Schneider Electric XB5R ZBRN2, XB5R ZBRN1 User Manual

Harmony XB5R

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Harmony XB5R

ZBRN1/ZBRN2 User Manual

03/2019

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www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

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Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Offer Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2 Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Data Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compatibility Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmitter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Monostable Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Set/Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 ZBRN2 Modbus Serial Line Communication . . . . . . . . . 43

Communication on The Modbus Network . . . . . . . . . . . . . . . . . . . . . .

Communication and Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . .

Modbus Serial Line Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modbus Settings and Supported Functions. . . . . . . . . . . . . . . . . . . . .

Modbus Serial Line Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4 ZBRN1 Ethernet Communication . . . . . . . . . . . . . . . . . . 55

Communication on The Ethernet Network. . . . . . . . . . . . . . . . . . . . . .

Addressing Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication and Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . .

Modbus TCP Settings and Supported Functions . . . . . . . . . . . . . . . .

Ethernet Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 18 20 21 28 30 32 33 33 36 37 38 40 41

44 47 48 50 52

56 60 62 64 65

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Chapter 5 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.1 Harmony Hub Input Channels Registers . . . . . . . . . . . . . . . . . . . . . . .

Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type 1 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type 5 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type 6 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Diagnostic Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Module Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Configuration Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Module Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

68 69 71 72 73 76 77 86 88 91 92 97

Chapter 6 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Radio Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7 User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SD Card Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108 111 115 128 131

Chapter 8 DTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

134 135 146

Chapter 9 SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

File Management and Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . .

158 160 163

Chapter 10 First Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

First Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pairing Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

170 172 174

Chapter 11 Architectures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

IT/OT Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179

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Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

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PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

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About the Book

At a Glance

Document Scope

This documentation is a reference for the wireless transmitters used with the ZBRN• Harmony Hub.

The purpose of this document is to:

 show you how to install and operate your Harmony Hub.  show you how to connect Harmony Hub with wireless transmitters, programmable logic

controllers (PLCs), and other devices.

 help you become familiar with Harmony Hub features.

NOTE: Read and understand this document and all related documents installing, operating, or maintaining your Harmony Hub.

The users must read through the entire document to understand all its features.

Validity Note

This documentation is valid for the ZBRN• Harmony Hub.

The technical characteristics of the devices described in the present document also appear online. To access the information online:

Step Action

1 Go to the Schneider Electric home page

2 In the Search box type the reference of a product or the name of a product range.

3 If you entered a reference, go to the Product Datasheets search results and click on the

4 If more than one reference appears in the Products search results, click on the reference that

5 Depending on the size of your screen, you may need to scroll down to see the datasheet.

6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.

(see page 8)

www.schneider-electric.com

 Do not include blank spaces in the reference or product range.  To get information on grouping similar modules, use asterisks (

reference that interests you. If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests you.

interests you.

before

The characteristics that are presented in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.

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Introduction

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Introduction

Chapter 1

Introduction

Offer Description

Overview

The Harmony XB5R offer using Harmony Hub allows more flexibility and simplicity in the installation. Wireless transmitters technology reduces the wiring and the cost of installation. Harmony Hub converts radio frequency inputs into various communication protocols and operates as intermediate equipment between a transmitter and a PLC or industrial PCs (IT/OT box) that support Modbus TCP protocols.

Harmony Hub can be used with transmitters such as XB4R and XB5R wireless and batteryless pushbuttons, rope pull switch, mushroom head pushbuttons, emergency stop monitoring, wireless and batteryless limit switches, temperature and energy sensors.

It has a wide range of industrial and building applications. For example, in packing lines, automatic doors in logistic centers, manufacturing of vehicles in automotive industries, for bag filling in cement industries, and for efficient use of power in office lighting.

Basic Architecture with PLC

The following figure shows the transmission between three transmitters and a ZBRN1 Harmony Hub:

NOTE: You can associate 1 Harmony Hub with up to 60 transmitters. Each transmitter has a unique ID (for example, 030079B1).

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Introduction

IT/OT Architecture

Harmony Hub provides network connectivity openness by operating as intermediate equipment between the wireless devices and PLCs (Programmable Logic Controller) or all industrial PCs (IT/OT box) that support Modbus TCP protocols.

Harmony Hub is providing an easy way to digitalize your production line to improve operation efficiency (OEE) by using a non-intrusive wireless system easy to connect to your IT system.

