XARS8D18p / XARS12D18p / XARS8L12p
Quick Start Guide
XARS8D18W / XARS8D18H / XARS12D18W / XARS12D18H XARS8L12W / XARS8L12H
Harmony eXLhoist
TM
www.schneider-electric.com/control
www.schneider-electric.com
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
p Disconnect all power from all equipment including connected devices, prior to removing any covers
or doors, or installing or removing any accessories, hardware, cables, or wires except under the
specific conditions specified in the appropriate hardware guide for this equipment.
p Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
p Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
p Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
It is recommended to charge the battery once a week, for a duration of at least 4 hours.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
You can download our technical user guide file as well as the eXLhoist configuration software from our website at www.schneider-electric.com.
UNINTENDED EQUIPMENT OPERATION
p Use appropriate safety interlocks where personnel and/or equipment
hazards exist.
p Install and operate this equipment in an enclosure appropriately
rated for its intended environment.
p Do not disassemble, repair, or modify this equipment.
p Do not connect any wiring to unused connections, or to connections
designated as Not Connected (N.C.).
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
WARNING
WARNING
UNINTENDED EQUIPMENT OPERATION
Power line must be wired and protected with fuse or thermal magnetic switch (ex: Schneider-Electric GV2) in compliance with local and national regulatory requirements for the
rated current and voltage of the particular equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Put the remote into STOP mode when not operating the unit to avoid accidental operations of motions push buttons.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Note: You can decrease the "stand-by time out" value using the configuration software tool to reduce the time the remote is in run mode.
ZART8D ZARB18W
XARS8D18W
NHA45689 02
09 - 2016
ZART8D
XARS8D18H
ZART8L ZART8LZARB12W ZARB12H
XARS8L12W
ZARB18H
ZART12D ZART12D
XARS12D18W
ZARB18W
XARS12D18H
XARS8L12H
1/8
ZARB18H
XARS8D18p / XARS12D18p / XARS8L12p
Main characteristics
WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the environmental conditions described in the operating limits.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Base station ZARBppp
272 (ZARBpW)
10.7
264,8 (ZARBpH)
mm
in.
10.42
9.5
241,2
291
11.46
87,6
3.44
ZARB••H
ZARB••W
www.schneider-electric.com
34
2
1
STATUS
COM
POWER
356 12
STATUS
COM
POWER
1 : M12 for external antenna (covered by cap)
2 : Status LEDs
3 : M20 for the safeguarding function input wires (covered by cap)
4 : 62 pins connector
5 : M25 for output wires (covered by cable gland)
6 : M25 for detected applicative alarms input wires (covered by cap)
Specifications
Details Values
ZARB12H ZARB12W ZARB18H ZARB18W
Operating voltage
Current consumption
(maximum current in
connected or not
connected state)
AC/DC power supply Min…max
For 24V DC
For 24V AC
For 48V DC
24...48 V AC/DC ± 20%
24...240 V AC/DC ± 20%
For 48V AC
For 240V DC
For 240V AC
Operating temperature
For 24...48 V AC/DC power supply
For 48...130 V AC/DC power supply
For 130...240 V AC/DC power supply
Degree of protection IP65 / NEMA 4
-
--44 mA 44 mA
--250 mA 250 mA
-25...70°C (-13...158°F)
-
-
-25...70°C (-13...158°F)
-25...50°C (-13...122°F)
Remote control ZARTppp
mm
in.
323
12.72
92
3.62
111
4.37
Specifications
Operating radio range
Operating temperature
Details Values
Free field
Operating temperature to charge battery 10...40°C (50...104°F)Office environment
Degree of protection
- IP65 / NEMA 4
24...48 V AC/DC ± 20%
328 mA
535 mA
155 mA
312 mA
ZART8L ZART8D ZART12D
> 300 m
-20...60°C (-4...140°F)-
24...240 V AC/DC ± 20%
-
-
-25...70°C (-13...158°F)
-25...50°C (-13...122°F)
Charger for remote device
36,0 ± 1
1.42 ± 0.04
mm
in.
