Scott Protege SG User Manual

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PROTÉGÉ SINGLE GAS MONITOR

User Guide

087-0065

Rev B

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Protégé Single Gas

PROTÉGÉ PORTABLE GAS MONITOR

087-0065 Rev B

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All rights reserved. No part of this documentation may be reproduced in any form or by any means or used to make any derivative work (such as translation, transformation, or adaptation) without written permission from Scott Safety.

Scott Safety reserves the right to revise this documentation and to make changes in content from time to time without obligation on the part of Scott Safety to provide notification of such revision or change.

Scott Safety provides this documentation without warranty, term, or condition of any kind, either implied or expressed, including, but not limited to, the implied warranties, terms or conditions of merchantability, satisfactory quality, and fitness for a particular purpose. Scott Safety may make improvements or changes in the product(s) described in this documentation at any time.

While every effort has been made to ensure accuracy in this guide, no responsibility can be accepted for errors or omissions. This publication is not intended to form the basis of a contract, and the company reserves the right to amend the design, content, and specifications of the detector without notice.

Scott Safety, 4320 Goldmine Road, Monroe, NC 28110, Telephone 800-247-7257, FAX 704-291-8330, E-mail scotttechsuppor@tycoint.com, Web www.scottsafety.com

Microsoft, Windows, Windows 2000, Windows Me, Windows XP, Windows NT, Windows Vista, Windows 7, Internet Explorer and MS-DOS are either trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. Solaris and JAVA are either trademarks or registered trademarks of Sun Microsystems, Inc. All other products or service names are the property of their respective owners.

The international transport of this device is regulated under United States export regulations and may be regulated by the import regulations of other countries.

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087-0065

About This Guide

Guide Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

Guide Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

Related Product Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

Certifications and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv

General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

Warnings and Cautions – Monitor Use and Care . . . . . . . . . . . . . . . . . . . . . . . . xvii

Warnings and Cautions – Sensor Use and Care . . . . . . . . . . . . . . . . . . . . . . . . xviii

Warnings and Cautions – Battery Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . xix

CHAPTER 1 Quick Reference

Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Typical Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Power-Up Sequence Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Basic Operating Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Bump Test Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CHAPTER 2 Introduction

Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Monitor Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Shipping Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CHAPTER 3 Configuration and Setup

Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installing the PGD Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installing the USB driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connecting the Device to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Monitor Setup on PGD Application Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Sensor Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Monitor Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

CHAPTER 4Operation

Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Operating the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Powering Up the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Power-Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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VI CONTENTS

Monitor LCD Alerts & Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Powering Down the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

CHAPTER 5 Maintenance

Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Testing the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Connecting the Gas Cylinder to Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Bump Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Replacing Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Replacing the Lithium Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Replacing the Sensor Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

APPENDIX A Specifications

Appendix Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

APPENDIX B Sensor Information

Appendix Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Gas Interferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

APPENDIX C Support

Appendix Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Technical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Sensor List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

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087-0065 Rev B

LIST OF FIGURES

1 Major Parts of the Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 USB Driver Installation (1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3 USB Driver Installation (2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 USB Driver Installation (3 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5 USB Driver Installation (4 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6 Connecting the IR programmer to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

7 IRDA Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

8 Connected Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

9 PGD Application Software Dashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

10 Sensor Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

11 Monitor Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

12 Monitor LCD Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

13 Zero Calibration Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

14 Span Calibration- Calibration Adapter Attached . . . . . . . . . . . . . . . . . . . . . 33

15 Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

16 Sensor Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

17 Replacing the New Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

18 Screw Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

19 Lithium Battery Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

20 Polarity Orientation (+/-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

21 Pulling out the Old Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

22 Replacing with the New Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

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VIII LIST OF FIGURES

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087-0065

Rev B

LIST OF TABLES

1 Scott Safety Documentation Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

2 Protégé Single Gas Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

3 Certifications and Approvals for Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . xiv

4 Certification and Approvals for Monitor (continued) . . . . . . . . . . . . . . . . . . xv

5 Sensor Poisons and Contaminants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

6 Button Indications in Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

7 Major Parts of the Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9 Factory Default Alarm Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

10 Firmware Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

11 Monitor LCD Items and Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

12 Pushbuttons (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

13 Monitor Power-Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

14 Monitor Alerts and Alarms Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

15 Recommended Calibration and Test Matrix . . . . . . . . . . . . . . . . . . . . . . . . 31

16 Replacing the New Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

17 Acceptable Battery Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

18 Protégé Single Gas Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

19 Monitor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

20 Sensor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

21 Gas Interferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

22 Applicable Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

23 Applicable Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

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X LIST OF TABLES

087-0065 REV B SCOTT SAFETY

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087-0065 Rev B

ABOUT THIS GUIDE

Guide Overview This guide instructs gas detection personnel on the features and usage of the Protégé

Single Gas monitoring device, as well as provides information on configuration, operation, maintenance, specifications and trouble shooting.

This user guide assumes the reader has a basic knowledge of gas detection procedures.

The user guide is divided into the following topics:

• Quick Reference

• Introduction

• Configuration and Setup

• Operation

• Maintenance

• Specifications

• Sensor Information

• Support

Warni n g: Read, understand and follow the entire content of this guide prior to use. Failure to do so may result in serious injury or death.

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XII ABOUT THIS GUIDE

Guide Conventions The following visual elements are used throughout this guide, where applicable:

Warni n g: This icon and text indicate a potentially hazardous situation, which, if not avoided, could result in death or injury.

Caution: This icon and text indicates a potentially dangerous procedure. Instructions contained in the warning must be followed. Failure to do so may result in damage to the device.

This icon and text indicate the possibility of electrostatic discharge (ESD) in a procedure that requires the reader to take the proper ESD precautions.

This icon and text designates information of special note.

087-0065 REV B SCOTT SAFETY

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Revision History Table 2 shows the revision history for this guide, providing a description of the

changes.

Table 2 Protégé Single Gas Revision History

REVISION CHANGE

A • Initial release. B • Page XIV, updated the certification information.

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XIV ABOUT THIS GUIDE

Certifications and Approvals

Table 3 and Table 4 indicate the monitor has been tested and complies with the

following.

Table 3 Certifications and Approvals for Monitor

MARK

Class I Div I, Groups A, B, C, D

ClassII, Div 1, Groups E, F&G

Only valid without LEL sensor

Class I, Zone 0 AEX ia IIC T4 Ga Intrinsically Safe Ex ia sécurité intrinsèque IP 66/67

II 1 G

ATEX certification standards and dates: EN 60079-0:2012 and EN 60079-11:2012

Ex ia IIC T4 Ga

RoHS Directive ATEX Directive EMC Directive

IECEx certification standards and dates: IEC 60079-0:2011 and IEC 60079-11:2011

Ex ia IIC T4 Ga

Note: The monitors covered in this manual have not been evaluated for enriched Oxygen atmosphere>21%.

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Certifications and Approvals xv

Table 4 Certification and Approvals for Monitor (continued)

MARK

Note: This approval only applies to devices with RF capabilities. FCC Compliance Statement (Part 15.19) This device complies with Part 15 of the FCC Rules. Operation is

subject to the following two conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, Including interference that may cause undesired operation.

FCC Warning (Part 15.21) Change or modifications not expressly approved by the party

responsible for compliance could void user’s authority to operate the equipment.

This portable transmitter with its antenna complies with FCC’s RF exposure limits for general population/uncontrolled exposure.

The Protégé Single Gas Integrated Transmitter has been assigned FCC ID # T5E

Compliant with Industry Canada RSS-210.

SUBPART INTENTIONAL RADIATORS FCC Part 15.247 and OET 65

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XVI ABOUT THIS GUIDE

General Safety Information

Ensure you adhere to the following for your safety.

