Seiko 6T63A, 8T63A Technical Manual

Page 1
PARTS CATALOGUE / TECHNICAL GUIDE
Cal. 6T63A
[SPECIFICATIONS]
Cal. No.
Item
Interval of hands movement
Driving system
Loss/gain
Regulation system
Gate time for rate measurement
Power
supply
Battery No.
Battery voltage
Battery life
Number of jewels
1/19
Crown
operation
Normal position
1st click position
2nd click position
Current consumption
Coil resistance
1 second
0 jewel
Stepping motor, 2 pieces
• Stopwatch function
60-minute stopwatch in one second increments.
• Second hand stop function
4002054 (COIL BLOCK A)
1.45 - 1.65 K
Ω
Use 10-second gate.
SEIKO SR936SW
Nil
1.55 V
Approx. 3 years
6T63A
• 3 hands (hour, minute, and
small second hand)
• 24 -hour indicator
• Date indicator
4002055 (COIL BLOCK B)
1.65 - 1.85 K
Ω
Free
Date setting(clockwise)
Time setting, hand position adjustment / resetting the circuit
Monthly rate: Less than 20 seconds (worn on the wrist at the tempera-
ture between 5 and 35)
• Diameter
Outside: Ø 30.8 mm Casing: Ø 29.0 mm
• Height: 5.1 mm
Movement : Less than 2.70 μA Circuit block: Less than 0.70 μA
Page 2
SPECIFICATIONS
2/19
Cal. 6T63A
Cal. 6T63A has a new structure employing one crown and two buttons. The construction of chronograph mechanism is based on Cal. 8R28 mechanical chronograph watch by using the one-piece 3 pointed reset hammer. While other Swiss-made watches are using separate hammers which require an assembly and adjustment of the hammers, the one-piece hammer design realizes maximum durability and stability of the component and easier maintenance. It is also equipped with the self-alignment function for all counting hands to return to zero positions instantaneously.
This is the multi-display analogue watch featuring a stopwatch function.
The time is indicated by the 24-hour, hour and minute hands, and a small second hand.
The stop watch can measure up to 60 minutes in one second increments. After 60 minutes,
it will stop automatically.
● Measurement performance
Displays the elapsed time with the 2 designated STOPWATCH hands.
Measures up to 60 minutes in one second increments.
● Button operation (Crown position: Normal position)
Button A: START/STOP Button B: RESET
1. STOPWATCH FUNCTION
Cal . 6T63A
a b c
Hour hand
Minute hand
STOPWATCH 1/5-second hand
STOPWATCH minute
hand
Small second hand
a: Normal position b: First click c: Second click
24-hour hand
A
B
CROWN
When pushin g th e re se t bu tton
the HAMMER OPERATING LEVER
B moves automatically to ke ep ap propr iate bal ance of th e
HAMMER position.
CHRONOGRAPH
COUPLING LEVER
HAMMER OPERATING
LEVER A
HAMMER OPERATING
LEVER B
HAMMER HAMMER
HAMMER OPERATING
LEVER B
FE ATUR ES
START
RESET
Page 3
SPECIFICATIONS
3/19
Cal. 6T63A
After installing the battery, pull out the crown to the second click position. And then follow the instructions below to correct the hand positions and set the time.
NECESSARY PROCEDURE AFTER BATTERY CHANGE
Pull out to the second click position when the small second hand is at the 60 seconds position. The small second hand stops on the spot.
Crown
Push back in to the normal position in accordance with a time signal.
Crown
Watch starts moving with 2-second interval for 10 seconds. Wait until it moves with 1-second interval.* * Do not move the crown before it ends.
Button B
Press Button B for longer than 2 seconds. The STOPWATCH minute hand turns a full circle.
● Standard measurement
Button A
START
Button A
STOP
Button B
RESET
● A ccumulated elapsed time measurement
Button A
START
Button A
STOP
Button A
STOP
Button B
RESET
Button A
RESTART
…→
Restart and stop of the stopwatch can be repeated by pressing button A.
Measurement functions
Accumulated elapsed time measurement and split time measurement are available.