NHA45689 02
09 - 2016
53,0 ± 1
2.09 ± 0.04
99,0 ± 1
102,0 ± 1
3.90 ± 0.04
4.02 ± 0.04
900 - 1000
35.43 - 39.37
Output Plug :
Ø 5.5 x Ø 2.5 x 11.0 mm
Inner Positive
8,0 ± 1
0.31 ± 0.04
Specifications
Operating voltage
Operating temperature
Degree of protection
2/8
Details Values
Office environment
-
110 / 240 VAC
0...40°C (32...104°F)
IP20
XARS8D18p / XARS12D18p / XARS8L12p
Wiring
WARNING
UNINTENDED EQUIPMENT OPERATION
p Use shielded cables wherever specified for inpunts and outputs connections.
p Properly ground the cable shields as indicated in the related documentation.
p Route I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Base station terminal wiring
ZARB18W
Q0B_1
Q0B_2
Q0A_1
PE
AC_Neutral /-
AC_Phase /+
PE
Q0A_2
CC_X
CT_1
CT_3
CT_2
CC_Y
CT_4
CT_6
www.schneider-electric.com
WARNING
UNINTENDED EQUIPMENT OPERATION
Connect the Base Station protective earth ground connection to the
machine ground.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
IN_COM
IN_COM
S2_S3
IN0
CT_8
CT_9
CT_7
CC_Z
CT_5
CC_10
CC_11
CT_10
CT_11
CT_12
CC_12
CT_13
CC_13
CT_14
CC_14
CT_15
CC_15
CT_16
CC_16
CT_17
CC_17
CT_18
CR_17
IN_COM
IN0
CC_18
IN_COM
S2_S3
IN14
CR_18
IN18
IN13
IN10
IN17
IN9
IN11
IN15
IN12
IN7
IN16
IN8
IN4
IN6
IN2
IN5
IN3
IN1
ZARB12W
Base station ZARBppH - Connector pin out
A : Pin number
B : ZARB18H description
C : ZARB12H description
A
10
11
12
13
14
15
16
B
CR_18 - -
1
CC_18
2
CT_18
3
CT_13
4
CR_17
5
CC_17
6
CT_17
7
CC_13
8
CT_14
9
CC_12
CT_11
CC_10
CC_14
CT_12
CC_11
CT_10
C
-
-
-
-
-
-
-
CC_12
CT_11
CC_10
CT_12
CC_11
CT_10
A
17
CT_16
18
CT_15
19
S2/S3 S2/S3
20
21
CC_16
22
CC_15
23
24
25
CT_9
26
CT_8
27
CT_5
28
IN_COM
29
CC_Z
30
CT_6
31
CT_4
32
IN3
IN2
IN0
Q0B_1
Q0B_2
Q0A_1
Q0A_2
AC_Neutral /-
AC_Phase /+
PE
PE
53
57
60
54
61
58
55
59
62
56
B
C
-
-
-
-
--
-
CT_9
CT_8
CT_5
CC_Z
CT_6
CT_4
IN0
CT_3
CT_1
CC_X
37
41
45
49
38
42
46
50
39
43
47
51
40
44
48
52
A
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
CT_6
CT_4
CC_Y
CT_2
21
25
29
33
22
26
30
34
23
27
31
35
24
28
32
36
B
CT_7 CT_7
CC_Y CC_Y
CT_2 CT_2
IN1
Q0A_1 Q0A_1
Q0A_2 Q0A_2
CT_3 CT_3
IN4
Q0B_1 Q0B_1
Q0B_2 Q0B_2
CT_1 CT_1
IN5
PE PE
-
CC_X CC_X
IN6
CT_5
CC_Z
17
18
19
20
CT_7
13
14
15
16
CT_9
9
10
11
12
CT_8
C
-
-
-
-
-
CT_12
CC_12
CT_11
CC_11
CT_10
CC_10
1
5
2
6
3
7
4
8
A
49 - 50
51
52
53
54
55
56
57
58
59
60
AC_Neutral
61
62
AC_Phase
B
--
--
--
--
--
--
-
-
-
-
-
C
-
-
-
-
AC_Neutral
-
AC_Phase
Cable length maximum 50 m (164 ft)
DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
7
mm
0.28
in.