Harmony Hub collect physical signals from an operator interface or secondary sensing to generate computed data information for CMMS tools and operation management tools.

Data can be analyzed through our dedicated EcoStruxure platform through AVEVA Software, Maintenace Advisor software, and Augmented Operator Advisor application.

For details, refer to IT/OT Architecture

(seepage179)

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Compatible Transmitters

Harmony Hub is compatible with:

 The Harmony battery-less and wireless pushbuttons offer based on radio technology  The Harmony battery-less and wireless rope pull switch  The OsiSense battery-less and wireless radio limit switches  Temperature sensors with battery  Energy sensors

The following figures show some examples of transmitters:

Example 1: pushbutton with a plastic head

Example 2: pushbutton with a metal head

Introduction

Example 3: pushbutton with a plastic head enclosed in a handy box

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Introduction

Product References

ZBRN1: Standard Harmony Hub with Communication Module

1 Harmony Hub 2 Instruction Sheet (ZBRN1) 3 Modbus TCP Communication module 4 Instruction Sheet (ZBRCETH)

NOTE: ZBRN1 must be associated with a communication module, reference ZBRCETH (Ethernet protocol).

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ZBRN2: Harmony Hub for Modbus Serial Line Communication

1 Harmony Hub 2 Instruction Sheet

Introduction

Difference Between ZBRN1 and ZBRN2

ZBRN2 has an embedded communication port for a Modbus serial line, whereas ZBRN1 can support different protocols using a communication module.

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Introduction

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Harmony XB5R

Physical Description

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Physical Description

Chapter 2

Physical Description

Purpose

This chapter provides an overview of the Harmony XB5R ZBRN1 and ZBRN2 hardware: description, output connectors, installation, and power supply connections.

What Is in This Chapter?

This chapter contains the following sections:

Section Topic Page

2.1 Product Overview 18

2.2 Installation 20

2.3 Specifications 33

2.4 Data Management 36

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Physical Description

Product Overview

Section 2.1

Product Overview

Hardware Description

ZBRN1

1 Four 7-segments displays with 5 LEDs 2 Power LED 3 Communication LED 4 Radio signal strength LED 5 Power input terminal block 6 Connector for the optional external antenna 7 Protective plug for the connector for the optional external antenna 8 ZBRCETH Communication module inserted with 2 RJ45 Ethernet connectors 9 Jog dial 10 SD memory card slot

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ZBRN2

Physical Description

1 Four 7-segments displays with 5 LEDs 2 Power LED 3 Communication LED 4 Radio signal strength LED 5 Power input terminal block 6 Connector for the optional external antenna 7 Protective plug for the connector for the optional external antenna 8 2 RS-485 Modbus serial line connectors 9 Jog dial 10 SD memory card slot

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Physical Description

Installation

Section 2.2

Installation

What Is in This Section?

This section contains the following topics:

Installation Requirements 21

Mechanical Installation 28

Environmental Features 30

Housing 32

Topic Page

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Installation Requirements

Before Starting

Read and understand this chapter before beginning the installation of your Harmony Hub.

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

 Disconnect all power from all equipment including connected devices prior to removing any

covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.

 Always use a properly rated voltage sensing device to confirm the power off where and when

indicated.

 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a

proper ground connection exists before applying power to the equipment.

 Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

Operating Environment

UNINTENDED EQUIPMENT OPERATION

Install and operate this equipment according to the environmental conditions described in the operating limits.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Physical Description

DANGER

WARNING

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Physical Description

Installation Considerations

UNINTENDED EQUIPMENT OPERATION

 Use appropriate safety interlocks where personnel and/or equipment hazards exist.  Install and operate this equipment in an enclosure appropriately rated for its intended

environment.

 Do not use this equipment in safety critical and hoisting machine functions due to:

 No permanent communication  No acknowledge of the message from the receiver to the transmitters.

 Do not disassemble, repair, or modify this equipment.  Do not connect any wiring to reserved, unused connections, or to connections designated as

not connected (N.C.).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

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Architecture

The following figure shows the general principle of Harmony Hub architecture:

Physical Description

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Physical Description

NOTE:

 The previous figure is not exhaustive. It shows only the general principle of the architecture.  Refer to the specifications section

Harmony Hubs.

 Refer to the user manual of your associated products for detailed wiring diagrams and

instructions.

