER OHMS position, and the Range switch to the ra n ge that will put the resi stance to be measured a s c l ose to the center of the me t er scal e as po s s i b l e. When you switch the Function switch to the ohms functions, the m eter po in t er wi ll move f r o m the lef t hand edge of the m e ter (Z ero) to the infinity ma r k on the rig ht hand side of the meter. U se the ohms adjust con t ro l to adj u st the mete r pointer to exa c t l y the infinity mark on the rig h t hand side of the m eter.
When the m eter le a d s ar e shorted together, the mete r will indicate zero ohms on the le f t hand side of the me t er. Be sure that the Probe switch is in the Normal positio n. Any resistance on the Rxl range is the resi sta nce of the switch cont a c t s and inte r n a l wiring in the meter c ircuit . Thi s sma l l value of res istan ce (ap p rox imately 1.4 ohm) should be sub t ra c t ed f rom the mea sured read ing.
When using the HI POWER OHMS function in sol id st a t e c irc uit s, the applied voltage from the FE20 will be high enough to caus e the diodes or t ransisto rs to conduct. Thi s can be used to an advantage because the front to b a ck ratio of the tran sistor or diode may be mea su r e d by r eversing the m eter le a d s. The probe lead i s + and the blac k lead - in the ohms functions.
Measu rin g Resistance (LO POWER OHMS): The LO POWER OHMS function is used to make r esi sta nc e me asure ments in solid stat e c irc uit s when the resistance of the diode or t ran sistor junctio n s c a u s e an o b jectiona b l e erro r. The r esist an ces m ea s u r e d with the FE20 in the LO POWER OHMS function will be the r esi sta nce of the ci rcuit components surrounding the trans i sto r or diode, and wi ll not be affect ed by either. The LO POWER OHMS function applies only . 08 volts to the ci rcu it being m ea s u r ed , and even a germanium diode re qui res a higher voltage to start conducting. The opera tio n of the LO POWER OHMS is the sa m e as t hatof HIPOWER OHMS. Note: To c o n se rve OHMS batter y power, DO NOT LEAVE THE FE20 IN THE LO POWER OHMS POSITION WHEN NOT MAKING RESISTANCE MEASUREMENTS. Th ere i s a continuous drai n of appro xi m ate ly 7 mA from the ohms ba t te r y in the LO POWER OHMS position. This 7 mA ohms b a t t e r y d rai n can be elimin a t ed by switching to anoth er function.
Measu rin g Resistance of The rmis tors: The LO POWER OHMS function is a must for making accurate measur e ment s o f resistanc es of T her misto r s of low r esi stance value. If this m e a s ureme n t is made in the Hi Power Ohms function, a changing resistance readin g will res ult due to heating caused by the higher curr ent flow- through the Ther mistor. The T her mistor should not be held in the hand and should be kept away fr o m any other heat to obtain the m o st accurat e me a sureme n t .
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CAUTION: When making resis tance m e asure ments be sure that the power to the equipment under te s t is disco n ne cted. If voltage is applied to the ohms ra n ges, the fuse F I will have to be r e placed.
MEASURING HIGH VOLTAGE WITH THE FE20 CAUTION: High voltage is dangerous and caution should be ob s e rv e d when
mea s u r i n g high voltages. Be su r e that the ground lead fro m the FE20 is connected to the app ro pri at e ground in the equipment being measur e d . If
the ground lead is not connected, you a re m e rely extending the high voltage close r to you. If the ground lead is connected to the wrong ground in the equipment being measured, you run the risk of pos s i b le damage to the equip ment being tested. Stand away from the equipment being measu re d and keep one hand in your pocket a s a saf e ty mea s ure. High voltage in co lor TV i s
es peci ally dangerous because it can go as high as 30, 0 0 0 volts and it is reg
ulated. If you should come into conta c t with it, it will not load down.
The 39A30 high voltage probe is used to extend the rang e of the FE 20 to
30,000 volts DC. Thi s probe m ay be used with any DC voltage ran ge on the
FE20 to act a s a tim e s 100 mult i p l i e r and to increas e the input impedance of the FE20 to 1500 megohm s. In other words, the 0.1 volt range would becom e a 10 volt ra n ge with a high enough input impedance (1500 megohms) which would not aff ect the mo s t criti cal c ircuit.
