Schneider Electric ZBRN1, ZBRN2 User Manual

Harmony Hub

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Harmony Hub

ZBRN1/ZBRN2 User Manual

(Original Document)

01/2020

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www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

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Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Offer Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Call To Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2 Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Data Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compatibility Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmitter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Monostable Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Set/Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Receiver Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 First Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

First Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pairing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4 ZBRN1 Ethernet Communication . . . . . . . . . . . . . . . . . . 61

Communication on The Ethernet Network. . . . . . . . . . . . . . . . . . . . . .

Addressing Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication and Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . .

Modbus TCP Settings and Supported Functions . . . . . . . . . . . . . . . .

Ethernet Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 18 20

24 24 26 27 33 35 37 38 38 41 42 43 45 46 47

50 52 54

62 66 68 70 71

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Chapter 5 ZBRN2 Modbus Serial Line Communication . . . . . . . . . . 73

Communication on The Modbus Network . . . . . . . . . . . . . . . . . . . . . .

Communication and Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . .

Modbus Serial Line Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modbus Settings and Supported Functions . . . . . . . . . . . . . . . . . . . . .

Modbus Serial Line Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

74 77 78 80 82

Chapter 6 ZBRRH Receiver for Harmony Hub . . . . . . . . . . . . . . . . . 85

Presentation of ZBRRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Installation Instruction for ZBRRH . . . . . . . . . . . . . . . . . . . . .

Receiver Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LED Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to Teach/Unteach ZBRRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lock/Unlock for ZBRRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Total Reset Function Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86 87 91 92 93 96 99

Chapter 7 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

7.1 Memory Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Memory Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Input Channels Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type 1 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type 4 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type 5 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type 6 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 Output Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Output Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 Action Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Action Register. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Action Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 Diagnostic Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6 Configuration Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102 102 103 104 106 107 108 109 112 112 114 115 116 126 127 133 136 140 141 146

Chapter 8 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Radio Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

149

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Chapter 9 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

9.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration Menu Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Output Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radio Frequency Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Factory Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4 SD Card Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SD Card Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

158 159 162 165 166 167 169 175 177 181 182 183 183 187 187

Chapter 10 SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

File Management and Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . .

190 192 194

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Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

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PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

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About the Book

At a Glance

Document Scope

This documentation is a reference for the wireless transmitters and receivers used with the ZBRN1/ZBRN2 Harmony Hub.

The purpose of this document is to:

 Show how to install and operate your Harmony Hub.  Show how to connect Harmony Hub with wireless transmitters, programmable logic controllers

(PLCs), and other devices.

 Help become familiar with Harmony Hub features.

NOTE: Read and understand this document and all related documents installing, operating, or maintaining your Harmony Hub.

The users must read through the entire document to understand all its features.

Validity Note

This documentation is valid for the ZBRN1/ZBRN2 Harmony Hub, firmware version ≥V3.31.

The technical characteristics of the devices described in the present document also appear online. To access the information online:

Step Action

1 Go to the Schneider Electric home page

2 In the Search box type the reference of a product or the name of a product range.

3 If you entered a reference, go to the Product Datasheets search results and click on the

4 If more than one reference appears in the Products search results, click on the reference that

5 Depending on the size of your screen, you may need to scroll down to see the datasheet.

6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.

(see page 10)

www.schneider-electric.com

 Do not include blank spaces in the reference or product range.  To get information on grouping similar modules, use asterisks (

reference that interests you. If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests you.

interests you.

before

The characteristics that are presented in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.

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Introduction

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Introduction

Chapter 1

Introduction

Purpose

This chapter provides an overview of the Harmony Hub and its wireless receiver.

What Is in This Chapter?

This chapter contains the following topics:

Offer Description 14

Call To Action 18

Product References 20

Topic Page

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Introduction

Offer Description

Overview

The Harmony XB5R offer using Harmony Hub allows more flexibility and simplicity in the installation. Wireless transmitters technology reduces the wiring and the cost of installation. Harmony Hub converts radio frequency inputs into various communication protocols and operates as intermediate equipment between a transmitter and a PLC or industrial PCs (IT/OT box) that support Modbus TCP protocols.

