Scott PROFLOW 2 Operation And Maintenance Instructions

OPERATION AND MAINTENANCE INSTRUCTIONS

SCOTT® PROFLOW 2™

POWERED AIR PURIFYING RESPIRATOR (PAPR)

WARNING

IMPROPER USE OF THIS RESPIRATOR MAY RESULT IN SERIOUS INJURY OR
DEATH. IMPROPER USE INCLUDES, BUT IS NOT LIMITED TO, USE IN ATMO­SPHERES CONTAINING UNKNOWN CONTAMINANTS AND/OR UNKNOWN
CONCENTRATIONS OF CONTAMINANTS, USE WITHOUT ADEQUATE TRAINING, DIS­REGARD OF THE WARNING AND INSTRUCTIONS CONTAINED HEREIN AND
FAILURE TO INSPECT AND MAINTAIN THIS RESPIRATOR.
THIS RESPIRATOR IS INTENDED TO BE USED ONLY IN CONJUNCTION WITH AN
ORGANIZED RESPIRATORY PROTECTION PROGRAM WHICH COMPLIES WITH THE
REQUIREMENTS OF “PRACTICES FOR RESPIRATORY PROTECTION,” Z88.2-1992
AVAILABLE FROM AMERICAN NATIONAL STANDARDS INSTITUTE, 11 WEST 42ND
STREET, NEW YORK, NY 10036, OR THE REQUIREMENTS OF OSHA STANDARD 29
CFR 1910.134 AVAILABLE FROM THE U. S. DEPARTMENT OF LABOR, OCCUPA­TIONAL SAFETY AND HEALTH ADMINISTRATION, OR OTHER PERTINENT NATIONAL
RECOGNIZED STANDARDS (LIKE THE COAST GUARD, THE DEPARTMENT OF DE­FENSE, OR IN CANADIAN STANDARD CSA Z94.4, 1992.
THIS RESPIRATOR IS NOT INTENDED FOR USE IN ATMOSPHERES WHICH ARE,
OR MAY BECOME, IMMEDIATELY DANGEROUS TO LIFE OR HEALTH (IDLH) OR IN
ATMOSPHERES WHERE THE IDENTITY AND/OR CONCENTRATION OF THE CON­TAMINANT IS UNKNOWN.
THIS RESPIRATOR MUST BE USED ONLY IN ATMOSPHERES FOR WHICH THE
PROPER FILTRATION MEDIA HAS BEEN CHOSEN TO BE EFFECTIVE AGAINST AND
ONLY AT CONCENTRATIONS OF CONTAMINANTS WHICH ARE KNOWN NOT TO BE
IMMEDIATELY DANGEROUS TO LIFE AND HEALTH (NON-IDLH) AND FROM WHICH
A USER MAY ESCAPE WITHOUT THE USE OF THE RESPIRATOR.
THIS RESPIRATOR DOES NOT SUPPLY OXYGEN AND MUST NOT BE USED IN OXY­GEN DEFICIENT ATMOSPHERES.

Copyright © 2005, SCOTT, All Rights Reserved

WARNING

THIS POWERED AIR PURIFYING DEVICE IS ONLY FOR USE IN SPECIFIC ATMO­SPHERES AND UNDER CERTAIN CONDITIONS. FOLLOW THESE INSTRUCTIONS
CAREFULLY. FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH.

1

DESCRIPTION

The SCOTT PROFLOW 2 respirator is a blower assisted air-purifying respirator referred to
as a Powered Air-Purifying Respirator or a PAPR.

The SCOTT PROFLOW 2 respirator utilizes two (2) air filtration elements. The filtration
elements must be chosen to be appropriate for the expected contaminants. New air filtra­tion elements must be installed before each use.

The complete PROFLOW 2 respirator consists of a SCOTT Full Facepiece and head har­ness of the appropriate model and size to fit the user’s face, a 40mm facepiece adapter, a
breathing tube to connect the full facepiece to a blower assembly, and the battery powered
blower assembly fitted with two (2) air filtration elements, and a belt assembly to support
the blower assembly on the user’s waist. For use, the Ni-MH battery in the blower assem­bly must be charged and the appropriate air filtration elements must be installed.

The full facepieces are available in a variety of models and sizes. The user of this respira­tor must be fit tested before use to determine the style and size facepiece that gives the
correct seal to the face and proper visibility for the intended use activities. Where required,
a 40mm adapter assembly attaches to the inlet port of certain facepieces with a quarter
turn and is equipped with a retaining lock. The adapter assembly includes both inhalation
and exhalation check valves.

Use of certain filtration elements may be restricted with respect to the choice of full face­piece. Refer to the NIOSH Approval Label, Scott P/N 10012227 located in the centerfold of
this manual, for a complete listing of facepieces and filtration approved for use with the
SCOTT PROFLOW 2 respirator.

The corrugated breathing tube connects the inlet on the full facepiece to the outlet of the
blower assembly. The breathing tube is available in a selection of lengths and angle con­figurations to provide the best fit for the respirator user.

The blower assembly contains an electric motor driving an air blower. An ON/OFF push­button switch is located on the top front of the blower assembly. A digital display provides
information on air flow and battery charge when in the respirator is in operation. A compart­ment in the housing contains a rechargeable Ni-MH battery. The battery provides a minimum
of four hours of operation when fully charged.

The PROFLOW 2 respirator has two (2) 40mm threaded inlets on the underside of the
blower assembly for the attachment of two (2) air filtration elements.

The waist belt supports the blower assembly at the waist and is fully adjustable.
If you have any questions or concerns, contact your authorized SCOTT dealer or distribu-

tor, or contact SCOTT at 1-800-247-7257.

WARNING

DO NOT OPERATE THIS EQUIPMENT WHILE UNDER THE INFLUENCE OF DRUGS,
ALCOHOL, OR ANY MEDICATIONS OR SUBSTANCES WHICH MAY AFFECT VISION,
DEXTERITY, OR JUDGMENT. USERS OF THIS EQUIPMENT MUST BE IN GOOD
PHYSICAL AND MENTAL HEALTH IN ORDER TO OPERATE SAFELY. DO NOT USE
THIS EQUIPMENT WHEN FATIGUE PREVENTS SAFE OPERATION. STAY ALERT
WHEN OPERATING THIS EQUIPMENT. INATTENTION OR CARELESSNESS WHILE
OPERATING THIS EQUIPMENT MAY RESULT IN SERIOUS INJURY OR DEATH.

