Securitron M68S, M68DS, M68DLST, M68DLS, M68DL Installation Instructions

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Securitron Magnalock Corp. www.securitron.com ASSA ABLOY, the global leader
Tel 800.624.5625 techsupport@securitron.com
in door opening solutions
INSTALLATION AND OPERATING INSTRUCTIONS
For Model M38 and M68 Magnalocks
(Versions “L”, “S” and “LS” with “D” and “T” Options)
1. INTRODUCTION
Securitron’s Model M38 and M68 Magnalocks are fail safe electromagnetic locks designed for *interior use in areas which require controlled access or egress. Each unit includes an interlocking mounting bracket and a power and control wiring access compartment which provides the added convenience of wiring “at-the-lock”. The sleek, low-profile design provides a professional looking, unobtrusive integration into a wide range of architectural applications and can be easily retrofitted to replace existing m agnetic lock systems.
* M38 and M68 Magnalocks are not designed, recommende d or approved for exterior (outdoor) use. Interior use is described as any door installation to the interior of a building (i.e. offices, work or storage rooms) or to the interior side
2. SPECIFICATIONS M38:
M68:
Holding Force: 600 Lbs. [272 Kg] Holding Force: 1,200 Lbs. [544 Kg]
Dimensions:
Inches: 10-1/2”L X 2-9/16”H X 1-9/16”D Millimeters: 267 L X 65 H X 40 D
Electrical: 12 Volts DC:
Current Requirement: 300 – 325 mA Power Consumption: 3.6 Watts
24 Volts DC:
Current Requirement: 150 – 175 mA Power Consumption: 3.6 Watts
3. PRODUCT OVERVIEW
Upon unpacking this product, an inventory should be made to ensure that all the required components and hardware have been included. Along with these instructions and the installation template, the lock assembly (M38 Shown) should include the following items:
of any perimeter exterior door.
Dimensions:
Inches: 10-1/2”L X 3-5/8”H X 1-13/16”D Millimeters: 267 L X 92 H X 46 D
Electrical: 12 Volts DC: Current Requirement: 250 – 275 mA Power Consumption: 3.0 Watts 24 Volts DC:
Current Requirement: 125 -150 mA
Power Consumption: 3.0 Watts
Mounting Bracket
Strike Plate
Hardware Pack
Magnetic Lock
Housing
Sex Bolt
© Copyright, 2012, all rights reserved PN# 500-21400 Page 1 Rev. C, 05/12
4. RECOMMENDED TOOLS
Hammer Wrench, 1/2” box-end Center punch Pliers, vise grip Drill motor Screwdrivers: #1 and #3 Phillips Drill bits: 3/16”, 7/32” 3/8” and 1/2” Hex (Allen) wrenches: 1/16” (provided) & 3/16”
5. INSTALLATION INSTRUCTIONS
5.1. Pre-Installation Survey
Due to the variety of mounting configurations available with this product, it is strongly recommended that an initial survey and assessment be made of the physical area to which the Magnalock will be installed. A determination of the optimal method o f mounting should b e made prior to installation with considerations made to the following:
A. Physical strength of mounting area. The structural integrity of mounting surfaces
must be strong enough to meet or exceed the holding force of the Magnalock.
B. Protection of the lock from external attack. The Magnalock and the wiring must be
protected to a reasonable degree from potential damage due to intruders or vandals.
C. Convenience and accessibility of area to be protected. The Magnalock assembly
should be installed in a location that will not hinder or create a potential safety hazard to authorized personnel routinely accessing the protected area.
The mounting configuration addressed in detail in this manual will be for an outswinging door. All hardware required for the outswinging mount configuration has been included with this unit. For the inswinging version of mounting, a bracket accessory Top Jam Kit (TJ-38 or TJ-68 Series) is required. Both kits are available through Securitron. The following illustrations show two basic mounting configurations:
Outswinging Door Mount
Inswinging Door Mount (with TJ-38 Kit)
The Magnalock should normally be mounted under the door frame header in the corner furthest from the hinges. Most commonly the lock is positioned horizontally but vertical orientation may also be considered. In some cases for example, the horizontal header on an aluminum frame glass door is not as strong as the vertical extrusion, so vertical mounting would obviously be preferred. This (outswinging) type of installation places the Magnalock on the opposite side of the door as the door swings away from the lock. This configuration should be used for all facility exit doors (otherwise the lock would be located on the outside of the building). For interior doors, it is also recommended that the lock be mounted in this manner unless security planning anticipates a physical assaul t on the lock from that side of the door in which case the inswinging mounting kit (TJ-38 or TJ-68) should be obtained from Securitron.
PN# 500-21400 Page 2 Rev. C, 05/12
5.2. Door Lock Installation Figure 1 below is a typical cross section view of an M38 installed to a metal door frame in
the outswinging door mount configuration:
Note:
Reference dimensions are in parenthesis – see the product mounting template for
clarification.