2
mm
AWG
Ø 3,5 mm (0.14 in.)
NHA45689 02
09 - 2016
0.2…2.5
24…14
0.2…2.5
24…14
0.25…2.5
23...14
0.25…2.5
23...14
N•m
lb-in
2 x 0.2…1
2 x 24…17
0.5...0.6
4.42...5.31
NOTICE
INOPERABLE EQUIPMENT
Do not tighten screw terminals beyond the specified maximum torque (Nm / lb-in.).
Failure to follow these instructions can result in equipment damage.
2 x 0.2…1.5
2 x 24…16
3/8
2 x 0.25…1
2 x 23…17
2 x 0.5...1.5
2 x 20...16
XARS8D18p / XARS12D18p / XARS8L12p
28 3
1+ 2
Electrical diagram
Base station ZARBppp - Inputs / Outputs
Input / Output Possible uses ( depending of the configuration)
IN0 Feedback loop input
IN1...IN6
IN7...IN18
Q0A (13/14)
Q0B (23/24)
Q1...Q9
Q10...Q16 (NO type)
Q17, Q18 (NO+NC type)
Applicative Alarm (only for ZARB18p)
Limit Switches (only for ZARB18p)
Safety relays
Motion relays
Auxiliary relays (Q13 to Q18 only for ZARB18p)
Specific relays (only for ZARB18p)
www.schneider-electric.com
Base station ZARBppp safety relays internal wiring
Q0A_1 (13)
Q0B_1 (23)
1 : Safety relay 1
2 : Safety relay 2
1 2
Q0A_2 (14)
Q0B_2 (24)
Base station ZARB18p - Applicative alarms
Input Description
IN1 Overload pre-alarm
IN2
IN3
IN4
IN5
IN6
The ZARB18p base station implements 6 inputs : IN1...IN6
Differents sensors can be connected to these inputs
These inputs are dedicated for applicative alarms
For E-Stop SIL3, PLe, category 4 refer to the user manual.
For the other cases, connect IN0 to S2_S3 signals.
Overload alarm
Over wind pre-alarm
Over wind alarm
Over speed alarm
Generic alarm
ZARBppp
IN0
S2_S3
Base station ZARB18p wiring diagram for the applicative alarm devices
1
IN 1
IN_
COM
The IN1 to IN6 input cable length should not exceed 50 m (164 ft)
Informs that the feedback loop is opened
ZARTppD ZART8L
283
1+2
IN 2
2
IN 3
3
IN 4
4
IN 5
5
IN 6
6
Feedback loop
Example of wiring for E-Stop and Stop SIL2, PLd, category 3
Phase for contactors or 24 Vdc for drive
Phase / +
V1
S2_S3
Relay
ZARB12
V1
IN0
CC_XCT_1
CT_3
CT_2
CC_Y
CT_4
CT_6
CT_5
CC_Z
CT_7
CT_9
CC_10
CT_8
CT_10
To Z axis contactors
or to LI drive Z
T o Y axis contactors
or to LI drive Y
To X axis contactors
or to LI drive X
Q0A_1
/ AC_NEUTRAL AC_PHASE / +
Q0A_2
A1
A2
Neutral / 0V
Q0B_1
Q0B_2
K1
E-Stop function :
category 3
STOP function :
category 3
CC_11
CC_12
CT_11
CT_12
To horn
Selector Pos2
Selector Pos1
Example of wiring for E-Stop and Stop SIL2, PLd, category 3, mix drives
and contactors
Phase / +
24 Vdc
Neutral / 0V
V2
V1
S2_S3
Relay
ZARB12
ZARB_
V1
V2
IN0
CC_XCT_1
CT_3
CT_2
CC_Y
CT_4
CT_6
CT_5
CC_Z
CT_7
CT_9
CT_8
CC_10
CT_10
Q0A_1
Q0B_1
/ AC_NEUTRAL AC_PHASE / +
Q0A_2
Q0B_2
A1
K1
A2
E-Stop function :
category 3
STOP function :
category 3
CC_11
CC_12
CT_11
CT_12
Selector Pos2
Selector Pos1
T o Z axis contactors
T o LI drive Y
T o LI drive X
To horn
NHA45689 02
09 - 2016
4/8
XARS8D18p / XARS12D18p / XARS8L12p
Mechanical installation
www.schneider-electric.com/control
mm
in.