WARNING

THE SCOTT PROFLOW 2 POWERED AIR PURIFYING RESPIRATOR MAY BE USED
WITH SEVERAL DIFFERENT SCOTT FULL FACEPIECES. FIT TESTING AND RESPI­RATOR TRAINING IS REQUIRED BEFORE USE. FAILURE TO TRAIN AND PROPERLY
FIT THE FACEPIECE TO THE USER MAY EXPOSE THE USER TO THE ATMOSPHERE
THE RESPIRATOR IS DESIGNED TO PROTECT AGAINST WHICH MAY RESULT IN
SERIOUS INJURY OR DEATH.

2

THEORY OF OPERATION

The SCOTT PROFLOW 2 respirator is a powered air-purifying respirator. The user of the
respirator breathes ambient air after the air has passed through a pair of air filtration
elements. The air filtration elements include a mechanical filter to trap airborne particles
and may include a sorbent bed of impregnated activated carbon to trap and/or neutralize
various gases.

The facepiece is intended to seal against the user’s face and allows the user to breathe the
air drawn through the air filtration elements. An inhalation check valve prevents exhaled air
from entering the blower assembly. An exhalation valve allows the exhaled breath to exit the
facepiece into the surrounding atmosphere.

The blower assembly assists breathing by drawing air through the air filtration elements and
delivering the purified air through the breathing tube to the facepiece. When the blower as­sembly is used, the pressure inside the facepiece affords the greatest level of protection to
the user from the contaminants in the atmosphere.

To maintain this level of protection:

1. The user must be properly fit tested to a suitable respirator facepiece before use.

2. The air filtration elements must be new and appropriate for the contaminants in the
atmosphere.

3. The battery must be fully charged before use.

4. The blower must always be used with the blower push-button switch set to the ON
position when the respirator is used in a contaminated atmosphere.

WARNING

THE FAILURE TO CHOOSE A RESPIRATOR EQUIPPED WITH A AIR FILTRATION
ELEMENT AND/OR FILTER SUITABLE FOR THE CONTAMINANT(S) IN THE ATMO­SPHERE OR LIKELY TO BE RELEASED IN THE ATMOSPHERE MAY RESULT IN THE
RESPIRATOR PROVIDING LITTLE OR NO PROTECTION AGAINST THE CONTAMI­NATED ATMOSPHERE AND MAY RESULT IN SERIOUS INJURY OR DEATH.

WARNING

FAILURE TO FIT THE RESPIRATOR TO THE USER MAY RESULT IN LITTLE OR NO
RESPIRATORY PROTECTION AND MAY EXPOSE THE WEARER TO SUBSTANCES
WHICH CAN CAUSE SERIOUS INJURY OR DEATH.

WARNING

THE INFORMATION IN THIS INSTRUCTION IS MEANT TO SUPPLEMENT, NOT TO
REPLACE, AN ORGANIZED RESPIRATORY PROTECTION PROGRAM WHICH COM­PLIES WITH THE REQUIREMENTS OF “PRACTICES FOR RESPIRATORY
PROTECTION,” Z88.2-1992 OR THE REQUIREMENTS OF OSHA STANDARD 29 CFR

1910.134, OR OTHER PERTINENT NATIONAL RECOGNIZED STANDARDS (LIKE THE
COAST GUARD, THE DEPARTMENT OF DEFENSE, OR IN CANADIAN STANDARD
CSA Z94.4, 1992. SEE WARNING ON FIRST PAGE OF THIS DOCUMENT.

LIMITATIONS ON USE

CONTINUED ON NEXT PAGE...

3

LIMITATIONS ON USE

1. INTENDED USE:
The SCOTT PROFLOW 2 respirator is intended for use as respiratory protection from

airborne contaminants.

2. TRAINING REQUIRED BEFORE USE:
The personnel using this respirator must have received training in accordance with

their employer’s respiratory protection program and in accordance with the require­ments set forth by ANSI, OSHA, and other recognized respiratory protection standards
(see WARNING on first page of this instruction). Each individual using the respirator
must also have received training in the use of the respirator including, but not limited
to, pre-use check, donning, leak check, use, doffing (removal) and after use care of
the respirator.

3. IDENTITY AND CONCENTRATION OF CONTAMINANT MUST BE KNOWN BEFORE USE:
The SCOTT PROFLOW 2 respirator may only be used in areas where the identity of the

airborne contaminant has been determined, by test, measurement, or other means, and
that the air filtration media used is effective in removing the contaminant from the air.

4. USE NOT PERMITTED IN IMMEDIATELY DANGEROUS TO LIFE AND HEALTH
(IDLH) ATMOSPHERES:

During use of this respirator, the employer must monitor the level of contamination in the
atmosphere and provide for the withdrawal of the using personnel in the event that the
contamination level increases to immediately dangerous to life and health (IDLH) levels.

5. FIT TESTING OF USERS REQUIRED BEFORE USE:
Before the SCOTT PROFLOW 2 respirator can be used, the employer must have fit

tested the personnel who will be using the respirator with the appropriate facepiece, iden­tified the best fitting size and/or style for each individual and provided for the availability of
the correct size and/or style for use by the individuals who will use the respirator. The fit
testing shall be Quantitative test outlined in Appendix A and B of 29 CFR paragraph 1910.134
(the OSHA fit tests) or in an equally effective or more effective manner.

4

LIMITATIONS ON USE CONTINUED...

6. USE WITH FACIAL HAIR NOT PERMITTED:
The employer providing the SCOTT PROFLOW 2 respirator for use by its personnel

must train the user in the importance of maintaining a good seal between the face­piece and the face. This respirator may not be used by personnel with facial hair that
comes between the faceseal of the facepiece and the face of the user, or by personnel
who have any other condition which would prevent a good seal to the face.

7. USE WITH CORRECTIVE LENSES NOT PERMITTED IF THEY INTERFERE WITH SEAL:
This respirator may not be used with eye glasses that include temple pieces that

come between the faceseal of the facepiece and the face. For personnel requiring
corrective lenses, the facepiece may be equipped with a lens holder kit. (See FACE­PIECES FOR USE WITH THE PROFLOW 2 RESPIRATOR section of this instruction).
Although contact lenses may be worn with the facepiece, the decision to use or not
use contact lenses should be determined by the program administrator as part of the
training program.