Harmony Hub can be used with transmitters such as XB4R and XB5R wireless and batteryless push-buttons, rope pull switch, mushroom head push-buttons, emergency stop monitoring, XCKW and XCMW wireless and batteryless limit switches, temperature sensors, and energy sensors.

It has a wide range of industrial and building applications. For example, in packing lines, automatic doors in logistic centers, manufacturing of vehicles in automotive industries, for bag filling in cement industries, and for efficient use of power in office lighting.

Harmony Hub can also control output especially receivers and communicate with a tower light for example to make call for action. This use case will help the operator visually for the status of his requested action.

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Basic Architecture with PLC

The following figure shows the transmission between transmitters and a ZBRN1 Harmony Hub:

1 Harmony Hub 2 PLC 3 Pushbutton 4 Limit switch 5 Energy sensor 6 Humidity and thermal sensor 7 Thermal sensor

Introduction

NOTE: You can associate 1 Harmony Hub with up to 60 transmitters. Each transmitter has a unique ID (for example, 030079B1). PowerTag energy monitoring sensor must be placed in a metal cabinet at a maximum distance of 3 meters to Harmony Hub.

IT/OT Architecture

Harmony Hub provides network connectivity openness by operating as intermediate equipment between the wireless devices and PLCs (Programmable Logic Controller) or all industrial PCs (IT/OT box) that support Modbus TCP protocols.

Harmony Hub is providing an easy way to digitalize your production line to improve operation efficiency by using a non-intrusive wireless system easy to connect to your IT system.

Harmony Hub collect physical signals from an operator interface or secondary sensing to generate computed data information for computerized maintenance management system (CMMS) tools and operation management tools.

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Introduction

Data can be analyzed through our dedicated EcoStruxure platform through AVEVA™ Software, Maintenace Advisor software, and Augmented Operator Advisor application.

1 ZBRN1 Harmony Hub associated with ZBRCETH communication module 2 iPC 3 Pushbutton 4 Limit switch 5 Energy sensor 6 Humidity and thermal sensor 7 Thermal sensor

Compatible Transmitters

Harmony Hub is compatible with:

 The Harmony batteryless and wireless push-buttons offer based on radio technology (ZBRT1,

ZBRT2)

 The Harmony wireless and batteryless rope pull switch (ZBRP1)  The OsiSense wireless and batteryless radio limit switches (XCKW, XCMX)  Temperature sensors with battery (A9XST114, …)  Energy sensors (A9MEM1560, LV434020, …)

The following figures show some examples of transmitters:

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Example 1: Push-button with a plastic head

Example 2: Push-button with a metal head

Example 3: Push-button with a plastic head enclosed in a handy box

Introduction

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Introduction

Call To Action

Overview

Harmony Hub can communicate with up to 60 ZBRRH receivers.

If you connect a tower light to the ZBRRH receiver, you can make a call to action function.

Call to action:

When a problem occurs on the machine, the operator just pushes its wireless pushbutton.

The Harmony Hub can then control a device to solve the problem or at least to display it with a tower light.

The following figure shows the transmission between a ZBRN• Harmony Hub and ZBRRH receiver to command, for example, a tower light:

1 Harmony Hub 2 ZBRRH receiver 3 Pushbutton 4 Limit switch 5 Energy sensor 6 Humidity and thermal sensor

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7 Thermal sensor 8 XVU tower light

Call to action process:

Step Action

A If a problem occurs on the machine, the operator pushes its wireless pushbutton.

A message is sent to the Harmony Hub.

B The Harmony Hub send a message to the Maintenance Advisor.

C The Maintenance Advisor send a message to the Harmony Hub.

D The Harmony Hub send a message to a ZBRRH receiver.

E The ZBRRH receiver commands one lamp of the XVU tower light.

