Schumacher SE-1520-CA Owner's Manual
0099001376-03
OWNERS MANUAL
MANUAL DEL USUARIO
PLEASE SAVE THIS OWNERS MANUAL AND READ BEFORE EACH USE. This manual
will explain how to use the battery charger safely and effectively. Please read and follow these
instructions and precautions carefully.
POR FAVOR CONSERVE ESTE MANUAL DEL USUARIO Y LEALO ANTES DE CADA
USO. En este manual le explica cómo utilizar el cargador de batería de manera segura y
conable. Por favor, lea y siga las siguientes instrucciones y precauciones.
Model / Modelo:
SE-1520-CA
Automatic Battery Charger
Cargador de baterías automático
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ........................................................................3
PERSONAL SAFETY PRECAUTIONS...........................................................................3
ASSEMBLY INSTRUCTIONS ......................................................................................... 4
GROUNDING AND AC POWER CORD CONNECTIONS ............................................. 5
CONTROL PANEL ..........................................................................................................5
OPERATING INSTRUCTIONS ....................................................................................... 5
MAINTENANCE AND CARE .......................................................................................... 7
TROUBLESHOOTING .................................................................................................... 7
BEFORE RETURNING FOR REPAIRS ..........................................................................8
LIMITED WARRANTY ....................................................................................................8
WARRANTY CARD / TARJETA DE GARANTÍA ...........................................................17
CONTENIDOS
INSTRUCCIONES IMPORTANTES DE SEGURIDAD ...................................................9
PRECAUCIONES DE SEGURIDAD PERSONAL ........................................................10
INSTRUCCIONES DE MONTAJE ................................................................................10
CONEXIONES A TIERRA Y ENERGÍA DE CA ............................................................. 11
PANEL DE CONTROL .................................................................................................. 11
INSTRUCCIONES DE OPERACIÓN ............................................................................12
MANTENIMIENTO Y CUIDADO ................................................................................... 14
LOCALIZACIÓN Y RESOLUCIÓN DE PROBLEMAS ..................................................14
ANTES DE DEVOLVER A REPARACIONES ...............................................................15
GARANTÍA LIMITADA ...................................................................................................15
WARRANTY CARD / TARJETA DE GARANTÍA ...........................................................17
• 3 •
IMPORTANT SAFETY INSTRUCTIONS
WARNING – RISK OF EXPLOSIVE GASES
WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES
GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION. FOR THIS REASON,
IT IS IMPORTANT THAT YOU FOLLOW THESE INSTRUCTIONS EACH TIME YOU USE
THE CHARGER.
To reduce the risk of a battery explosion, follow these instructions and those published
by the manufacturer of the battery and any equipment you intend to use in the vicinity
of the battery. Review the cautionary markings on these products and on the engine.
WARNING: Pursuant to California Proposition
65, this product contains chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
• Use the battery charger on LEAD-ACID and
AGM-type rechargeable batteries with
recommended rated capacities of 22-59Ah
(12V), as used in automobiles, trucks,
tractors, airplanes, vans, RVs, trolling motors,
etc. This charger is not intended to supply
power to low-voltage electrical systems, other
than in a motor-starting application.
WARNING: Do not use battery charger with
dry cell batteries that are commonly used with
home appliances. These batteries may burst
and cause injury or damage to property.
• Use only attachments recommended or sold
by the battery charger’s manufacturer. Use
of non-recommended attachments may
result in a re, electric shock or injury.
• Locate the battery charger’s power cord so
it cannot be stepped on, tripped over, or
subjected to damage or stress.
• Do not operate the charger if it has received
a sharp blow, been dropped, or otherwise
damaged in any way. Take it to a qualied
professional for inspection and repair.
• Do not disassemble the charger. Take it to a
qualied professional when service or repair
is required.
• Keep out of reach of children.
• To reduce the risk of electric shock, unplug
the charger from the outlet before
attempting any maintenance or cleaning.
• Do not use an extension cord.
• Always charge the battery in a well-
ventilated area
• Do not set the charger on ammable
materials, such as carpeting, upholstery,
paper, cardboard, etc.
WARNING: RISK OF EXPLOSIVE GAS.
• Operate the charger as far away from the
battery as DC charger cables permit.
• Do not expose the charger to rain or snow.
• NEVER charge a frozen battery.
• NEVER set a battery on top of the charger.
• NEVER place the charger directly above a
battery being charged. Gases from the
battery will corrode and damage the charger.
• NEVER touch the battery clamps together
when the charger is energized.
• When disconnecting the battery charger, pull
by the plug, not by the cord. Pulling on the
cord may cause damage to the cord or plug.
• Do not operate the charger with damaged
cord or plug.
• NEVER allow battery acid to drip onto the
charger.
• NEVER overcharge a battery.
