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KING COBRA KC9116,KING COBRA KC9116-2,KING COBRA KC9326,KING COBRA KC9326-2
Installation Manual
24 pgs2.93 Mb0

Schlage KING COBRA KC9116,KING COBRA KC9116-2,KING COBRA KC9326,KING COBRA KC9326-2 Installation Manual

KING COBRA/KING COBRA-2
NARROW STILE SERIES
KC9116/KC9116-2 KC9326/KC9326-2
Keypad Programmable
and SNAP Compatible Trim
For Narrow Stile Doors
57044-C 04-2007
Contents of the Box
KC9116/KC9116-2 & KC9326/KC9326-2 IN STALLATION
Contents of the Box
57044-C Page 2 04-2007
KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
1
1/8” wide blad
Introduction / Tools and Materials Needed / Contact Info
Introduction / Tools and Materials Needed / Contact Info
Introduction:
The KC9116/KC9116-2 and KC9326/KC9326-2 are designed to replace existing exterior trim for Von Duprin old style concealed vertical rod exit devices. The trim will retract the latch(es) when an access code or iButton is entered and the lever is depressed or the turnpiece is turned. Mechanical key override is standard. When a ‘toggle’ code or iButton is entered the lever or turnpiece will be continuously engaged allowing latched passage mode until a ‘toggle’ code or iButton is entered again to relock the trim.
The KC9116/KC9116-2 (trim w/lever) and the KC9326/KC9326-2 (trim w/ turnpiece) are both compatible with Von Duprin (old style) 3347/3547 concealed vertical rod exit devices.
Tools and Materials Needed:
.Flat head screwdriver w/straight,
2. Small Philips head screwdriver
3. 1/16” Allen wrench
4. Long nose needle-nose pliers
5. Center punch
6. Hammer
7. Power drill
8. 19/32” drill bit
9. 1/4” drill bit
10. Jig saw w/blade
11. Drill & Tap for 10-32 threads
e
Contact Information:
57044-C Page 3 04-2007
Schlage Lock Company
575 Birch Street
Forestville, CT 06010
technical support: 866-322-1237
fax: 866-322-1233
web: http://www.irsupport.net
Door Preparation
Door Preparation
Door Conditions:
Installation may require the use of a cover plate (a) to cover the holes left in the door. If the KC9326/KC9326-2 (trim w/turnpiece) is used and the existing pull (b) must be removed, Ives offers a compatible pull.
>Schlage Cover Plate P/N: KC9000-KRP >Ives Pull P/N: 8190-18-xxx (xxx = finish)
Refer to existing Von Duprin prep. Use template or dimen­sions below to remove required material from the outside of the door. Do not remove material from the exit device side.
b
a
57044-C Page 4 04-2007
KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
C9000
108
016
C9000
1/8”
N
Cams, Cores, Cylinders and Blocking Rings
Cams, Cores, Cylinders and Blocking Rings
Cams For Mechanical Override Cylinder:
The K is a list of compatible Schlage parts. For other manufacturers, consult cross-reference charts.
> Cam for Standard Mortise cylinder: Schlage Everest: L583-153
Schlage Classic: L583-254
> Cam for Interchangeable Core: Schlage IC Cam: L583-255
trim requires the use of a clover leaf cam (a). This
IC Cores:
> Small Format IC core w/ cam: Schlage: 80-
NOTE: This core requires the use of 1/4” blocking ring:
Schlage: 36-079-025-<FINISH>
-<FINISH>
a
> Full Size IC core w/ cam: Schlage: 30-
NOTE: This core requires the use of 3/8” blocking ring:
Schlage: 36-079-037-<FINISH>
-<FINISH>
Cylinders / Blocking Rings:
The K of a blocking ring. For cylinders longer ring is required. The blocking ring thickness is equal to the cyl­inder length, minus 1-1/8”. For example, if you use a 1-1/2” cyl­inder you need a 3/8” blocking ring. Compression rings can be ordered from a Schlage distributor:
Thickness: Schlage Part Number:
o compression ring: 1/8” 36-079-012-<FINISH> 1/4” 36-079-025-<FINISH> 3/8” 36-079-037-<FINISH> 1/2” 36-079-050-<FINISH>
can use a 1-
mortise cylinder without the use
than 1-1/8” a blocking
57044-C Page 5 04-2007
1/8” l
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
If your trim has a key cylinder already installed, skip toDetermine Hand: on page 12. Other­wise, continue with Loosen the Baseplate Screws: on this page.
