Scheidt and Bachmann NVP User Manual

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Fare collection systems
Customer Documentation
State: December 2017
FareGo VAL OV|41
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This manual, including all of its component parts, is copyright protected. Scheidt & Bachmann GmbH reserves all rights to its contents. Any use not expressly approved by copyright law is subject to prior approval by Scheidt & Bachmann GmbH. This applies particularly to copying, processing, translations and microfilming, as well as to storage and data processing in any electronic systems.
All contents of this manual shall be treated confidentially and shall not be transferred to any third party, either for their own commercial use or for any other client.
Since all information and facts are subject to technical changes, any liability for the data contained is hereby disclaimed. Modifications of technical details, in terms of information and illustrations are reserved. Make sure to follow the updating index. Scheidt & Bachmann GmbH cannot be held responsible for direct damage and/or possible consequential damage due to misuse by the customer or by third parties, unless the Product Liability Act (ProdHaftG) is concerned. In no event shall Scheidt & Bachmann GmbH be liable for any dam­age out of or in connection with the provision of the manual.
© 2017 Scheidt & Bachmann GmbH, Fare collection system (FCS)
Breite Straße 132 41238 Mönchengladbach
www.scheidt-bachmann.com
Subject to change.
History
Version Date Change Edit
1.00 01.12.2016 Start Version Stevens
1.01 31.03.2017 Reduced the contents of the manual to OV|41 relevant topics
1.02 03.04.2017 Changes made according to specifications from the design department
1.03 05.07.2017 Information on radio frequencies added Stevens
1.04 21.08.2017 Changes made according to specifications from the design department (C.Gerspacher)
1.05 15.09.2017 Changes made according to specifications from the design department (N.Huendgen.)
1.06 13.12.2017 Changes made according to specifications from the design department (N. Huendgen. and I. Izler)
Stevens
Stevens
Stevens
Stevens
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Table 1-1
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Chapter 1 Introduction and Safety Considerations
1.1 Overview ................................................................................................ 1-7
1.2 Manual Organization............................................................................. 1-7
1.3 Safety ..................................................................................................... 1-8
1.4 General Safety Guide............................................................................ 1-9
1.5 Protective Equipment ......................................................................... 1-10
1.6 Special Tools ....................................................................................... 1-10
1.7 Use of Symbols in Manual.................................................................. 1-10
1.7.1 Warning Symbol ..................................................................................................... 1-10
1.7.2 Caution Symbol ...................................................................................................... 1-10
1.7.3 Information Symbol................................................................................................1-10
1.7.4 Example Symbol..................................................................................................... 1-10
1.7.5 Finger Tip Maintenance Symbol ...........................................................................1-11
1.7.6 Tools Symbol..........................................................................................................1-11
1.7.7 Electrical Hazard Symbol....................................................................................... 1-11
1.7.8 Electrostatic Discharge Symbol............................................................................ 1-11
1.7.9 Hot Hazard Symbol................................................................................................. 1-12
1.7.10 Maintenance Cycle Symbol ................................................................................... 1-12
1.8 Device Safety Labels .......................................................................... 1-12
1.8.1 Labels On the OV|41............................................................................................... 1-13
1.8.1.1 Label Locations .............................................................................................. 1-13
1.8.1.2 CE Label......................................................................................................... 1-14
1.8.1.3 FCC License Label......................................................................................... 1-14
1.8.1.4 TÜV SÜD NRTL Label ...................................................................................1-14
Chapter 2 Glossary
2.1 Glossary of Terms and Abbreviations .............................................. 2-15
Chapter 3 Declaration of Conformity
3.1 Europe.................................................................................................. 3-27
3.2 USA/CANADA ...................................................................................... 3-28
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Chapter 4 Troubleshooting and Module Removal
4.1 Troubleshooting Overview..................................................................4-31
4.1.1 Out of Service ......................................................................................................... 4-31
4.2 Error Identification...............................................................................4-32
4.2.1 Blocked Card ..........................................................................................................4-37
4.2.2 Card Error ............................................................................................................... 4-38
4.2.3 Recovery Scenarios ............................................................................................... 4-45
4.2.3.1 Recovery Scenario 1......................................................................................4-45
4.2.3.2 Recovery Scenario 2......................................................................................4-46
4.3 Verifying Software Versions ...............................................................4-47
4.4 Tools and Consumables .....................................................................4-47
Chapter 5 Preventive Maintenance
5.1 General Maintenance and Cleaning ...................................................5-49
5.2 Preventive Maintenance Schedule Summary....................................5-50
5.3 Materials and Replacement Parts.......................................................5-50
Chapter 6 OV|41 Installation
6.1 Overview ...............................................................................................6-51
6.2 Hardware...............................................................................................6-51
6.3 Dimension and Weight ........................................................................6-51
6.4 Power Requirements ...........................................................................6-51
6.5 Operating Features ..............................................................................6-54
6.5.1 OV|41 Mounting and Environmental Considerations ......................................... 6-54
6.6 Installation Requirements ...................................................................6-55
6.6.1 Materials..................................................................................................................6-55
6.6.2 Standard Tools .......................................................................................................6-55
6.6.3 Special Tools ..........................................................................................................6-55
6.7 Needs and Requirements for OV|41 Installation...............................6-55
6.8 Installation ............................................................................................6-56
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6.9 Post-Installation Checklist ..................................................................6-62
6.10 Disassembly and Removal..................................................................6-62
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Chapter 7 OV|41 Initialization
7.1 Initialization ......................................................................................... 7-63
7.1.1 Initialize OV|41 With New System Software.........................................................7-63
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Chapter 1 Introduction and Safety Considerations

