Sega MAZE OF THE KING DELUXE User Manual

420-6702-01UK REV 0

SERVICE MANUAL

DELUXE TYPE

Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein. After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order to be able to refer to it whenever necessary.

Manufactured in the UK by

CONTENTS

1. BEFORE USING THIS PRODUCT........................................................................................................1

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION ..2

2. INTRODUCTION TO THIS SERVICE MANUAL ...................................................................................4

3. INSTALLATION AND SERVICE INSTRUCTIONS................................................................................5

3.1. HANDLING AND INSTALLATION PRECAUTIONS ..........................................................................5

3.2. COIN HANDLING...............................................................................................................................5

3.3. NAME OF PARTS ..............................................................................................................................6

3.4. ACCESSORIES .................................................................................................................................7

3.5. SHIPPING THE GAME BOARD.........................................................................................................8

3.6. SHIPPING THE GD-ROM DRIVE ......................................................................................................9

3.7. ASSEMBLY INSTRUCTIONS ..........................................................................................................10

3.7.1. ASSEMBLE THE MACHINE .....................................................................................................11

3.7.1.1. ASSEMBLE THE PTV .......................................................................................................11

3.7.1.2. ATTACH THE GUARD RAILS...........................................................................................12

3.7.1.3. ATTACH GUN PANELS TO GUN CABINET ....................................................................12

3.7.1.4. ATTACH THE GUN CABINET ..........................................................................................12

3.7.1.5. FIT POP PANEL TO BILLBOARD .....................................................................................13

3.7.1.6. FIT THE BILLBOARD TO THE PTV..................................................................................14

3.7.2. LEG-LEVELLING PROCEDURE ..............................................................................................15

3.7.3. COIN HANDLING INSTALLATION. ..........................................................................................16

3.7.3.1. WIRING CONNECTIONS..................................................................................................17

3.7.4. CONNECTION TO THE POWER SUPPLY..............................................................................18

3.7.5. ASSEMBLY CHECK .................................................................................................................19

3.8. MOVING THE MACHINE .................................................................................................................21

3.9. FUSES .............................................................................................................................................22

3.10. REPLACEMENT OF FLUORESCENT LAMP AND OTHER LAMPS...........................................23

3.10.1. FLUORESCENT LAMP REPLACEMENT .............................................................................23

3.10.2. LAMP REPLACEMENT.........................................................................................................24

3.11. TROUBLESHOOTING .................................................................................................................25

3.12. CONTROLLER .............................................................................................................................26

3.12.1. REPLACING THE MICRO-SWITCH.....................................................................................26

3.12.2. REPLACING THE SENSOR UNIT ........................................................................................26

3.13. GAMEBOARD ..............................................................................................................................28

3.13.1. REMOVING THE BOARD .....................................................................................................28

3.13.2. REMOVING THE GD-ROM DRIVE.......................................................................................30

3.14. COMPOSITION OF THE GAME BOARD ....................................................................................31

3.15. PERIODIC CHECK AND INSPECTION .......................................................................................32

4. HOW TO PLAY....................................................................................................................................33

4.1. GAME CONTENTS ..........................................................................................................................34

4.1.1. GAME OUTLINE .......................................................................................................................34

4.1.2. STORY......................................................................................................................................34

4.1.3. PLAYER CHARACTERS ..........................................................................................................34

4.1.4. SPECIAL CHARACTERISTICS OF THE GAME ......................................................................35

4.1.5. HOW TO PLAY.........................................................................................................................35

4.1.5.1. Insert Coins........................................................................................................................35

4.1.5.2. Rod Controller Settings......................................................................................................35

4.1.5.3. Rod Effects Selection ........................................................................................................36

4.1.5.4. Current Game Edition ........................................................................................................37

4.1.5.5. Player Item Exchange (Two-player mode only) .................................................................41

4.1.5.6. Game Over ........................................................................................................................41

4.1.5.7. Continue.............................................................................................................................41

4.1.5.8. Hi-Score.............................................................................................................................41

4.1.6. Play Tips ...................................................................................................................................42

5. MAINTENANCE INSTRUCTIONS.......................................................................................................43

5.1. EXPLANATION OF TEST AND DATA DISPLAY ............................................................................43

5.1.1. VTS ASSEMBLY.......................................................................................................................44

5.2. SYSTEM TEST MODE.....................................................................................................................45

5.2.1. RAM TEST ................................................................................................................................46

5.2.2. JVS TEST .................................................................................................................................47

5.2.3. SOUND TEST ...........................................................................................................................48

5.2.4. CRT TEST ................................................................................................................................48

5.2.5. SYSTEM ASSIGNMENTS ........................................................................................................49

5.2.5.1.