PERSONAL SAFETY PRECAUTIONS
• Wear complete eye protection and
protective clothing when working near
lead-acid batteries. Always have someone
nearby for help.
• Have plenty of fresh water, soap and baking
soda nearby for use, in case battery acid
contacts your eyes, skin, or clothing. Wash
immediately with soap and water and seek
medical attention.
• If battery acid comes in contact with eyes,
ush eyes immediately for a minimum 10
minutes and get medical attention.
• Neutralize any acid spills thoroughly with
baking soda before attempting to clean up.
• Remove all personal metal items from your
body, such as rings, bracelets, necklaces
and watches. A battery can produce a short
circuit current high enough to weld a ring to
metal, causing a severe burn.
• NEVER smoke or allow a spark or ame in
the vicinity of the battery or engine.
• Do not drop a metal tool onto the battery.
• If it is necessary to remove the battery from
the vehicle to charge it, always remove the
grounded terminal rst.
• 4 •
ASSEMBLY INSTRUCTIONS
It is important to fully assemble your charger before use. Remove all cord wraps and
uncoil the cables prior to using the battery charger. Follow these instructions for assembly.
PARTS TOOLS NEEDED
(2) 10-32, thread cutting screws
(2) 10-24 x 5/8” thread cutting screws
(2) wheels
(1) axle
(2) axle caps
(2) axle brackets
(1) handle
(1) foot
3/8" wrench (for mounting foot)
5/16" wrench (for mounting wheels)
1/4" wrench (for mounting handle)
hammer
at-head screwdriver
Phillips-head screwdriver
1. Attach the foot:
Remove the
charger from the
packing materials
and place upside
down on a at
surface. Attach
the foot and
secure it with the two 10-24 x 5/8” thread
cutting screws provided.
2. Assemble the wheels and axle: Hold
the axle upright on the oor or work
surface. Then, using a hammer, tap
one of the axle caps onto the top end of
the axle. Be sure to tap the axle cap on
straight. Slide both wheels onto the axle
with the recessed hubs facing out as
shown. Install the second axle cap.
3. Mount the axle to the charger: Place
one end of each bracket into the slot on
the bottom of the charger. Place the axle
assembly under each bracket. Attach
the brackets using the two 10-32 thread
cutting screws provided.
NOTE: Be careful not to drop the
brackets inside of the charger case.
4. Attach the handle: Turn the charger right
side up onto its foot and wheels. Remove
the two top screws from each side of
the charger. Align the handle so the
screw holes are
aligned with the
screw holes on
each side of the
charger. Attach
the handle using
the same screws
you previously
removed.
• 5 •
GROUNDING AND AC POWER CORD CONNECTIONS
This battery charger is for use on a nominal
120 volt circuit and has a grounded plug.
The charger must be grounded, to reduce
the risk of electric shock. The plug must be
plugged into an outlet that is properly
installed and grounded in accordance with
all local codes and ordinances. The plug
pins must t the receptacle (outlet). Do not
use with an ungrounded system.
NOTE: Pursuant to Canadian Regulations,
use of an adapter plug is not allowed in
Canada. Use of an adapter plug in the
United States is not recommended and
should not be used.
USING AN EXTENSION CORD
The use of an extension cord is not
recommended. If you must use an
extension cord, follow these guidelines:
• Pins on plug of extension cord must be the
same number, size, and shape as those of
plug on charger.
• Ensure that the extension cord is properly
wired and in good electrical condition.
• Wire size must be large enough for the AC
ampere rating of charger, as specied below:
Length of cord (feet)
25 50 100 150
AWG* size of cord
16 12 10 8
*AWG-American Wire Gauge
CONTROL PANEL
ON/OFF SWITCH
Use this switch to select between the
Charge/Maintain rate, Boost rate and the
Engine Start mode.
• OFF – When the switch is in this position
(middle), the charger is turned off.
• BOOST or CHARGE/MAINTAIN – When
the switch is in this position, the Rate
Selection button can be set to either the
6A<>2A Charging/Maintaining or the 20
amp Boost setting.
• ENGINE START – When the switch is in this
position, the Engine Start LED will illuminate.
RATE SELECTION BUTTON
Use this button to select one of the following:
• CHARGE/MAINTAIN 6A<>2A – For charging
small and large batteries. Not recommended
for industrial applications.
• BOOST 20A – This setting should only be
used to provide a quick boost to a severely
discharged battery, prior to using the Engine
Start function. Do not use this setting to
charge your battery.
• ENGINE START 150A – Provides 150
amps for cranking an engine with a weak or
run-down battery. Always use in combination
with a battery.
LED INDICATORS
CLAMPS REVERSED (red) LED
ashing:The connections are reversed.
CHARGING (yellow) LED lit:
The charger is charging the battery.
CHARGING(yellow)LEDashing:
The charger is in abort mode.
CHARGED/MAINTAINING (green)
LED pulsing: The battery is fully charged
and the charger is in maintain mode.