1.1 Overview The OV|41 (On-Board Validator 41) Repair and Maintenance Manual provides

complete, detailed instructions for operating, maintaining, and troubleshooting the OV|41. Comprehensive charts, tables, graphs, and other diagrams provide a technical document that is easy to use and understand.
Full documentation that would be needed by maintenance personnel is available through Scheidt & Bachmann. The manual assumes that comprehensive repair procedures will be performed by fully trained contractor technicians.
This manual reflects Scheidt & Bachmann’s commitment to providing our cus­tomers with comprehensive technical documentation, along with training guide­lines to augment our customer training program.
1.2 Manual Orga­nization
The organizational structure of the OV|41 Repair and Maintenance Manual is outlined below.
Chapter 1 – Introduction
Chapter 2 – Glossary
Chapter 3 – Declaration of Conformity
Chapter 4 – Troubleshooting and Module Removal
Chapter 5 – Preventive Maintenance
Chapter 6 – OV|41 Installation
Chapter 7 – OV|41 Initialization
PLEASE READ THIS MANUAL AND ALL REFERENCED DOCUMENTS CAREFULLY BEFORE ATTEMPTING TO INSTALL THIS AFC EQUIPMENT. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND THE INSTRUCTIONS OR NOTES IN THE INSTALLATION DRAWINGS MAY CAUSE INJURY TO YOURSELF OR DAMAGE TO THE EQUIPMENT AND MAY ULTIMATELY COMPROMISE THE OPERABILITY OF THE EQUIPMENT!
All Automated Fare Collection (AFC) equipment is TÜV-SÜD-NRTL listed. To continue to be compliant with TÜV-SÜD-NRTL requirements, please note that the following items need to be performed during installation: The equipment will remain TÜV-SÜD-NRTL compliant only if the mounting and wiring are also TÜV-SÜD-NRTL compliant. Please take great care during instal­lation to comply with TÜV-SÜD-NRTL and NEC requirements. When measuring for position, always use the center of the device as the refer­ence point.
Ensure compliance with all Safety Regulations and Safety
Recommendations.
Although this manual has been prepared with great care, some information may seem unclear. If so, please feel free to contact us with your remarks or ques­tions.
Scheidt & Bachmann GmbH
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DISCLAIMER
Scheidt & Bachmann GmbH IS NOT LIABLE FOR INJURIES TO ANY PERSON OR DAMAGE TO THE EQUIPMENT RESULTING FROM FAILURE TO COMPLY WITH THE MANUFACTURER’S INSTRUCTIONS OR DOCUMENTATION. THIS DISCLAIMER INCLUDES ALL THIRD PARTY DOCUMENTATION PREPARED BY OEMS AND PROVIDED AS A COURTESY BY Scheidt & Bachmann GmbH. TO ITS CUSTOMERS.

1.3 Safety This section describes safety requirements for technicians who perform mainte-

nance or repair procedures for all AFC Systems. Information provided in this chapter also includes a description of safety warnings and precautions.
PLEASE READ THIS MANUAL AND ALL REFERENCED DOCUMENTS CAREFULLY BEFORE ATTEMPTING TO WORK WITH THIS EQUIPMENT. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS ENTIRE MANUAL MAY CAUSE INJURY TO YOURSELF OR DAMAGE TO THE EQUIPMENT AND MAY ULTIMATELY COMPROMISE THE OPERABILITY OF THE EQUIPMENT!
DISCLAIMER
Scheidt & Bachmann GmbH IS NOT LIABLE FOR INJURIES TO ANY PERSON OR DAMAGE TO THE EQUIPMENT RESULTING FROM FAILURE TO COMPLY WITH THE MANUFACTURER’S INSTRUCTIONS OR DOCUMENTATION. THIS DISCLAIMER INCLUDES ALL THIRD PARTY DOCUMENTATION PREPARED BY OEMS AND PROVIDED AS A COURTESY BY Scheidt & Bachmann GmbH TO ITS CUSTOMERS. FAILURE TO FOLLOW MANUFACTURER’S INSTRUCTIONS MAY INVALIDATE ANY OR ALL WARRANTIES, EXPRESS OR IMPLIED.
NOTE: NOT ALL OF THESE WARNING LABELS OR HAZARDS MAY EXIST IN ALL
AFC DEVICES. ONLY THOSE LABELS THAT APPLY TO THE OV|41, AND ARE REQUIRED TO MEET TÜV-SÜD-NRTL CERTIFICATION REQUIRE­MENTS, WILL BE FOUND IN THE OV|41. BE CAUTIOUS AND OBSERVANT, AND LOOK FOR SUCH WARNING LABELS AND POTENTIAL HAZARDS. ANY TECHNICIAN OR PERSON ACCESSING THE INTERIOR OF ANY AFC DEVICE SHOULD USE COMMON SENSE AND EXERCISE EXTREME CAU­TION. Safety Features
Safety engineering is an integral part of Scheidt & Bachmann’s designs. Mainte­nance technicians must perform maintenance and repair in accordance with industry safety standards including MSHA, OSHA, and other Federal, State, and Local codes and regulations.
Close attention to proper safety precautions is of the utmost importance. Com­ponents should be installed, maintained, and repaired only by trained, qualified personnel using reasonable care. Improper installation, maintenance, or repair procedures may damage the device or cause serious personal injury or death.
The following pages provide detailed information on safety precautions that must be observed when working on AFC Systems. This information should be carefully read and thoroughly understood before performing routine mainte­nance or attempting to troubleshoot or repair the device.
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It is the responsibility of the maintenance agency to ensure that the safety instructions in this manual are read, understood, and implemented by properly trained maintenance and service technicians. All other persons who work with the internal systems of any AFC systems should also be trained in safety.