To use the 39 A30 pro be, r e move the two part s of the pr o be fro m the bracke t s
in the cover of the F E20 . I nse r t the end of the probe body with the banana plug of the probe body se at in the banana jack inside the handle. In sert the
norma l t est probe of the FE20 into the sm all opening of the 39 A30 probe, and pla c e the pr ob e switch in the nor m al positio n.
To re a d the a c t u al voltage, multiply the readin g s on the 3 volt sc ale by 1000
for the 3KV range, the 1 vo ltscal e by 10,0 00 for the 10KV rang e and the 3
volt scal e by 10 , 00 0 for the 30KV r a n g e .
To meas ure high voltage, set the Function switch to eith e r the plus or minus DCV positio n and the Range switch to one of the thre e high voltage positions, 3KV, 10KV or 30KV. Connect the ground lead of the FE20 to the appropri ate
ground point in the equipment being m e a su r e d . Be su r e to read the preced
ing parag r a p h s on the caution to be taken when m e a suring high voltage, and on the o p er at io n of the 39A30 high voltage probe. The 3 KV, 10KV and 30 K V ranges are to be used only with the 39A30 pr ob e.
Measu r ing D e ci b e ls (db): The FE20 has a convenient db s cale for easy db
me a s urem ents. The nine AC voltage ranges a re in per f ect 10 db st e p s , so
that sta r ting f r o m "Ο" db on the 1.0 voltran ge, youaddlO d bfor each range
above 1. 0 volts and su btract 10 db fo r each range below 1. 0 volts. Db mea
sure ments are ac tu a ll y a meas ure of the r atio between the power in the ci r cuit under test, and som e refe rence power leve l. The ref ere nce leve l used for the F E20 is a 1 milliwat t into 6 0 0 ohms. If the impedance being me a
sured across is oth er than 600 ohms, you will have to use the ch art in Figure
1 to deter m ine the actu a l power le vel or db. Ex a mple: The s cal e reading
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Fig. 1 db Corre c t i on C ha rt
Fig. 2 Voltage vs. Power Cha r t (sin e wave conditions only)
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is -4db, the Range switch i s on the 100 volt sca le, and the impedance is 6 ohms. The 100 volt range i s 4 ra nges higher than the 1. 0 volt r a n g e , so adding 40 db to the meter reading results in 36 db. Using the cha rt in F ig u r e
1, the cor r ect i on fac t or is plus -3Φ db, or an ac tual db measure ment of 56 db. The cha r t in Fig ure 2 can be used to dete rmine the actu a l power being M is-
sipated in a circ uit if the circ uit impedance along with either the applied voltage, or the db a s m e a s u r e d on the FE20 m eter i s known. The char t in Figure 2 also shows the r e lationship of AC volts to db. If the AC voltage is i ncre a sed 10 t i mes, the db rea di ng goe s up by 20 db.
Note: The db sca les of the FE20 and the ch arts in Figur e 1 and Figure 2 only apply when the voltage being mea sured is a pure sine wave as from an audio ge nera t o r. The FE20 is a true readin g peak to peak m eter and the complex waveform of mus i c materia l will not give a tru e RMS reading for
the db syst e m to work on. Measuri n g AC Cur r e nt with the FE 20: The FE20 can be used to me a s u r e
AC curre nt with the c irc uit shown below. The r esistor or resistor s are placed in series with the AC source going to the devic e under test. The
FE20 is se t to the AC Volts function and the AC voltage drop acros s the resistor s is m ea s u r ed and can be c o nve rt ed directly into AC amps. It would be mo s t convenient to build this adaptor into a box with a switch to change ranges . The resistor s used are a l l 1 ohm of at l eas t one watt. The O h mite
995 series of 1 1/2 watt wirewound r esistor s is id e a l for t h is. A standard one watt carbo n re sistor will also work, but if the unit is to be left on f or an extended perio d of time, a two watt should be used.
t >
Fig . 3 AC Curren t Adapter
When me a s u r i n g f r om z ero to one amp, the one ohm r esis tor is used, and
the FE20 Range switch is in the one voltp os it io n . To meas ure three amps of AC cu r rent , the switch is clo s ed so that ther e a re now thre e one ohm resistors in par allel. A c urrent of three amps will now produce a one volt drop acros s the thre e r esistor s, so leav e the FE20 on the one volt range, and rea d the 0 to 3.0 scal e fo r th r e e amps of AC curre nt.