Page 4
Cal. 6T63A
PARTS LIST
4/19
DAT E I NDI CATOR MAINTAINING PL AT E SC REW 0012354
1
2
3
4
5
6
7
DAT E I NDI CATOR MAINTAINING PL AT E 0808052
DATE DIAL 0878***
DAT E J UM PER 0810019
DATE CORRECTOR
WHEEL
0806002
INTERMEDIATE
SMALL HOUR HAND WHEEL
AND PINION 0817048
SMALL HOUR HAND WHEEL
0157***
[ Cross section ]
7
3
For parts and , please refer to the page 10.
Disassembling procedures Figs. : 1 61
Reassembling procedures Figs. : 61 1
AO-2
Type of oil Oil quantity mark
NORMAL QUANTITY
AO-3
S-6
LIBERAL QUANTITY
SMALL QUANTIT Y
Page 5
Cal. 6T63A
PARTS LIST
5/19
HOUR WHEEL
0273***
8
9
SWITCH LEVER HOLDER SCREW
012354
10
11
12
14
13
SWITCH LEVER HOLDER
0837005
SWITCH LEVER A
4450017
SWITCH LEVER B
4450018
DATE CORRECTOR SETTING TRANSMISSION
WHEEL B
0962013
DATE CORRECTOR SETTING TRANSMISSION
WHEEL C
0962891
For parts , please refer to the page 10.
8
Page 6
Cal. 6T63A
PARTS LIST
6/19
*1
*1
*2
*2
15
SWITCH SPRING SCREW
0016121
17
SECOND COUNTING
WHEEL FRICTION
SPRING 0353018
18
CHRONOGRAPH
BRIDGE 0190007
16
SWITCH SPRING
4250***
19
CHRONOGRAPH
COUPLING LEVER 0581007
25
TRAIN WHEEL
STOP LEVER 0894002
26
HAMMER OPERATING
LEVER A 0587004
20
HAMMER OPERATING
LEVER B 0587006
HAMMER
0585013**
15
SWITCH SPRING SCREW
0016121
21
SECOND COUNTING
WHEEL
0888***
22
POSITIONING ARBOR 0685002
23
MINUTE COUNTING
WHEEL
0740***
24
For parts , please refer to the page 10 and 11.
For parts and , please refer to the page 10.
For parts , , , , and , please refer to the page 12 and 13.
22
16
25 26
24
2019 21
Page 7
Cal. 6T63A
PARTS LIST
7/19
For parts , please refer to the page 12 and 13.
27
LOWER PLATE FOR
CHRONOGRAPH BRIDGE SCREW
0016121
28
LOWER PLATE FOR
CHRONOGRAPH BRIDGE
0186002
29
CIRCUIT BLOCK SPACER 44 0814 9
30
CIRCUIT BLOCK 4004253
31
BATTERY CONNECTION (-) 4270336
35
SECOND COUNTER
INTERMEDIATE WHEEL
AND PINION 0885003
38
COIL BLOCK SCREW 0012354
39
COIL BLOCK A 4002054
40
STEP ROTOR 4146063
41
STAT OR A 4239063
34
MINUTE COUNTER
INTERMEDIATE WHEEL
AND PINION B 0886006
36
COUNTER
INTERMEDIATE WHEEL
AND PINION 0886004
37
MINUTE COUNTER
INTERMEDIATE WHEEL
AND PINION A 0886005
42
FIFTH WHEEL AND
PINION 0701015
32
TRAIN WHEEL BRIDGE
0125316
33
MINUTE COUNTER
INTERMEDIATE WHEEL
AND PINION 0886007
*1
28
Page 8
Cal. 6T63A
PARTS LIST
8/19
43
RESET LEVER 4455006
50
TRAIN WHEEL
SETTING LEVER 0391028
51
COIL BLOCK SCREW 0012354
52
COIL BLOCK B 4002055
53
STEP ROTOR 4146063
54
STAT OR B 4239064
57
SETTING LEVER 0383891
58
YOKE 0384024
60
CLUTCH WHEEL
0282452
61
DATE CORRECTOR SETTING TRANSMISSION
WHEEL A
0962012
59
WINDING STEM 0351177
44
THIRD WHEEL
AND PINION 0231043
45
FOURTH WHEEL
AND PINION 0144 002
46
MINUTE WHEEL
AND PINION 0261026
47
SETTING WHEEL
0016121
48
CENTER WHEEL AND
PINION BRIDGE 0016121
49
CENTER WHEEL
AND PINION 0221***
55
FIFTH WHEEL
AND PINION 0701015
56
SECOND WHEEL
0240***
*1
*1
49 56 59
For parts , and , please refer to the page 10.
