sebaKMT Sebalog D Operating Instructions Manual

Mess- und Ortungstechnik Measuring and Locating Technologies
Leitungsortung Line Locating
Rohrleitungsnetze Water Networks
Kommunikationsnetze Communication Networks
Elektrizitätsnetze Power Networks
Issue: 1 (09/2008)
5 V Alarm IN
Operating Instructions
Data Logger Sebalog D
1-3
Consultation with SebaKMT
The present system manual has been designed as an operating guide and for reference. It is meant to answer your questions and solve your problems in as fast and easy a way as possible. Please start with referring to this manual should any trouble occur.
In doing so, make use of the table of contents and read the relevant paragraph with great attention. Furthermore, check all terminals and connections of the instruments involved.
Should any question remain unanswered, please contact:
Seba Dynatronic Mess- und Ortungstechnik GmbH
Hagenuk KMT Kabelmesstechnik GmbH
Dr.-Herbert-Iann-Str. 6 D - 96148 Baunach
Phone: +49 / 9544 / 68 – 0 Fax: +49 / 9544 / 22 73
Röderaue 41 D - 01471 Radeburg / Dresden
Phone: +49 / 35208 / 84 – 0 Fax: +49 / 35208 / 84 249
E-Mail: sales@sebakmt.com
http://www.sebakmt.com
SebaKMT
All rights reserved. No part of this handbook may be copied by photographic or other means unless SebaKMT have before-hand declared their consent in writing. The content of this handbook is subject to change without notice. SebaKMT cannot be made liable for technical or printing errors or shortcomings of this handbook. SebaKMT also disclaim all responsibility for damage resulting directly or indirectly from the delivery, supply, or use of this matter.
1-4
Terms of Warranty
SebaKMT accept responsibility for a claim under warranty brought forward by a customer for a product sold by SebaKMT under the terms stated below.
SebaKMT warrant that at the time of delivery SebaKMT products are free from manufacturing or material defects which might considerably reduce their value or usability. This warranty does not apply to faults in the software supplied. During the period of warranty, SebaKMT agree to repair faulty parts or replace them with new parts or parts as new (with the same usability and life as new parts) according to their choice.
SebaKMT reject all further claims under warranty, in particular those from consequential damage. Each component and product replaced in accordance with this warranty becomes the property of SebaKMT.
All warranty claims versus SebaKMT are hereby limited to a period of 12 months from the date of delivery. Each component supplied by SebaKMT within the context of warranty will also be covered by this warranty for the remaining period of time but for 90 days at least.
Each measure to remedy a claim under warranty shall exclusively be carried out by SebaKMT or an authorized service station.
To register a claim under the provisions of this warranty, the customer has to complain about the defect, in case of an immediately detectable fault within 10 days from the date of delivery.
This warranty does not apply to any fault or damage caused by exposing a product to conditions not in accordance with its specification, by storing, transporting, or using it improperly, or having it serviced or installed by a workshop not authorized by SebaKMT. All responsibility is disclaimed for damage due to wear, will of God, or connection to foreign components.
For damage resulting from a violation of their duty to repair or re-supply items, SebaKMT can be made liable only in case of severe negligence or intention. Any liability for slight negligence is disclaimed.