Warni n g: Read and follow the entire content of this guide prior to use. Failure to do so may result in serious injury or death.

Warni n g: All individuals who have or will have responsibility for using or testing this product must read and understand the contents of this manual. The product will perform as designed only if used and tested in accordance with the manufacturer's instructions. Failure to follow manufacturer's instructions will render the warranty and approvals null and void. Failure to follow these instructions may also result in serious injury or death.

Scott Safety can take no responsibility for use of its equipment if it is not used in accordance with the instructions. If further operational or maintenance details are required but not provided in this guide, contact Scott Safety or their agent. Scott Safety shall not be liable for any incidental or consequential damages in connection with any modifications, errors or omissions in this guide.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to assure compliance with documented system data, repairs to components should be performed only by the manufacturer.

Additionally, industry standards, codes, and legislation are subject to change. Updated copies should be obtained by users to ensure the most recently issued regulations, standards and guidelines are available.

All pertinent state, regional, and local safety regulations must be observed when handling and disposing of hazardous material, Toxic (E-Chem) Sensors, Combustible (LEL) Sensors, batteries and other similar items that may fall under the classification of hazardous material.

The electrical, electronic and battery elements of this product must not be disposed of via municipal waste streams; they should be delivered to collection facilities. Information on collection facilities is given by the local authorities or importer's representative. Correct disposal will contribute to recycling of materials and prevent negative consequences for the environment.

For products sold in Europe, the end of life procedures for battery operated electronic products must comply with the RoHS Directive 2002/95/EC, the WEEE Directive 2002/96/EC and the Battery Directive 2006/66/EC. These directives dictate how to dispose of the electronic and battery elements of the product after use. For Protégé products sold in the UK only, Scott Safety Ltd has provided a collection service. This service can be accessed by Telephoning Customer Services on 01695 711711 who will be happy to assist. Please do not send products back to Scott. In other parts of Europe, other systems are in place. Please contact your local provider of Scott products for more details.

Only use Scott Safety approved replacement parts.

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Warnings and Cautions – Monitor Use and Care xvii

Warnings and Cautions – Monitor Use and Care

Ensure you follow the applicable warnings and cautions indicated here.

Warni n g: This equipment must be operated and serviced by qualified personnel only. Read and understand the guide completely before operating or servicing. Qualified personnel as defined according to local, county, state, federal and individual company standards.

Warni n g: When in doubt vacate the area immediately. You should vacate the area immediately should the monitor indicate a warning or alarm condition. You should know, understand and follow your company's safety protocols.

Warni n g: Ensure the atmosphere is free from toxic gases prior to starting any of the procedures.

Warni n g: When the primary monitor is off line, ensure you have another online monitor to actively detect gases. The monitor may be off line due to such activities, like but not limited to, calibration, installation, maintenance, troubleshooting, configuration, wiring and other activities.

Warni n g: If the monitor does not function as described herein, remove from service and mark for maintenance. Only use Scott Safety replacement parts where applicable.

Warni n g: Only use the monitor to monitor the atmosphere for the gases and concentrations for which it is set-up to detect.

Warni n g: To prevent ignition of an explosive atmosphere, read and adhere to the manufacturer's live maintenance procedures.

Warni n g: Read this manual for intrinsic safety precautions. Substitution of components may impair intrinsic safety, resulting in serious injury or death.

Warni n g: Perform a bump test every day. Failure to perform a daily functional test could lead to serious injury or death.

Caution: Monitor will not operate without power applied. Thus, it only detects gases while powered.

Caution: Periodically test for correct operation of the system's alarm events by exposing the monitor to a targeted gas concentration above the high alarm set point.

Caution: Verify the gas inlet ports are free of dirt and debris prior to use.

Caution: Do not expose the monitor to severe mechanical or electrical shock. Always

conduct device startup and bump test procedures after such exposure to verify the monitor's operation and accuracy.

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XVIII ABOUT THIS GUIDE

Warnings and Cautions – Sensor Use and Care

Ensure you follow the applicable warnings and cautions indicated here.

Caution: Several cleaners, solvents and lubricants can contaminate and cause permanent damage to sensors. Before using cleaners, solvents, and lubricants in close proximity to the detector sensors, read and adhere to the warnings and cautions indicated here.

Caution: Use only the following recommended products and procedures:

• Use water based cleaners

• Use non-alcohol based cleaners

• Clean the exterior with a soft, damp cloth

• Do not use soaps, polishes, or solvents

Warni n g: Extended exposure of the detector to high concentrations of toxic gases may result in degraded sensor performance. If an alarm occurs due to high concentration of toxic gases, exit to a safe area, bump test, recalibrate if necessary or, if needed, call us.

Table 5 Sensor Poisons and Contaminants

CLEANERS AND LUBRICANTS

Brake cleaners Bug repellents and sprays

Lubricants Lubricants

Rust inhibitors Rust inhibitors

Window and glass cleaners Windows and glass cleaners

Dishsoaps

Citrus based cleaners

Alcohol based cleaners

Hand sanitizers

Anionic detergents

AEROSOLS

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Warnings and Cautions – Battery Use and Care xix

Warnings and Cautions – Battery Use and Care

Ensure you follow the applicable warnings and cautions indicated here.

Warni n g: Replace the batteries immediately when the detector emits a low battery alarm.

Warni n g: Dispose of used lithium cells immediately. Do not disassemble and do not dispose of in fire. Do no mix with the solid waste stream. Spent batteries must be disposed by a qualified recycler or hazardous materials handler.

Warni n g: Keep lithium cells away from children.

Caution: No attempt should be made to alter or repair the monitor.

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XX ABOUT THIS GUIDE

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087-0065

Chapter 1

QUICK REFERENCE

Chapter Overview This chapter covers the following topic:

• Typical Quick Reference

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2 CHAPTER 1: QUICK REFERENCE

Typical Quick Reference

Power-Up Sequence

Flow Chart

This section provides a brief amount of information for a typical quick reference.

Warni n g: This section is not a substitute for reading the entire User Guide. All individuals who have or will have responsibility of using or servicing the device must read and understand the contents of the User Guide prior to operation. Failure to do so may result in serious injury or death.

Table 6 Button Indications in Quick Reference

DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION

Left Hand Button LHB Right Hand Button RHB

The following flow charts provides a quick reference of the Protégé Single Gas monitor’s power up sequence. See “Pushbuttons” on page 23 and “Power-Up

Sequence” on page 24 for the detailed actions.

Refer to Table 6 for the operation button shown in the flow chart below.

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Typical Quick Reference 3

Basic Operating Flow

Chart

The following flow charts provides a quick reference of the Protégé Single Gas monitor’s basic configuration. See “Pushbuttons” on page 23 for the detailed actions.

Refer to Table 6 for the operation button shown in the flow chart below.

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4 CHAPTER 1: QUICK REFERENCE

Zero Calibration The following flow charts provides a quick reference of the Protégé Single Gas

monitor’s zero calibration. See “Pushbuttons” on page 23 and “Zero Calibration” on page 31 for the detailed actions.

Refer to Table 6 for the operation button shown in the flow chart below.

Caution: This area must be free of flammable gases during calibration.

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Typical Quick Reference 5

Span Calibration The following flow charts provides a quick reference of the Protégé Single Gas

monitor’s span calibration. See “Pushbuttons” on page 23 and “Span Calibration” on page 33 for the detailed actions.

Refer to Table 6 for the operation button shown in the flow chart below.

Caution: This area must be free of flammable gases during calibration.