Page 9
Cal. 6T63A
PARTS LIST
9/19
Tools and consumables required for disassembling/reassembling
Movement holder
UNIVERSAL MOVEMENT HOLDER (S-682)
• Watch oils
SEIKO watch oil AO-3 (or Moebius A) and AO-2 (or Moebius F)
AO-3
AO-2
S-6
Page 10
TECHNICAL GUIDE
Cal. 6T63A
10/19
How to find the correct parts, if not determined by 4 digit caliber number
Following par ts are determined based on the design of watches, such as hands height, dial
color, and design of cases. Please refer to the SEIKO WATCH PARTS CATALOGUE in order to
choose corresponding parts.
3
DATE DIAL 0878***
59
WINDING STEM 0351177
* For screw down crown models, the stem is assembled to the crown and is not available
separatelly
7
SMALL HOUR HAND WHEEL
8
HOUR WHEEL
16
SWITHCH SPRING
22
SECOND COUNTING WHEEL
24
MINUTE COUNTING WHEEL
49
CENTER WHEEL AND PINION
56
SECOND WHEEL
Please refer to the following table in order to find the correct part number of each wheel
according to the hand installation height. The numeral 2 or 4 is printed on the DIAL.
7 SMALL
HOUR HAND
WHEEL
8 HOUR
WHEEL
16 SWITHCH
SPRING
22 SECOND
COUNTING
WHEEL
24 MINUTE
COUNTING
WHEEL
49 CENTER
WHEEL AND
PINION
56 SECOND
WHEEL
2
0157012 0273038 4250035 0888017 0740002 0221087 0240018
4
0157013 0273042 4250054 0888019 0740003 0221092 0240019
Page 11
TECHNICAL GUIDE
Cal. 6T63A
11/19
Push the "A" on the SETTING LEVER
gently(refer to the pic ture on the right) in order to disengage it from the SETTING STEM. Then pul out the crown with the stem completely. FOR UNIT'S DIGIT properly.
REMARKS ON DISASSEMBLING AND REASSEMBLING THE MOVEMENT
How to remove the SETTING STEM before dismantling the movement
Crown position: normal (=0) position.
A
How to remove or install the battery
1) Remove the hook of the switch spring's battery clamp.
2) Insert the battery sideways, and have the hook of the switch spring's battery clamp catch the main plate.
Battery clamp
Main plate
1) When Removing
2) When Installing
16 Switch spring
Remarks on installing the battery
1) Af ter t he bat t er y is re plac e d battery is reinstalled following the repairing procedures, be sure to touch the AC terminal of circuit block and the switch spring with conductive tweezers to reset the circuit as illustrated.
Tweezers
Page 12
TECHNICAL GUIDE
Cal. 6T63A
12/19
Remarks for the lubrication
Hammer
21
There must be oil within the range of the arrow.
Lower plate for chronograph bridge
28
Note
*1: Oiling should be done on the
pointed spot of marked place.
*1
*1
*1 *1
Switch spring
*Oiling spot and spring set ting position.
16
*2
*3
*3
*2
Chronograph coupling lever
19
Setting position
Switch spring
16
*Oiling should be done on the contact spot of the spring and the pin.