1.4 General Safety Guide

This chapter provides the technician with the safety information necessary to avoid personal injury or equipment damage. Only qualified, trained technicians using reasonable care should perform maintenance or repair. As with any mechanical system, the AFC components can pose certain safety hazards. The following guidelines must be followed when working on the mechanical systems of any AFC Systems or Components.
Only competent, qualified technicians trained by Scheidt & Bachmann should
service this device.
Service technicians must read and understand all operating and service
instructions.
Turn electrical power off before opening any electrical enclosure.Do not operate the device with the cover of any enclosure, or the guard or
covers over any mechanism, removed.
Due consideration should be given to any safety regulation applicable to the
particular location in which the device is operating.
Do not turn on power to the device when components are disconnected.The device must not be used for any purpose other than that for which it was
designed and approved by Scheidt & Bachmann.
When servicing or repairing the device, all device control panels must be
tagged in compliance with OSHA Lockout/Tag out procedures to indicate that the device should not be operated.
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1.5 Protective Equipment

The technician should use care when working with solvents and other cleaning agents that may be abrasive or have a tendency to cause irritation to the skin or eyes. Read all labels carefully and follow instructions for the use of gloves when working with chemical fluids.
When using cleaning agents such as fluids or pressurized air, safety glasses must be worn to prevent eye damage.

1.6 Special Tools There are no special tools required to ensure the safety of the service techni-

cian. However, ESD (Electrostatic Discharge: see paragraph 1.7.8) protection is required for all procedures involving contact with electrostatic sensitive printed circuit boards. The use of a standard ESD Safety Wrist Strap is required when working with electrostatic sensitive printed circuit boards.

1.7 Use of Symbols in Manual

1.7.1 Warning
Symbol

1.7.2 Caution Symbol The Caution Symbol indicates a potential for damage to a particular part or func-

Symbols for cautions and warnings are used frequently throughout this manual. Each symbol appears on the left side of the page with the associated text printed to the right.
There are several different types of symbols that indicate varying levels of safety hazards. Detailed information on each symbol is provide in this chapter.
It is vital that the technician understand and follow all safety warnings, cautions and information guidelines when working on AFC Systems.
The Warning Symbol indicates a potential for serious damage to the equipment or serious injury to the maintenance or service technician. Extreme care should be used when performing procedures that are preceded by this symbol.
This symbol indicates a WARNING. A detailed description of the particular hazard will appear next to the symbol in bold, italic print.
tion of the device. Reasonable care should be used when performing proce­dures preceded by this symbol.
This symbol indicates a CAUTION. A detailed description of the particular hazard will appear next to the symbol in bold, italic print.
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1.7.3 Information
Symbol
1.7.4 Example
Symbol
The Information Symbol indicates special information that could be important for protecting a particular part or function of the device. Reasonable care should be used when performing procedures that are preceded by this symbol.
This symbol indicates that more INFORMATION follows. A detailed description of the particular hazard will appear next to the symbol in bold, italic print.
The Example Symbol precedes an example of a function. The text or illustration explains one possible function. This explanation applies to all other functions of the same kind.
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This symbol indicates that an EXAMPLE follows.

1.7.5 Finger Tip Maintenance Symbol

1.7.6 Tools Symbol The Tools Symbol indicates that tools are required to perform the task

1.7.7 Electrical Hazard Symbol

The Finger Tip Symbol indicates that no tools are required to perform the task described. Reasonable care should be used when performing procedures that are preceded by this symbol.
This symbol indicates a FINGER TIP MAINTENANCE action. A step-by­step description of the task will appear next to the symbol in bold, italic print.
described. Reasonable care should be used when performing procedures that are preceded by this symbol.
This symbol indicates a TOOL is required to perform the task described in the text.
The Electrical Hazard Symbol indicates the potential for serious damage to the device caused by electrical voltage surges or serious injury to the service tech­nician caused by electrical shock. Extreme care should be used when perform­ing procedures preceded by this symbol.

1.7.8 Electrostatic Discharge Symbol

This symbol indicates possibility of ELECTRICAL HAZARD. A detailed description of the particular hazard will appear next to the symbol in bold, italic print.
The Electrostatic Discharge Symbol indicates the potential for serious damage to the printed circuit boards or other Electrostatic Discharge (ESD) sensitive devices in the device. Extreme care should be used when performing proce­dures preceded by this symbol. The technician should wear a grounding strap and use the proper techniques associated with handling printed circuit boards or other ESD sensitive devices.
This symbol indicates an ESD HAZARD. A detailed description of the particular hazard will appear next to the symbol in bold, italic print.
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1.7.9 Hot Hazard Symbol

The Hot Hazard Symbol indicates the danger for serious burns caused by sur­faces within the device that may be extremely HOT to the touch. Hot surfaces can cause serious injury to the service technician. Extreme care should be used when performing procedures preceded by this symbol.
This symbol indicates a RISK OF BURNS. A detailed description of the particular hazard will appear next to the symbol in bold, italic print.