NOTE: See the Operating Instructions
section for a complete description of the
charger modes.
OPERATING INSTRUCTIONS
WARNING: A spark near battery may cause
the battery to explode.
CHARGING A BATTERY IN THE VEHICLE
1. Turn off all the vehicle’s accessories.
2. Keep the hood open.
3. Clean the battery terminals.
4. Set the switch to the OFF position.
5. Lay the AC/DC cables away from any fan
blades, belts, pulleys and other moving
parts that can cause injury.
6. For a negative-ground vehicle (as in
most vehicles), connect the charger’s
POSITIVE (RED) clamp to the POSITIVE
(POS, P, +) battery post. Next, connect
the charger’s NEGATIVE (BLACK) clamp
to the vehicle chassis or engine block,
away from the battery.
7. For a positive-ground vehicle, connect
the charger’s NEGATIVE (BLACK)
clamp to the NEGATIVE (NEG, N, -)
battery post. Next, connect the charger’s
POSITIVE (RED) clamp to the vehicle’s
• 6 •
chassis or engine block away from the
battery. NEVER connect any clamps to
the carburetor, fuel lines or sheet-metal
body parts.
8. Connect the charger to an electrical outlet.
9. With the charger plugged in and
connected to the battery of the vehicle,
set the switch to the Boost or Charge/
Maintain position.
10. Select the desired rate.
11. When disconnecting the charger, set the
switch to the OFF position, disconnect
the charger from the AC power, remove
the clamp from the vehicle chassis, and
then remove the clamp from the battery
terminal.
CHARGING A BATTERY
OUTSIDE OF THE VEHICLE
1. First, place battery in a well-ventilated area.
2. Set the switch to the OFF position.
3. Clean the battery terminals.
4. Connect a 24-inch long, 6-gauge (AWG)
insulated battery cable to the NEGATIVE
(NEG, N, -) battery post (i.e., jumper
cable) (not provided).
5. Connect the POSITIVE (RED) charger
clamp to the POSITIVE (POS, P, +)
battery post.
6. Position yourself and the “negative post
extension” cable as far away from the
battery as possible, and connect the
NEGATIVE (BLACK) charger clamp to
the cable’s free end.
7. Connect the charger to the electrical outlet.
8. With the charger plugged in and connected
to the battery of the vehicle, set the switch
to the Boost or Charge/Maintain position.
9. Select the desired rate.
10. When disconnecting the charger, set the
switch to the OFF position, disconnect
the charger from the AC power,
disconnect the negative clamp, and nally
the positive clamp.
11. A marine (boat) battery must be removed
and charged on shore.
USING THE ENGINE START FEATURE
Your battery charger can be used to jump
start your car if the battery is low. Follow all
safety instructions and precautions for
charging your battery. Wear complete eye
protection and protective clothing.
WARNING: Using the ENGINE START
feature WITHOUT a battery installed in the
vehicle will damage the vehicle’s electrical
system.
NOTE: If you have charged the battery and
it still will not start your car, do not use the
Engine Start feature, or it will damage the
vehicle’s electrical system. Have the battery
checked.
1. Set the switch to the OFF position.
2. With the charger unplugged from the
AC outlet, connect the charger’s clamps
to the battery following the instructions
given in the CHARGING A BATTERY IN
THE VEHICLE section.
3. Plug the charger AC power cord into the
AC outlet.
4. With the charger plugged in and
connected to the battery of the vehicle,
set the ON/OFF switch to the Engine
Start position. The Engine Start LED will
illuminate.
5. Crank the engine until it starts or 5
seconds pass. If the engine does not
start, wait 3 minutes before cranking
again. This allows the charger and battery
to cool down.
NOTE: During extremely cold weather, or if
the battery is under 2 volts, charge the battery
for 5 minutes before cranking the engine.
6. If the engine fails to start, use the
20A Boost rate for 5 minutes before
attempting to crank the engine again.
7. After the engine starts, move the switch
to the OFF position and unplug the AC
power cord before disconnecting the
battery clips from the vehicle.
8. Clean and store the charger in a dry
location.
NOTE: If the engine does turn over but
never starts, there is not a problem with the
starting system; there is a problem
somewhere else with the vehicle. STOP
cranking the engine until the other problem
has been diagnosed and corrected.
AUTOMATIC CHARGING MODE
When an Automatic Charge is performed,
the charger switches to the maintain mode
automatically after the battery is charged.
ABORTED CHARGE
If charging cannot be completed normally,
charging will abort. When charging aborts,
the charger’s output is shut off and the
CHARGING
(yellow) LED will ash. To
reset after an aborted charge, unplug the
charger from the AC outlet, wait a few
moments and plug it back in.
DESULFATION MODE
Desulfation could take 8 to 10 hours. If
desulfation fails, charging will abort and the
CHARGING
(yellow) LED will ash.
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