Schumacher SC-7500A User Manual

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E N G I N E S T A R T
Model SC-7500A For 6 and 12-Volt Batteries
Fully Automatic Microprocessor Controlled Battery Charger with Engine Starter
CAUTION:
Read all Safety Rules and Operating Instructions, and follow them with each use of this product.
Schumacher Electric Corporation Mount Prospect, IL 60056 U.S.A.
Send Warranty Product Repairs to:
Customer Service Returns P.O. Box 280,1025 E. Thompson, Hoopeston, IL 60942-0280 Questions? Call Customer Service: 1-800-621-5485
0099000621/0206
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ................................................................... 3
PERSONAL SAFETY PRECAUTIONS ...................................................................... 4
BEFORE USING YOUR BATTERY CHARGER ........................................................ 5
Plugging It In ......................................................................................................... 5
Assembling Your Charger ..................................................................................... 5
Using An Extension Cord ...................................................................................... 5
PREPARING YOUR BATTERY TO BE CHARGED .................................................. 5
OPERATING INSTRUCTIONS ................................................................................... 6
Charging Battery In The Vehicle ........................................................................... 6
Charging Battery Removed From The Vehicle ..................................................... 7
Using Engine Start ................................................................................................ 7
USING YOUR BATTERY CHARGER ........................................................................ 8
CHARGER CONTROLS ............................................................................................. 9
CONTROL PANEL GUIDE ....................................................................................... 10
USING THE BUILT-IN BATTERY TESTER ..............................................................11
USING THE BUILT-IN ALTERNATOR TESTER ....................................................... 12
BATTERY PERCENT AND CHARGE TIME ............................................................ 13
CHARGING TIPS ...................................................................................................... 14
MAINTENANCE AND CARE ................................................................................... 14
TROUBLESHOOTING .............................................................................................. 15
WARRANTY .............................................................................................................. 16
PLEASE SAVE THIS OWNER’S MANUAL AND READ BEFORE EACH USE.
Model SC-7500A Microprocessor Controlled, Fully Automatic Operation Battery Charger with Engine Starter Plus Battery and Alternator Tester offers features to accommodate the needs for home or light commercial use. This manual will explain how to use the battery charger safely and effectively. Please read and follow these instructions and precautions carefully.
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IMPORTANT SAFETY INSTRUCTIONS
WARNING – RISK OF EXPLOSIVE GASES
WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BAT­TERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER, YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
To reduce risk of battery explosion, follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to use in vicinity of battery. Review cautionary markings on these products and on engine.
SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions for battery charger model SC-7500A.
WARNING: Handling the cord on this product or cords associated with ac­cessories sold with this product, may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after
handling.
• Read all instructions and cautions printed on the battery charger, battery, and vehicle or equipment using bat­tery.
• Use charger only on lead-acid type rechargeable batteries, such as those used in cars, trucks, tractors, air­planes, vans, RVs, trolling motors, etc. This charger is not intended to supply power to a low voltage electrical system other than in a starter-motor application.
Never use charger for charging dry cell batteries that are commonly used with home appliances like radios, ste­reos, remote controls, etc. These bat­teries may burst and cause personal injury.
• Do not disassemble charger. Take it
to a qualied service professional if
service or repair is required. Incorrect assembly may result in re or electri­cal shock.
• To reduce risk of electrical shock, unplug the charger from the outlet before attempting any maintenance or cleaning.
• Always charge battery in a well-venti­lated area.
WARNING: Battery chargers get hot during operation and must have proper
ventilation. Air needs to ow around
entire charger. Do not set charger on
ammable materials like carpeting,
upholstery, paper, cardboard, etc. Charger may damage leather and melt plastic and rubber.
HELP US HELP YOU ——
Remember:
Place charger as far away from the bat­tery being charged as the charger cables will permit.
Do not expose charger to rain or snow.
Never charge a frozen battery. If battery
uid (electrolyte) becomes frozen, bring
battery into a warm area to thaw before you begin charging.
Never allow battery acid to drip on char-
ger when reading specic gravity or lling
battery.
Never set a battery on top of the charger.
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Never place charger directly above battery being charged. The gases from the battery will corrode and damage the charger.