1.7.10 Maintenance Cycle Symbol

1.8 Device Safety
Labels
The maintenance cycle symbol indicates the required maintenance cycles described in the subsequent part of the manual. An example is shown below. Time is indicated by month or by quantities of coins or tickets.
Preventive maintenance cycle: Every 3 months
The typical AFC device has safety labels on some internal components to alert service technicians and other personnel that a safety hazard may exist when working on certain device subassemblies. Not all safety labels may apply to ser­vice operations on every subassemblies.
A series of different labels is used within the device. The following paragraphs describe these labels and note the location within the device where they will be found. It is important to read and understand this information thoroughly.
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1.8.1 Labels On the OV|41

There are several labels used on the OV|41. These labels and their meanings are described below.
1.8.1.1 Label
Locations
The Labels shown in Figure 1-1 are found inside the device as shown.
TÜV-NRTL Label
CE Label
Serial Number Label
Figure 1-1 Label Locations
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1.0.0.1 Type Label The type label shown in Figure 1-2 appears at the back of the enclosure as shown in Figure 1-1. This label indicates the voltage range, maximum amperes, year of manufacture, and manufacturing location as well as the name of the device and serial number.
Figure 1-2 The Type Label
1.8.1.2 CE Label The CE label shown in Figure 1-3 appears on the backside of the device as shown in Figure 1-1
1.8.1.3 FCC License
Label
1.8.1.4 TÜV SÜD
NRTL Label
Figure 1-3CE Label
The FCC License label shown in Figure 1-4 appears on the backside of the device.
HVIN: OV41 FCC ID: O5K-NVP IC: 8312A-NVP
Figure 1-4FCC-License
The TÜV-SÜD-NRTL label shown in Figure 1-4 appears on the backside of the device as shown in Figure 1-1.
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Figure 1-5FCC-License
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Chapter 2 Glossary