8. INSPECTION, CLEANING AND MAINTENANCE OF RESPIRATOR REQUIRED:
The employer using this respirator must insure that the respirators are properly in-

spected before use, properly cleaned and maintained after use, properly
decontaminated, if necessary, after use, and properly stored between uses.

9. PROTECTIVE CLOTHING REQUIRED FOR USE WHEN NECESSARY:
The SCOTT PROFLOW 2 respirator protects only the face and the respiratory tract

from airborne contaminants. The employer must provide the appropriate protective
clothing and head wear for use with this respirator and must insure that protective
clothing and head wear does not interfere with the respirator.

10. USE IN EXPLOSIVE ATMOSPHERES NOT PERMITTED:
The SCOTT PROFLOW 2 respirator contains a battery and may not be taken into or

used in atmospheres containing flammable or explosive gasses, vapors, or dusts when
the concentration of such contaminants is near or above the lower flammable limit
(LFL)

11. USE OTHER THAN INTENDED USE NOT PERMITTED:
Do not use the SCOTT PROFLOW 2 respirator for fire fighting, in oxygen deficient

atmospheres, or for protection from airborne contaminants which the chosen filtration
media does not protect against.

FIGURE 1

PREPARATION FOR USE

CONTINUED ON NEXT PAGE...

5

PREPARATION FOR USE

On receipt of a new SCOTT PROFLOW 2 respirator, unpack the components and verify
that the respirator is complete and undamaged.

NOTE

EACH AIR FILTRATION ELEMENT MUST REMAIN SEALED UNTIL THE RESPIRATOR
IS MADE READY FOR ACTUAL USE.

1. Wash, disinfect, and dry the breathing tube and the facepiece according to the
CLEANING AND INSPECTION section of this instruction.

2. FACEPIECE IDENTIFICATION

The SCOTT PROFLOW 2 respirator may be used with a variety of SCOTT full facepieces
as shown in the list on page 20. The essential operation of all full facepieces is the same,
but certain features are applied differently depending the style of full facepiece. There are
two basic styles: WITH ADAPTER and WITHOUT ADAPTER. During facepiece fitting and
training, become thoroughly familiar with the facepiece with which you are fitted.

FACEPIECES WITH ADAPTER

When required by the style of facepiece chosen, install the 40mm adapter, SCOTT P/N
805059-01 on the respirator facepiece as follows:

a) Verify that the seal on the back of the 40mm adapter is in good condition.
b) Verify that the Inhalation Valve is properly installed and in good condition.
c) Verify that the gasket inside the

threaded connector is clean and
properly installed.

d) Align the two flat edges of the

bayonet mount on the 40mm
adapter with the matching flats on
the clear mounting adapter on the
front of the facepiece.

e) Rotate the 40mm adapter 90 de-

grees until the locking clip is
aligned with notch in facepiece
lens.

f) Push locking clip fully into notch

to prevent rotation of adapter. Ori­entation shall be as shown in
FIGURE 1.

FACEPIECES WITHOUT ADAPTER

Certain full facepieces do not require an adapter. Inspect the threaded connector of the
facepiece without adapter as follows:

g) Verify that the inhalation valve/valve seat is in good condition.
h) The inhalation valve/valve seat also serves as the gasket in the threaded con-

nector. Verify that it is clean and properly installed.

3. The breathing tube is available in a selection of lengths and angle configurations to
provide the best fit for the respirator user. On breathing tubes equipped with a 90°
right angle connector on one end, the right angle connector end attaches to the face­piece. Attach the breathing tube assembly to facepiece as follows:

a) If present, remove the plastic plugs from the ends of the breathing tube

assembly.
b) Inspect the threaded connector in the facepiece adapter.
c) Thread the male end of breathing tube into the female thread on the threaded

connector until hand tight.

6

PREPARATION FOR USE CONTINUED...

4. If Belt Assembly is not installed, attach the belt assembly as follows:

a) Note the lacing path of the belt through the male buckle and remove the male

buckle and keeper loops from the end of the belt (the female buckle is sewn onto

the belt).
b) Thread the belt through the two (2) belt loops on the blower assembly.
c) Replace the keeper loops and lace the male buckle back onto the belt.

5. The Ni-MH Battery must be charged before initial use and after each subsequent use.

Battery charging must be performed in temperatures
between 50° F and 85° F (10° C and 30° C). Use only
battery chargers designed for use with your PROFLOW
2 respirator unit. The following instructions are for the
standard charger supplied with your PROFLOW 2:

a) Connect the battery charger to suitable power

source.
b) On the PROFLOW 2 respirator unit, open the pro-

tective cap on the charging connector.
c) Insert the charger plug into the charging con-

nector and turn clockwise until the lock clicks.

See FIGURE 2.

NOTE

CHARGER PLUG IS KEYED AND WILL FIT INTO THE
CHARGING CONNECTOR ONLY ONE WAY.

d) Charge a new battery approximately six (6) hours.

6. The PROFLOW 2 respirator is equipped with a digital display to provide status infor­mation about the performance of the blower. See FIGURE 3. The display shows the

e) When charging is complete, remove the charger plug by pulling back on the lock

while turning counterclockwise.
f) Replace the protective cap on the charging connector.
g) Test operation of unit as outlined in the USE OF THE PROFLOW 2 RESPIRA-

TOR section this instruction.

FIGURE 2

BATTERY CHARGE STATUS desig­nated by a “C” with a number, as well as
an AIR FLOW STATUS designated by an
“F” with a number. The digital display
operates as follows:

a) Upon power up, the PROFLOW 2

respirator will sound an ALARM tone

as a functional test. If the ALARM

tone does not function after power

up, DO NOT USE THE RESPIRA-

TOR. REMOVE THE RESPIRATOR

FROM SERVICE AND TAG IT FOR

FIGURE 3

AIR FLOW

BATTERY CHARGE

REPAIR BY AUTHORIZED PERSONNEL.