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6 CHAPTER 1: QUICK REFERENCE

Bump Test Flow Chart The following flow charts provides a quick reference of the Protégé Single Gas

monitor’s Bump Test. See “Pushbuttons” on page 23 and “Bump Test” on page 35 for the detailed actions.

Refer to Table 6 for the operation button shown in the flow chart below.

Caution: This area must be free of flammable gases during calibration.

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087-0059

Chapter 2

INTRODUCTION

Chapter Overview This chapter covers the following topic:

• Monitor Overview

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8 CHAPTER 2: INTRODUCTION

Monitor Overview Protégé Single Gas is a portable gas detector designed to monitor different hazardous

gas levels. With one-button activation, a direct reading segment LCD, and bright LEDs, Protégé Single Gas is simple to use. Due to its small size and light weight (5.3 oz.), the monitor is comfortable to hold and handle. All filters, lithium batteries, alligator clips and sensors are field replaceable.

The monitor contains a data log for greater than 5000 events and records STEL/TWA/PEAK exposures, calibrations and gas values. An IR connection allows quick parameter configuration, monitor calibration and event log retrieval via the Portable Gas Detection (PGD) Application Software.

The below list shows all the available interchangeable smart sensor options for the Protégé Single Gas monitor.

LEL CH

(Methane)

CO (Carbon Monoxide)

CO (Carbon Monoxide) - H

S (Hydrogen Sulfide)

S (Hydrogen Sulfide) - High Resolution

(Oxygen)

(Ozone)

Resistant

HCN (Hydrogen Cyanide)

NO (Nitric Oxide)

(Nitrogen dioxide)

(Phosphine)

(Sulfur Dioxide)

(Ammonia)

(Chlorine)

(Chlorine dioxide)

ClO

Caution

Use caution when changing alarm set points. Confirm these levels with

your company safety officer.

Warni n g

Do not use IR communications when an explosive atmosphere may be

present.

If you have any questions about the device or its operation contact Scott Safety. See “Technical Service” on page 52”.

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Figure 1 shows the major parts of the monitor.

Figure 1 Major Parts of the Monitor

Monitor Overview 9

Table 7 lists the major parts of the monitor.

Table 7 Major Parts of the Monitor

NO. ITEM NO. ITEM

1 Compliance LED (Green) 5 Buzzer

2 Alarm LED (Red) 6 IR Link

3 LCD 7 Alligator Clip

4 Operation Button (2) 6 Sensor Cover

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10 CHAPTER 2: INTRODUCTION

Shipping Items This section provides a list of the items that typically ship with the monitor. Ensure

you have all items, if not See “Technical Service” on page 52.

• Protégé Single Gas Monitor

• Calibration Adapter

• CD

• Quick Start User Notes

• Calibration Certificate

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087-0065

Chapter 3

CONFIGURATION AND SETUP

Chapter Overview This chapter covers the following topic:

• Installing the PGD Application

• Connecting the Device to a PC

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12 CHAPTER 3: CONFIGURATION AND SETUP

Installing the PGD Application

This section describes how to obtain and install the software.

The Scott Portable Gas Detection (PGD) Application is a GUI that enables you to modify the device’s settings and access the data log.

Table shows the installation checklist:

Table 8 Installation Checklist

ITEM HOW TO OBTAIN

Microsoft.Net Framework Client V4.0 or above

IR programmer driver

http://msdn.microsoft.com/en-us/netframework/def ault

https://www.scottsafety.com/en/us/Pages/Softwared ownloads.aspx

PGD Application Software https://www.scottsafety.com/en/us/Pages/Softwared

ownloads.aspx

Supported Operating Systems • Microsoft Windows XP, all versions, 32/64 bit

• Microsoft Windows XP, all versions, 32/64 bit

• Microsoft Windows Vista, all versions, 32/64 bit

• Any newer operating system

Refer to the Portable Gas Detection (PGD) Application User Guide (087-0061) to install the PGD software.

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Installing the PGD Application 13

Installing the USB

driver

This section describes the installation of the USB driver for the monitor.

1 Download the USB driver from our website and save the file in a desired location.

Open the .zip file and extract the .exe file to the same folder.

2 Double check the .exe file to start the installation procedure.

3 When prompted, click Next to proceed with the installation, see Figure 2.

Figure 2 USB Driver Installation (1 of 4)

4 Select I accept this agreement and click Next to continue.

Figure 3 USB Driver Installation (2 of 4)

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14 CHAPTER 3: CONFIGURATION AND SETUP

5 Wait until the driver installation is finished.

Figure 4 USB Driver Installation (3 of 4)

6 Figure 5 shows the screen once you have successfully installed the driver and click

Finish to complete the installation.

Figure 5 USB Driver Installation (4 of 4)

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Installing the PGD Application 15

1.9” to 3.6” Max.

PPM

Connecting the Device

to a PC

This section describes how to connect the device to a PC.

Required items:

This assumes that you have already installed the PGD application and IR programmer driver on your PC. See “Installing the USB driver” on page 13 for the driver installation.

• Protégé Single Gas monitor

• A PC

• The IR programmer and its USB Cable

1 Plug the USB Cable into the PC USB port and the other end into the IR

programmer.

2 With the monitor powered on, place it face up or face down, within 1.9” to 3.6” in

front of the IR programmer. See “Default Settings” on page 17 Ensure the two IR ports have a direct line of sight. See Figure 6.

Figure 6 Connecting the IR programmer to a PC

When face down, ensure monitor is level, or it will not be able to communicate with the IR programmer. When face up, check for the Infrared Data Transfer Icon to appear. This confirms communication between the monitor and the IR programmer (Figure 7).

Figure 7 IRDA Indication

The monitor IR is in the sleeping mode to save power prior to activating its IR commu-

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nication function, and it takes less than a minute to establish the communication with the PGD Application software.

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16 CHAPTER 3: CONFIGURATION AND SETUP

3 Click on the PGD Application Software icon on the desktop.

4 The PGD Application Software dashboard will display, and the connected monitor

is shown (Figure 8).

Figure 8 Connected Monitors

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Installing the PGD Application 17

Default Settings Tabl e 9 and Ta b le 10 provides the default settings of the monitor.

The alarm setpoints and the firmware settings can be configured by the user via the PGD Application. Refer to the Portable Gas Detection (PGD) Application User Guide (087-0061).

Table 9 Factory Default Alarm Setpoint

GAS TYPE AND

SENSOR TYPES RANGE TWA STEL LOW HIGH

0 to 30% N/A N/A 19.5% 23.5% zero air

H2S (Standard) 0 to 500 ppm 10 ppm 15 ppm 10 ppm 15 ppm 25 ppm H2S

H2S

0 to 100 ppm 1 ppm 5 ppm 1 ppm 5 ppm 25 ppm H2S

(High Resolution)

CO (Standard) 0 to 1000 ppm 35 ppm 200 ppm 35 ppm 200 ppm 50 ppm CO

0 to 2000 ppm 35 ppm 200 ppm 35 ppm 200 ppm 50 ppm CO

(Hydrogen Resistant)