Page 13
Measuring Small Leakag e Curren t: The FE 20 can be used to meas u r e the leakag e cu rrent of any low leakage dev ice . All that is nec essary is a power
supply r a t e d at the tes t voltage of the device being measure d , 2-15 meg ohm resistors and your FE20. Connect the 2 - 15 meg ohm re si stors in series acros s the input of the FE20 , and then con ne ct the power supply, the device under test, and the F E20 in s er ie s. (See F ig. 4).
HI-LO METER
(0.1 VDC)
PO W E R
SUP P L Y
+ -
III
DEVICE
UN DE R
TEST
I
LEAKA GE
| CURRENT
I5mtg
I5meg
t
Fig . 4 Measu ri n g S mall Leaka ge C urren t s
Set the Range switch to .1 V, and the Function switch to + DCV position, the Probe switch to the norm al po sitio n. The FE20 will now read leakag e from 0 to .0 1 ua (lOna) on the 0-1 s cale.
Overload Pr o t e c tion: Your FE 20 is pro t e c te d again s t acciden t a l overlo a d s on all ranges and func tio ns. The voltage ran ges are prote c t e d beca u s e the high input impedance of the F E20 li mits the amount o f cur r ent that can flow into the m eter to damage it. On the resistance and cur r ent functions, the fuse FI on the fr ontpan elof theFE 20 pr otec ts both the m eter movement and the circ uitry of theFE 20. This fuse should be re p l a c e d with one of the same type so that the p r o t e c t io n feat u r e or ac curacy of the F E20 are not affecte d . Input switching and components are p rotected again s t accide ntal overlo ad by a spark g a p . Met e r prot e c ti o n is provided by a germanium diode across its terminals.
FUSE TYPE: 3AG . 6AMP. DO NOT use a slow blow type fuse. In a c curacy and p o s s i b l e damage to the HI-LO met e r may re sult .
Page 14
CIRCUIT DESCRIPTION
Gene ra l
The Sencor e FE 20 Field Effect mete r use s a balanced bridge impedance co nver t er co nsisti n g of two Fiel d Ef fect and t wobi -polar tra nsi stors . Th is ci rcuitry pro vi de s high input impedance and exce l l ent stabilit y . Whenm e a- suring AC volts an additional ampl i f i e r s ta g e which is compen sat ed again s t changes in voltage, temperat u re and fr e q ue n c y i s used to drive the peak to
peak detector .
DC Volta g e: The DC voltage at the inpu t p asses through the AC r eje ction filter consistin g of R1 and Cl to the voltage div ider (R2 through RIO). The Range switch S3B s elect s the r e q uired input voltage to be applied to the gate of TRl . The FET T Rl provides the n ece ssa ry high input impedance, and dri v es the base of TR 2 . The source output of T Rl and the collector output of TR2 are in parall el, with both output cu rrents flowing through the common load re sistor R29. TR 2 pr ovi de s the nec ess ary cur r ent gain requ ir e d to drive the meter . The T R 3 and T R4 sec t i o n of the balanced impedance c on verter is held constant, be c a u s e the gate of TR4 is tied to ground through the AC c al c o ntrol R 3 6 . The meter, in se ries with the DC cal con t ro l , is connected between the coll ector of TR 2 and the co llecto r of TR3, with the posi tive m eter lead con nected to the collector of TR 2 .
Th is balan ced impedance converter is tempe r a tu r e s t a ble becaus e any change in tempera t u r e will affe ct both sides of the balanced circuit equally, keeping the c irc uit b ala nced. The cir cui t is compen sat ed aga inst changes in supply voltage, becau se the voltage at the so u r c e of TR4 remai ns n e arly constan t and i s used as a b i a s voltage for TR l gate. It is applied to the gate of T Rl through re sistor R40 , the DC bala n ce co n t r o l R39 and the zero a d ju s t R5 0.