 Harmony Hub can be connected to any PLC supporting the network buses listed in this

document.

Connection Requirements

Power Supply Connection

24...240 Vac/Vdc

Network connection

 RS-485 Modbus serial line network  Ethernet Modbus TCP network

(see page 33)

for detailed wiring diagram and instructions for

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Maximum Distances

The following figure shows the maximum distance between the transmitters and the ZBRN1 Harmony Hubs:

Physical Description

(*) The application environment can modify the typical values. (**) Free field (unobstructed and without electromagnetic perturbations).

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Physical Description

The following figure shows the maximum distance between the transmitters and the ZBRN2 Harmony Hubs:

(*) The application environment can modify the typical values. (**) Free field (unobstructed and without electromagnetic perturbations).

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Physical Description

The level of signal attenuation depends on the material through which the signal passes:

Material Attenuation

Glass window

Plaster wall

Brick wall

Concrete wall

Metal structure

(*) Values for indication purpose only. Actual values depend on the thickness and nature of the material.

10...20 %

30...45 %

60 %

70...80 %

60...100 %

(*)

NOTE: You can add ZBRA1 or ZBRA2 antenna or both to increase the range. The reception is reduced if Harmony Hub is placed in a metal cabinet. For further information on the use of ZBRA1 and ZBRA2 antennas, refer to the Radio chapter

(seepage99)

Impact of the radio performances in the environment:

 For any environment, the radio performances are subjected to be instable due to perturbations

made by any kind of industrial machines, processes, or electronic devices.

 As a consequence at any time, it is possible that the radio frames sent by a transmitter will not

be caught by the receiver during the perturbation.

 With Harmony XB5R offer, only one radio frame is sent to the receiver, there is no permanent

radio communication. This reason prevents the use of Harmony XB5R offer for applications where permanent reliability and/or permanent precisions are needed.

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Physical Description

Mechanical Installation

Mounted on DIN Rail

Harmony Hub must be installed on DIN rails complying with EN/IEC 60715.

To install Harmony Hub, use a tool to press down the D lock for inserting the DIN rail.

The following figure shows the position of Harmony Hub on the DIN rail:

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Mounted on a Grid or Plate

Harmony Hub can be installed on a grid or a plate.

The following steps explain how to install the module:

Step Action

1 Pull out the panel mounting hooks.

2 Mount Harmony Hub on the grid or plate using the screws as shown in the

following figure.

Physical Description

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Physical Description

Environmental Features

Specifications

The following table shows the general environmental specifications:

Characteristics Specifications

Standards Conformity to

standards

Conformity to standards

Radio certifications

Agencies

UL USA UL508, 17th edition

CSA Canada CSA C22.2, No. 142-M2000

C-Tick Australia –

GOST Russia –

ANATEL Brazil –

FCC USA –

SRRC China –

CCC China –

MIC Japan –

RSS Canada –

Ambient operating temperature

Storage temperature –40...+70 °C (–40...+158 °F)

Relative humidity 95% RH at 55 °C (131 °F)

Degree of pollution 2 (IEC60664-1)

Degree of protection IP20

Shock resistance Half sine wave acceleration: 11 ms 30 gn (IEC 60068-2 27)

Resistance to vibration ±3.5 mm (±0.13 in.): 5...8.14 Hz

R&TTE 1999/5/EC, LVD 2006/95/EC, EMC2004/108/EC

EN/IEC 60947-1, EN/IEC 60947-5-1, EN/IEC60950-1, IEC61131-2, EN 300440-2, EN300489-3, EN300328, EN62311

UL 508 (USA), CSA C22-2 n° 14 (Canada), CCC (China), Gost (Russia)

FCC (USA), CSA, RSS (Canada), C-Tick (Australia), ANATEL (Brazil), SRRC (China), MIC (Japan)

–25...+55 °C (–13...+131 °F)

1 gn: 8.14...150 Hz when mounted on a panel 2 gn: 8.45...150 Hz when mounted on a DIN rail (IEC 60068-2-6)

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+ 150 hidden pages

Schneider Electric XB5R ZBRN2, XB5R ZBRN1 User Manual

Harmony XB5R

Table of Contents

Safety Information

About the Book

Introduction

Offer Description

Physical Description

Product Overview

Hardware Description

Installation

Installation Requirements

Mechanical Installation

Environmental Features