HCN 0 to 100 ppm 10 ppm 4.7 ppm 4.7 ppm 10 ppm 10 ppm HCN

0 to 3 ppm 0.1 ppm 0.1 ppm 0.1ppm 0.5 ppm 2 ppm Cl

NO 0 to 350 ppm 25 ppm N/A 10 ppm 25 ppm 25 ppm NO

ClO

LEL CH

0 to 100 ppm 3 ppm 5 ppm 2.5 ppm 5 ppm 5 ppm NO

0 to 20 ppm 0.3 ppm 1 ppm 0.3 ppm 1 ppm 1 ppm PH

0 to 150 ppm 2 ppm 5 ppm 2 ppm 5 ppm 9 ppm SO

0 to 300 ppm 25 ppm 35 ppm 25 ppm 50 ppm 50 ppm NH

0 to 50 ppm 0.5 ppm 1 ppm 0.5 ppm 1 ppm 2 ppm Cl

0 to 5ppm 0.1 ppm 0.3 ppm 0.1 ppm 0.3 ppm 2 ppm Cl

0 to 100% LEL N/A N/A 10% LEL 20% LEL 32% LEL

VALUE FOR CAL

Table 10 Firmware Default Settings

OPTION RANGE FACTORY DEFAULT

Backlight Duration 0 to 5 minutes 5 seconds

Calibration Period 1 to 365 days 1 day

Compliance LED 0 to 4 minutes 60 seconds

Silent Alarm 0 to 60 seconds off

On timer 0 to 9 seconds 3 seconds

Off timer 0 to 9 seconds 5 seconds

Button hold timer (Test) 3 to 9 seconds 3 seconds

Confidence beep On/Off Off

Auto Zero Calibration on

On/Off Off

Start-up

Enable Latching Alarms On/Off Off

Low Battery Alarm 5% to 30% 20%

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18 CHAPTER 3: CONFIGURATION AND SETUP

Monitor Setup on PGD Application Software

The user can set up User Options Menu via PGD Application software. Figure 9 lists the functions that can be enabled or disabled through the software. Perform the following steps to set the monitor parameters.

1 Install the PGD Application software.

2 Click on the software icon on the desktop, and the software dashboard appears.

Figure 9 PGD Application Software Dashboard

3 To view and set the monitor parameter, select the monitor that need to be

configured and double click. Or click the Configure button to display the configuration window.

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Monitor Setup on PGD Application Software 19

Sensor Information Perform the following steps to set the alarm setpoint.

1 The monitor setting window displays in Figure 10.

Figure 10 Sensor Information

2 Change the alarm set point.

3 After completing all the configurations, click Set button to save the settings.

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20 CHAPTER 3: CONFIGURATION AND SETUP

Monitor Configuration In Figure 11, click the Monitor Information panel to view and configure the monitor

parameters. When completing the configurations, click Set button to save the settings. For more information, please refer to the PGD Application Software User Guide.

Figure 11 Monitor Configuration

)

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087-0065

Chapter 4

OPERATION

Chapter Overview This chapter covers the following topic:

• Operating the Monitor

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22 CHAPTER 4: OPERATION

C l O2O3

C l2 PH3

CO2H2 SO2

NH3 HCNO2

PEAK BUMP

CAL

%LEL PPM

-6

HIGH STEL

LOW

TWA

1 2 3 5

101112

16 15 14

Operating the Monitor This section describes the operational modes of the monitor.

Warni n g: If the monitor fails to respond properly upon start up, or if calibration is out of date, do not use the device until it has been properly calibrated. Failure to do so could result in death or injury.

The monitor uses a special high viewing angle LCD designed to enhance the screen visibility. During operation, the LCD displays continuous data on gas concentrations and alarm conditions. Additionally, you can monitor peak values of gas concentrations.

The displayed value (for normal mode) appearing on the monitor’s LCD, may be changed using the Portable Gas Detection (PGD) Application.

Warni n g: If monitor does not operate in the manner described here, do not use. Tag it out of service. Failure to ensure it is properly operating may result in serious injury or death.

Warni n g: You must familiarize yourself with the icons in both the non-alarm and alarm states.

Warni n g: If the display is missing icons or cannot be clearly read, please contact the service center.

Caution: High off-scale reading may indicate explosive concentration.

Figure 12 Monitor LCD Indicators

Table 11 Monitor LCD Items and Descriptions

NO. DESCRIPTION NO. DESCRIPTION

1 Battery indicator Alarm

Condition Icon

2 Gas type 10 STEL alarm condition

3 Heart beat 11 LOW alarm condition

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4 Gas reading or real time

clock

5 Gas type 13 IRDA is on/Data

9 TWA alarm condition

12 HIGH alarm condition

transmission

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Operating the Monitor 23

Table 11 Monitor LCD Items and Descriptions (continued)

NO. DESCRIPTION NO. DESCRIPTION

6 Percentage by lower

7 Parts per million (ppm) 15 Bump test indication

8 10

explosive limit (%LEL)

-6

= 1 ppm 16 Peak gas exposure

14 Calibration indication

The heart beat icon indicates that the monitor is in the gas reading mode and is working properly.

Backlight The device is equipped with the backlight LEDs (white) for better viewing the LCD.

When the device is in the operating mode, pressing any button will illuminate the LCD for five (5) seconds.

The backlight duration is set by the administration via the software. Refer to the Portable Gas Detector (PGD) Application User Guide (

087-0061).

Pushbuttons This section describes the use of function buttons.

Table 12 Pushbuttons (2)

BUTTON ACTION DESCRIPTION

Turn on Press and hold the left

button until the countdown is complete

Clear Peak or TWA value

Cancel Alarm

Bump test Press and hold the left

Confirm Operation

View Alarm Settings

Zero Calibration

Cancel operation

Turn off Both

buttons

Press the left button Clear the Peak or TWA value

Press the left button during alarm

button in gas monitoring mode

Press left button when operating

Press the right button when viewing peak or TWA value

Press and hold right button in gas monitoring mode

Press right button when operating

Press and hold both buttons until the countdown is complete

Power on the monitor

Cancel silent alarm, latch alarm.

Initiate the bump test

Confirm the selection or operation when operating. For example, confirm to clear the peak value.

View high, low, STEL, TWA and peak gas exposures

Initiate the calibration

Cancel the operation. For example, cancel the calibration or bump test.

Power off the monitor

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24 CHAPTER 4: OPERATION

Powering Up the

To activate the detector, press and hold the left button.

Monitor

Only power up the detector in an non-hazardous environment of 20.9% oxygen when auto-zero function is enabled.

Power-Up Sequence The LCD shows the power-up sequence while the detector initializes. The sensor

installed in the detector defines which gas type is shown on the LCD.

Warni n g: If the monitor does not operate in this fashion, do not use. Tag it out of service. Failure to do so may result in serious injury or death.

Warni n g: Never operate the device in gas monitoring mode with the calibration adapter attached. This can cause false readings of detected gases. Failure to do so

can lead to death or injury.

The displayed value (for normal mode) appearing on the monitor’s LCD, may be changed using the Portable Gas Detection (PGD) Application Software.

To power on the monitor, press and hold down the left button for three (3) seconds.

After pressing the Left button, the countdown screen appears, 3-2-1. If releasing the left button, the monitor will return to power off mode. Beep, LED flash and vibration

Table 13 shows up in the power-up sequence.

Table 13 Monitor Power-Up Sequence

RESULTS DESCRIPTION

The monitor starts and runs through a self-test. During the self-test ensure the following:

• LCD display “ON”.

• Monitor emits one audible beep

• LED lights for (1) one second

• Monitor vibrates for (1) second

LCD display “On” and the Firmware version.

Then the current month/date, year and real time will appear in sequence.

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Table 13 Monitor Power-Up Sequence (continued)

HIGH

LOW

RESULTS DESCRIPTION

The Alarm Settings screen(s) appear. Note: The number of Alarm Settings screens vary depending on the number and type of sensors installed in the device.

The Calibration Due Days screen appears.

The Bump Test Due Days screen appears.

Operating the Monitor 25

The sensor warm up count down screen

appears.

Note: If the Auto zero calibration is enabled, the zero calibration will be performed automatically.