DC Cu r r e nt: When measur ing DC cu rren t , one o f the standard r es isto rs , R17 through R25, i s s elect ed by the Range switch to be put in s er ies with the ci rcuit to be meas u re d . The circuit d e scrib e d in the pr ec e din g par a graph (DC voltage) i s then used to me asure the voltage acros s the standard res istor. The fuse FI protect s R17 through R24, or up to the 300 mAr a n g e . The meter movement it sel f is prot e c t e d on a ll ranges b e c a u s e it is isolated thru the impedance con verter and shunted with a diode.
Resis t anc e (HI POWER): To mea s ure the resistance of an unknown resistor, the FE 20 conne c ts the unknown re sis t an ce, a 1. 5 volt battery , and a standard res isto r in se ries . The FE20 then mea s ure s the voltage across the unknown resi sta nc e. The ohms a djus t cont r ol has the s am e ef fec t as the DC cal con
trol , in that it is connected in s er ies with the meter and is used to adjust the
sensitivity of the m eter. When there is an infinite unknown resi sta nce (open
ci rcu i t) the FE20 will measure the full b a tt e r y voltage. The ohms adju st con tr ol is adjusted with the test leads open, so that the full voltage will re a d infinity on the meter . When the FE 20 leads a re sho rted toge t her , the voltage
will be z ero, and the me ter will r e a d zero. If an unknown re sis tance is
exactly equal to the sta ndard re sis tance in the F E20, the voltage acr os s the
Page 15
unknown resistance will be one half of the total, or the met er will r e a d one half sca le. With a standard re sistor of 1200 ohms, and the unknown re
sis tance of 12 00 ohms, one half of the voltage would be acros s the unknown res isto r, and the F E20 would rea d one half scale. A rea din g of 1/2 sc ale would be equal to 1200 ohm s. The S3A s e ct i o n of the Range switch i s used
to select dif fe r e nt standard r es isto rs for the differe n t resistance ra n g es. All resista nce standard resistor s, e x c e p t the R XlO and R X100 r a nges , a re prot ec t ed from overlo a d s by the fuse FI.
Resis t anc e (LO POWER): The LO POWER ohms function on the FE20 is to be used when working on solid st a te equipment in c ases where the res istan ce
of the res isto rs alone, and not the diode junction resi sta nce of the trans i stors
is impo rtant. The LO POWER ohms function applies only . 08 volts (8 0 mv) to the circ uit being m e a su r e d , so that the diode jun ct io n s of any t ran sist or
will not conduct.
The LO POWER ohms function oper a t e s the same as the HI POWER ohms
function, with the ex ce p t io n that a voltage divider c o mpris e d of R14 and R15 is used to s et the test voltage to .08 volts. The DC voltage m ea s u r in g ci rcuit of the FE20is stil l connected across the unknown res istan ce, but the
sen sitivi t y of the voltage measurin g circ uit is increased so that . 08 volts
will read full s cale. The S3A sec t ion of the Range switch i s used to sele ct diff e r e n t standard r esistor s for the ohms ra nges.
AC Vo ltage : The AC voltage at the input is coupled through Cl to the top of the voltage divider co mprise d of R2 through R10. The S3B sec t ion of the
Range switch se l ects the voltage to be applied to the input of T R l. TRl acts as a so urce follow er . The output o f TRl and T R 2 i s coupled through Cl2 and R38 to the input of T R 5. T R 5 acts as a common emitt er amplifi e r to provide a voltage gain of approxi m ate ly 10 times. T R5 dr ives the pe ak to peak dete c t o r co mprise d of C13, C16, CR3, and CR4. A negative output from the peak to peak dete c t or is applied through R33 and the AC ca l con tr o l (R36) to the gate of T R4. The DC voltage applied to the gate of T R 4 caused the brid ge to be unbalanced and the meter to read the AC voltage.
MAINTENANC E
Introduction: The only norm al maintenance r e q uired by the FE20 is re
plac e m e n t of the b atteries. The c alibr ation and bala n c e adjustments have
been made c aref ully and a c curatel y at the fact o r y , and should not need r e adjusting, un le s s a component should change value.
If you wish to ser vic e the FE20 yourself, r ef er to the following p ro c e dures
for i n s t r u c t i o n s on how to disa s s emb l e , cali bra t e and trouble sho ot.