2.1 Glossary of Terms and Abbre­viations
Many terms and abbreviations are used to describe Fare Collection Equipment. Some are Automated Fare Collection (AFC) industry standard terms, some are application-specific, such as networking and telecommunications terms, and some are unique to the customer’s system.
A
A See “Ampere”.
AC See “Alternating Current”.
Access Level Individual users of a computer system have
specific access rights that regulate what they can view or modify. Access rights are organized into groups, which are called Access Levels.
ADA See “Americans with Disabilities Act”.
Alarm Event
Alternating Current An electrical current that continuously changes
An alarm event is generally defined as the unauthorized opening of an AFC device.
polarity or direction of flow, usually 50 or 60 times per second
Americans with Disabilities Act (ADA)
Ampere A unit of measure of electrical current, the cur-
ANSI American National Standards Institute
Application Server NT-based server which runs the Central Data
APTA American Public Transportation Association
ASCII American Standard Code for Information Inter-
Audio Speaker A speaker that broadcasts messages in the lan-
AWG American Wire Gauge, a measure of the cross
The federal law mandating facility and equip­ment accessibility requirements for persons with disabilities.
rent produced by applying one volt to a circuit with a resistance of one ohm.
Collection System Application processes
change
guage of choice with content similar to the mes­sage on the customer display.
section of a wire.
B
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Barcode A barcode is used to encrypt data into a series
of vertical bars (universal product code [UPC]). It identifies various modules within an AFC device such as a ticket roll.
Barcode Scanner The Barcode Scanner is a handheld scanner
used to read barcodes (e.g. on replacement components).
Bitmap Bit-oriented graphics
Blower Also referred to as a “fan,” the blower cools the
Central Processing Unit (CPU) in the ECU.
Boot Loading of the operating system into the RAM
Byte 1 Byte = 8 Bit
C
Card A credit, debit, stored value, or “smart” card
CDCS See “Central Data Collection and Information
System”.
Central Data Collection System (CDCS)
Command Instruction to initiate a special transaction
Command Codes See “Service Command”.
CPU Central Processing Unit
CRC Cyclic Redundancy Check. Check sum of the
Customer Display The Customer Display is a part of the user
Customer Specific Value A data field in which the customer is able to
Centralized company file server that collects and distributes operating and system fare col­lection data. The CDCS serves all connected machines and devices.
content of the file.
interface. In some devices, it may include a touch screen.
store individualized information.
D
Database A database is an accumulation of individual
pieces of information that are related to each other.
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Database Server The Database Server is the CDCS hardware
and software system on which the database is located.
DC Direct Current
DCM Data Control Module; a flash card used to
update equipment in the field.
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Device Type Device type is a term that refers to categories of
AFC equipment, such as TVMs, TOMs, Fare Gates, MEMs, etc.
Distance Based Fares Fares that vary in cost with the length of the
trip.
DK Derivation key; the derivation key is used within
the data encryption process.
Download The process of sending information from a host
to a client, enabling client data to be updated.
Driver Software interface which connects devices to
the operating system.
DTE Diagnostic and Test Equipment
E
Electrostatic Discharge (ESD)
Element.h The element.h file defines elements in service/
EPF Ethernet Power Feed; S&B power supply sys-
Error Codes Also called an error message, which is gener-
Error Message See “Error Code”.
ESD See “Electrostatic Discharge”.
Ethernet Card The Ethernet Card is installed in the ECU main
The Electrostatic Discharge symbol indicates the potential for serious damage to the printed circuit boards or other Electrostatic Discharge (ESD) sensitive devices in the device. Ground­ing precautions must be followed whenever this symbol appears.
statistic printouts.
tem
ated automatically when a particular set of abnormal conditions occurs. Error information concerning a system fault or equipment mal­function can be viewed on the Customer Dis­play, Service Terminal Display, or on a printed report.
computer. It provides a communications inter­face between the device and an Ethernet Local Area Network (LAN).
Event Every action that occurs at or in the TSM is
defined as event.
F
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FCC Labels Federal Communications Commission (FCC)
labels that identify the license for the transpon­der identification system. These labels are located near each transponder, such as on the Additional Coin Magazine connection board, in the Coin Magazine Drawer and beside the Coin Vault.
File Transfer Protocol (FTP)
Filter A Filter selects data under special criterion.
Firmware Computer programs and data loaded into read-
Flash Card The Flash Card is a memory storage module
FTP See “File Transfer Protocol”.
The Internet's file transfer protocol. FTP, which has been used for more than two decades, is a standard protocol for accessing files on servers all over the world.
only memory that cannot be modified by the computer during normal operation and that is not erased by loss of power.
(PCMCIA) used for device initialization and backup storage.
G
GHz GigaHertz - a unit of measure of electrical fre-
quency equal to one thousand million (1012) Hertz (cycles per second).
Graphical User Interface The panel and components through which the
customer interacts with the device.
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GUI See “Graphical User Interface”.
H
Hexadecimal Numeric system with base 16 (figures from 0 to
15).
Hz A unit of measure of electrical frequency, equal
to one cycle per second.
I
I/O Abbreviation for input/output
ID Abbreviation for “Identification Number”
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronic Engineers
ISDN See “Integrated Services Digital Network”.
ISO International Standards Organization
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K
KB Kilobyte (one thousand bytes, where 1 byte
equals 8 bits)
Keyboard The keyboard is used by the user to enter data
into the system.
kHz KiloHertz – a measure of frequency equal to
one thousand Hertz (cycles per second)
L
LAN See “Local Area Network”.
Language Marker Displays the language the device is equipped
with.
LCD Liquid Crystal Display; see “LCD Display” .
LED Light Emitting Diode
LLRC See “Lowest Level Replaceable Component”.
LLRU See “Lowest Level Replaceable Unit”.
Lmk Check Value The Lmk Check Value images the check sum of
the host security module internal data.
Local Area Network (LAN) A group of interconnected computers located
within the same physical or geographical area (e.g. within the same building or campus.) See Wide Area Network.
Login To get access the system, a login with ID and
password has to be completed.
Lowest Level Replaceable Component (LLRC)
Lowest Level Replaceable Unit (LLRU)
The most basic component that is normally replaced in the field
The most basic unit or assembly that is nor­mally replaced in the field
M
mA Milliampere – a unit of measure of electrical
current equal to one thousandth of an ampere. An ampere is the current that flows through a circuit of 1 ohm resistance with a voltage of 1 Volt applied.
MAC Abbreviation for Message Authentication
Codes.
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mAh An mAh is a milliampere-hour. It is one thou-
sandth of an ampere-hour and is commonly used as a measure of charge in batteries. An ampere-hour is the amount of energy charge in a battery that will allow one ampere of current to flow for one hour. The HCR battery is rated at 1200 mAh.
Main Circuit Breaker The Main Circuit Breaker, which is located in
the Power Connection Box, protects the system against high current overload.
Main Module Main Application which controls the Central
Server Application.
Maintenance The action performed to prevent equipment
performance degradation or failure (preventive maintenance) or restore the device to an in-ser­vice condition following a failure (corrective maintenance).
MB Megabyte – one million bytes, where one byte
equals 8 bits.
Mbps Megabits per second – one million bits per sec-
ond
MDT Abbreviation for Mobile Data Transporter.
MSHA Mine Safety and Health Administration
Multimedia Multimedia includes texts, pictures and audio
data.
N
NEMA National Electrical Manufacturers Association
Noise Extraneous or interfering signals present on a
system caused by undesirable voltages or cur­rents.
NRTL National Registered Test Laboratory
NWC Abbreviation for Network Controller
O
Occupational Safety and Health Administration (OSHA)
The United States Government regulatory and oversight agency responsible for safety in the workplace.
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ODBC Open Data Base Connectivity
OEM Original Equipment Manufacturer
Oersted [Oe] 1 Oersted = 2.021268 Ampere per inch
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Online/Offline If the TSM is connected to the Network, the net-
work state of the TSM is online, if the TSM is disconnected, the state is offline.
Oracle Manufacturer of database software.
OSHA See “Occupational Safety and Health Adminis-
tration”.
P
Packet A unit of data routed between an origin and a
destination on any packet switching network. These “chunks” of data are an efficient size for routing.
Pass A magnetically encoded document that pro-
vides access to designated portions of the sys­tem for a specified time period.
Password Every user has his own individual, classified
password that provides access to equipment.
Path The path describes the location of a data file.
PC Personal Computer – a mass-market class of
computer.
PCB Printed Circuit Board
PDU See “Portable Data Unit”.
Permit A fare media element issued to a specific per-
son that identifies that person as authorized for a reduced fare or adjustment. It is presented when the person purchases a ticket or pays for a ride.
PIN Personal Identification Number.
Polling Data transmission initiated by inquiry.
Portable Data Unit A device used to extract data from a farebox for
uploading to the Garage Computer System.
Powerfail Control A possible power failure is monitored by the
system
Primary Key Unique number (index) for a row in the data-
base
Process System Interface The Process System Interface (PSI) is a soft-
ware process that both controls a hardware component and interprets its state. This pro­cess is specific to each hardware component. The PSI, which is responsible for communica­tion between separate software modules, oper­ates independently of the operating system.
PROM Programmable Read-Only Memory
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PSI See “Process System Interface”.
PSI number Address number of the device
Psiboot.bat Helpfile that starts different processes.
Q
QA/QC Quality Assurance/Quality Control
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R
RAM Random Access Memory
RF Radio Frequency – a high frequency electrical
signal
RGB Video display color standard (Red, Green,
Blue)
ROM Read-Only Memory
RR Abbreviation for railroad
RTTE Radio and Telecommunications Terminal
Equipment Directive = RL 1999/EG) label iden­tifies the radio license which is used for the transponder reading transactions. The label is located on the ACM (Additional Coin Magazine) connection board.
S
S&B Scheidt & Bachmann
SCR See “Smart Card Reader”.
Service Command The Service Commands are entered into the
service terminal to initiate actions (e.g. prints error codes, test tickets).
Service Text Service Text appears on the display inside of
the device (TVM) or on the agent display (TOM).
Smart Card Reader A device that reads the encoded value stored
on a smart card.
Speaker See “Audio Speaker”.
Stored Value Card A magnetically encoded ticket or smart card
with a specified dollar value that provides access to designated portions of the system. The value on the card is reduced with each use.
System Devices that are integrated to perform a spe-
cific function, such as the Coin Processing Sys­tem, Bank Note System, and so on.
T
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TCP/IP Transmission Control Protocol/Internet Proto-
col. The TCP is a reliable, connection-oriented protocol that delivers, with virtually no error, a byte stream originating on one device to another device anywhere on the Internet. The IP facilitates this transfer of data by placing the bytes into packets that are easily transmitted.
Ticket A magnetically encoded plastic or paper docu-
ment used for entrance to the system and for verification of payment. In general, this term refers to the physical media, which can be encoded as a stored value card or a time based pass.
Ticket Validator A Ticket Validator is a complete, replaceable
module designed to verify the authenticity of a properly inserted magnetic ticket. Paper tickets without magnetic strips may not be validated. The printing components of a Ticket Validator interface with the CDCS through an device.
Touch Controller Monitors the device Customer Display touch
screen panel. Reports the results of data input (screen touches) to the Application Software. (Applies only to systems equipped with Touch Screen devices.)
Touch Screen A Touch Screen is the component part of the
Customer/Agent Display that detects user input by sensing a touch (or tap) on specific areas of a surface wave-sensitive touch panel.
Transponder The Transponder Chip stores the individual ID-
numbers of the Money Modules.
Transponder Reader The Transponder Reader is located in such a
way that it will read and/or recognize the chip only when the corresponding money module is correctly positioned.
U
UNIX Operating System.
Upload The process of sending data from the Client to
the Host Computer.
Username Every individual has a unique username that
identifies that person within the system.
V
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VAC Volts Alternating Current
Variableelement.vel Fixes the organization and the position of the
components of the freetext record.
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VDC Volts Direct Current
Version Group of data downloaded to the devices.
VGA Abbreviation for video graphics array
VGA Controller The VGA Controller, located in the ECU Main
Computer, provides the synchronization and control signals required to generate the video for the color VGA Customer Display.
W
WAN See “Wide Area Network”.
Watchdog Timer The Watchdog Timer monitors the ECU CPU.
Should the CPU fall into a “dead” processor loop, the Watchdog Timer instructs the CPU to re-initialize the ECU and to reboot.
WAV-File File containing audio data.
Wide Area Network (WAN) Spanning a country or continent, a Wide Area
Network is a communication network that serves geographically separated areas and locations.
Workstation PC within a network serving as a control, input,
or monitoring device.
Z
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Fare collection systems
Declaration of Conformity

