SeaLand VACUUM HOLDING TANK User Manual

VACUUM
HOLDING TANK
OWNER’S MANUAL
WARNING
!
This manual must be read and under­stood before installation, adjustment, service, or maintenance is per­formed. Modification of this product can result in property damage.
Dometic Corporation • Sanitation Systems
13128 State Rt 226, PO Box 38
Big Prairie, OH 44611
SeaLand Product Customer Service: 1-800-321-9886
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TABLE OF CONTENTS
Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . 3
System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Component Locating Procedure . . . . . . . . . . . . . . . . 4
Key Installation Points . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation of Components . . . . . . . . . . . . . . . . . . . . 5
Winterizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . 6 - 7
Dimensional Specifications . . . . . . . . . . . . . . . . . . . . 7
Manufacturer’s One-Year Limited Warranty . . . . . . . 8
PRODUCT FEATURES
The Vacuum Holding Tank (VHT) brings the technology, comfort and efficiency of Dometic’s renowned VacuFlush® vacuum sanitation systems to smaller boats in an easy-to-use, and easy-to-maintain package.
Simple Installation
• All system components are “installation ready.”
• No solvent bonding is required.
• Removable hose insert fittings make hose installation simple.
• Vacuum pump and switch are pre-wired at factory.
• Easy to mount.
Reliability is Built-In
• No impellers or macerators. Motor can run without burning up.
MAJOR COMPONENTS
The Vacuum Holding Tank (VHT) system consists of a VacuFlush toilet or EcoVac™ toilet and the Model VHT Vacuum Holding Tank. The VHT is a unique combina­tion of the vacuum tank, vacuum pump and holding tank components used in a standard VacuFlush toilet system.
Each toilet series consists of several models, allowing for a multitude of installation variations: a rear discharge standard height unit, a bottom discharge standard height unit, and a bottom discharge low-profile unit designed to fit on a platform.
The vacuum toilet must be purchased separately; it is not included with the VHT.
VACUUM HOLDING TANK (VHT)
The VHT produces and stores vacuum between flushes. The vacuum holding tank is made of highly durable poly­ethylene. The pump is integrally connected with the vacuum tank. The vacuum pump is electric and draws only 2 to 4 amps of current at 12 VDC.
One vacuum holding tank is required for each toilet. Two or more toilets cannot be connected to one VHT.
The VHT contains the pre-set pressure differential switch control that turns the pump on and off when the proper level of vacuum is created.
A unique component on the VHT is the Vacuum Relief Valve (VRV). The VRV prevents excessive vacuum from accumulating in the tank. The VRV is calibrated to open at 13" of vacuum and close at 11" of vacuum. This fea­ture is beneficial during pump-outs.
The VHT system comes equipped with a full level float switch. This float switch is wired directly to an automatic shutdown relay. The relay prohibits the vacuum pump from generating vacuum once the tank is full. A full level indicator light should be wired to the full float, by the installer. If a full level indicator light was not installed, order part number 318714 from Dometic. The indicator light is not part of the basic system.
VACUUM HOSE
To complete a VacuFlush installation, OdorSafe® Sani­tation Hose or rigid PVC pipe (Schedule 40 or heavier) must be used. OdorSafe hose is specially formulated to provide up to 16 times greater resistance to malodors than other “no-odor” marine hoses.
VACUUM TOILETS
The VacuFlush 500 series features a large household­size bowl and seat. The VacuFlush 1000 series also features a deep bowl with an adult-sized seat. The EcoVac series offers space-saving models with adult­sized seats. All come with an attractive, easy-to-use flush pedal.
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PRINCIPLES OF OPERATION
VacuFlush systems use a small amount of water (one pint to one quart) and the vacuum that is generated by the vacuum pump to flush. Each toilet must be con­nected to a pressurized water system. Fresh water is recommended and will result in an odor-free bathroom. If seawater is used, the water should be filtered.
No complicated user instructions are required. Lifting the flush lever adds water to the bowl. Pressing the flush lever (or pulling the flush lever on a 106 toilet) opens a mechanical seal that allows the vacuum force to pull the waste from the bowl as clean water rinses the bowl. The vacuum moves the waste (at approximately 7 feet [2.1 m] per second) through a one-inch opening in the toilet base. Incoming air fragments the waste as it passes through the base opening. This process eliminates the need for macerators or mechanical motors in the toilet base.
Next, the waste is transferred into the Vacuum Holding Tank (VHT). System vacuum is monitored by a vacuum switch that is located on the outside of the VHT. When the switch senses a drop in vacuum in the system, it automatically signals the pump to energize and bring the vacuum back to operating level. This process is nor­mally completed in about one minute.
In a properly operating system, the stored vacuum will “leak” down between flushes, causing the vacuum pump to run for a short period. The pump should not run more than once every three (3) hours after the last flush.
An “On-Off” night switch can be installed to silence the vacuum pump during sleeping hours. The VacuFlush Status Panel, an optional accessory, features an inte­gral circuit breaker that provides a convenient night switch.
IMPORTANT: Before pumping out the VHT, it
is recommended that the power to the system be turned off. Then, flush the toilet. This releases the stored vacuum in the tank, thus, allowing the dockside pump to empty the waste out more easily. If the dockside pump has low suction capability, you may need to flush the toilet a second time during the pump out.
The Vacuum Relief Valve (VRV) will automatically open at 13" of vacuum and is spring loaded to close at 11" of vacuum to prevent leaking during normal operation.
SYSTEM LAYOUT
The Vacuum Holding Tank (VHT) system can be installed on most boats that presently use a portable, manual or electric toilet. The following procedure will be helpful:
1. Review the typical system layout to get a general idea of how the system will operate and what discharge options will be considered (see Figure 1).
2. Draw or obtain a layout of the boat which allows the location of head compartments, bulkheads, engine space, tanks, through-hull fittings, etc. This layout should include top views and side views and show relative distances and heights with reasonable accuracy.
3. Use the information in the Component Locating Procedure section to help select the best locations for your boat layout.
4. Routing of vacuum hose should be considered when selecting a location for the toilet and the (VHT). A maximum of 20 feet (6.1 m) of hose can be used be­tween the toilet and the VHT.
5. Before starting the actual installation, carefully re­view the Key Installation Points.
Figure 1
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