When a self-test is successful the monitor turns to the gas monitoring mode. The LCD display battery icon, heart beat, sensor type, gas reading and

etc.

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26 CHAPTER 4: OPERATION

O2 O2

HIGH

LOW

H2S

PPM

TWA

H2S

PPM

STEL

PPM

BUMP

PPM

Monitor LCD Alerts &

Alarms

LCD DESCRIPTION LCD DESCRIPTION

This section describes various alerts and alarms.Table 14 lists the details.

To view the factory default alarm setpoints, refer to “Default Settings” on page 17.

To change the default settings and values, refer to Portable Gas Detection (PGD) Application User Manual (087-0061).

Table 14 Monitor Alerts and Alarms Descriptions

Over Limit Exposure Alarm

• 3 fast LED flashes every 2

seconds

• 3 fast sounding beeps every 2

seconds

• 1 vibration every 2 seconds

• “++++” appears

High Alarm

• 3 fast LED flashes every 2

seconds

Negative Drift Alarm

• 1 slow LED flash every 2

seconds

• 1 slow sounding beep every 2

seconds

• 1 vibration every 2 seconds

• “—” and gas reading flashes

Low Alarm

• 2 fast LED flashes every 2

seconds

• 3 fast sounding beeps every 2

seconds

• 1 vibration every 2 seconds

• HIGH and gas reading flashes

TWA Alarm

• 1 LED flash every 2 seconds

• 1 sounding beep every 2

seconds

• 1 vibration every 2 seconds

• TWA and gas reading flashes

Low Battery Alarm

• Battery icon flashes

• 1 Beep, 1 LED flash and 1

vibration every minute

• The device deactivates with

the countdown (depleted)

• 2 fast sounding beeps every 2

seconds

• 1 vibration every 2 seconds

• LOW and gas reading flashes

STEL Alarm

• 1 LED flash every 2 seconds

• 1 sounding beep every 2

seconds

• 1 vibration every 2 seconds

• STEL and gas reading flashes

Bump Test Due

• BUMP flashes

• DUE flashes

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Operating the Monitor 27

CAL

PPM

Table 14 Monitor Alerts and Alarms Descriptions (continued)

LCD DESCRIPTION LCD DESCRIPTION

Error Alarm

Calibration Due

• E0X flashes

• 3 fast LED flashes every 2

seconds

• CAL flashes

• DUE flashes

• 3 fast sounding beeps every 2

seconds

• 1 vibration every 2 seconds

• The device power off with the

countdown

* The battery level indicator flashes when approximately 5% battery life remains. **Each line of the battery level indicator represents approximately 25% of battery time remaining.

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28 CHAPTER 4: OPERATION

Powering Down the

Monitor

This section describes the power down sequence.

1 Press and hold both the left and right buttons on the front of the monitor.

2 The LCD displays Power Off and counts down from 5 to 0.

3 Release both buttons when OFF displays.

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087-0065

Chapter 5

MAINTENANCE

Chapter Overview This chapter covers the following topics:

• Testing the Monitor

• Maintenance

• Error Codes

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30 CHAPTER 5: MAINTENANCE

Testing the Monitor This section covers calibration of the monitor.

Warni n g: Operating a device that has exceeded its calibration date can cause false readings of detected gases. Readings obtained while monitor is out of calibration are invalid and could lead to death or injury.

Warni n g: Bump test and Calibration are not accurate if being performed immediately after the startup.

Scott Safety recognizes the potential of the device when operated and maintained correctly. As such, verifying proper operation of the device in the form of Span Calibration and daily Bump Testing is essential to ensure the device performs as intended in a potentially hazardous environment.

The frequency at which Calibration and Bump Testing occur is best determined based on local regulatory standards, company policies, and industry best practices. Scott Safety is not responsible for setting policies or practices.

• Zero Calibration — Is performed to establish baseline readings of atmospheres

that are known to be free of toxic or combustible gases.

• Span Calibration — Is performed to ensure the device detects target gases within

specified operating parameters. Calibration is the adjustment of the monitor’s response to match a known concentration of gas. Sensors can lose sensitivity through normal degradation, exposure to high gas concentrations, or sensor poisoning. Accurate calibration can be achieved only if specific concentrations of the correct gases are used.

• Bump Testing — Verifies the Span Calibration by subjecting the device to a

known concentration of gas, and verifies that the display reads PASS.

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Testing the Monitor 31

CAL

ZERO

Table details the recommended calibration and test items for the device.

Table 15 Recommended Calibration and Test Matrix

ITEM FREQUENCY DETAILS

Zero Calibration • When baseline readings are incorrect

or suspect

See “Zero Calibration” on page 31

• Prior to a Span Calibration

Span Calibration • CAL EXPIRED is displayed

• After installing new sensors

See “Span Calibration” on page 33

• When a Bump Test fails

Bump Test • Daily

• When a sensor is exposed to a high

concentration of gas

See “Bump Test” on page 35

• When submerged in water

• When exposed to mechanical shock,

such as being dropped

Zero Calibration This section describes how to perform Zero Calibration.

Warni n g: Only perform O hazardous gases. During the Zero Calibration, any installed oxygen sensor will be spanned to 20.9% O

Warni n g: Do not perform a zero calibration anywhere from 5 minutes to the start up to ensure accuracy. Failure to follow these instructions may also result in serious injury or death.

1 Verify ambient air is free of toxic or combustible gases. If air is not free or cannot

be verified free, obtain a Zero Air gas cylinder.

2 Press and hold the right button, a screen appears stating Zero Calibration.

Figure 13 Zero Calibration Screens

calibration in normal air (20.9% Oxygen) that is free of

/2 hour after

3 Press the left button, the device displays AIR CLN (Is air clean?). If yes, press the

left button to acknowledge the zero calibration and it will countdown.

4 If the air is not clean, press the right button to cancel the zero calibration.

The user has 60 seconds to acknowledge the alert, if the alert is not acknowledged within 60 seconds, the device goes to the span calibration.

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32 CHAPTER 5: MAINTENANCE

5 After a successful calibration, the monitor LCD reads ZERO PASS, then press

6 After an unsuccessful calibration, the monitor LCD reads FAIL. Verify the device

right button or wait 60 seconds to go to span calibration.Verify the device responds to target gas and activates 1 green LED flash every 5 seconds, 1 sounding beep every 5 seconds, and 1 vibration every 5 seconds.

activates 1 red LED flash per second, 1 sounding beep per second and 1 vibration per second.

Span calibration is not required for the O

sensor.

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Testing the Monitor 33

Connecting the Gas

Cylinder to Monitor

Required Items (Refer to Table 22 on page 54):

• Calibration gas – Verify concentration level exceeds set points of monitor and

expiration date of cylinder has not passed.

• Tygon tubing – 2 feet of 3/16" ID

• Regulator – Set to provide flow at 0.5LPM

• Calibration Adapter – Shipped with monitor

Perform the following steps to install the calibration kit prior to initiating calibration.

Caution: Gas must be applied at a flow rate of 0.5LPM to perform Span Calibration. Failure to apply gas at the proper flow rate results in failed or inaccurate calibration.

Ensure the Calibration gas has not passed its expiration date. Only use the Tyco-ap

1 Verify the concentration level of the target gas in the cylinder exceeds alarm

settings of the monitor. See “Factory Default Alarm Setpoint” on page 17. If needed.

2 Attach the Regulator to the gas cylinder and verify cylinder pressure.

3 Connect the tubing to both the 0.5LPM regulator on the gas cylinder and the

calibration adapter (Figure 14).

roved gas to calibrate the monitor.