Di s a ssembly In st r uctions: Ther e a re six screws that must be remove d to remo v e the FE20 f ro m i t s c ase. F irst , remov e the four scre ws from the ba ckof the FE20. Thi s lo o s e n s the main as sem bly from the c ase. Second, rem o v e the two s crews inside the lead co m p art m e nt . Th i s loosens the sub
panel from the case. Third, l i f t the main as sem b l y and the sub panel out
Page 16
of the case at the sam e time. Take car e to do this gently, as the ba tt e r y holder will re main inside the case. Fourth , l i f t the ba t t ery holder off the two p o s ts that lo c ate it in the bottom of the c ase.
For the locatio n of the following ad ju s t m e n ts , refer to the PC board layout
diagr a m . F i gure 5.
Cali b r ation of the HI-LO Meter DC Bala n c e : The DC balan c e co n t r o l is adjusted, so that with the front panel
ze r o adju s t control fully cloc k wise and the Fun ction switch in the DC volts or current position, the m eter will indicate between . 6 and . 7 on the 0 to 1 volt scal e. To adjus t the DC ba la n ce co ntrol, set the Range switch to the 1K Vrange, s et the Function switch to eith e r DC volts po si tio n, and turn the front panel zer o adjust cont r o l fully clockwise. Adjust the DC balan ce con tro l until the meter ind ic a t e s . 7 on the 0 to 1 volt scale.
Ze ro Range a d ju st m e nt : Set the zero adjust con t r o l to exactly 1/2 rotat io n . Adjust zero range adjustm en t so that me t er reads z ero. Rec heck DC bal ance ran ge and r e adjust if necessary .
DC Volts Ca l ibrati o n : First che ck the setting of the mech a n i c a l and e le c tric al zer o adju s tments. Set the Range switch to the . 1 volt range, and the Function switch to the plus DC volts p osi tio n. Check to see if probe switch is in normal position. Apply ex actl y . 1 volts DC to the input term i nals , and adjus t R41 fo r exact l y a 1. 0 indication on the m e ter.
AC Volts C a l ibratio n: Firs t ch eck the set ti ng of the me c hanic a l and ele c tric al z ero adjus t m e n ts . Set the Range switch to the . 1 volt position, and the Function switch to the AC volts position. Short test le a d s together and
ze ro met er. Apply exact l y . 1 volts AC sine wave (6 0 Hz to lKHz) to the
input t e r min a l s , and a d just R36 f o r ex actly a 1. 0 indication on the m eter .
Fig . 5 P. C. Board Layout
Page 17
If an accurate sour c e of . 1 volt AC and DC is not availab l e , you may wish to build an inexpen sive meter c alibra tor such as the one shown below: You
may ord er a l l the electron i c components fr o m Sen core, with the exce ptio n of the batte r y , fo r $ 5.00. Or, you may purch a se pa r ts locall y . The ac cu racy of the ca l i brati on with this fixt u re will be the ac cur acy of the battery, which on a new cell is on the order o f 1 . 5 %. The 2. 8 V ba t t e r y is two 1.4
volt mer cury bat t eries connected in se ries.
TRl
Rl
-VW
WHTa RE D
BL U
Fig . 6 Cali b rato r for HI- LO Met e r
Tl - 28A35 T ran sfo r me r - Any low c urrent trans former
T Rl - 19G29 Tra nsi sto r 2N5172 R1 - Res istor 5. 6K 1/2W 10% R2 - Resis tor 10K 1/2W 10%
I
with seco n d ary voltage between 6 volts and 12 volts.
With the AC signal from the transform er connected to the base of the tr an si stor, the f i x t ure will produce a squa re wave of the same peak to peak value as the bat t ery voltage, (2. 8V). Due to the slight e rr or of reading peak to
peak voltages of a s q u a re wave with any true rea din g peak to peak meter,
the 2. 8V peak to peak signa l will indicat e ex actl y 3. 0V peak to peak on the FE20 . Use the 2. 8 volt peak to peak sc ale, and adjust R36 the AC cal co n tro l fo r 3.0 volts peak to peak on the m eter. With the signa l removed from the base of the t ran s istor, the output will be the bat t e r y voltage or 2. 8 volts
DC. This 2. 8 volts DC may be used to ca librate the 3 volt DC range . Set
the F E20 to the 3 vol t r a nge, a ndadjustR41 the DC cal contr o l f o r 2. 8 volts
on the m eter .