5.2.5.2. COIN/CREDIT SETTING (COIN CHUTE COMMON TYPE) ............................................51

5.2.5.3. MANUAL SETTING ...........................................................................................................52

5.2.6. BOOKKEEPING........................................................................................................................53

5.2.7. BACKUP DATA CLEAR............................................................................................................54

5.2.8. CLOCK SETTING .....................................................................................................................54

5.2.9. GAME TEST MODE .................................................................................................................55

5.2.9.1. INPUT TEST ......................................................................................................................56

5.2.9.2. OUTPUT TEST ..................................................................................................................57

5.2.9.3. GAME ASSIGNMENTS .....................................................................................................58

5.2.9.4. GUN ADJUSTMENT..........................................................................................................59

5.2.9.5. BOOKKEEPING.................................................................................................................61

5.2.9.6. BACKUP DATA CLEAR.....................................................................................................62

5.2.9.7. LANGUAGE (For overseas version other than US, Australia, and Korea) .......................63

6. COIN MECH INSTALLATION AND CREDIT BOARD SET UP...........................................................64

6.1. INTRODUCTION..............................................................................................................................64

6.1.1. PRICE OF PLAY SETTINGS UK .............................................................................................66

6.1.2. PRICE OF PLAY SETTINGS EURO ........................................................................................67

6.1.3. PRICE OF PLAY SETTINGS Austria-Czech-Denmark-Norway-Israel-France2 ......................68

7. DESIGN RELATED PARTS.................................................................................................................69

8. PARTS LIST ........................................................................................................................................70

8.1. SPX-0000UK TOP ASSY SPHINX DX............................................................................................70

8.2. SPX-0500UK ASSY PTV .................................................................................................................71

8.3. SPX-0520UK ASSY BILLBOARD DX .............................................................................................72

8.4. SPX-0530UK ASSY MASK .............................................................................................................73

8.5. SPX-1000UK ASSY PTV CABI DX .................................................................................................74

8.6. SPX-1060UK ASSY LID UPPER.....................................................................................................76

8.7. SPX-1070UK ASSY LID LOWER ....................................................................................................77

8.8. SPX-1100UK ASSY CONTROLLER CABINET ...............................................................................78

8.9. SPX-1150UK ASSY FENCE L .........................................................................................................80

8.10. SPX-1160UK ASSY FENCE R ....................................................................................................81

8.11. SPX-2000UK ASSY CTRL PANEL DX.........................................................................................82

8.12. SPX-4000UK ASSY MAIN BD DX...............................................................................................83

8.13. SPY-4100UK ASSY PWR SPLY .................................................................................................84

8.14. SPX-INST-DX ASSY INST KIT SPX DX ......................................................................................85

8.15. HOD-1020UK ASSY AC UNIT......................................................................................................86

8.16. HOD-1070UK ASSY SPEAKER ...................................................................................................87

8.17. HOD-1530 ASSY FAN UNIT ........................................................................................................87

9. APPENDIX A - ELECTRICAL SCHEMATIC ........................................................................................88

9.1. WIRE COLOURS .............................................................................................................................88

9.2. ELECTRICAL SCHEMATIC .............................................................................................................88

COIN ASSIGNMENTS.......................................................................................................50

1. BEFORE USING THIS PRODUCT

To ensure the safe usage, be sure to read the following before using the product. The following instructions are intended for the use of QUALIFIED SERVICE PERSONNEL ONLY

If any activity is carried out on the product, this should be done only after carefully reading and sufficiently understanding the instructions.

Only qualified service personnel should carry out maintenance on the product.

Depending on the potential risk, terms such as” WARNING!” “CAUTION” and “IMPORTANT!” are used where an explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a manner contrary to the instructions given in this document.

In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially hazardous situation relating to the product could arise. Be sure to comply with these warnings.

Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation that can result in death or serious injury.

Indicates that mishandling the product by disregarding this caution will cause a potentially hazardous situation that can result in personal injury and or material damage.

This is cautionary information that should be complied with when handling the product. Indicates that mishandling the product by disregarding this will cause a potentially hazardous situation that may not result in personal injury but could damage the product.