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Contents
1 Safety Advices..................................................................................................................1-7
2 Technical Description......................................................................................................2-8
2.1 Technical Data ..................................................................................................................... 2-8
2.2 Scope of Delivery ................................................................................................................. 2-9
2.3 Available Configurations....................................................................................................... 2-9
2.4 Design ................................................................................................................................ 2-11
2.5 Accessories........................................................................................................................ 2-13
3 Commissioning the Logger...........................................................................................3-14
3.1 Configuring the Logger....................................................................................................... 3-14
3.2 Preparing the Logger for GSM Connectivity....................................................................... 3-14
3.3 Connecting the Logger....................................................................................................... 3-16
3.3.1 Connecting Sensors and Alarm Devices.................................................................... 3-16
3.3.1.1 Basics .................................................................................................................................3-16
3.3.1.2 Connection Equipment for Single-channel Loggers........................................................... 3-18
3.3.1.3 Connection Equipment for Multi-channel Loggers ............................................................. 3-19
3.3.1.4 Wiring Diagram Examples.................................................................................................. 3-21
3.3.2 Connecting a Tube to an Internal Pressure Sensor................................................... 3-25
3.4 Commissioning the Logger................................................................................................. 3-26
3.4.1 Positioning the Logger ............................................................................................... 3-26
3.5 Positioning the GSM Antenna ............................................................................................ 3-26
3.6 Switching the Logger On/Off .............................................................................................. 3-27
4 Setting Up the Software.................................................................................................4-28
4.1 System Requirements........................................................................................................ 4-28
4.2 Installing the Software........................................................................................................ 4-28
4.3 Connecting the Logger to the PC....................................................................................... 4-29
4.3.1 Radio Communication via E-Box ............................................................................... 4-29
4.3.2 Connecting the Logger via Direct Connection............................................................ 4-30
4.4 Starting the Software.......................................................................................................... 4-31
4.5 Registering a Logger.......................................................................................................... 4-32
4.5.1 Adding / Deleting a Logger......................................................................................... 4-32
4.5.2 Adding / Deleting a Group.......................................................................................... 4-33
5 Configuring the Logger.................................................................................................5-35
5.1 Selecting the Logging Interval............................................................................................ 5-36
5.2 Sensor Configuration.......................................................................................................... 5-36
5.2.1 Sensor Type............................................................................................................... 5-37
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5.2.1.1 Configuring a „Customer Specific“ Sensor .........................................................................5-37
5.2.1.2 Input Type Examples..........................................................................................................5-38
5.2.2 Configuring Alarm Conditions (Threshold Monitoring)................................................ 5-40
5.2.3 Finishing the Configuration.........................................................................................5-41
5.3 Configuring the Switching Inputs (Alarm Inputs)................................................................. 5-42
5.4 Configuring the Radio Communication............................................................................... 5-44
5.4.1 SIM Card Configuration..............................................................................................5-46
5.4.2 Configuring the Internet Access Point of the Network Operator................................. 5-46
5.4.3 Email Configuration....................................................................................................5-46
5.4.4 FTP Settings...............................................................................................................5-47
5.4.5 SMS Destinations.......................................................................................................5-47
5.4.6 Summary Messages...................................................................................................5-47
5.4.7 Testing the GSM Settings ..........................................................................................5-48
5.4.7.1 Testing SMS / Email Transmission.....................................................................................5-48
5.4.7.2 Testing FTP Data Transfer .................................................................................................5-50
5.4.8 Finishing the Communication Setup...........................................................................5-50
5.5 Start Time........................................................................................................................... 5-50
5.6 Memory Mode..................................................................................................................... 5-51
5.7 State ...................................................................................................................................5-51
5.8 Finishing the Configuration................................................................................................. 5-51
6 Retrieving and Evaluating Data.....................................................................................6-52
6.1 Retrieving Data from the Logger......................................................................................... 6-52
6.2 Collecting Data from the FTP Server.................................................................................. 6-53
6.3 Evaluating Measured Data ................................................................................................. 6-54
7 Miscellaneous Functions...............................................................................................7-56
7.1 Identifying Loggers ............................................................................................................. 7-56
7.2 Real-Time Measurement.................................................................................................... 7-56
7.3 Setting the Clock................................................................................................................. 7-57
7.4 CSV Export......................................................................................................................... 7-57
7.5 Deleting Logged Data......................................................................................................... 7-57
7.6 Firmware............................................................................................................................. 7-58
8 Replacing the Batteries..................................................................................................8-59
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1 Safety Advices
Safety precautions This manual contains basic advice for the installation and operation of the Sebalog D.
It is essential to make this manual accessible to the authorized and skilled operator. He needs to read this manual closely. The manufacturer is not liable for damage to material or humans due to non-observance of the instructions and safety advices provided by this manual.
Locally applying regulations must be observed.
Special transportation
requirements
The lithium batteries of the Sebalog D are dangerous goods. The transport of the batteries itself and of devices which contain such batteries is subject to regulations based on the UN Model Regulations “Transport of Dangerous Goods” (ST/SG/AC.10-1).
Please inform yourself about the transportation requirements and follow them when shipping the device.
General Cautions
The limits described under technical data may not be exceeded.
Do not drop the device or subject it to strong impacts or mechanical shocks!
Do not operate the device with a voltage unequal to the specified operating voltage!
Original accessories ensure safe operation of the equipment. It is not allowed and the warranty is lost if other accessories than the original ones are used with the equipment.
Cover the sockets on the top of the device always with the provided protection caps
,
if no cable is connected to the terminal. Otherwise, penetrating dirt and water may damage the device.
CAUTION
!