8.6
218,6
www.schneider-electric.com
268,6
10.57
Ø 4 maxi
Ø 0.16 maxi
1
1'
ZARC09 : Fixation kit with silent block
ZARC09 / ZARC091
EAV90167
2
3
ZARC091 : Fixation kit with magnet supports
NHA45689 01
09 - 2016
EAV90167
5/8
EAV90167
XARS8D18p / XARS12D18p / XARS8L12p
28 3
1+ 2
283
1+2
Pairing with discovering (only for ZARTppD)
www.schneider-electric.com
ON
2
Base station ID : 00-80-F4-00-11-AE
Label : 283
< 5 min
STATUS
COM
POWER
STATUS
COM
3
P7/8
POWER
1
1 s
STATUS
COM
POWER
4
5
NHA45689 01
09 - 2016
6
283
1+2
9
1 s
6/8
8
283
1+2
7
28 3
1+ 2
XARS8D18p / XARS12D18p / XARS8L12p
28 3
28 3
1+2
283
28 3
1+ 2
1+2
283
1+2
283
1+ 2
1+ 2
28 3
1+ 2
28 3
1+ 2
28 3
1+ 2
28 3
1+ 2
283
1+2
283
1+2
283
1+2
1+2
283
Pairing with configuration software
1:
11
2H
2
Base station ID : 00-80-F4-00-11-AE
Label : 283
eXLhoist configuration software
DOWNLOAD
www.schneider-electric.com
USB
14 15
12 13
8109
3H
3
5
1H
1
6
4
4H
RJ45
ID
00-80-F4-00-11-AE 283
www.schneider-electric.com
00-80-F4-00-11-AE
283
NOTICE
INOPERABLE EQUIPMENT
p Always connect the communication cable to the PC before
connecting it to the device.
p Only use the Schneider Electric cable TCSMCNAM3M002P.
Failure to follow these instructions can result in
equipment damage.
Diagnostics
Base station ZARBppp - Diagnostic LEDs
STATUS
COM
STATUS
COM
POWER
Remote device ZARTppD - Diagnostic Display
283
283
1+2
283
1+2
1+2
+
POWER
< 5 s
LED Color State Description
Status Green
COM Yellow
Power White
1+2
The remote control system is working properly
ON
Base station power OFF or internal fault detected
OFF
No communication between the base station and the remote control device
OFF
Blinking
The communication is established between the base station and the remote control device
Base station powered OFF
OFF
Base station powered ON
ON
283
283
1+2
+
283
1+2
283
1+2
283
1+2
283
1 s
1+2
Inputs state
Relays state
Exit
NHA45689 01
09 - 2016
283
1+2
283
1+2
283
1+2
283
1+2
283
283
1+2
1+2
7/8
XARS8D18p / XARS12D18p / XARS8L12p
Accessories
ZARC01 : Charger for remote device
ZARC02 : Shoulder belt for remote device ZARC03 : External antenna for base station
www.schneider-electric.com
EAV57251
ZARC04 : Holder for remote device
HRB57274
HRB57277
EAV59906
ZARC05 / ZARC12 / ZARC18 : Connector plug female
ZARC05 : 1,5 m / 4.92 ft
ZARC12 : 3 m / 9.84 ft
ZARC18 : 5 m / 16.40 ft
EAV57273
ZARC20 : Bellows ZARC21 : Protections
EAV52985
NHA45689 01
8/8
09 - 2016
EAV52994
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