Compatible Receiver

Harmony Hub is compatible with the Harmony ZBRRH receiver:

Introduction

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Introduction

Product References

ZBRN1: Standard Harmony Hub with Communication Module

1 Harmony Hub 2 Instruction Sheet (ZBRN1) 3 Modbus TCP Communication module 4 Instruction Sheet (ZBRCETH)

NOTE: ZBRN1 must be associated with a communication module, reference ZBRCETH (Ethernet protocol).

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ZBRN2: Harmony Hub for Modbus Serial Line Communication

1 Harmony Hub 2 Instruction Sheet

Introduction

Difference Between ZBRN1 and ZBRN2

ZBRN2 has an embedded communication port for a Modbus serial line, whereas ZBRN1 can support Modbus TCP communication using ZBRCETH module.

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Introduction

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Harmony Hub

Physical Description

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Physical Description

Chapter 2

Physical Description

Purpose

This chapter provides an overview of Harmony Hub ZBRN1 and ZBRN2 hardware: description, output connectors, installation, and power supply connections.

What Is in This Chapter?

This chapter contains the following sections:

Section Topic Page

2.1 Product Overview 24

2.2 Installation 26

2.3 Specifications 38

2.4 Data Management 41

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Physical Description

Product Overview

Section 2.1

Product Overview

Hardware Description

ZBRN1

1 Four 7-segments displays with 5 LEDs 2 Power LED 3 Communication LED 4 Radio signal strength LED 5 Power input terminal block 6 Connector for the optional external antenna 7 Protective plug for the connector for the optional external antenna 8 ZBRCETH Communication module inserted with 2 RJ45 Ethernet connectors 9 Jog dial 10 SD memory card slot

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ZBRN2

Physical Description

1 Four 7-segments displays with 5 LEDs 2 Power LED 3 Communication LED 4 Radio signal strength LED 5 Power input terminal block 6 Connector for the optional external antenna 7 Protective plug for the connector for the optional external antenna 8 2 RS-485 Modbus serial line connectors 9 Jog dial 10 SD memory card slot

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Physical Description

Installation

Section 2.2

Installation

What Is in This Section?

This section contains the following topics:

Installation Requirements 27

Mechanical Installation 33

Environmental Features 35

Housing 37

Topic Page

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Installation Requirements

Before Starting

Read and understand this chapter before beginning the installation of your Harmony Hub.

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

 Disconnect all power from all equipment including connected devices prior to removing any

covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.

 Always use a properly rated voltage sensing device to confirm the power off where and when

indicated.

 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a

proper ground connection exists before applying power to the equipment.

 Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

Operating Environment

UNINTENDED EQUIPMENT OPERATION

Install and operate this equipment according to the environmental conditions described in the operating limits.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Physical Description

DANGER

WARNING

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Physical Description

Installation Considerations

UNINTENDED EQUIPMENT OPERATION

 Use appropriate safety interlocks where personnel and/or equipment hazards exist.  Install and operate this equipment in an enclosure appropriately rated for its intended

environment.

 Do not use this equipment in safety critical and hoisting machine functions due to:

 No permanent communication  No acknowledge of the message from the receiver to the transmitters.

 Do not disassemble, repair, or modify this equipment.  Do not connect any wiring to reserved, unused connections, or to connections designated as

not connected (N.C.).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

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Architecture

The following figures shows the general principle of Harmony Hub architecture:

Physical Description

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Physical Description

NOTE:

 The previous figure is not exhaustive. It shows only the general principle of the architecture.  Refer to the specifications section

Harmony Hubs.

 Refer to the user manual of your associated products for detailed wiring diagrams and

instructions.

 Harmony Hub can be connected to any PLC supporting the network buses listed in this

document.

Connection Requirements

Power Supply Connection

24...240 Vac/Vdc

Network connection

 RS-485 Modbus serial line network  Ethernet Modbus TCP network

(see page 38)

for detailed wiring diagram and instructions for

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+ 169 hidden pages

Schneider Electric ZBRN1, ZBRN2 User Manual

Harmony Hub

Table of Contents

Safety Information

About the Book

Introduction

Offer Description

Call To Action

Product References

Physical Description

Product Overview

Hardware Description

Installation

Installation Requirements