Be sure to turn off the power and disconnect from the mains supply before working on the machine.

Ensure that the correct fuses are fitted to the machine. Details of these are enclosed in the Service Manual.

Ensure that only qualified Service Engineers perform any maintenance work on the machine.

Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted and will invalidate this product’s CE conformity.

Warning labels or safety covers for personal protection etc, are component parts of the product. A potential hazard will be created if the machine is operated while any parts have been removed. Do not operate the product if any doors, lids or protective covers become damaged or lost. SEGA is not liable in any whatsoever for any injury and/or damage caused by specification changes not designated by SEGA.

Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location in which the machine is to be installed.

Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be clearly read.

To ensure maximum safety for customers and operators, stickers and printed instructions describing potentially hazardous situations are applied to potentially hazardous locations. Ensure that the product’s operating location has sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not operate the machine until an identical item has replaced it.

Exercise great care when handling the monitor (applies only to product with monitor). Some of the monitor (TV) parts are subject to high-tension voltage. Even after turning the power off some components are liable to high-tension voltage. Only qualified service engineers should perform monitor repair and replacement.

In cases where commercially available monitors and printers are used, only the items relating to this product are contained in this manual. Some commercially available equipment will have functions and reactions not referred to in this manual. This manual should be read in conjunction with the specific manufacturer’s manual for such equipment.

Descriptions contained herein may be subject to change without prior notification.

The contents described herein are fully prepared with due care. However, should any question arise or errors be found please contact SEGA AMUSEMENTS EUROPE LTD.

Descriptions contained herein may be subject to change without prior notification.

The contents described herein are fully prepared with due care. However, should any question arise or errors be found please contact SEGA.

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION

· Only QUALIFIED SERVICE PERSONNEL should carry out inspection.

Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing this. Before turning on the power, check the following points to ensure that the product has been transported safely.

· Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product.?

· Are castors and leg adjusters present and undamaged?

· Do the power supply voltage and frequency requirements meet with the local supply?

· Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,

connector connections cannot be made successfully. Do not insert connectors forcibly.

· Are all IC’s of each IC BD firmly inserted?

· Does the power cord have any cuts or dents?

· Do fuses meet the specified rating?

· Are such units such as monitors, control equipment, IC BD, etc. firmly secured?

· Are all earth wires connected?

· Are all accessories available?

· Can all doors and lids be opened with the accessory keys and/or tools?

CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS

SEGA product has stickers describing the product manufacture number (Serial Number) and electrical specification. If you require service assistance you will require the Serial Number. Identical machines may have different parts fitted internally. Only by quoting the Serial Number will the correct parts be identified.

SEGA product has warning displays on

stickers, labels or printed instructions adhered/attached to or incorporated in the places where hazardous situations can arise. The warning displays are intended for the accident prevention of customers and service personnel.

SPECIFICATIONS

Without Pop Panel With Pop Panel

Installation Space (cm): 114 x 164.6 134.5 x 164.6

Height (cm): 224.8 258.8

Weight (kg): 247

Power (Max): 1014 W

Rated Voltage (V.AC): 230 VAC

Rated Current: 2.1A

Operating Temperature Range: 5-30ºC

Note: Descriptions in this manual are subject to change without prior notice.

2. INTRODUCTION TO THIS SERVICE MANUAL

SEGA ENTERPRISES LTD. supported by its experience in electronic high technology of VLSI’s, microprocessors etc. and with a wealth of experience, has for more than 30 years been supplying various innovative and popular games to the world market. This Service Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards Maze Of The Kings, a new SEGA product. This manual is intended for those who have knowledge of electricity and technical expertise especially in IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before working on the machine. Should there be any malfunction, non-technical personnel should under no circumstances touch the internal systems. Should such a situation arise contact our head office.

SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE

Suite 3a Oaks House 12 - 22 West Street Epsom Surrey United Kingdom KT18 7RG

3. INSTALLATION AND SERVICE INSTRUCTIONS

· Only QUALIFIED SERVICE PERSONNEL should carry out installation and

3.1. HANDLING AND INSTALLATION PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely.

The game must NOT be installed under the following conditions:

· Outside, the game is designed for indoor use only.

· In areas directly exposed to sunlight, high humidity, dust, excessive heat or extreme cold.

· In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or

emergency exits.

· On unstable surfaces or surfaces subject to vibration.

· Where liquids, other than routine cleaning, may come into contact with the game.