Hammer operating lever B
20
AO-2
Type of oil
Oil quantity mark
NORMAL QUANTITY
AO-3
S-6
LIBERAL QUANTITY
SMALL QUANTIT Y
Page 13
TECHNICAL GUIDE
Cal. 6T63A
13/19
Remarks for setting position of the spring of chronograph function
Lower plate for chronograph bridge
28
Hammer operating
lever A
26
Train wheel stop lever
25
Chronograph coupling lever
19
Hammer operating
lever B
20
Hammer
21
*2
*3
*4
*1
*1
*2
*3
*4
Setting position
Remarks for setting position of the SWITCH LEVER A and B
*1 *2
Chronograph coupling lever
Hammer operating
lever A
Switch spring
Switch lever B
Switch lever A
Switch spring
*2
*1
Enlarged view
Switch lever B is set between the switch spring and hammer operating lever A .
Switch lever A is set between the switch
spring and chronograph coupling lever.
Page 14
TECHNICAL GUIDE
Cal. 6T63A
14/19
REMARKS ON INSPECTION AND MEASUREMENT
1. To measure the current consumption for the whole move-
ment, connect the ( -) probe to the battery connection ( -) and (+) probe to the other metal part of the movement, such as battery clamp or circuit block cover.
* When measuring the current consumption using the
SEIKO digital multi-tester (S-860), use the range of 40 μ A of SUPPLY V (= 1.55 V) & GATE TIME (2 S).
2. Connect the AC component to the positive terminal for 2
seconds until a short circuit occurs to reset the integrated circuit.
3. After the integrated circuit is reset, wait approximately for
10 seconds until a stable measurement is obtained, and then read the measurement.
4. Make sure the read value is less than 2.7 μ A.
How to measure the current consumption for the whole movement
How to measure the current consumption for the CIRCUIT BLOCK alone
1. To measure the current consumption for the CIRCUIT BLOCK alone, connect each probe to the appropriate positive (+) or negative (- ) input terminal of the CIR­CUIT BLOCK (please refer to “Structure of the CIRCUIT BLOCK” below) .
* When measuring the current consumption using the SEI-
KO Multi-Tester S-860, use the range of 4 μ A of SUPPLY V (= 1.55 V) & GATE TIME (2 S).
2. Repeat the same procedures as 2. and 3. of measuring current consumption for the whole movement above.
* When measuring the current consumption for the circuit
block alone, be careful not to damage or deform the pat­tern of the circuit block.
3. Make sure the read value is less than 0.7 μ A.
Page 15
TECHNICAL GUIDE
Cal. 6T63A
15/19
Value checking – coil resistance (coil blocks)
Check the resistance of each coil block if they are within the range in the following table.
1.45 KΩ ~ 1.65 K
Ω
1.65 KΩ ~ 1.85 K
Ω
COIL BLOCK (A)
COIL BLOCK (B)
4002054
4002055
[Structure of the CIRCUIT BLOCK]
Input terminal (+)
Input terminal (-)
Output terminal(hand moving)
Crystal unit
Output terminal(CG)
C=MOS=IC
Page 16
TECHNICAL GUIDE
Cal. 6T63A
16/19
Operation
Function
Checkpoint
Pull out the crown to the 2nd click and push it back in to the normal position. Repeat the same several times.
Setting mechanism
- switching the function of the time setting
Make sure that it has a click at each position and the stem is not pulled off.
Pull out the crown to the 1st click, then turn it clockwise.
Hands installation
Make sure that the hour and minute h a n d s m o v e smoothly (without touching each other of touching the surface of the dial or inside of the glass).
Make sure that the day changes smoothly.
Calendar mechanism
- correcting the day
Make sure that the date changes when the hour and minute hands pass around midnight.
Calendar mechanism
- date change
Function check
Press button A to start the stop­watch.
Press button A again to stop the stopwatch.
Press button B to reset the stop­watch.
Stopwatch mechanism
Make sure that the Stopwatch hands start/stop smoothly.
Make sure that the Stopwatch hands are reset to the “0” position.
Pull out the crown to the 2nd click, then turn it.
Setting mechanism
- hour and minute hand setting
A
B
A A B Start Stop Reset
Page 17
TECHNICAL GUIDE
Cal. 6T63A
17/19
Water resistance test
Check the water resistance according to the designated specification of the watch.
