Schwinn IC Elite,IC Pro,IC Evolution,IC Evolution SR Service Manual
Schwinn® IC Bikes
IC Elite, IC Pro, IC Evolution, IC Evolution SR
Service Manual
PN001-7145 (08/2007)
Table of Contents
Important Safety Warnings -----------------------------------------------4
Recommended Tools and Lubes--------------------------------------------5
Reading the Serial Number -----------------------------------------------6
Basic Troubleshooting --------------------------------------------------7
Replacement Part Instructions -------------------------------------------11
Preventative Maintenance ----------------------------------------------12
Important Contact Numbers ---------------------------------------------14
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Service Manual
Important Safety Warnings
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Failure to follow these precautions can cause damage to the Schwinn
®
IC Bike series, serious injury to users and
bystanders, and can also compromise the effectiveness of your exercise program.
Before using this equipment, obey the following warnings:
Read and understand the complete Owner’s Manual.
Read and understand all Warnings on this machine.
1. Keep children away from this machine and / or supervise them closely if they are near the machine or present during its operation.
This machine is not suitable as a children’s toy. There is a natural tendency for children to want to play on exercise equipment and
parents and other in charge of children should be aware of their respective responsibilities. Moving parts that may appear to present
obvious hazards to adults may not appear to do so to children.
2. Consult a physician prior to commencing an exercise program. If, at any time, you feel faint or dizzy, or experience pain, stop and
consult your physician.
3. Inspect this machine for loose parts or signs of wear. Pay special attention to the Seat, Pedals, and Crank Arms. Do not use if found in
this condition; contact Schwinn Customer Service.
4. Set up and operate this exercise machine on a solid level surface.
5. This machine contains moving parts. Use Caution. Do not wear loose clothing or jewelry.
6. This machine is designed for a User’s Weight Limit of 300 pounds (136) kilograms. Do not use if you are over this weight.
7. Set up the machine so that there is a free area of 19.7 inches ( 0.5 m) on all sides of the machine. Keep third parties out of this
area when the machine is in use.
8. Operate the machine in the manner described in this manual. It can be hazardous to over-exert yourself during exercise
9. Make sure that all positional adjustment devices are securely engaged.
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Service Manual
Recommended Tools and Lubes
We recommend the following tools and lubes to properly assemble, maintain and repair all Schwinn
Tools
1. Torque wrench w/ 8mm Allen Key socket: used to tighten the
crank bolts of crank arms to 480 lbf/in.
Lubes
®
1. Schwinn
Fit-Tech Silicone Spray: recommended for the
brake pads and all moving parts (e.g., handle bar post, seat
®
post & slide, pop-pins, resistance knob etc.)
2. Pedal wrench: Has 15mm and 9/16” wrench to tighten and loosen
pedals.
2. Schwinn
®
Equipment Polish: recommended on a damp cloth
when wiping down the frame after use.
3. Crank puller: needed to take o
right and left crank arms.
3. Schwinn® Citrus Chain Wax: recommend to lubricate
4. ISIS Insert Plug for Crank Puller, M12 x 1.0
the chain through the rear hole in the chain guard as the
flywheel is rotating.
5. Bottom bracket tool for ISIS Overdrive BB. used to take out bottom
bracket from frame.
4. Schwinn
®
Quick Shot: recommended for the threads of
stabilizer bolts and pedals before tightening to crank arms.
6. Adjustable wrench: used to tighten or loosen the pop pin
assembly from frame.
7. 17mm wrench: used to adjust the inside axle nuts closest to the
flywheel bearings.
8. 15mm wrench: used to loosen the outside axle nut on each side
of the flywheel bearings.
9. 14mm wrench: used to tighten the nuts of the seat bracket.
Indoor Cycling bikes.
10. 13mm wrench: needed during assembly for the front and back
stabilizers nuts and bolts.
11. 11mm wrench: used to tighten the larger bolt of the brake
assembly.
12. 10mm wrench: used to adjust chain tensioner bolts during chain
tightening, transport wheel nut and bolt and front nut of the
resistance assembly when centering brake pads.
13. 8mm wrench: goes to the smaller resistance knob nylon nut
(older models) and smaller brake assembly bolt.
14. 7mm wrench: used to loosen guide rod nut when replacing
guide rod springs.
15. 5mm Allen wrench: used to tighten the bolts on Evolution
stabilizers.
16. Phillips Head screwdriver: used to loosen the screw in the
brake pads and the chain guard screws (newer models).
17. 3mm Allen wrench: used for the screws of the water bottle
cages.
18. Smart Release™ adjusting tool: high quality tool specifically
designed for use with the new adjustable Smart Release™
mechanism. (SR Models only).
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Service Manual
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