Chapter 3 Declaration of Conformity

3.1 Europe The device complies to the European Directive RED 2014/53/EU

The OV41 use the following radio frequencies in Europe
Characteristic Specification
Chapter 3
Radio frequency: Transmission power:
radio frequency: Transmission power:
radio frequency: Transmission power:
Table 3-2 Operating Characteristics
2400 - 2483.5 MHz 49 mW
5150-5775 MHz 45 mW
13.56 MHz
1.18 μW
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Chapter 3
Declaration of Conformity

3.2 USA/ CANADA

NOTICE:
This device complies with Part 15 of the FCC Rules and with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions:
1. this device may not cause harmful interference, and
2. this device must accept any interference received, including interference that may cause undesired operation.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
NOTICE:
Changes or modifications made to this equipment not expressly approved by (Scheidt&Bachmann) may void the FCC authorization to operate this equip­ment.
Radiofrequency radiation exposure Information:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. It also complies with Industry Canada licence-exempt RSS standard(s).
The radiated output power of the device is far below the FCC radio frequency exposure limits. Nevertheless, the device shall be used in such a manner that the potential for human contact during normal operation is minimized.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a res­idential installation. This equipment generates, uses and can radiate radio fre­quency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. How­ever, there is no guarantee that interference will not occur in a particular instal­lation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the fol­lowing measures:
3-28
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
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Fare collection systems
Chapter 3
Declaration of Conformity
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Chapter 3
Declaration of Conformity
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Chapter 4 Troubleshooting and Module Removal