WARNING

THE ALARM TONE PROVIDES AN AUDIBLE INDICATION OF BATTERY CHARGE STA­TUS AND AIR FLOW STATUS. IF THE ALARM TONE DOES NOT OPERATE AS STATED
IN THIS INSTRUCTION, THE USER MAY NOT BE ALERTED TO CHANGES IN THE
PERFORMANCE OF THE RESPIRATOR WHICH COULD LEAD TO REDUCED PRO­TECTION AND EXPOSURE OF THE USER TO THE HAZARDOUS ATMOSPHERE
WHICH COULD RESULT IN SERIOUS INJURY OR DEATH.

7

b) After start-up, the blower will stabilize at the standard flow rate and the display

will begin to alternate between the BATTERY CHARGE STATUS (C#) and the

AIR FLOW STATUS (F#).
c) The BATTERY CHARGE STATUS display reading of:

i) C9 to C7 indicates the battery charge is sufficient to provide full duration of the

respirator with fresh air filtration elements;

ii) C6 to C1 indicates the battery charge will provide less than full duration of the

respirator. The respirator user must monitor the battery charge status closely;

iii) C0 indicates the battery charge is nearly exhausted and that you should im-

mediately leave the contaminated area and recharge the battery;

iv) When there are five to ten minutes of blower operation remaining until the

blower shuts down, the display will start blinking C0 and the ALARM tone will
sound twice approximately every thirty (30) seconds. The respirator user must
exit the hazardous atmosphere and terminate use of the respirator until the
battery is recharged.

d) The AIR FLOW STATUS is a scaled indication of blower efficiency. A display reading of:

i) F9 to F3 indicates the standard range of blower efficiency to provide full dura-

tion from the charged battery;

ii) F2 to F1 indicates the blower efficiency is still acceptable, but blower resis-

tance has increased to the point where it will shorten the expected battery
duration;

iii) F0 indicates the blower efficiency has decreased below acceptable levels due

to increased resistance either from filter blockage or some other cause and
that the blower may not be able to maintain the required flow. The display will
begin blinking F0 and the ALARM tone will sound once approximately every
two (2) seconds. The respirator user must exit the hazardous atmosphere and
terminate use of the respirator until filters are replaced or other cause of flow
restriction is identified and corrected.

e) When any ALARM sounds, the user must immediately leave the contaminated

atmosphere, terminate use of the respirator, determine the cause of the ALARM,

and take the appropriate corrective action.

WARNING

MONITOR THE BATTERY CHARGE STATUS REGULARLY WHILE USING THE
RESPIRATOR. CHECK THE STATUS MORE FREQUENTLY WHEN THE DIS­PLAY READS C2 OR C1. A LOW BATTERY CHARGE MAY RESULT IN
DECREASED BLOWER POWER AND INSUFFICIENT FLOW TO MAINTAIN THE
RESPIRATOR PROTECTION LEVEL. A REDUCED PROTECTION LEVEL MAY
RESULT IN EXPOSURE OF THE USER TO THE HAZARDOUS ATMOSPHERE
WHICH MAY RESULT IN SERIOUS INJURY OR DEATH.

WARNING

WHEN ANY ALARM SOUNDS, IMMEDIATELY LEAVE THE CONTAMINATED ATMO­SPHERE AND TAKE THE APPROPRIATE CORRECTIVE ACTION. AN ALARM
CONDITION INDICATES THE POTENTIAL OF A REDUCED LEVEL OF PROTECTION
TO THE RESPIRATOR USER. FAILURE TO LEAVE THE CONTAMINATED ATMO­SPHERE WHEN AN ALARM SOUNDS MAY EXPOSE THE USER TO THE HAZARDOUS
ATMOSPHERE WHICH MAY RESULT IN SERIOUS INJURY OR DEATH.

WARNING

MONITOR THE AIR FLOW STATUS REGULARLY WHILE USING THE RESPIRATOR.
DECREASED AIR FLOW MAY RESULT IN REDUCED FILTER EFFICIENCY. REDUCED
FILTER EFFICIENCY MAY RESULT IN EXPOSURE OF THE USER TO THE HAZARD­OUS ATMOSPHERE WHICH MAY RESULT IN SERIOUS INJURY OR DEATH.

PREPARATION FOR USE

CONTINUED ON NEXT PAGE...

WARNING

DO NOT OVER TIGHTEN AIR FILTRATION ELEMENTS. OVER TIGHTENING MAY
DISTORT THE GASKET RESULTING IN LEAKAGE THAT MAY EXPOSE THE WEARER
TO SUBSTANCES WHICH CAN CAUSE SERIOUS INJURY OR DEATH.

FIGURE 4

INSPECT

GASKET

8

PREPARATION FOR USE CONTINUED...

7. Attach the breathing tube to the blower assembly as follows:

a) Inspect the gasket inside of the female end of the breathing tube. Do not use the

respirator with a missing or damaged gasket. (Replacement gasket is SCOTT P/
N 10011051).

b) Remove the Retaining Ring from the blower assembly. Retain this bushing for

future use.

NOTE

KEEP THE RETAINING RING FOR FUTURE USE. SEE BATTERY REPLACEMENT
SECTION OF THIS INSTRUCTION.

c) Attach the female end of the breathing tube onto the blower assembly by thread-

ing the collar onto the air outlet clockwise until hand tight.

8. When ready for use of the respirator, install air filtration elements as follows:

a) Inspect the gaskets in each of the air filtration element ports. See FIGURE 4. If

c) Remove the air filtration elements from the sealed containers. Air filtration ele-

ments are considered to have been put in service when they are removed from
their sealed containers. Air filtration elements are intended for one time use only.

d) Attach the air filtration elements to blower assembly by threading into the air

filtration element ports until hand tight. TIGHTEN FIRMLY BUT DO NOT OVER
TIGHTEN.

either gasket is damaged or missing, replace
with SCOTT P/N 10011051. Do not use a
blower assembly with any of the gaskets
damaged or missing as any leakage at these
connections would be into the respirator.

b) Open sealed containers containing air filtra-

tion elements.

NOTE

DO NOT OPEN SEALED CONTAINERS UNTIL AIR
FILTRATION ELEMENTS ARE NEEDED FOR USE.
SERVICE LIFE OF AIR FILTRATION ELEMENTS BE­GINS WHEN THEY ARE REMOVED FROM THE
SEALED CONTAINERS.

The SCOTT PROFLOW 2 respirator has now been prepared for use. Refer to the DONNING
PROCEDURES before actual use of the respirator.