Page 18
FE20 TROUBLE CHART: Symptom
Unit dead, met er does
not r e a d;
1 amp range inope ra t iv e ;
Ohms functions will not opera te ;
AC volts re ad ings Inac c urate ;
Probable cau se Defect iv e b atte ries; Poor ba t t e r y co n ta c t ;
Broken wire fro m batt e r y bracke t ;
Burned out R 25
Blown fuse Defect iv e ohms bat tery; Poor co n t a c t on ohms battery ; Broken wire from bat t e r y br a c ket;
Probe switch in wrong po si tio n ; Weak main batt eries;
Defe c t in P/P det ector ; CR4, C16 R26 changed value;
Corre ctiv e Me a s u r e Check and replace; Check ba tt e r y c o ntact s;
Check bat t e r y wiring;
Rep l a c e r es isto r (co i l o f resi sta nce wire )
Rep l a c e fuse che c k and repl ace;
Check cont a c t tension; Check wi r e s fro m
ohms ba t t e r y; Set switch on probe
to "NO RM "; Operate main b a t t e r y ; chec k switch; replace batterie s if necess ary; Check components and re pla c e when necessa r y;
Check resistance of R26;
Me te r r eads up
scal e in . 1VDC positio n only and on RX 1M ra n ge only;
Meter re a ds up AC Pickup (Normal Short te st leads
sc ale in . 1 VAC condition in st ro n g together to remo v e posit io n ; electrical field ) ; AC pickup;
Defecti v e TRl , or CR2;
Check components for leakag e a nd repla c e when nec essary ;
Page 19
Symptom
Probable cause
Corre ctiv e Me a su r e
Met e r pins in ohms function;
Met e r r e a ds sligh tl y up scale in RX1 and R X10 ohms
positions with t e s t
leads shorted;
Range switch in correctl y s et;
Indication is that of test lea d s , switch con t a c t s and fuse resistance. Th is is a no rm a l condition;
Set Range switch to act i v e ran g e ;
Ze r o Adj ohms in RX1 0 0 or above ranges;
Page 20
κ . χκ
SERV IC E AND WARRANTY You have ju st purchased one of the fin est field effect vol t meter s on the ma r k et
today. The Sen co r e HI-LO Me te r h a s been insp ect ed and tested twice at the fac t ory to ins u r e the bes t quality instrum e n t to you. If soTnething should happen, the HI-LO M e t e r is cov e re d by a standard 90 day w ar ra nty as ex plained on the warranty po li cy en c lo s ed with your in strument.
For the best service on out of warra n t y work, send the HI-L O Field Effect Met e r di rect l y to the factor y service department. Be sur e to state the nature of your proble m to insu r e faster service.
If you wish to re pai r your own HI- LO Field Effec t Me t e r , we have included a sch e matic , p arts l ist, and trouble chart . Any of these part s may be or dered directly fro m the fac t ory servic e department.
We r eserve the right to exa m ine defe c t iv e components before an in war ra nty rep l acem ent pa r t is issu ed .