4.1 Trouble­shooting Overview

4.1.1 Out of Service Shown in Figure 4-6, the ‘Out of Service’ screen is displayed when the OV|41

This chapter provides information about OV|41 error and failure identification. The first indication of a problem is usually a message displayed on the LCD screen. Responding to an error involves identifying the nature of the error and taking appropriate action to finish the transaction. Responding to a failure involves identifying the nature of the failure and taking appropriate action to restore the OV|41 to service. When service cannot be restored, the module needs to be replaced with an operational one.
To reiterate what is said in the preceding paragraph, a maintenance technician should troubleshoot OV|41 errors by:
Making sure the OV|41 can power on.Making sure the correct software versions are on the OV|41.
is in ‘Out of Service’ mode. The device will not read or write to any Farecards.
Figure 4-6 ‘Out of Service’ Screen
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When a critical alarm is detected, the OV|41 switches to Out-of-Service mode. Possible causes include:
Micro SD-card access failure.Card reader failure.No currently active business configuration data or other software versions.
The solution is to remove and replace the OV|41. If the failure persists, contact­ing the Helpdesk is the appropriate action.
4.2 Error Identi­fication
When an error occurs, an indication of the error appears on the LCD. This is the first place to look for messages such as Already Tapped ( Figure 4-7). Errors interrupt one type of fare transaction.
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Figure 4-7 Already Tapped
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4.0.1 Cash Supplement Required
A cardholder may invoke the screen shown in Figure 4-8 under four sets of cir- cumstances. These are:
Tapping a Farecard with a Period Pass where Cash Supplement is required,Tapping an STO card with a valid Period Pass where a Cash Supplement is
required,
Tapping a Farecard with a Transfer Product where Cash Supplement is
required, or
Tapping an STO card with a Transfer Product where Cash Supplement is
required.
Figure 4-8 Cash Supplement
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4.0.2 Cash Fare Required
When a cardholder taps an STO card with an expired Transfer product and no Period Pass product, the screen in Figure 4-9 appears.
Figure 4-9 Cash Fare Required
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4.0.3 Not Enough Funds, Reload Required
There are three circumstances when a cardholder may invoke the screen shown in Figure 4-10. These are:
Tapping a registered Farecard with a negative e-Purse,Tapping an anonymous Farecard with a zero e-Purse,Tapping an anonymous Farecard with a positive e-Purse that is less than the
fare.
Figure 4-10 Funds Lacking
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4.0.4 Card Read Error
A card read error will cause the screen shown in Figure 4-11 to appear.
Figure 4-11 Farecard Read Error
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4.1 Failure Identification
When a failure occurs, an indication of the failure appears on the LCD. This is the first place to look for messages such as Blocked Card.
4.2.1 Blocked Card A failure occurs when a Farecard tap on fails. The issue may be one of the fol-
lowing:
Blocked Farecard,A Farecard that has not been activated, orA card read/write error.
When a cardholder taps a blocked Farecard, a blocked card, a Hotlisted Fare­card, or a Hotlisted STO card on the OV|41, the screen in Figure 4-12 appears.

Figure 4-12 Blocked Card

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4.1.1 Card Inactive When a cardholder taps a not activated Farecard on the OV|41, the screen
shown in Figure 4-13 appears.
Figure 4-13 Card Inactive
4.2.2 Card Error When a cardholder taps an invalid WMATA Farecard, the screen in Figure 4-14
appears.

Figure 4-14 Card Error

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4.1.2 Reversal Not
Possible
When a cardholder tries to reverse a fare payment via the OV|41 where fare reversal is not processed, the screen in Figure 4-15 appears.
Figure 4-15 Reversal Error
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4.2 Module Removal ­Base Unit
The drawing in Figure 4-16 illustrates how to unlock the OV|41Base Unit and remove it for field replacement.
STEP 1: Use the key to unlock the device.
STEP 2: Push the Base Unit so fare upward, that the OV|41 can take away from the
mounting unit.
At no time should the service provider open the device to troubleshoot, repair, or replace OV|41 components in the field.
Mounting Unit
Base Unit
Service Cover
4-40
Key
Connector
Figure 4-16 Module Removal - Base Unit
NOTE: As a backup to the online data transmission, a second, pre-configured
Micro SD card may be inserted into the OV|41 (different from the backup module Micro SD-card). This second, pre-configured card may be used if the OV|41 is not online or cannot connect to the back end. Transaction data is also stored in the non-volatile system memory (flash memory).
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STEP 3: Open the service cover.
STEP 4: Remove the Backup microSD Card as shown in Figure 4-17.
STEP 5: Insert the MicroSD Card in the replacement OV|41.
STEP 6: Set the base unit on the mounting unit and push it down.
STEP 7: Lock the base unit by turning the key showing in Figure 4-16.
Service Cover
Base Unit
Backup microSD
Card
CPU module microSD Card
Figure 4-17 Service Cover - open
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4.3 Module Removal ­Mounting Unit
The drawing in Figure 4-18 illustrates how remove the OV|41 mounting unit from the mounting bar.
STEP 1: Remove the base unit from the mounting unit as shown in Chapter 4.2.
STEP 2: Cut the cable tie and remove the power/network cable as shown in Figure 4-19.
STEP 3: Remove the four screws which fix the mounting plate to the mounting unit front
part and remove the mounting plate.
STEP 4: Remove the four screws which fix the mounting unit rear part to the mounting
unit front part and remove the mounting unit parts from the mounting bar.
Be careful when removing the mounting unit front part. When you push the Front part up or down you can damage the Power/network cable.
Mounting Unit Rear Part
10 Nm
Mounting Unit Front Part
14 Nm
10 Nm
10 Nm
10 Nm
14 Nm
Mounting Plate
10 Nm
10 Nm
10 Nm
10 Nm
Base Unit
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Figure 4-18 Module Removal - Mounting Unit
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Cable Tie
Figure 4-19 Wiring Connections
STEP 5: Place a new OV|41 mounting unit near the proper mounting position and
connect the power/network cable as shown in Figure 4-19.
STEP 6: Secure the plug to the circuit board by a cable tie
STEP 7: Put the OV|41 in the proper mounting position on the mounting post as shown in
Figure 4-20.
Figure 4-20 Wiring Connections
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STEP 8: Set the mounting unit rear part on the mounting unit front part and fix it with the
four screws shown in Figure 4-18
STEP 9: Set the mounting plate on the mounting unit front part and fix it with the four
screws shown in Figure 4-18
STEP 10: Install the base unit as shown in Chapter 4.2.
Replacement devices will be pre-initialized. The system provider is not respon­sible for either initialization or creation of system initialization modules.
NOTE: The back-up module holds the last shift data and the device ID only.
No configuration is needed for creation of the device back-up module. Use an empty micro SD card, insert in the slot, power on the device. The device will rec­ognize the empty micro SD card and will initialize it automatically. If the device detects a non-empty micro SD card, the device will reject the micro SD card and remain out of service. The device initialization through the back-up module will be completed with a synchronization through IVN. Spare back-up modules (micro SD cards) will be provided with each spare device. The service provider is responsible for providing additional spare back-up modules
If the device is faulty, transfer the faulty device’s back-up module to the new replacement device. There will be no loss of device data. Avoid using an empty back-up card. Only use an empty card during a device swap if the original back up module is lost, defective, or the entire device/back-up combination is not available. Maintenance staff should be careful not to damage or lose back-up modules when swapping faulty devices, because all backed up data will be lost. Users may determine if a device back-up module is faulty by checking the Back­end system.
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Figure 4-21 MicroSD Card
Backup microSD
Card