WARNING

FAILURE TO DON FACEPIECE TIGHTLY AS INSTRUCTED MAY EXPOSE THE USER
TO THE HAZARDOUS ATMOSPHERE THE RESPIRATOR IS DESIGNED TO PROTECT
AGAINST AND RESULT IN SERIOUS INJURY OR DEATH.

FIGURE 6

FIGURE 5

9

DONNING PROCEDURES

Donning (i. e.: securing the respirator to the body, securing the facepiece on the face, and
obtaining and checking for a proper seal) must be done in an area know to be free of
contaminants. The respirator user must have received training and have practiced this
procedure before attempting to use the respirator for respiratory protection.

1. Examine the SCOTT full facepiece to be certain it is complete and in serviceable
condition. Check to see that the inhalation and exhalation valves are properly installed
and operational.

2. Examine the breathing tube assembly to verify that
it is properly connected to both the mask and the
blower assembly.

3. Examine air filtration elements to verify that they
are properly installed to the blower assembly.

4. Push the push-button switch to the ON position to
confirm that battery is charged and blower is work­ing. Turn switch OFF.

5. Don the waist belt with blower assembly so that
the breathing tube outlet is located at the top of
the unit. Fasten the buckle and adjust the waist
belt. See FIGURE 5.

6. Position blower assembly on back of one hip on
either the right or left side of the body. When prop­erly donned, the ON/OFF switch shall be accessible
to the user and the digital display shall be visible to
the user. See FIGURE 6.

7. Don respirator facepiece and perform NEGATIVE
PRESSURE LEAK CHECK (as detailed in Step 8)

a) Adjust the head straps to their full outward

position.

b) Hold the head harness out of the way with

one hand or fold back over the lens.

c) Place the facepiece on the face with chin prop-

erly located in the chin pocket.

d) Pull the head harness over the head and

tighten the neck straps by pulling the two lower
strap ends toward the rear of the head.

e) Stroke the head harness net down the back

of the head using one or both hands. Retighten
the neck straps.

f) Adjust the temple straps by pulling the two

upper strap ends toward the back of the head.
Overtightening may cause discomfort.

g) Some facepieces are equipped with one or

two additional straps at the forehead. Tighten
the forehead strap(s).

h) Retighten the neck straps if required.

WARNING

POSITION THE BLOWER ASSEMBLY AND BREATHING TUBE TO PERMIT A FULL
RANGE OF MOVEMENT BY THE USER WITHOUT PRESENTING A HAZARD OF SNAG­GING OR TANGLING. HAVING THE BREATHING TUBE EXCESSIVELY LOOSE OR
EXCESSIVELY TIGHT MAY RESULT IN THE FACEPIECE BEING PULLED FROM THE
USER’S FACE EXPOSING THE USER TO THE HAZARDOUS ATMOSPHERE THE RES­PIRATOR WAS INTENDED TO PROTECT AGAINST WHICH MAY RESULT IN SERIOUS
INJURY OR DEATH.

WARNING

FAILURE TO PERFORM A SATISFACTORY NEGATIVE PRESSURE LEAK CHECK MAY
RESULT IN LITTLE OR NO RESPIRATORY PROTECTION AND MAY EXPOSE THE
WEARER TO SUBSTANCES THAT CAN CAUSE SERIOUS INJURY OR DEATH.

FIGURE 7

10

10. Additional protective clothing and protective head wear, if used, must be arranged so
that it does not interfere with the fit of the facepiece or restrict the air flow to the air
filtration elements.

11. The blower assembly and breathing tube must be arranged so that:

a) There is enough slack in the breathing tube so the respirator user can turn his

head through a full range of motion without the breathing tube pulling on the
facepiece, the breathing tube being pinched closed or the breathing tube inter­fering with other protective clothing or equipment.

b) The blower assembly and breathing tube must not be positioned so that exces-

sive slack of the breathing tube is likely to catch on objects.

8. PERFORM NEGATIVE PRESSURE LEAK CHECK as follows:

NOTE

WHEN PERFORMING LEAK CHECK, TEMPORARILY POSITION THE BLOWER ASSEMBLY
AT THE FRONT OF THE WAIST TO ASSIST IN SEALING AIR FILTRATION ELEMENT INLETS.

a) With the blower assembly turned OFF, close off inlet side of both air filtration

BREATHING TUBE AND/OR AIR FILTRATION ELEMENT CONNECTIONS, A DAMAGED
OR MISSING EXHALATION VALVE OR OTHER DAMAGED RESPIRATOR COMPO­NENTS. DO NOT USE A DAMAGED OR LEAKING RESPIRATOR. MAKE REPAIRS AND
RECHECK RESPIRATOR OR REMOVE RESPIRATOR FROM SERVICE AND TAG IT FOR
REPAIR BY AUTHORIZED PERSONNEL.

elements by placing palms of hands or
other airtight objects over the inlets of
the air filtration elements. Press firmly to
seal the inlets. See FIGURE 7.

b) Inhale slowly and hold breath momen-

tarily.

c) Leakage shall not be present and the

facepiece shall be drawn slightly to the
face.

9. If leakage of air is detected during the above
procedure, doff (remove) the facepiece and
re-don the facepiece according to Step 7
above. If leakage persists, DO NOT USE THE
RESPIRATOR.

NOTE

IN ADDITION TO A POOR FACEPIECE FIT, LEAK­AGE MAY BE THE RESULT OF LOOSE
BREATHING TUBE CONNECTION, IMPROPERLY
TIGHTENED AIR FILTRATION ELEMENTS, DAM­AGED OR MISSING GASKETS AT THE

The SCOTT PROFLOW 2 respirator is now donned and in standby mode.

USE OF PROFLOW 2 RESPIRATOR

1. As described in this instruction, the PROFLOW 2 respirator must be properly pre­pared for use and properly donned and leak checked in an area known to be free of
contamination before it can be used.

2. The power switch must be in the ON position for use.

WARNING

THE FACEPIECE MUST BE PROPERLY DONNED AND THE BLOWER SWITCH SET
TO THE ON POSITION BEFORE ENTRY INTO AN AREA CONTAINING OR SUSPECTED
OF CONTAINING CONTAMINATION. FAILURE TO DO SO MY EXPOSE THE USER TO
THE CONTAMINANTS THE RESPIRATOR IS DESIGNED TO PROTECT AGAINST RE­SULTING IN SERIOUS INJURY OR DEATH.