1) Loosen the Baseplate Screws:
IMPORTANT: Do not remove any of the screws in the fol­lowing step or it will be difficult to reinstall them.
• Using a small Philips head screwdriver, loosen
screws a & b in baseplate, around key cylinder hole, one turn.
NOTE: Screws a, b, c & d are set at the factory. Screws a & b are tightened and screws c & d are left loose.
c
d
a
2) A Key Cylinder That Is At Least 1-1/8” Long Must Be Installed:
> The key cylinder that you install must be 1-
>>>> Do not attempt to install a key cylinder that is shorter than 1-1/8”
> The two photos below illustrate the difference between a 1” and a 1-1/8” key cylinder.
1” long key cylinder.
DO NOT ATTEMPT TO INSTALL A 1” LONG KEY CYLINDER.
ong or longer.
b
57044-C Page 6 04-2007
1-1/8” long key cylinder
ONLY INSTALL A KEY CYLINDER THAT IS AT LEAST 1-1/8” LONG.
KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
To i o p
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
3) Make Room for Key Cylinder:
Due to the diameter of the key cylinder, it is necessary to have dead latch (a) placed out of the way when installing the key cylinder. Therefore...
• Using your finger or a pair of needle-nose
pliers, push dead latch towards the top end of trim as indicated by arrow in photo.
NOTE: As indicated by arrow in photo, you’ll notice that when you push the dead latch forward, it will swing a little bit in a counterclockwise direction.
4) Hold Dead Latch in Place:
a
nsure that dead latch is placed far enough out f the way to allow key cylinder to be threaded in roperly:
• Insert a finger into key cylinder hole and
hold dead latch firmly in place.
• Carefully turn the trim over while keep-
ing the dead latch in position.
5) Verify Placement of Dead Latch:
Two holes on dead latch (a) should be showing within the two holes (b) in baseplate.
Fig. 1
b
57044-C Page 7 04-2007
a
ll .050”
Af
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
6) Install the Key Cylinder:
• Insta
IMPORTANT: A .050” cylinder washer must be used IN ALL CASES,
regardless of the key cylinder length.
• If you are installing a cylinder that is longer than 1-1/8”, you
must also install a blocking ring (see Table 1: Blocking Rings, on page 8).
A simple formula for determining blocking ring thickness is:
Blocking ring thickness = length of cylinder minus 1-1/8”
• If not already done, install cam onto cylinder. Cam must be clo-
ver leaf design (see Table 2: Recommended Cams, on page 8).
• Tilt top of trim down at a sharp angle.
• Screw in key cylinder until it stops. Use mechanical key as a han-
dle for turning if necessary.
cylinder washer.
Table 1: Blocking Rings
Key Cylinder Length Blocking Ring (Schlage P/N; XXX = finish)
• 1-1/4” 1/8” (36-079-012-XXX)
• 1-3/8” 1/4” (36-079-025-XXX)
• 1-1/2” 3/8” (36-079-037-XXX)
• 1-5/8” 1/2” (36-079-050-XXX)
Cylinder/Core Schlage Type Part Number
• Standard Mortise Cyl Everest L583-153
• Standard Mortise Cyl Classic L583-254
• Interchangeable Core IC Cam L583-255
7) Align Key Cylinder:
•
ter screwing it all the way in, back off on key cylinder (no more than one turn) until key is at the bottom. If key cylinder has a logo (a), logo should be at the top of key cylinder.
Table 2: Recommended Cams
a
57044-C Page 8 04-2007
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