Important:

· Only Qualified Service Personnel should install this machine.

· Be sure to switch the supply power OFF and remove the mains supply plug from the machine before any

work is carried out on the machine.

· Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The PCB’s contain static sensitive devices that could be damaged.

· Always return a faulty part to your distributor with adequate packaging and protection.

· When removing the plug from the mains always grasp the plug not the cable.

· Do not use a fuse that does not meet the specified rating.

· Make sure all connections are secure before applying power.

commissioning.

· Ensure that the mains lead is not damaged. If the mains lead is damaged in any way there could be a danger of electric shock or a fire hazard.

· Ensure that the power supply is fitted with circuit protection. Using the power supply without circuit protection is a fire hazard.

3.2. COIN HANDLING

Standard Sega machines are fitted with a SR3 coin mechanism, however, as a service to our customers Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin handling option from the approved list. Fit only the coin handling arrangements detailed below and follow the instructions provided in section 3.7. Failure to fit the coin handling options detailed or failure to follow the installation instructions will render the machine, under the CE marking directive, void.

Approved coin handling options:

· Coin controls SR3

· Generic mechanical

· Mars (MS111B1 and ME115)

· SECI RM4-G20

3.3. NAME OF PARTS

Width (cm) Length (cm) Height (cm) Weight (kg)

PTV 114 53 158 91

BILLBOARD 114 40 40 19

(With POP Panel) (134.5) (74)

MAIN CABI DX 114 96.8 93.9 87

GUN CABI 54.8 101 98.7 40

When Assembled 114 (134.5) 164.6 224.8 (258.8) 247

3.4. ACCESSORIES

The machine is supplied with an installation kit. Please ensure the following parts are supplied:

ITEM PART NO. QTY DESCRIPTION COMPONENT REFERENCE

1 SPX-0520UK 1 ASSY BILLBOARD DX 2 HOD-0006 2 L BRKT 3 MAZ-0525UK 1 POP PANEL DX 4 440-CS0186UK 1 STICKER C EPILEPSY MULTI 5 SPX-0526UK 1 POP BRKT DX 6 MAZ-2150UK 1 ASSY GUN HOLDER W/TETHER L

7 MAZ-2160UK 1 ASSY GUN HOLDER W/TETHER R 22 PK0309 1 CARTON BOX INST KIT MAZ DX 23 SAECE-095 1 DECLARATION OF CONFORMITY 24 MAZ-2002UK 1 INST PLATE MAZ DX MULTI

101 290094 0.8 WRAP,BUBBLE(SM) 201 030-000850-SB 4 M8X50 BLT W/S BLK 202 030-000830-SB 8 M8X30 BLT W/S BLK 203 029-F00625-0B 4 M6X25 SKT CSK BLK 205 000-T00420-0B 4 M4X20 MSCR TH BLK 206 068-441616-0B 4 M4 WSHR 16OD FLT BLK 207 030-000840-SB 8 M8X40 BLT W/S BLK 208 068-852216-0B 24 M8 WSHR 22OD FLT BLK 209 030-000860-0B 4 M8X60 BLT BLK 401 420-6620UK 1 SERVICE MANUAL GD ROM SYS 402 OS1019 2 SELF SEAL BAG 9X12.3/4 403 420-6702-01UK 1 SERVICE MANUAL MAZ DX 405 390-5160 1 LAMP WG B TYPE 6V 3W (C2R) 406 509-5080 1 SW MICRO TYPE (SS-5GL2) 413 514-5078-5000 1 FUSE 5X20 CERAMIC SB 5000MA

FENCE L+R-2EA FENCE L+R-4EA

FENCE L+R-2EA FENCE L+R-2EA (2)-8 (2)-8,FENCE L+R-6EA F.CABI-4

3.5. SHIPPING THE GAME BOARD

· When returning the GAME BOARD for repair or replacement, be sure to package the entire ASSY SHIELD CASE in the original card transit box - THERE ARE NO USER-SERVICEABLE PARTS INSIDE.

· Failure to return the GAME BOARD in this manner may invalidate the warranty.

Pack the ASSY SHIELD CASE ALONG WITH DIMM BOARD in the original transit box as shown. Putting it upside down or packing otherwise in the manner not shown can damage the GAME BOARD and other parts.

3.6. SHIPPING THE GD-ROM DRIVE

· When returning the GD-ROM DRIVE for repair or replacement, be sure to package it in the original card transit box - THERE ARE NO USERSERVICEABLE PARTS INSIDE.