Ensure the Calibration Adapter is fitted onto the monitor with the Arrow Head pointing upward.

4 Refer to “Span Calibration” on page 33 and “Bump Test” on page 35 for the test

procedures. Do not attach the adapter to the monitor until instructed to apply gas.

Figure 14 Span Calibration- Calibration Adapter Attached

Span Calibration This section describes how to perform Span Calibration.

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34 CHAPTER 5: MAINTENANCE

H2S

CAL

H2S

CAL

H2S

CAL

H2S

Warni n g: Read, understand and follow the instructions, including labels and MSDS provided by the manufacturer of the calibration gas. Failure to do so may result in

injury or death.

The device has an automatic second timer that is enabled when performing calibration.

1 Refer to “Connecting the Gas Cylinder to Monitor” on page 33 to connect the gas

2 Press and hold the right button, a screen appears stating Zero Calibration. Wait

3 Press the left button to confirm the span calibration, and the screen displays APLY

4 Apply gas from the regulator and attach the Calibration Adapter to the device

and LEL sensor are not required to perform span calibration.

cylinder to the monitor.

until the Zero Calibration completes and goes to the Span Calibration. Or press the right button or wait for 60 seconds to exit.

GAS (Apply Gas) (Figure 15).

(Figure 14).

5 Press the left button and the device start to countdown (Figure 15).

6 Wait for the display to read SPAN PASS (Figure 15).

7 Verify the device responds to target gas and activates 1 green LED flash every 5

seconds, 1 sounding beep every 5 seconds, and 1 vibration every 5 seconds. Press the right button or wait 60 seconds to go to Exit screen.

8 Press left button or wait for 60 seconds to return to normal reading screen.

Figure 15 Span Calibration

9 After an unsuccessful calibration, the monitor LCD reads FAIL. Verify the device

activates 1 red LED flash per second, 1 sounding beep per second and 1 vibration per second. Press right button or wait 60 seconds to go to Exit screen.

10 Press left button or wait for 60 seconds to return to normal reading screen.

11 Turn off gas cylinder and remove Calibration Adapter. The device automatically

087-0065 REV B SCOTT SAFETY

returns to gas monitoring mode.

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Bump Test This section describes how to perform a manual Bump Test.

1 Refer to “Connecting the Gas Cylinder to Monitor” on page 33 to install the

calibration kit.

2 Press and hold the left button, a screen appears stating Bump Test.

3 Apply gas and attach Calibration Adapter to monitor (Figure 14).

4 Press the left button to acknowledge the bump test and it will apply gas.

5 Verify monitor responds to target gas and wait for the display to read PASS. Verify

the device activates 1 red LED flash per second, 1 sounding beep per second and 1 vibration per second. Press any button or wait 60 seconds to go to the normal reading screen.

6 After an unsuccessful bump test, the monitor LCD reads FAIL. Verify the device

activates 1 red LED flash per second, 1 sounding beep per second and 1 vibration per second. Press any button or wait 60 seconds to go to the normal reading screen.

7 Turn off gas cylinder and remove Calibration Adapter.

Testing the Monitor 35

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36 CHAPTER 5: MAINTENANCE

Maintenance This section covers maintenance requirements.

Replacing Sensors This section describes replacing the sensors.

Warni n g: Do not replace sensors while in a hazardous location. Failure to follow this warning could lead to serious injury or death.

1 Set or verify the device is turned off.

2 Unscrew and remove the three (3) M2.5 × 12 screws from the back of the device

using a Philips screw driver (Figure 16).

Figure 16 Sensor Access

The torque of the screwdriver should be 3 to 4 inch-pounds to loosen or tighten the screws.

3 Lift and firmly pull the sensor cover apart. Do not pull apart at an angle or by

twisting.

4 Pull the sensor straight out and replace with new sensor (Figure 17).

Each sensor has a small PCB tab that extends beyond its diameter. Ensure the tabs align with the small slots of sensor cavities.

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Figure 17 Replacing the New Sensor

Maintenance 37

Table 16 Replacing the New Sensor

NO. DESCRIPTION

1 Alignment (upper)

2 Alignment (lower)

5 Reinstall the sensor cover with three (3) M2.5 × 12 screws and tighten the screws

with the sequence in Figure 18.

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38 CHAPTER 5: MAINTENANCE

1st

3rd

2nd

Figure 18 Screw Sequence

Replacing the Lithium

Battery

6 Use the Portable Gas Detection Application to set or verify settings for the newly

installed sensor. See the software user guide.

7 Perform Zero and Span Calibrations of the device in accordance with calibration

procedures. See Zero Calibration and Span Calibration.

This section describes how to replace lithium battery.

Warni n g: Do not replace battery while in a hazardous location. Failure to follow this warning could lead to serious injury or death.

It is not necessary to remove the belt clip to access the battery.

1 Set or verify the device is turned off.

2 Unscrew and remove the three (3) M2.5 × 12 screws from the back of the device

using a Philips screw driver (Figure 19).

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Figure 19 Lithium Battery Access

Maintenance 39

3 Lift and firmly pull the sensor cover apart. Do not pull apart at an angle or by

twisting.

4 Refer to Replacing Sensors Section to remove the sensor before replacing battery.

5 Replace with the new battery.

Only the Tyco approved batteries are allowed to be replaced in the monitor. Refer to the battery information in Tab le 17.

Table 17 Acceptable Battery Information

TYCO PN PART NUMBER MANUFACTURER

8001860 ER14335 EVE ENERGY CO., LTD

8003692 ER14335 OmniCel Batteries

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40 CHAPTER 5: MAINTENANCE

Ensure the orientation of “+” and “-” is correct when installing the new battery.

Figure 20 Polarity Orientation (+/-)

Replacing the Sensor

Filter

6 Reinstall the sensor.

7 Install the sensor cover and tighten the screws with the sequence in Figure 18.

The torque of the screwdriver should be 3 to 4 inch-pounds to loosen or tighten the screws.

This section describes how to replace sensor filter.

1 Refer to step 2 of “Replacing Sensors” on page 36 to remove the sensor cover.

2 Pull out the old sensor filter with tweezers or other tools (Figure 21).

Figure 21 Pulling out the Old Filter

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3 Replace with the new sensor filter.

Figure 22 Replacing with the New Filter

4 Reinstall the sensor cover and tighten the screws with the sequence in Figure 18.

Recommend rubber gloves when handling the new sensor filter to avoid damage from fingernails or natural skin oils.

Error Codes Table 18 provides a list of error codes for the Protégé Single Gas.

Error Codes 41

Table 18 Protégé Single Gas Error Codes

ERROR CODES CAUSE SOLUTION

E01 Configuration memory error Reset the monitor configuration

E02 Datalog memory error Erase the datalog memory

E03 Program memory error Reprogram monitor firmware

E04 Datalog memory is full Use the PGD software to read the datalog and save

the datalog file. Then delete the datalog throgh the PGD software, refer to PGD software user guide.

E05 Battery Depleted Chargeable battery: charge the battery

un-rechargeable battery: replace the battery

E06 Missing sensor/wrong sensor

installation

E07 Sensor can not communicate

with Mipex sensor

E08 Temperature sensor error or

exceed the range

E09 Temperature of Mipex

sensor has a dramatic change

E10 G-sensor error This is not applied to the Protégé Single Gas.

E11 Charge error This is not applied to the Protégé Single Gas.

E12 ADC full Contact the service.

Reinstall the sensor or contact the service center.

Re-install sensor module and restart the monitor.

Take the monitor to a normal temperature area.