3. Use of the respirator must be in strict accordance with the limitations contained in the
LIMITATIONS ON USE section of this instruction and in strict compliance with the
training and procedures of the Respiratory Protection Program of the employer.

4. Before entry into a contaminated area, the maximum safe duration of use must be
estimated. The maximum safe duration of use depends primarily on:

a) The amount and type of contamination in the air and the capacity of the air filtra-

tion element to absorb or neutralize that contaminant.
b) The amount of airborne particles (dust) in the atmosphere
c) The charge contained in the battery
d) The physiological limits of the respirator user.

The employer shall predetermine the maximum expected air filtration element life based
on a determination of the amount of contaminant in the atmosphere and the capacity of the
air filtration elements together with the expected air flow through the air filtration elements.
An average air flow of approximately two cubic foot per minute (CFM) will flow through
each air filtration element during prolonged use. In determining maximum time of use,
consideration must be given to the physiological limitations of the user to remain in a
contaminated area with the facepiece continuously sealed to his/her face.

5. The user must watch the digital display to monitor the battery level and the blower
power level while using the PROFLOW 2 respirator. If either status drops below the
acceptable level, the warning tone will sound. The user must exit the area requiring
respiratory protection, decontaminate if required, and take the appropriate corrective
action.

6. If, during use, the air flow from the blower assembly should noticeably decrease or
stop completely, or if inhalation should become difficult, immediately leave the con­taminated area. Decontaminate if required and check the respirator.

WARNING

IF YOU DETECT ANY CONTAMINANT ODOR OR TASTE, OR IRRITATION OF EYE,
NOSE OR THROAT, RETURN TO FRESH AIR IMMEDIATELY, CHECK FACEPIECE FIT
AND REPLACE AIR FILTRATION ELEMENTS. FAILURE TO HEED WARNING SIGNS
OF EXPOSURE TO CONTAMINANTS MAY RESULT IN SERIOUS INJURY OR
DEATH.

WARNING

IF THE POSITIVE AIR PRESSURE FROM THE BLOWER CEASES FOR ANY REA­SON, OR IF BREATHING BECOMES DIFFICULT, LEAVE THE CONTAMINATED AREA
IMMEDIATELY. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.

7. If the airborne contaminate is detected by odor, taste, eye irritation, or if any discom­fort is felt during respirator use, immediately leave the contaminated area.
Decontaminate if required and check the respirator.

11

USE OF PROFLOW 2 RESPIRATOR CONTINUED ON NEXT PAGE...

WARNING

IF THE BREATHING TUBE IS REMOVED FROM THE FACEPIECE, RESPIRATORY
PROTECTION WILL BE TERMINATED AND THE USER WILL BE BREATHING
THE ATMOSPHERE THE RESPIRATOR WAS INTENDED TO PROTECT AGAINST
WHICH MY RESULT IN SERIOUS INJURY OR DEATH.

WARNING

IF THE BATTERY COMPARTMENT SHOULD BECOME HOT TO TOUCH,
IMMEDIATELY LEAVE THE AREA REQUIRING RESPIRATORY PROTEC­TION. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.

12

USE OF PROFLOW 2 RESPIRATOR CONTINUED...

EMERGENCY USE

The SCOTT PROFLOW 2 respirator is a powered air-purifying respirator and must never
be used in an atmosphere which is immediately dangerous to life and health (IDLH). The
PROFLOW 2 respirator may only be used in atmospheres when the user can escape with­out the use of a respirator.

If, for any reason, the blower assembly stops operating, becomes very noisy, or the battery
compartment becomes hot to the touch, immediately leave the area requiring respiratory
protection and turn the power switch to position OFF.

If, for any reason it becomes impossible to inhale through the respirator during use, the
breathing tube may be removed from the facepiece by unthreading from the threaded
connector. THIS WILL TERMINATE RESPIRATORY PROTECTION AND THE USER WILL
BE BREATHING THE ATMOSPHERE THE RESPIRATOR WAS INTENDED TO PROTECT
AGAINST. THE USER MUST LEAVE THE CONTAMINATED ATMOSPHERE IMMEDIATELY.
The respirator must be removed from service and tagged for repair.

Do not allow the blower assembly to be placed under water during use as water will be
drawn into the air filtration elements. If accidental immersion occurs during use, turn off
blower by setting the power switch to the (OFF) position, leave the area requiring respira­tory protection, remove the respirator from service and tag for inspection and/or repair. If it
becomes impossible to inhale through the air filtration elements after accidental immer­sion, proceed as directed above.

8. If the battery compartment should become hot to touch, do not remove the facepiece,
but continue to breathe through the respirator and immediately leave the contami­nated area. Once in a safe atmosphere, turn the power switch to the OFF position,
decontaminate if required, and check the respirator.

NOTE

IF THE ORIGINAL AIR FILTRATION ELEMENTS ARE RETAINED FOR REENTRY, CARE
MUST BE TAKEN NOT TO EXCEED THE TOTAL TIME OF ESTIMATED USEFUL LIFE OF
THE AIR FILTRATION ELEMENTS VERSUS THE CONCENTRATION OF THE PARTICU­LAR CONTAMINANT IT IS BEING USED TO PROTECT AGAINST.

CAUTION

TO AVOID DAMAGE TO ANY STYLE FACEPIECE, DO NOT PULL ON THE
BREATHING TUBE ASSEMBLY TO MAINTAIN HEAD STRAP TENSION.

13

TERMINATION OF USE

Termination of use of the respirator occurs when the user leaves the contaminated area
and does not intend to make reentry. To terminate the use of the PROFLOW 2 respirator
proceed as follows: The respirator removal must be done in a fresh air environment after
thorough decontamination. To doff the facepiece (i.e.: remove the facepiece and terminate
respiratory protection) proceed as follows:

1. Exit the area requiring respiratory protection and proceed to decontamination if
necessary.

2. When it is safe to remove the respirator and handle it:

a) Turn the power switch to the OFF position.
b) Remove the facepiece by loosening the head harness straps and extend them to

full outward position. Straps are loosened by lifting the buckle release assem­blies, while moving the facepiece away from the face to maintain tension on the
straps. Remove the facepiece by pulling the head harness up and over the head.
Do not remove the facepiece by pulling on the breathing tube assembly.