· Ensure the GD-ROM Disk is removed and the GD-ROM Drive Lid is replaced on the unit, with fixing screw, before packaging. Also, remove the GD-ROM Drive Bracket and store with the four screws for reuse.

· Failure to return the GD-ROM DRIVE in this manner may invalidate the warranty.

3.7. ASSEMBLY INSTRUCTIONS

· Perform the assembly by following the procedure herein stated. Failure to comply with the instructions, for example, inserting the plug into an outlet at a stage not mentioned in this manual can cause an electric shock

· Assembling should be performed as per this manual. Since this is a complex machine, erroneous assembling can cause damage to the machine, or malfunction to occur.

· Do not attempt to complete this work alone, a minimum of 2 people are required.

· Only QUALIFIED SERVICE PERSONNEL should carry out assembly.

When carrying out the assembly work, follow the procedure in the following sequence:

STEP 1: ASSEMBLE THE MACHINE

STEP 2: LEG-LEVELLING PROCEDURE

STEP 3: COIN HANDLING INSTALLATION.

STEP 4: CONNECTION TO THE POWER SUPPLY

STEP 5: ASSEMBLY CHECK

Note that the parts contained within the installation kit are required for the assembly work.

· Fit all fixings loosely first as detailed in step 1, then position all components before finally tightening fixings at step 4.

3.7.1. ASSEMBLE THE MACHINE

3.7.1.1.ASSEMBLE THE PTV

1. Place the PTV and PTV Cabinet in roughly their final position, in close enough proximity to make the connections shown.

It is imperative that the earth eyes are connected to the plate at the bottom of the PTV.

2. Lift the PTV forwards onto the PTV Cabinet, using a minimum of four workers to lift the PTV, plus a further worker to steady the PTV Cabinet. Use care during this exercise, as the PTV weighs in excess of 100kg.

3. Ensure the PTV is correctly seated on the PTV Cabinet.

3.7.1.2.ATTACH THE GUARD RAILS

1. Remove the guardrails from their packaging.

2. Fit the rails to the gun cabinet as shown using the M8 bolts and the M4 screws provided.

3.7.1.3. ATTACH GUN PANELS TO GUN CABINET

1. Secure Gun Panels to Bracket using (4) M6 x 25 Socket

Head Countersink Black Bolts (Pt No.029-F00625-0B) [2 per Panel]

3.7.1.4.ATTACH THE GUN CABINET

1. After fitting the guard rails to the gun

cabinet fit the gun cabinet to the main cabinet.

2. Slide the gun cabinet into the hole in

the main cabinet as shown.

3. Fix the gun cabinet in position using

the joint brackets and M8 bolts provided.

4. Once the cabinet is secure connect the connectors as shown.

5. Fit the cover in place using the M4x30 screws provided.

3.7.1.5. FIT POP PANEL TO BILLBOARD

1. Attach the Pop Panel Bracket (SPX-0526UK) to

the top of the Billboard using the 3 Black M4x16 Truss Screws and Washers (supplied) at locations shown.

2. Fix the Pop Panel to the Bracket with 3 M4 x 16

Black Truss Screws and Washers.

3.7.1.6. FIT THE BILLBOARD TO THE PTV

1. Fix the billboard to the PTV as shown.

2. Be sure to fit the connector from the billboard to the PTV. It is imperative that the earth eye is

connected to the top plate of the PTV.

3. Place the billboard onto the PTV and slide it forward under the catches

4. Fix the billboard in position using the 2 off M5x16 screws provided

When fitting the Billboard, be sure to use three people for safety.

3.7.2. LEG-LEVELLING PROCEDURE

· This operation requires 2 people. Ensure that all leg adjusters are in contact with the floor otherwise the machine may move and cause injury.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

This machine has 4 castors and 8 leg adjusters. W hen the installation position is decided, unscrew the leg adjusters so that they raise each castor a minimum of 5mm from the floor. Make sure the machine is level.

1. Move the machine to its final position.

2. Adjust the leg adjusters as shown until the castors are approximately 5mm off the floor and the machine is level.

Ensure adequate ventilation is maintained as detailed below

3.7.3. COIN HANDLING INSTALLATION.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

When fitting the coin mechanism to the door please refer to the specific manufacturers installation instructions for that coin mechanism. To fit the door to the machine, follow the procedure below.