(DOOR STOP)
(DOOR)
(1.50 [38.1mm] - M38) (2.04 [51.8mm] - M68)
SEX BOLT
5/16" STRIKE
MOUNTING SCREW
(2-3X) RUBBER
5.2.1. Door Preparation
Figure 2 below is an exploded illustration of the assembly of the strike to the door:
WASHERS
1.74
([44.2mm])
Figure 1
(DOOR FRAME) (METAL)
(3X) #12 X 1-1/2" LONG TYPE "A" SCREW
(2X) BLIND NUT & 1/4-20 X 1" LONG MACHINE SCREW
LOCK MOUNT BRACKET
LOCK HOUSING (M38 SHOWN)
STRIKE PLATE (M38 SHO WN)
STRIKE BUSHING
2(X2)
1(X2)
5
4
3
6(X3)
7
Figure 2
PN# 500-21400 Page 3 Rev. C, 05/12
PART
ITEM QTY
NUMBER
NOMENCLATURE/DESCRIPTION
1 2 560-12050 Strike Roll Pin Bushing, Clear, Nylon 2 2 330-10800 Roll Pin, 1/4” X 1-1/4” Long, Steel (Z/P)
3 1
380-30300 775-60400
Strike Plate, M32/M38 (shown) Strike Plate, M62/M68
4 1 330-12000 Strike Mounting Bushing, White, Delrin 5 1 300-13600
Socket Flat Head Screw, 5/16-18 UNC X 1-3/4” Long, Steel
(Z/P) 6 3 310-11100 Washer, 1” O.D. X 11/32” I.D. X 1/8” Thick, Neoprene 7 1 330-12600 Sex Bolt, 5/16-18 UNC X 1-1/2” Deep, Steel (Z/P)
5.2.1.1. Strike Installation
Using Figure 2, the template provided and the following step-by-step installat ion instructions, complete the installation of the strike into the door.
1. Fold the template and place into position on door/frame at desired mounting location. Mark the strike center hole on the door and the center position of the two (2) slotted mounting bracket holes on the door frame.
2. Drill one (1) 3/8” [9.5mm] diameter hole through door (a t ma rk for strike center hole), then drill 1/2” [12.7mm] diameter through door from opposite side for sex bolt (Item #7).
3. From the side of the door that the strike will be mounted, drill two (2) 1/2” [12.7mm] diameter X 1-3/8” [34.9mm] deep holes for the roll pin bushings (Item #1).
4. Insert the two (2) strike roll pin bushings into the holes in the door (either side of strike center hole).
5. Obtain the strike (Item #3) and place on a clean, flat surface. Using a hammer, insert and lightly tap to install the two (2) roll pins (Item #2) into the two (2) 1/4” [6.4mm] diameter recesse s of the strike. Note: Care should be taken when installing roll pins into the strike. Excessive impact to the strike or over-driving the pins into the recesses may distort the contact su rface of the strike which will affect the holding force of the lock.
6. Insert the strike mounting bushing (Item #4) and the 5/16-18 UNC X 1-3/4” long socket flat head screw (Item #5) through the center hole of the strike.
7. Install two (2) of the neoprene washers (Item #6) over the screw on the opposite side (roll pin side) of the strike. Note: A third washer is provided but is normally not used. It may be used however, if required to take up any additional spacing that cannot be taken up by adjusting the lock mount bracket.
8. Insert the strike mounting screw (with washers) into the 1/2” [12.7mm] diameter strike center hole in the door while aligning the roll pins of the strike assembly into the roll pin bushings.
9. Start the sex bolt (Item #7) into the 1/2” [12.7mm] diameter hole from the opposite side of the door. Do not fully seat the sex bolt against the surface of the door at this time, but thread the sex bolt onto the end of the strike mounting screw. Using a 3/16” hex wrench, continue to thread the strike mounting screw into the sex bolt while ensuring that the assembly maintains a straight (perpendicular) alignment to the door.
10.Using a hammer and a 3/16” hex wrench, gradually tighten the screw into the sex bolt until it is snug, and then tap the head of the sex bolt toward the face of the door. Keep repeating this procedure to slowly “walk” the sex bolt into place (head against door face) – this ensures a straight (perpendicular) alignment of the strike assembly to the door. Note: Do not ov er tighten. When the strike is fully installed there should be some play or flexing of the strike around the washers. This allows the lock to pull the strike into the correct alignment for maximum holding force.
PN# 500-21400 Page 4 Rev. C, 05/12
5.2.2. Door Frame Preparation
Figure 3 below is an exploded illustration of the assembly of the lock to a metal door
frame:
11 (X2)
12
14 (X3)
13 (X2)
LOCK HOUSING
10 (X2)
9
8
Figure 3
Figure 4 below is an exploded illustration of the assembly of the lock to a wood door frame:
12
15 (X3)
14 (X2)
LOCK HOUSING
10 (X2)
9
8
Figure 4
PN# 500-21400 Page 5 Rev. C, 05/12
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