Sears 200.71226 User Manual

OWNER'S MANUAL
Microprocessor Controlled, Fully Automatic
Operation Battery Charger
with Engine Starter
Plus Battery and Alternator Tester
2=AIVlP SLOW CHARGE
15=AMP FAST CHARGE 40-AMP RAPID CHARGE
FOR 12=VOLT BATTERIES
Model No.
200.71226
CAUTION:
Read all Safety Rules and Operating Instructions, and follow them with each use of this product.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
0099000537/0206
WARRANTY ................................................................................................................2
IMPORTANT SAFETY INSTRUCTIONS ................................................................... 3
PERSONAL SAFETY PRECAUTIONS ...................................................................... 4
BEFORE USING YOUR BATTERY CHARGER ........................................................ 5
Plugging It In......................................................................................................... 5
Assembling Your Charger ..................................................................................... 5
Using An Extension Cord ...................................................................................... 5
PREPARING YOUR BATTERY TO BE CHARGED .................................................. 5
OPERATING INSTRUCTIONS ................................................................................... 6
Charging Battery InThe Vehicle ........................................................................... 6
Charging Battery Removed From The Vehicle ..................................................... 7
Using Engine Start ................................................................................................ 7
USING YOUR BATTERY CHARGER ........................................................................ 8
CHARGER CONTROLS ............................................................................................. 9
CONTROL PANEL GUIDE ....................................................................................... 10
USING THE BUILT-IN BATTERY TESTER .............................................................. 11
USING THE BUILT-IN ALTERNATOR TESTER ...................................................... 12
BATTERY PERCENT AND CHARGE TIME ............................................................ 13
CHARGING TIPS ...................................................................................................... 14
MAINTENANCE AND CARE ................................................................................... 14
TROUBLESHOOTING .............................................................................................. 15
PARTS ....................................................................................................................... 16
WIRING DIAGRAM ................................................................................................... 16
PLEASE SAVE THIS OWNER'S MANUAL AND READ BEFORE EACH USE.
The DieHard Model 71226 Microprocessor Controlled, Fully Automatic Operation
Battery Charger with Engine Starter Plus Battery and Alternator Tester offers features to accommodate the needs for home or light commercial use. This manual will explain how to use the battery charger safely and effectively. Please read and follow these instructions and precautions carefully.
For information about troubleshooting, call toll-free from anywhere in the U.S.A.
7 am to 4:30 pm Central Time Monday through Friday. 1-800-SEARS-64
(1-800-732-7764).
THREE-YEAR FULL WARRANTY
Ifthis Battery Charger fails due to a defect in material or workmanship within three
years from the date of purchase, RETURN IT TO ANY SEARS STORE or OTHER DIEHARD OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
WARNING = RISK OF EXPLOSIVE GASES
WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BAT- TERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY
OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER, YOU READ THIS MANUAL
AND FOLLOW THE INSTRUCTIONS EXACTLY.
To reduce risk of battery explosion, follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to use in vicinity of battery. Review cautionary markings on these products and on engine.
WARNING: Handling the cord on this To reduce risk of electrical shock, product or cords associated with ac- unplug the charger from the outlet
cessories sold with this product, may before attempting any maintenance or expose you to lead, a chemical known cleaning.
to the State of California to cause Always charge battery in a welt-venti- cancer and birth defects or other lated area. reproductive harm. Wash hands after
handling.
Read all instructions and cautions printed on the battery charger, battery,
and vehicle or equipment using bat- tery.
Use charger only on lead-acid type rechargeabte batteries, such as those used in cars, trucks, tractors, air-
planes, vans, RVs, trolling motors, etc. This charger is not intended to supply
power to a low voltage electrical system other than in a starter-motor
application.
Never use charger for charging dry cell batteries that are commonly used
with home appliances like radios, ste- reos, remote controls, etc. These bat-
teries may burst and cause personal
injury.
Do not disassemble charger. Take it to a qualified service professional if
service or repair is required. Incorrect assembly may result in fire or electri-
cal shock.
o
WARNING: Battery chargers get hot during operation and must have proper
ventilation. Air needs to flow around entire charger. Do not set charger on
flammable materials like carpeting, upholstery, paper, cardboard, etc.
Charger may damage leather and melt plastic and rubber.
HELP US HELP YOU
Remember:
Place charger as far away from the battery being charged as the charger cables wilt permit.
Do not expose charger to rain or snow. Never charge a frozen battery. If battery
fluid (electrolyte) becomes frozen, bring battery into a warm area to thaw before you begin charging.