· Loosen all of the bolts on the frame that secure the clips.

· Turn all clips in towards the door.

· Position the door into the aperture in the machine.

· Turn the clips around so that they will hold the door in the

machine.

· Tighten all of the bolts.

3.7.3.1.WIRING CONNECTIONS.

COIN MECH LOOM INSTALLATION

C220B LM1006IDC

LM1006LAMP-0.1

GENERIC MECHANICALS

MARS MS111B1

MARS ME115

SECI, C120, SR3

LM1008

LM1008-LAMP

LM1007

LM1008-LAMP

OWN LOOM AND LM1006LAMP-0.1

· Attach the lamp holder to the bracket on the coin return button.

· Attach one 15-way connector to the C220 coin mech.

· Attach the other 15-way connector to Validator A on the

credit board.

· Attach the 2-way connector to ‘LAMP’ on the VTS board.

· Fit the two lamp holders behind the coin return buttons.

· Attach the blue cable and orange cable to one mech’s

micro-switch switch.

· Attach the blue/green cable and orange/green cable to the other mech’s micro-switch.

· Attach the 2-way mate and lok plug to the 2-way mate and lok cap provided.

· Attach one 15-way connector to Validator A and the other to Validator B on the credit board

· Fit the lamp holder to the bracket behind the coin return button.

· Fit one of the 13-way connectors to the coin mech.

· Fit the other 13-way connector to Validator A on the

credit board. Note the 13-way connector is keyed and this key must coincide with the key on the credit board.

· Attach the lamp holder to the bracket on the coin return button.

· Attach the 2- connector to ‘LAMP’ on the VTS board.

· Attach the validator’s own loom to position A on the

credit board

VTS credit board assembly

3.7.4. CONNECTION TO THE POWER SUPPLY

· This operation may only be carried out once the machine has been completely assembled.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

Once the machine has been fully assembled and fixed in position it is ready to be connected to the power supply

1. The socket outlet shall be installed near the equipment and shall be easily accessible.

2. Insert the IEC plug into the IEC socket on the cabinet.

3. Insert the mains cord into the wall outlet

4. Switch on the power at the wall outlet.

5. Switch on the mains switch on the AC unit of the machine.

3.7.5. ASSEMBLY CHECK

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

When the machine has been installed and power is applied, carry out the following checks in the TEST MODE to ensure that the machine has been assembled correctly and that there are no faults.

Selecting the MEMORY TEST on the test mode screen causes the on board memory to be tested automatically. The game board is satisfactory if the display beside each IC No. shows GOOD

The DIMM BOARD TEST checks the functionality of the DIMM Board. The DIMM Board is satisfactory when GOOD is displayed as shown.

In the TEST mode menu select CRT TEST to check the image quality.

If necessary, adjust the image by referring to the PTV manual supplied.

Check the switch functions and connections by selecting INPUT TEST and actuating each switch, checking that ‘ON’ is displayed to indicate satisfactory operation.

Selecting PLAYER 1 or 2 should cause the relevant lamp to light if connections, etc., are satisfactory.

The GUN ADJUSTMENT parameters should now be

set. Refer to section 5.2.9 for detailed instructions.

Perform the above inspections also at the time of monthly inspection.

3.8. MOVING THE MACHINE

· When moving the machine, be sure to remove the plug from the power supply. Moving the machine with the plug inserted can cause the power cord to be damaged, resulting in a fire or electric shock.

· When moving the machine, retract the leg adjusters fully and ensure the casters make contact with the floor. During movement pay careful attention so that the casters or leg adjusters do not damage any other cabling laid on the floor. Such damage could result in a fire or electric shock.

· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

· Do not handle the machine by its plastic parts as this may result in damage or injury.

3.9. FUSES

· Never touch places other than those specified. Touching places other than those specified can cause electric shock and short circuit. Disconnect the machine from the supply before attempting the replacement of any fuse.

· Only QUALIFIED SERVICE PERSONNEL should replace FUSES.

· Only replace fuses with ones of the same value and type.

There are a number of fuses used on this machine to protect the user and the machine from damage. Only replace the fuse once you have removed the cause of its failure. Detailed below is a list of the fuses used, their location and if relevant PCB reference:

PART NUMBER LOCATION TYPE & DETAILS QTY PER COCKPIT

514-5078-6300 838-11856CE-02 (F1) 5x20 HRC SB 6300mA 1 514-5078-4000 400-5397-01 (F1) 5x20 HRC SB 4000mA 1 514-5078-6300 838-13616 (F1) 5x20 HRC SB 6300mA 1 514-5078-5000 IEC INLET (EP1302) 5x20 HRC SB 5000mA 1

There are also fuses located on the Monitor PCB. Refer to the relevant Monitor manual supplied to reference these fuses.