Never touch the battery clamps together when the charger is on. You could cause a spark.
Never operate charger if it has received a hard blow, been dropped, or otherwise
damaged. Take it to a qualied professional
for inspection and repair.
Be sure to position the charger power cord
PERSONAL SAFETY PRECAUTIONS
to prevent it from being stepped on, tripped over, or damaged.
Never pull out the plug by the cord when unplugging the charger. Pulling on the cord may cause damage to the cord or the plug.
Do not operate the charger if it has a damaged power cord or plug. Have the cord replaced.
Wear complete eye and clothing protection when working with lead­acid batteries.
Make sure that someone is within range of your voice to come to your aid if needed while you work with or are near a lead-acid battery.
Have plenty of fresh water and soap nearby for use in case battery acid contacts your eyes, skin, or clothing. If this happens, wash immediately with soap and water. Then get medical at­tention.
Avoid touching your eyes while working with a battery. Acid particles
(corrosion) may get into your eyes. If this occurs, ush eyes immediately
with running cold water for at least 10 minutes. Then immediately get medi­cal attention.
Remove all personal metal items from your body such as rings, brace­lets, necklaces and watches, while working with a lead-acid battery. A bat­tery can produce a short circuit current
high enough to weld a ring (or the like)
to metal, causing a severe burn.
Take care not to drop any metal tool or metal object onto the battery. This may spark or short circuit the battery or another electrical device that may cause an explosion.
Always operate the battery charger in an open, well-ventilated area.
Never smoke or allow a spark or ame in the vicinity of the battery or engine. Batteries generate explosive gases.
Neutralize any acid spills thoroughly with baking soda before attempting to clean up.
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BEFORE USING YOUR BATTERY CHARGER
It is important to understand your charger's requirements. This section will tell you about your charger's electrical requirements and how to prepare a battery for charging.
PLUGGING IT IN
Your charger requires a 120V AC 2-prong wall outlet receptacle installed according to all local codes and ordinances.
ASSEMBLING YOUR CHARGER
Included with your battery charger are two cord wrap cleats for storage of the clamp cables.
To install, align the two tabs to correspond with the two receptacles and push until you hear a snap.
Wrap clamp cables after unplugging the power cord from the AC wall outlet and store your charger in a dry location.
USING AN EXTENSION CORD
The use of an extension cord is not rec­ommended. If you must use an extension cord, please make sure that you follow these guidelines:
• Make sure that the pins on charger's
power cord t rmly into the extension cord, and that the extension cord ts rmly into the receptacle.
• Check that the extension cord is properly wired and in good electrical condition.
• Make sure that the wire size is large enough for its length and for the AC
ampere rating, as specied in the chart
below.
MINIMUM RECOMMENDED EXTENSION CORD
Length of Cord, in Feet 25 50 100 150
AWG* Size of Cord 18 16 12 10
*AWG=American Wire Gauge
PREPARING YOUR BATTERY TO BE CHARGED
It is important that you read and follow these guidelines while you are preparing to charge the battery.
• Make sure that you have a 6 or 12 volt lead-acid battery. Determine voltage of battery by referring to vehicle owner’s manual or the battery markings. Charge battery initially at charger’s lowest rate.
• Clean the battery terminals. Be careful to keep corrosion from getting in or around your eyes or on your hands.
• Wear safety glasses. See additional “Per­sonal Safety Precautions” on page 4.
• If required, for batteries with removable vent caps, add distilled water to each cell until the battery acid reaches the level recommended by the manufacturer. This will help purge excessive gases from the
cells. Be careful not to overll. If you have
a sealed battery with non-removable vent caps, no action is necessary.
• Take time to read all of the battery manufacturer ’s specific precautions, such as removing or not removing vent caps while charging, and recommended rates of charge.
• Be sure that the area around the bat­tery is well ventilated while it is being charged. Gas can be forcefully blown away by using a piece of cardboard or other nonmetallic material as a fan.
• If it is necessary to remove the battery from the vehicle to charge it, always remove the grounded terminal from the battery rst. Turn off all vehicle acces­sories to avoid sparks from occurring.
NOTE: A marine (boat) battery installed in a boat must be removed and charged on shore.
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