3. Disengage the belt buckle by squeezing the top and bottom tabs of the buckle assem­bly toward the center of the buckle and remove the belt and blower assembly.

4. Unthread and remove air filtration elements. Air filtration elements are intended for
one use only and must be disposed of on termination of use. Do not dispose of air
filtration elements as ordinary trash. See DISPOSAL OF AIR FILTRATION ELEMENTS
AND BATTERIES section of this instruction.

5. After termination of use and decontamination of exterior of the respirator, if necessary,
the respirator must be cleaned and inspected before the next use. See INSPECTION,
CLEANING AND STORAGE section of this instruction.

WARNING

FAILURE TO PROPERLY CLEAN AND INSPECT THE FACEPIECE, BREATHING
TUBE, WAIST BELT AND BLOWER ASSEMBLY MAY RESULT IN THE RESPIRATOR
PROVIDING LITTLE OR NO PROTECTION AND MAY EXPOSE THE USER TO
SUBSTANCES WHICH CAN CAUSE SERIOUS INJURY OR DEATH.

14

INSPECTION, CLEANING AND STORAGE

Respirators must be cleaned, disinfected, and inspected after each use. After such clean­ing and inspection, the respirator must be stored in a clean dry area and reinspected during
preparation for use before it is used again.

The used air filtration elements must be removed from the respirator and disposed of as
directed in the DISPOSAL OF AIR FILTRATION ELEMENTS AND BATTERIES section of
this instruction.

NOTE

NONE OF THE COMPONENTS OF THIS RESPIRATOR MAY BE DISINFECTED USING
AN AUTOCLAVE.

Clean the respirator after each use as follows:

1. Inspect the equipment for worn or aging rubber parts, worn or frayed harness
webbing or damaged components.

2. Disconnect the breathing tube from the facepiece and from the blower assembly.

3. Remove the 40mm adapter assembly from the facepiece. To remove the adapter, pull
the locking mechanism away from the facepiece and rotate the adapter 1/4 turn clock­wise (viewed from inside of facepiece) and remove adapter from the facepiece.

4. Carefully wash the blower assembly with a warm water solution (110° F/ 44° C maxi­mum) containing a mild detergent. DO NOT IMMERSE THE BLOWER ASSEMBLY. A
soft cloth may be used for scrubbing extreme dirty areas. Clean breathing tube con­nection and air filtration element mounts for dirt that could prevent an air tight seal.
Rinse thoroughly with clean water.

NOTE

IF ACCIDENTAL IMMERSION OF THE BLOWER ASSEMBLY OCCURS, BLOWER AS­SEMBLY MUST BE ALLOWED TO AIR DRY THOROUGHLY AND THEN TESTED WITH
THE AIRFLOW INDICATOR TO VERIFY THAT THE MOTOR WAS NOT DAMAGED.

5. Carefully wash the inside and outside of the breathing tube assembly in a warm water
solution (110° F maximum) containing a mild detergent. Clean breathing tube connec­tions for dirt that could prevent an air tight seal. Rinse thoroughly with clean water.

6. Carefully wash and disinfect the facepiece assembly using one of the following methods:

NOTE

THE NOSE CUP IS DESIGNED TO BE AN INTEGRAL PART OF THE FACEPIECE AND
DOES NOT NEED TO BE DISASSEMBLED FOR CLEANING AND DISINFECTING

a) Wash with warm (110° F/ 44° C maximum) mild soap or detergent solution. Thor-

oughly rinse in clean water. To disinfect, sponge facepiece with a 70% solution of
Isopropyl Alcohol.

OR

b) Clean and disinfect using SCOTT Multi-Wash Mini. Follow Instruction 89346-01

supplied with SCOTT Multi-Wash Mini.

NOTE

A SOFT BRUSH MAY BE USED TO WASH THE HARNESSES, BREATHING TUBE,
AND ELASTOMERIC PORTION OF THE FACEPIECE. DO NOT USE BRUSH ON

PLASTIC LENS.

7. Thoroughly Rinse with drinking water using a spray bottle or softly running water. Shake
excess water off and then dry with a clean, lint free cloth or gently blow dry with clean,
dry breathing air of 30 psig or less pressure. Do not use shop air or any other air con­taining lubricants or moisture.

WARNING

DO NOT STORE THE SCOTT PROFLOW 2 PAPR WITH USED AIR FILTRATION
ELEMENTS INSTALLED. EXPOSURE TO CERTAIN CONTAMINANTS MAY RESULT
IN REACTION WITH SORBENT MATERIAL IN AIR FILTRATION ELEMENTS TO
PRODUCE NOXIOUS VAPORS WHICH MAY CAUSE SERIOUS INJURY OR DEATH.

15

8. Carefully clean and disinfect the 40mm adapter assembly using Scott Multi-Wash
Mini. Follow Instruction 89346-01 supplied with Scott Multi-Wash Mini. DO NOT USE
ISOPROPYL ALCOHOL ON ANY PART OF THE 40mm ADAPTER. Shake excess
water off and then dry with a clean, lint free cloth or gently blow dry with clean, dry
breathing air of 30 psig or less pressure. When drying, care must be taken to not
dislodge or unseat the inhalation check valves.

9. Examine head straps and harness for breaks, cuts, frays, tears, loss of elasticity and
missing or damaged hardware.

10. Examine all hardware to verify proper condition of threads and couplings.

11. Examine to verify all gaskets and seals are present and in good condition.

12. Examine the inhalation and exhalation valves and valve seats for cracks or foreign
substances which may not allow the valves to close completely. Verify that the valves
are not distorted or missing.

13. Examine lens for cracks, excessive scratches and, where appropriate, the lens
retainer(s) for possible damage. Be sure retainers are tightened securely.

14. Examine breathing tube for cracks, tears, or leaks. Seal one end of tube and apply air
pressure to other end to detect leaks.

15. Examine blower assembly for damage or cracks. Verify that there are no loose objects
rattling inside blower assembly.

16. Verify that unit is working properly before storage as instructed in PREPARATION
FOR USE section of this instruction.

17. Correct any deficiencies immediately or tag the respirator for repair and remove
from service.

18. Store the PROFLOW 2 respirator as follows:
a) After cleaning and thorough drying, place facepiece in a heat sealed or resealable

plastic bag until reused. Store in a manner that will not distort the face seals.

b) On blower assembly, replace red caps in the two air filtration element ports and

in the air outlet on the top of the unit.

c) Breathing tube may be sealed by threading the female end onto the male end for

storage

d) Keep this instruction booklet with the complete respirator.