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2 Technical Description
Intended application The Sebalog D is a compact, robust and extremely versatile data logger. The device
can record the readings of various sensor types in user-defined intervals. The collected data can be periodically transmitted to a FTP server or read out with a PC or special equipment.
Depending on the configuration of the logger, up to 4 freely programmable channels can be connected to sensors for data recording.
Furthermore, the logger can be used to trigger user-defined alarm signals (e.g. signal lights, SMS or email), if a threshold is exceeded or special alarm equipment is triggered.
2.1 Technical Data
Depending on the configuration, the Sebalog D is specified by the following parameters:
Parameter Value
Communication USB interface
Wireless, 868/915 MHz GSM/GPRS modem, 850/900/1800/1900 MHz
Inputs / outputs
1, 2 or 4 freely programmable channels, analog or digital (0…5 V / 0…20 mA / pulse / frequency)
up to 2 switching inputs (alarm trigger) up to 2 switching outputs (alarm installation) up to 2 connectors for internal pressure sensors
Internal pressure sensors
up to 2 sensors (optional) (10 bar / 16 bar / 25 bar / 40 bar)
Accuracy +/- 0,1% Interval 1 s … 31 days (programmable) Memory
2 MByte internal memory (expandable via SD)
Block or roll memory Alarm - switching input(s) and threshold monitoring
- triggering of switching output(s) and SMS / email
notifocation Operating voltage 12 V DC Accumulator Internal lithium battery Operating
temperature
-10°C … +50°C
Dimensions (L x W x H)
115 x 115 x 180 mm
Weight 0,8 kg Protection class IP 68
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2.2 Scope of Delivery
Besides of the logger unit and a magnet, the Sebalog D package contains a CD with the following content:
SebaDataView configuration and readout software
Driver
Sebalog D information materials
Depending on the configuration of the logger, the scope of delivery may contain even more accessories which can also be ordered from SebaKMT (see section 2.5).
2.3 Available Configurations
Introduction The Sebalog D is available in a wide variety of configurations. It ranges from a basic
version with 1 channel to a full equipped version with 4 channels, integrated pressure sensors and an internal GSM modem.
The feature options can be combined in almost any possible way which leads to the many configurations listed in the table below. By means of the item number (PN) on the bottom of the logger you can identify the type of your device:
Single-channel versions
Item number Type Item number Type
820013543 LOG D1-B 820013549 LOG D1-GSM-P1-16 820013544 LOG D1-P1-16 820013550 LOG D1-GSM-P1-25 820013545 LOG D1-P1-25 820013551 LOG D1-GSM-P1-40 820013546 LOG D1-P1-40 820013552 LOG D1-I-B 820013547 LOG D1-GSM 820013559 LOG D1-I-GSM
2-channel versions
Item number Type Item number Type
820013506 LOG D2-B 820013522 LOG D2-GSM-P2-16 820013507 LOG D2-P1-16 820013523 LOG D2-GSM-P2-25 820013508 LOG D2-P1-25 820013525 LOG D2-GSM-P2-40 820013510 LOG D2-P1-40 820013527 LOG D2-I-B 820013512 LOG D2-P2-16 820013530 LOG D2-I-P1-16 820013515 LOG D2-P2-25 820013531 LOG D2-I-P1-25 820013516 LOG D2-P2-40 820013532 LOG D2-I-P1-40 820013518 LOG D2-GSM 820013536 LOG D2-I-GSM 820013519 LOG D2-GSM-P1-16 820013537 LOG D2-I-GSM-P1-16 820013520 LOG D2-GSM-P1-25 820013538 LOG D2-I-GSM-P1-25 820013521 LOG D2-GSM-P1-40 820013539 LOG D2-I-GSM-P1-40
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4-channel versions
Item number Type Item number Type
820012348 LOG D4-B 820012354 LOG D4-I-B 820012349 LOG D4-P1-16 820012355 LOG D4-I-P1-16 820013478 LOG D4-P1-25 820013487 LOG D4-I-P1-25 820013479 LOG D4-P1-40 820013488 LOG D4-I-P1-40 820012350 LOG D4-P2-16 820012356 LOG D4-I-P2-16 820013480 LOG D4-P2-25 820013489 LOG D4-I-P2-25 820013481 LOG D4-P2-40 820013490 LOG D4-I-P2-40 820012351 LOG D4-GSM 820012357 LOG D4-I-GSM 820012352 LOG D4-GSM-P1-16 820012358 LOG D4-I-GSM-P1-16 820013482 LOG D4-GSM-P1-25 820013491 LOG D4-I-GSM-P1-25 820013483 LOG D4-GSM-P1-40 820013492 LOG D4-I-GSM-P1-40 820012353 LOG D4-GSM-P2-16 820012359 LOG D4-I-GSM-P2-16 820013485 LOG D4-GSM-P2-25 820013474 LOG D4-I-GSM-P2-25 820013486 LOG D4-GSM-P2-40 820013493 LOG D4-I-GSM-P2-40
Type number The type number consists of the following segments:
Due to the large amount of possible configurations, this manual cannot state explicitly whether or not a described function applies to your device. Please use the information provided within this section to identify the specific capabilities of your logger.