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42 CHAPTER 5: MAINTENANCE

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087-0065

Appendix A

SPECIFICATIONS

Appendix Overview This appendix covers the following topic:

• Specifications

Rev B

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44 APPENDIX A: SPECIFICATIONS

Specifications Tabl e 1 9 lists the monitor’s specifications. Table 20 lists the sensor specifications.

Table 19 Monitor Specifications

MONITOR SPECIFICATIONS

Nominal Voltage 3.6 VDC

Calibration Zero calibration and Span calibration

Power Battery Li Battery

Battery Life

Alarms Audible 92dB @ 6”

Visual Wide-angle dual red alarms bars

Tactile

Tests Self-test on activation

Data Log Greater than 5000 events

Housing TPE (Thermoplastic Elastomer)

Dimensions 4.2”Hx2.3”Wx0.9”D (106mmHx58mmWx23mmD)

LCD Size 0.7”Wx1.2”L (18mm x 30mm)

Weight 5.3oz (150g)

Operating Temperature Range

-4 to +122°F (-20 to +50°C) (Continuous, long term operation)

1.5 years for EC sensor, without compliance LED and confidence beep

Operating Humidity

Ingress Protection IP 66/IP 67 Compliant

Table 20 Sensor Specifications

H2S (Hydrogen Sulfide) Sensor

Range 0 to 500ppm Operating Temp. -4.0 to + 122°F (-20 to +50°C)

Humidity 15 to 90% RH, Non-Condensing

H2S (Hydrogen Sulfide) - (High Resolution) Sensor

Range 0 to 100 ppm, 0.1 ppm Operating Temp. -4.0 to + 122°F (-20 to +50°C)

Humidity 15 to 90% RH, Non-Condensing

CO (Carbon Monoxide) Sensor

Range 0 to 1000 ppm Operating Temp. -4.0 to +104°F (-20 to +40°C)

0 to 95% RH, Non-Condensing

SENSOR SPECIFICATIONS

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Table 20 Sensor Specifications

SENSOR SPECIFICATIONS

Humidity 15 to 90% RH, Non-Condensing

CO (Carbon Monoxide) - (Hydrogen Resistant) Sensor

Range 0 to 2000 ppm Operating Temp. -4.0 to +122°F (-20 to +50°C)

Humidity 15 to 90% RH, Non-Condensing

O2 (Oxygen) Sensor

Range 0 to 30.0% Operating Temp. -4.0 to +122°F (-20 to +50°C)

Humidity 5 to 95% RH, Non-Condensing

HCN (Hydrogen Cyanide) Sensor

Range 0 to 100 ppm Operating Temp. -4.0 to +122°F (-20 to +50°C)

Humidity 15 to 90% RH, Non-Condensing

Specifications 45

NO (Nitric Oxide) Sensor

Range 0 to 350 ppm Operating Temp. -4.0 to +122°F (-20 to +50°C)

Humidity 15 to 90% RH, Non-Condensing

(Nitrogen Dioxide) Sensor

Range 0 to 99 ppm Operating Temp. -4.0 to +122°F (-20 to +50°C)

Humidity 15 to 90% RH, Non-Condensing

O3 (Ozone) Sensor

Range 0 to 3 ppm Operating Temp. -4.0 to +104°F (-20 to +40°C)

Humidity 15 to 90% RH, Non-Condensing

PH3 (Phosphine) Sensor

Range 0 to 20 ppm Operating Temp. -4.0 to +122°F (-20 to +50°C)

Humidity 15 to 90%, Non-Condensing

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46 APPENDIX A: SPECIFICATIONS

Table 20 Sensor Specifications

SO2 (Sulfur dioxide) Sensor

Range 0 to 150 ppm Operating Temp. -4.0 to +122°F (-20 to +50°C)

Humidity 15 to 90% RH, Non-Condensing

Cl2 (Chlorine) Sensor

Range 0 to 50 ppm Operating Temp. -4.0 to +122°F (-20 to +50°C)

Humidity 15 to 90%, Non-Condensing

ClO2 (Chlorine Dioxide) Sensor

Range 0 to 5 ppm Operating Temp. -4.0 to +104°F (-20 to +40°C)

Humidity 15 to 90%, Non-Condensing

SENSOR SPECIFICATIONS

NH3 (Ammonia) Sensor

Range 0 to 300 ppm Operating Temp. -4.0 to +104°F (-20 to +40°C)

Humidity 15 to 90%, Non-Condensing

Combustible (IR) Sensor

Range 0 to 100% LEL (Methane) Operating Temp. 40 to +140°F (-40 to +60°C)

Humidity 0 to 98%, Non-Condensing

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087-0065

Appendix B

SENSOR INFORMATION

Appendix Overview This appendix covers the following topic:

• Gas Interferences

Rev B

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48 APPENDIX B: SENSOR INFORMATION

Gas Interferences There are known gas interferences to a limited number of chemical compounds. Scott

Safety attempts to identify possible gas interferences to which gas sensors may be exposed; however, not all chemical compounds that presently exist have been tested.

Table 21 provides known toxic gas interferences.

Table 21 does not show, nor should it be implied, that no additional interferences may

occur. These selectivity ratios are used as guides only. They are not to be used as calibration factors. The gas species’ actual cross-sensitivities may vary from the values shown.

Keys for Table 21.

• Zero – Indicates tested and confirmed no interferences

• Blank – Indicates not tested

• Neg – Indicates gas produces a negative signal

• Two values in a cell – Indicates initial peak and finish offset (unstable or transition

gas) and should not be used for cross calibration

Table 21 Gas Interferences

INTERFERE

NCE GAS: SENSOR TYPES (ALL VALUES IN PPM)

)

-resistant)

S (Single)

CO (Single)

CO (H

Ammonia (NH

)

Chlorine (Cl

Chlorine Dioxide (ClO

Hydrogen Cyanide (HCN)

Oxide (NO)

Nitric Dioxide (NO

)

Ozone (O

Acetylene (C

)

2H2

Ammonia (NH

)

0 <0.001 1 0

Arsine (AsH3) 0.7

Carbon

0 neg 0 0.005

Dioxide (CO

)

Carbon

1 1 <0.02 <0.01 0 0 <0.05 0 0 0 <0.003

Monoxide (CO)

Chlorine (Cl2)

Chlorine

0 <0.001 1 0.6 1 1.2 <‐0.4

1 1.5

Dioxide (ClO

)

Diborane (B

H6)

0.35

)

Phosphine (PH

Sulfur Dioxide (SO

<3

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Table 21 Gas Interferences (continued)

INTERFERE

NCE GAS: SENSOR TYPES (ALL VALUES IN PPM)

)

Ethylene (C

H4)

-resistant)

S (Single)

CO (Single)

CO (H

Ammonia (NH

1 <0.01 <0.3 0.01 <0.9

)

Chlorine (Cl

Chlorine Dioxide (ClO

Hydrogen Cyanide (HCN)

Oxide (NO)

Germane (GeH4)

Hydrazine (N

H4)

Hydrogen (H

)

0.12 <0.05 <0.001 <0.002 0 0 0.001 <0.003

Hydrogen Chloride (HCl)

Hydrogen

1 <0.5

Cyanide (HCN)

Hydrogen

<0.25 1 0.25 <‐0.5 ‐0.25 ~6 0.1 ‐0.08 ‐0.08 <0.004

Sulfide (H2S)

Isopropyl

<0.002 0

alcohol (C

OH)

3H7

Methanol (CH

OH)

Nitric Oxide

<0.5 <‐0.02 <0.01 0 <‐0.8 1 0 <0.1

(NO)

Nitrogen

<‐0.25 <‐0.01 <‐0.2 <‐4 <0.3 1 0.6 <‐2

Dioxide (NO

)

Ozone (O3)

2.8 1

Phosphine

)

(PH

Silane (SiH4)

Sulfur

<0.25 <0.001 0.1 0 <0.3 0 0 0.2 1

Dioxide (SO

)

Key: < Less than; ~ Approximate. Grey highlights indicate calibration or surrogate calibration gases.