Marking on the case back Tes t met hod Applied pressure
WATER RESISTANT (WATER RESIST) 3 BAR
WATER RESIST 5BAR 5 BAR
WATER RESIST 10BAR 10 BAR
WATER RESIST 15BAR 15 BAR
WATER RESIST 20BAR 20 BAR
SCUBA DIVER'S (AIR DIVER'S) 150 m
18.75 BAR = 150 (m) times 0.125
SCUBA DIVER'S (AIR DIVER'S) 200 m 25 BAR = 200 (m) times 0.125
He-GAS DIVER'S 300 m 37.5 BAR = 300 (m) times 0.125
He-GAS DIVER'S 600 m 75 BAR = 600 (m) times 0.125
He-GAS DIVER'S 1000 m 125 BAR = 1000 (m) times 0.125
Air leak test
Condensation test
Condensation test
Water pressure test
Water pressure test
Condensation test
Page 18
TECHNICAL GUIDE
Cal. 6T63A
18/19
Movement
TROUBLESHOOTING
The watch stops operating. The battery has been depleted.
Measure the bat tery voltage. Replace the battery with a new one.
The hour wheel and the pinion of the minute wheel are not properly engaged. (Or the teeth of the hour wheel and/or minute wheel have been broken.)
Check the relevant parts, and replace the damaged parts with new ones.
The hooking por tions of the circuit block cover are not properly engaged, resulting in poor conductivity.
Securely attach the hooks of the circuit block cover to the main plate.
The coil is broken.
Measure the coil block resistance. Replace the coil with a new one.
One or more wheels have been contaminated with dir t, dust or other particles.
An excessive amount of oil in the movement has caused adhesive forces among the parts. (wringing)
Remove dir t or dust and clean the contaminated wheels. Be careful so as not to damage the teeth of the plas tic par ts while cleaning.
The current consumption for the whole movement exceeds the standard value.
Dirt, dust or foreign particles are adhered to the movement.
Remove dir t, dus t or foreign particles and clean the move­ment.
The driving pulse is generated in order to compensate the excessive load applied to the wheels. (The oil has deteriorated, leaked or run out.)
If the current consumption for the circuit block alone is within the standard value range, overhaul and clean the move­ment parts, and then make the measurement again.
The current consumption for the circuit block alone exceeds the standard value.
The light from outside the movement is affecting the measurement.
Shut out the light, and make the measurement again.
There is a defec t in the IC (integrated circuit).
Replace the circuit block with a new one.
Symptom Possible causes Solutions
Page 19
TECHNICAL GUIDE
Cal. 6T63A
19/19
ST OP WATC H
One or more STOP-
WATCH hands have
stopped moving or show an abnormal movement.
The relevant coil is broken.
Measure the coil block resistance. Replace the coil with a new one if nece ss ar y.
An excessive load is being applied to the chronograph wheels due to dust or foreign particles adhering to them or oil starvation.
Clean the relevant parts and lubricate with an adequate amount of oil.
The step motor shows an abnormal movement
.
There is a crack on the circuit block switch pattern.
Replace the circuit block with a new one.
The but tons do not operate normally.
The amount of oil around the buttons is insufficient.
Clean the buttons and lubricate appropriately.
The circuit block pat tern has been broken or bent.
Adjust the circuit block pattern or replace the circuit block with a new one.
The crown falls off.
The winding stem is not securely installed. (The setting lever and yoke are disengaged.)
Check the main plate, winding stem, setting lever and yoke. Replace the defective parts with new ones.
The current consumption exceeds the standard value.
An excessive load is being applied due to friction among the hour, minute and STOP-
WATCH hands.
Small amount of water/ blur inside of the glass persists.
Water resistance is deteriorated. The watch has been subjected to water pressure that exceeds the guaranteed degree.
Investigate the causes to take necessary measures, while cleaning inside of the watch.
Replace the stator with a new one.
Adjust or remount the relevant hands.
Symptom
Possible causes
Solutions
Exterior parts
The step motor has been deformed.
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