Never allow battery acid to drip on charger when reading specific gravity or
filling battery. Never set a battery on top of the
charger.
Neverplacechargerdirectlyabove batterybeingcharged.Thegasesfrom thebatterywiltcorrodeanddamagethe charger.
Nevertouchthebatteryclampstogether whenthechargerison.Youcouldcause
aspark. Neveroperatechargerifithasreceived
ahardblow,beendropped,orotherwise damaged.Takeittoaqualifiedprofes- sionalforinspectionandrepair.
Be sure to position the charger power cord to prevent it from being stepped on, tripped over, or damaged.
Never pull out the plug by the cord when unplugging the charger. Pulling on the cord may cause damage to the cord or
the plug. Do not operate the charger if it has a
damaged power cord or plug. Have the cord replaced.
Wear complete eye and clothing
protection when working with lead-
acid batteries.
Make sure that someone is within
range of your voice to come to your aid if needed while you work with or
are near a lead-acid battery.
Have plenty of fresh water and soap nearby for use in case battery acid contacts your eyes, skin, or clothing. If
this happens, wash immediately with soap and water. Then get medical at-
tention. Avoid touching your eyes while
working with a battery. Acid particles (corrosion) may get into your eyes. If
this occurs, flush eyes immediately with running cold water for at least 10
minutes. Then immediately get medi- cal attention.
Remove all personal metal items from your body such as rings, brace-
lets, necklaces and watches, while working with a lead-acid battery. A bat-
tery can produce a short circuit current high enough to weld a ring (or the like)
to metal, causing a severe burn.
Take care not to drop any metal tool or metal object onto the battery. This
may spark or short circuit the battery or another electrical device that may
cause an explosion.
Always operate the battery charger in an open, well-ventilated area.
Never smoke or allow a spark or flame in the vicinity of the battery or engine.
Batteries generate explosive gases.
Neutralize any acid spills thoroughly with baking soda before attempting to
clean up.
Itisimportanttounderstandyourcharger'srequirements.Thissectionwilltellyouabout yourcharger'selectricalrequirementsandhowtoprepareabatteryforcharging.
PLUGGINGITIN Yourchargerrequiresa120VAC2-prong
walloutletreceptacleinstalledaccording
Wrapclampcablesafterunpluggingthe powercordfromtheACwaltoutletand storeyourchargerinadrylocation.
toalllocalcodesandordinances.
USINGANEXTENSIONCORD Theuseofanextensioncordisnotrec-
ommended.Ifyoumustuseanextension cord,pleasemakesurethatyoufollow theseguidelines:
Make sure that the pins on charger's
ASSEMBLINGYOURCHARGER
Includedwithyourbatterychargeraretwo
cordwrapcleatsforstorageoftheclamp cables.
Toinstall,alignthetwotabstocorrespond withthetworeceptaclesandpushuntilyou hearasnap.
power cord fit firmly into the extension cord, and that the extension cord fits firmly into the receptacle.
Check that the extension cord isproperly wired and in good electrical condition.
Make sure that the wire size is large enough for its length and for the AC ampere rating, as specified in the chart
below.
M .IMuMRECOEME"DE
Length of Cord, in Feet
AWG* Size of Cord
AWG=American Wire Gauge
It is important that you read and follow these guidelines while you are preparing to
charge the battery.
Make sure that you have a 12 volt lead-acid battery. Determine voltage of battery by referring to vehicle owner's
manual orthe battery markings. Charge
battery initially at charger's lowest rate.
Clean the batteryterminals. Becareful to
keep corrosion from getting inor around
your eyes or on your hands.
Wearsafetygtasses. See additionat"Per- sonal Safety Precautions" on page 4.
Ifrequired, for batteries with removable vent caps, add distilled water to each cell until the battery acid reaches the level recommended bythe manufacturer. This wilt help purge excessive gases from the cells. Be careful not tooverfill. Ifyou have a sealed battery with non-removable vent caps, no action is necessary.
Take time to read all of the battery manufacturer's specific precautions, such as removing or not removing vent
caps white charging, and recommended rates of charge.
Be sure that the area around the bat- tery is well ventilated while it is being
charged. Gas can be forcefully blown away by using a piece of cardboard or
other nonmetallic material as a fan.
If it is necessary to remove the battery from the vehicle to charge it, always remove the grounded terminal from the
battery first. Turn off all vehicle acces- sories to avoid sparks from occurring.
NOTE: A marine (boat) battery installed in a boat must be removed and charged
on shore.
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