WARNING

DISPOSE OF DEPLETED OR DAMAGED BATTERIES IN ACCORDANCE WITH FED­ERAL, STATE, AND LOCAL ENVIRONMENTAL REGULATIONS. DO NOT THROW AWAY
DEPLETED OR DAMAGED BATTERIES AS ORDINARY TRASH.

WARNING

AFTER DECONTAMINATION, DISPOSE OF AIR FILTRATION ELEMENTS IN ACCOR­DANCE WITH FEDERAL, STATE, AND LOCAL ENVIRONMENTAL REGULATIONS. DO
NOT THROW AWAY DAMAGED OR UNUSABLE AIR FILTRATION ELEMENTS AS OR­DINARY TRASH.

16

DISPOSAL OF AIR FILTRATION ELEMENTS AND BATTERIES

1. Remove used air filtration elements and dispose of properly.

a) Handle air filtration elements with care. Air filtration elements may contain the

contaminant that was in the atmosphere while the air filtration element was being
used and must be handled as a contaminated or potentially contaminated object.

b) Disposal of the air filtration elements must be in accordance with state and local

environmental regulations.

2. If battery must be replaced, remove used battery, dispose of depleted or damaged
batteries in accordance with state and local environmental regulations for the Ni-MH
battery.

Do not throw away used air filtration elements or depleted or damaged batteries as ordi­nary trash.

WARNING

RETAINING RING MUST BE USED TO PROPERLY POSITION AND HOLD THE BODY
TENSIONER IN PLACE WHILE SECURING THE STEEL SCREW. FAILURE TO PROP­ERLY POSITION THE BODY TENSIONER MAY RESULT IN LEAKAGE OF THE
BLOWER HOUSING. SUCH LEAKAGE MAY EXPOSE THE USER TO THE ATMO­SPHERE THE RESPIRATOR WAS DESIGNED TO PROTECT AGAINST RESULTING
IN SERIOUS INJURY OR DEATH.

FIGURE 8

17

BATTERY REPLACEMENT

If the rechargeable battery should need replacement, remove and replace it according to the
following procedure.

1. Clean the respirator according to the INSPECTION, CLEANING AND STORAGE sec­tion of this instruction.

2. Remove and dispose of used filter elements according to the DISPOSAL OF AIR
FILTRATION ELEMENTS AND BATTERIES section of this instruction.

3. Disconnect the breathing tube from the threaded coupling on the blower assembly.

4. Using a small Phillips screwdriver, loosen the steel screw and detach the body tensioner.
See FIGURE 8.

5. Remove the blower from the body by rock­ing it out of the flexible body and removing
threaded coupling from the opening in the
flexible body.

6. Carefully pull the battery leads to draw the
battery out of the battery compartment.

7. Disconnect the old battery and replace with
new battery SCOTT P/N 063548. Align the
battery connectors and push together until
they lock.

8. Dispose of the used battery as directed in
the DISPOSAL OF AIR FILTRATION ELE­MENTS AND BATTERIES section of this
instruction.

9. Slide the new battery into the battery compartment.

10. Inspect the O-ring on the blower inlet to verify that it is present and in good condition.

11. Reinstall the blower by first inserting the threaded coupling through the opening in the
flexible body and rocking blower back into position. Be sure wires are not pinched
during reassembly.

12. Verify that blower inlet is properly seated in blower housing by looking up through the
first filtration element port. Inlet must fit evenly within housing opening.

13. Use the Retaining Ring on the threaded coupling to secure the body tensioner in
position while reattaching the steel screw. Body tensioner must fit evenly in the recess
provided for it in the blower housing.

14. Tighten the steel screw until a gap of approximately 3 mm to 5 mm (.120” to .200”)
remains between the ends of the tensioner.

15. Recharge battery according to PREPARATION FOR USE section of this instruction.

16. After charging, test unit and check for leakage around blower housing before return­ing to use.

SERVICE

The SCOTT PROFLOW 2 respirator has no user serviceable parts except as instructed in
this manual. Any operational problems should be referred to an authorized SCOTT Health
and Safety service center for repair.

RECERTIFICATION

The SCOTT PROFLOW 2 respirator should be recertified every three years to inspect and
vacuum test the assembly and to verify that the air flow is correct.

FACEPIECES FOR USE WITH THE PROFLOW 2 RESPIRATOR

Full Facepieces for use with the PROFLOW 2 respirator are available with a variety of op­tions. Consult with your SCOTT distributor for details regarding face seals in alternate sizes
and/or materials, different head harnesses, corrective lens holders, carrying cases, and other
options. Not all options are available for all facepieces. Some of the available facepieces are
illustrated below.

The following SCOTT full facepieces may be used with the PROFLOW 2 respirator
WITHOUT AN ADAPTER:

PROMASK 40™
M-98™ (similar to Promask 40)
M95 ™

AV-2000

®

SCOTT-O-VISTA

®

WELD-O-VISTA™

M95 ™

PROMASK 40™

M98 ™

18

The following SCOTT full facepieces require the use of the 40mm Adapter
P/N 805059-01:

AV-2000

®

SCOTT-O-VISTA

®

WELD-O-VISTA™

REPLACEMENT PARTS
FOR THE PROFLOW 2 RESPIRATOR

Part Number Description Diagram Item #

063777 Replacement Blower, PROFLOW 2 ....................... 1

064092 Retaining Ring, Spare ............................................ 2

064042 Body Tensioner ...................................................... 3

064040 Body ....................................................................... 4

064072 Belt Ass’y, Textile .................................................... 5

064077 Breathing Tube, Rt. Angle, 32” ............................... 6

064078 Breathing Tube, Straight, 41”.................................. 6

064079 Breathing Tube, Rt. Angle, 41” ............................... 6

063548 Ni-MH Battery ........................................................ 7

063758 Battery Charger ...................................................... 8

FIGURE 9

7

8

5

6

1

2

3

4

19

NOTES

20

Health & Safety Products
Monroe Corporate Center
PO Box 569
Monroe, NC 28111
Telephone [phone]
FAX [phone]
www.scotthealthsafety.com

P/N 89477-01 Rev E 4/05
Ref. no. 009701
Edition F 4/2005