10 … The internal pressure sensors have a measuring range of 10 bar
16 … The internal pressure sensors have a measuring range of 16 bar
25 … The internal pressure sensors have a measuring range of 25 bar
40 … The internal pressure sensors have a measuring range of 40 bar
LOG D4
-I-
GSM
-
P2
-
16
D1 … the logger has 1 logging channel D2 … the logger has 2 logging channels D4 … the logger has 4 logging channels
The logger can be connected to a sensor via current loop
the logger contains an internal GSM modem
P1 …the logger contains one internal pressure sensor P2 …the logger contains two internal pressure sensors
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2.4 Design
Controls and indicators The following figure shows all the front panel operating controls and indicators. The unit
is in protection class IP 68:
The Sebalog D consists of the following operating controls and indicators:
Item Description
On/off contact area I/O control lamp
not lit: Logger is switched off green (flashing): Logger is switched on and in energy saving mode green (permanent): Logger is switched on and a radio link to a
PC (E-Box) is established
orange (permanent): Data transfer takes place red (for a moment): Logger is switching off
1
2
1
2
2-12
Connectors The following figure shows the connectors of the Sebalog D which are placed on top of
the device. While the USB socket is always part of the assembly, it depends on the configuration of the logger whether the other connectors are existent:
The Sebalog D offers the following connectors:
Item Description
IN socket USB / DC ext. socket internal pressure sensor P1 internal pressure sensor P2 GSM antenna socket
4
7
6
5
3
5
3 4
6
7
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2.5 Accessories
In addition to the standard scope of delivery, there is a large amount of optional accessory parts which can be ordered from SebaKMT.
The following table describes all available accessory parts:
Accessory part Description Item number
Connection cable VK 75, green
- for connecting the logger to up to 4 sensors
- must be connected to the IN socket
820012449
Connection cable VK 76, red
- for connecting a sensor and up to 2 switching inputs / outputs (alarming)
- must be connected to the
USB / DC ext. socket
820012450
Connection cable VK 77 USB, red
- for connecting the logger to a PC
- must be connected to the
USB / DC ext. socket
820012451
E-Box USB
Allows wireless data transfer between
the logger and a PC within a range of about 100 m.
820009270
USB cable (1 m) For connecting the E-Box to the PC 820008969 Antenna for E-Box Spare part 122010014 Reader Box For wireless on-site data readout
without PC
on request
GSM antenna with connection cable (3 m)
- only for logger with GSM modem
- must be connected to the GSM socket
820012452 (cable)
Coupler (1/4” male thread)
For connecting a tube with ¼” female thread to an internal pressure sensor
820014883
AD-21 External pressure sensor Different measuring ranges available on request External accumulator External power supply for the logger on request Charger For charging the external
accumulator (see above)
on request
7
3
4
4
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3 Commissioning the Logger
3.1 Configuring the Logger
Prior to its on-site installation, the logger must be properly configured using the
supplied SebaDataView software. In doing so, the logger has to be provided with the channel allocation, the alarm conditions and the wireless connection parameters among other things.
(For a detailed description of the logger configuration, please refer to chapter 5).
3.2 Preparing the Logger for GSM Connectivity
If the data collected by the logger should be periodically transferred to a FTP server
or if an alarm notification via email / SMS is required, the following steps must be performed in order to prepare a logger (with built-in GSM modem) for GSM connectivity:
Step Action
1
In order to get a SIM card enabled for data transfer via GPRS, you have to close a suitable contract with a mobile phone service provider.
2
Loosen the four marked screws with a M3 allen key or with a crosstip screwdriver respectively (depending on the logger type) and remove the front panel.