IK . .U PC
Form 545
SENCORE
NO. 1 MANUFACTUR ER OF ELE CTRONIC MAINTENANCE EQUI PME NT
3200 SENCORE DRIVE, SIOUX FALLS, SOUTH DAKOTA 57107
Page 21
ίν s e n c o r e
\ NO. 1 M A NU FA C TU R ER OF EL ECT RO NIC MAI N T E N A N C E EQ U I P M E N T
J 3200 SENCORE DRIVE, SIOUX FALLS, SOUTH DAKOTA 57107
SCHEMAT IC AND PART S LIST
F OR
FE20 HI-LO MET E R
CAP A CIT OR S SCH E MAT I C REFERENC E C2 C3 C4 C6 24 G1 8 2 C7 C8 C9
P AR T NO. DESCR IPTI ON PRICE
24 G2 2 0 24 G1 8 7 24 G217
24 G1 8 3 24 G1 8 4 24 G1 8 5
39PF @7 00 V D i sc 91P F @6 3 0V 2. 5 % Po l y 300 PF @ 6 3 V 5 % P o l y 330 0PF @3 3V 5% Po l y . 01 MF @33 V 5% Po l y . 03 3MF@6 3V 5% MY LA R .25 . 07 1MF@3 3V 5% P o ly .2 5
.2 5 .2 5 .25 .25 .25
R ES IS TOR S
R1 R 2 R 3 R4 R 5
14C 2 9= 2 8 76 1 4C31 -8 20 6 1 4C28 -2 60 6 1 4C2 8- 82 05 1 4C2 8- 26 05 260 K l / 2 w 1 /2 %
2 .8 7M EG l/2 w 1% 8 .2 M EG l w 1% .75 2 .6 M E G l / 2 w 1 /2 % 1. 25 820 K l / 2 w 1 /2 % 1. 2 5
.7 5
1. 25
Page 22
R ESISTORS R 6 R 7
R8 R9 R 10 & 12 R ll R 13 R14 R 1 6 R 1 7 R 1 8 R 1 9 R 20 R2 1 R 22
R 23
R 2 4
R 25
Hi V P r o be
SEM I CO ND U CT OR S
14C 28=8 2 0 4 1 4C28 - 260 4 1 4C2 8- 820 3 1 4C28 - 260 3 1 4A4 1- 11 93 1 4C29 - 108 2 1 4 B6 5- 7 1 4C 32 - 12 01
1 4A4 1- 80 02 1 4 A 4 1-253 2 14A4 1-80 0 1
14A4 1-25 3 1 1 4 A 4 1-800 0 1 4 A 4 - 253 0 1 4B 65 - 5 14B6 5 - 8 1 4 B65 - 6 1 4A6 3- 3 1485 ME G, 30 KV
82 K l /2w 1/ 2% 26K l/ 2w 1 /2 %
8. 2K l /2w 1/2 %
2. 6K l/ 2w 1/ 2 % 1 . 19K l /2w 1% 10 8 o h ms l/ 2 w 1% . 7 o hm w i r e 12 o h m lw 1%
80 0 o hm 1 /2w 1% 25 3 o hm 1 /2w 1% 80 o h m 1 /2 w 1% 25 . 3 o h m 1 /2w 1% 8 oh m 1 /2w 1%
2. 53 o h m l/ 2w 1% . 1 oh m wi r e . 2 5 oh m wi r e . 06 7 oh m wi r e
1.2 5
1. 25
1. 25
1. 25 .7 5 .75 .7 5 .7 5
.7 5 .75 .7 5 .7 5 .75 .7 5 .7 5 .7 5
. 75
T R 1, 4
T R 2, 3 T R 5 CR 1 , 2 CR 3, 4, 5 CR 6
CONT RO LS
R 3 6 R 39 , 4 2 R4 1 R 44 , 5 0
M I SC EL LA NEO US
51
52
19C1 1-1
19C1 4-1
19C4 - 1 50C5 - 1 5 0C3 -2 16S 1 0
1 5C7 - 6 1 5C7 - 2 1 5C7 - 15 15 B8 -1
23 C3 5 25 A135 25 A13 4 25 A1 3 2
3 9 A 2 8 -2
39 A 3 0
2N54 5 7 FE T (sp ec i f y c ol or ) 2N 4 2 4 8 P NP S i l i c on 2N 517 2 NPN Si l i c on 1N 4 5 6 D I OD E 1N 6 9 5 DIO D E
IN 40 0 4 REC T IFI E R
5 00K VERT P .C . M T.
10K V E R T P. C. M T.
20 0 OH M VERT P. C . M T.
2K PAN EL MT
6 " 2 00 uA M ETER RA NG E SW I T C H FUN C T I O N SWIT CH MIN I SL I DE SW I T C H FOR T E ST PRO B E
TE S T P R O B E C OM PLE TE WIT H CA BL E F OR FE 2 0
HIGH VOL TAGE P ROB E
1. 2 5
.5 0
.5 0 . 5 0 .5 0
1. 0 0
.7 5 .7 5 .7 5 .7 5
25. 00
9. 9 5
8. 95 . 5 0
12.00
FORM 5 4 6
Page 23
RED
LA ST R LAST C
-VOLTAGE DEPENDS ON
FET SELECTION;
FE 20 SCHEMATIC
ISSUE DATE: 6-17-70
SENCORE INC. ~ FE20
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