)

Nitric Dioxide (NO

Gas Interferences 49

)

Ozone (O

Phosphine (PH

0.9

‐1

0.9

)

Sulfur Dioxide (SO

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50 APPENDIX B: SENSOR INFORMATION

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087-0065

Appendix C

SUPPORT

Appendix Overview This appendix covers the following topics:

• Technical Service

• Parts List

Rev B

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52 APPENDIX C: SUPPORT

Technical Service Congratulations on your purchase of a Scott Safety product. It is designed to provide

you with reliable trouble-free service.

contact the service center, if you have technical questions, need support, or if you need to return a product.

When returning a product, contact Technical Support to obtain a Return Material Authorization (RMA) number prior to shipping for service repairs.

North America Scott Safety Houston Service Center 1455 East Sam Houston Parkway South Suit 190 Pasadena, TX 77503 USA Technical Support Telephone: 1-800-247-7257 Technical Support FAX: 281-478-8772 E-Mail: scottgastechsupport@tycoint.com Web Site: http://www.scottsafety.com/

United Kingdom Scott Safety Pimbo Road Skelmersdale, Lancashire WN8 9RA, UK Telephone:+44 (0)1695 727 171 E-Mail:scottint.uk@tycoint.com Web Site: http://www.scottsafety.com/

Australia / New Zealand Scott Safety Customer Service 137 McCredie Road Guildford, NSW 2161, Australia Telephone: 131 772 E-Mail: scott.sales.ANZ@tycoint.com

Finland PO Box 501 FI-65101, Vaasa Finland Telephone: +358 (0)6 3244 543, 544, tai 555 Fax: +358 (0)6 3244 591 E-Mail: scott.sales.fin@tycoint.com

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Russia 5 floor, 1 Timiriazevskaya str. Moscow, 125422 Russia Telephone: +7 (495) 661-14-29 E-Mail: scott.sales.russia@tycoint.com

Germany Telephone: 0180 1111 136 Fax: 0180 111 135 E-Mail: scott.sales.ger@tycoint.com

France Telephone: 08 21 23 02 38 Fax: 08 21 23 02 37 E-Mail: scott.sales.france@tycoint.com

UAE Telephone: +971 (02) 445 2793 Fax: +971 (02) 445 2794 E-Mail: scott.sales.emirates@tycoint.com

Technical Service 53

China China, Beijing, Technical Support Office Beijing branch, Shanghai Eagle Safety Equipment Co. Ltd. Suite 708, Scitech Tower, No.22 Jianguomenwai Avenue, Chaoyang District, Beijing, 100004, P.R.China Telephone: +86-10-65150005

Asia Scott Safety – Asia Service Dept 2 Serangoon North Ave 5, #07-01 Singapore 554911 Telephone: +65. 6883 9671 Fax:+65. 6234 2691 E-Mail: hokchan@tycoint.com

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54 APPENDIX C: SUPPORT

Parts List Contact your Scott Safety distributor, sales representative, or the Scott Safety Service

Center for information regarding availability of applicable parts and accessories for the Protégé Reusable Single Gas monitor.

Table 22 Applicable Parts List

CATEGORY ITEM DESCRIPTION PART NUMBER

Monitor Monitor

RSG‐RL10N‐X RSG‐GL10N‐X

Accessories for Monitor

Manual Protégé Reusable Single Gas

Calibration Kit (The specific Calibration Kit depends on the sensors in your device)

* The type of gas is determined at the time of purchase. Note: For calibration equipment, contact your Scott sales representative.

Calibration Cap/Adapter 8002115

Alligator Belt Clip 8000727

Lithium Battery, ER14335, OmniCel

Lithium Battery, ER14335, EVE ENERGY

IR Programmer 093-0588

Detector CD

4-gas Calibration Kit:

0.5LPM Male Regulator 10 feet of tubing 34 Liter bottle of gas*

8001892

8001860

8001883

8004601

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Sensor List The below table provides the Sensor List.

Table 23 Applicable Sensors

Parts List 55

CATEGORY ITEM DESCRIPTION

Sensor EChem

O2, 0 to 30% 8001091

HCN, 0 to 100 ppm 8001099

PART

NUMBER

NH3, 0 to 300 ppm 8001102

Cl2, 0 to 50 ppm 8001097

SO2, 0 to 150 ppm 8001094

NO2, 0 to 99 ppm 8001101

H2S, 0 to 500 ppm 8001089

CO (Standard), 0 to 1000 ppm 8001391

O3, 0 to 1 ppm 8001096

PH3, 0 to 20 ppm 8001095

NO, 0 to 350 ppm 8001100

ClO2, 0 to 5 ppm 8001098

H2S (High Resolution)

8002426

, 0 to 100 ppm,

CO (Hydrogen Resistant)

8001093

, 0 to 2000 ppm,

Sensor- IR LELCH4, 0 to 100% LEL 8002057

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56 APPENDIX C: SUPPORT

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INDEX

087-0065 Rev B

Alerts & Alarms Descriptions

Monitor 26

Approvals and Certifications

Test Station xiv

Battery Use and Care

Warnings and Cautions xix

Calibration Adapter Attached

Bump Test 33

Connecting

Gas Cylinder to Monitor 33 IR Connect to a PC 15

Contact Information

Technical Support 52

Device Use and Care

Warnings and Cautions xvii

Gas Interferences

Sensor Types 48 General Safety Information xvi Guide Conventions xii Guide Overview xi

IR Connect to a PC

Connecting 15

LCD

Alert and Alarms 26

Monitor 22

Maintenance

Bump Test 35 Span Calibration 33 Zero Calibration 31

Major Parts

Monitor 9

Monitor

Alerts & Alarms Descriptions 26 Backlight 23 Device Overview 8 LCD 22 Major Parts 9 Power-Up Sequence 24, 24 Pushbuttons 23 Shipping Items 10 Specifications 44

Parameteres

Sensor Information 19

Parameters

Monitor Setup 18

Parametors

Monitor Configuration 20

Parts List 54 PGD Application Software

Connecting the Device to a PC 15 Defaul Settings 17 Installing the PGD Application 12 Installing the USB driver 13

Power-Up Sequence

Monitor 24

Protege ZM

Error Codes 41

Related Product Documentation xiii Replacing

Lithium Battery 38 Sensor Filter 40 Sensors 36

Revision history, for this guide xiii

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58 INDEX

Sensor

Sensor List 55

Sensor Types

Gas Interferences 48

Sensor Use and Care

Warnings and Cautions xviii

Specifications

Monitor 44 Sensor Specification 44

Support

Part List 54 Technical Service 52

Technical Support

Contact Information 52

Test Station

Certifications and Approvals xiv

Trouble Shooting

Error Codes 41

Typical Quick Reference

Bump Test Flow Chart 6 Operating Flow Chart 3 Power-up Sequence Flow Chart 2 Span Calibration 5 Zero Calibration 4

Warnings and Cautions

Battery Use and Care xix Monitor Use and Care xvii Sensor Use and Care xviii

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Monroe Corporate Center

P.O. Box 569

Monroe, NC 28111

Telephone: 800-247-7257

FAX: (704) 291-8330

Web: www.scottsafety.com