3-15
(Continuation from previous page:)
Step Action
Insert the SIM card into the slot as shown in the figure below. The card has to snap into the spring mechanism.
If you need to release the card, gently press its protruding edge.
3
Please be careful not to damage any electrical parts within the logger.
Attach the front panel to the housing again.
4
In order to ensure the total protection against water and dust ingress compliant with IP 68, the following instructions must be observed:
If the logger is older then six months and if the front panel has not been changed during the last six months, a new front panel including a new rubber seal must be installed. A new front panel can be ordered from SebaKMT.
The rubber seal and the contact surfaces of the housing must be free of dirt.
Be careful not to jam the housing parts against each other.
Tighten the screws with a torque of 1 Nm.
5
Connect the supplied GSM antenna with the GSM socket . Make sure that the guide on the plug fits in the groove in the socket and that you feel the plug latch in.
6
Make sure that the GSM settings have been properly configured (see section 5.4).
7
(cut edge to the left)
3-16
3.3 Connecting the Logger
Depending on its configuration, the following peripheral and measring devices can be
connected to a logger:
up to 4 sensors can be attached and the data can be logged (e.g. pressure, flow velocity)
up to 2 alarm-triggering devices (e.g. a light barrier) can be connected to the switching inputs
up to 2 devices (e.g. signal lamp, pump) can be connected to the switching outputs and can be triggered in the case of an alarm
up to two tubes can be directly connected to the internal pressure sensors
Depending on the type of sensors / alarm devices connected to the Sebalog D, the appropriate parameter values have to be provided to the logger using the SebaDataView software. For a detailed description of the necessary configuration steps, please refer to section 5.2.
3.3.1 Connecting Sensors and Alarm Devices
3.3.1.1 Basics
Introduction One end of the VK 75 / VK 76 connection cables used for connecting equipment to
the logger is uncoated and ten colour-coded wires stick out of it. According to its colour, each of these wires represents a specific input / output of the logger and can be directly connected to the respective terminal of a peripheral device (e.g. a sensor).
If no adequate terminals are existent, a luster terminal or other accessories can be used. A proper electrical insulation must be ensured.
For the basic logger version with only one channel, all connections are established via the VK 76 connection cable attached to the USB / DC ext. socket .
For loggers with 2 or even 4 channels only the switching inputs/outputs and the external power supply are connected via the VK 76 connection cable. Any connections to sensors are established via the VK 75 connection cable attached to
the IN socket . The channels are assigned in numeric order which means that for a 2-channel
logger, the channels 1 and 2 have to be used for the connection setup.
3
4
3-17
Fixed channel allocations Due to the internal wiring of the logger, current loops can only be connected to the
channels 2 and 4.
The internal pressure sensors P1 and P2 are always linked to channel 1 and 3. If the
logger is equipped with one or two internal pressure sensors, the respective channels are in use and must not be connected to external sensors.
Corresponding to these conventions, the following channel allocations apply:
Channel 1 Channel 2 Channel 3 Channel 4
Single-channel Logger
Int. pressure sensor
X
Current loop
X
2-channel Logger
Int. pressure sensor P1
X
Int. pressure sensor P2
X
Current loop
X
4-channel Logger
Int. pressure sensor P1
X
Int. pressure sensor P2
X
First current loop
X
Second current loop
X
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3.3.1.2 Connection Equipment for Single-channel Loggers
Introduction Loggers with only one channel (LOG D-1) can be connected to one sensor, a
switching input and a switching output. All of these connections can be established with only one connection cable (VK 76) attached to the USB / DC ext. socket .
VK 76 pin assignment in
combination with
single-channel loggers
In combination with a single-channel logger, the VK 76 connection cable has the following pin assignment:
Wire Description
white
Channel +
brown
Channel –
Channel a sensor can be connected to.
green
Switching input 2
An alarm-triggering device with a voltage output of 0 … 5 V can be connected between this wire and the purple wire (GND).
yellow
Switching output (relay 2) OUT
pink
Switching output (relay 2) IN
An electric circuit with an external DC power supply up to 12 V / 1 A can be connected between these two wires. If the internal relay is triggered by an alarm event, the circuit is closed and the connected load is activated / triggered.
red
External power supply
An external power supply with 12 V DC can be connected between this wire and the purple wire (GND). The internal battery cannot be charged by an external power supply.
purple
GND
grey
not used
blue
not used
black
not used
4
red
(to be connected to USB / DC ext.)
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