3.10. REPLACEMENT OF FLUORESCENT LAMP AND OTHER LAMPS

· Use a step to perform work on the Billboard. Ensure the step is secure to avoid injury.

· The Fluorescent Lamp can get hot and cause burns. Allow the Lamp to cool before touching it.

· Only QUALIFIED SERVICE PERSONNEL should replace lamps.

3.10.1.FLUORESCENT LAMP REPLACEMENT

1. Remove Pop Panel (if fitted) and associated bracket by removing 3 x M4 Truss Screws.

2. Remove the M4 Truss Screws to remove the Sash. Withdraw the Billboard Plate upwards.

3. To remove the Fluorescent Lamp, first remove both end connectors. Then withdraw the Lamp from the two clips, using care to avoid breakage.

4. Replacement of Lamp is in reverse order of removal.

3.10.2.LAMP REPLACEMENT

1. Remove the control panel cover as shown by removing the 8 screws holding it in position.

2. Carefully lift the control panel cover up until it is possible to disconnect the wire harness plugs attaching the start switches to the cabinet.

3. Turn the control panel cover over and remove the micro switch from the start switch as shown below.

4. Remove and replace the wedge lamp.

5. Reassemble the control panel cover to the gun cabinet.

3.11. TROUBLESHOOTING

· Only QUALIFIED SERVICE PERSONNEL should carry out these procedures.

If a problem occurs, first check the wiring connections.

PROBLEMS CAUSE COUNTERMEASURES

When the main switch is turned ON, the machine is not activated

Incorrect power source/voltage. Make sure that the power supply/voltage

The colour image on

the screen is incorrect

The on-screen image of the monitor sways and/or shrinks

Sound is not emitted Sound volume adjustment is not

Malfunctioning BD and Amp.

Controller operation is not satisfactory

Micro-switch malfunctioning Replace the micro-switch. SEE SECTION

Sensor BD is malfunctioning Replace the Sensor BD. SEE SECTION

The fluorescent lamp

does not light up

The connector is disconnected

The power is not ON. Firmly insert the plug into the outlet.

are correct.

AC Unit CIRCUIT PROTECTION DEVICE (i.e. fuse) was activated due to an instantaneous overcurrent.

Incorrect monitor adjustment. Make appropriate adjustments.

The power source and voltage are not correct.

correct.

Connector connection is incorrect Check connector connection from Base to

Sighting is inaccurate due to environmental conditions, etc.

Fluorescent lamp needs replacement Replace the fluorescent lamp. SEE

First, remove the cause of overcurrent and reinstate the circuit protection device to its original status.

Then identify the cause of the fault on the item that caused the overcurrent & fix.

SEE SECTION 3.7.5.

Make sure that the power supply and voltage are correct.

Adjust the volume setting on the VTS bracket. SEE SECTION 5.1.1

Perform Sound Test to check it. SEE SECTION 5.2.3.

Speaker

Adjust the gun sighting alignment. SEE SECTION 5.2.9

3.12.1

3.12.2

SECTION 3.10

Check connector connections in the billboard case.

3.12. CONTROLLER

· Only QUALIFIED SERVICE PERSONNEL should carry out these procedures.

In cases where the controller’s operation is not satisfactory or the controller sight deviates from the direction in which it is pointed, the controller’s interior parts may have been damaged. Replace the parts by disassembling the controller by the following procedure. Also, be sure to perform the sighting check in the test mode when the controller parts are replaced. Refer to the diagram on the following page when working on the controllers.

3.12.1.REPLACING THE MICRO-SWITCH.

1. Disassemble the controller.

2. Pullout the micro-switch from COVER RIGHT

3. Take out the micro-switch by de-soldering it.

4. Bend the new micro-switch actuator as shown.

5. Solder the new micro-switch and assemble the controller.

6. By operating the trigger, check if the micro-switch can be turned ON/OFF correctly.

3.12.2.REPLACING THE SENSOR UNIT

1. Disassemble the controller unit.

2. Remove the sensor unit from the cover.

3. Replace with the new sensor unit.

4. Reassemble the controller unit.

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