4.2.3 Recovery Scenarios

4.2.3.1 Recovery
Scenario 1
STEP 1: Remove faulty OV|41 from the bus (unplug data (Cat-6 cable) and power –
STEP 2: Remove the Backup MicroSD card from the malfunctioning OV|41 (spring
STEP 3: Install new OV|41 on the bus (following the standard installation process).
STEP 4: Insert the working MicroSD Backup card (from faulty OV|41) into the new OV|41
STEP 5: Turn on the OV|41 (hook up data and power cables and re-attach to pole).
STEP 6: OV|41 goes through a recovery process (configures IP, data, transactions, etc.).
STEP 7: OV|41 will reboot after the recovery process. At this point the device is identical
If the OV|41 is faulty and the Back-up MicroSD card is still intact, follow Recov­ery Scenario 1. If the MicroSD card is lost, damaged, or defective but the OV|41 is functional, follow Recovery Scenario 2. If both the OV|41 and the Backup MicroSD card are damaged (a double failure), follow Recovery Scenario 3.
When the OV|41 is faulty and the Backup MicroSD Card is still intact, follow these steps.
remove from the pole).
loaded, pressing it down will pop it up for removal). It is a small module; be careful handling it.
(left slot).
to the failed one.
STEP 8: Turn on the device and sync to Backend system (to receive updated lists /
version data) – confirm that the OV|41 is operational and communicating online.
STEP 9: DATA STATUS: NO data loss.
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4.2.3.2 Recovery Scenario 2
STEP 1: Open the OV|41 cover. If necessary, remove the faulty backup module.
STEP 2: Insert a formatted new MicroSD-Card. The device auto recovery function will
STEP 3: DATA STATUS: NO data loss - All transaction data will be retrieved from the
STEP 1: Create a Service Modul to execute the Service Command automatically on the
If the MicroSD card is lost, damaged, or defective but the OV|41 is functional, fol­low these steps.
copy the correct Backupmodul.ini file onto the new card (ini file is now also saved on device internal hard disk) and backup the data.
working OV|41 and uploaded to the Backend system.
If Manual Data Recovery must be attempted, follow these steps.
Device. This may be created on Backend system in Offline Modul processing.
Figure 4-22 Initialize Offline Data Carrier
STEP 2: The Procedure on the Device is the same as in Recovery Scenario 1.
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4.3.0.1 Recovery Scenario 3
STEP 1: Remove the damaged OV|41 from the bus; it needs to be replaced.
STEP 2: Send OV|41 (along with its MicroSD backup module) to Central Repair Depot to
STEP 3: Install a new OV|41 on the bus.
STEP 4: Insert new Backup SD card which has the file Backupmodule.ini with the correct
STEP 5: DATA STATUS: Possible Loss. The transaction data generated since the last
If both the OV|41 and the Backup MicroSD Card are damaged (a double failure), follow these steps.
attempt retrieval of the shift files (data recovery may not be possible depending on the extent of the damage).
ID setting (this number will be the same as the one on the original backup module, and can also be seen under Extended Parameters in Device Maintenance). The OV|41 will configure itself and use the SD card as the backup module when it is powered on.
IVN sync is at risk of being permanently lost in the case of the dual failures of both the OV|41 and Backup module. If the main logic board of the OV|41 is intact, or if the SD card can still be read, then data recovery at the Central Repair Depot may be possible.
Please note: The format for the ID number in the Backupmodule.INI file is as fol­lows: AABBBBBBCC, where AA is the provider number (12 for WMATA), BBBBBB is the 6 digit device ID (such as 020001), and CC is the position in the bus of the OV|41 (02, 03, or 04). Thus, an example number would be 1202000103. This information is also available by opening the INI file in notepad, and is easily set.
4.3 Verifying
Software Versions
4.4 Tools and
Con­sumables
Here is an example: Backupmodul.ini Identifier=129999902 Operator ID 12 Busnumber 999999 OV|41 1.
As a troubleshooting step, a maintenance technician may verify the device soft­ware versions with the expected version. If the versions are different, the techni­cian should request that the Backend system Operator confirm that the new software versions are linked to the device. If so, attempt the device software download through the Backend system maintenance of jobs.
There are no consumables for this device. The only tool is a unique key used to open and close the device.
Name Part Number
OV|41 Base Unit 00 XXXXX
03 XXXXX
03 XXXXX
Table 4-3 Part Numbers
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Chapter 5 Preventive Maintenance

5.1 General
Maintenance and Cleaning
The following general preventive maintenance procedures are for the overall maintenance and cleaning of the OV|41. This includes testing and validating the equipment to ensure proper operation. During this Preventive Maintenance pro­cess, notify the Network Control Administrator that alarms may be triggered.
Unless otherwise specified, the power must be turned “Off” prior to performing maintenance procedures.
Status LED
Open Payment Status LED
LCD/Touch Screen
Mounting Unit (Bracket for Pole)
Base Unit
Figure 5-23 OV|41
Smart Card Area
Barcode Reader
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5.2 Preventive Maintenance Schedule Summary

The following table is a single source that summarizes all of the preventative maintenance procedures mentioned in this chapter. Use this table to determine what procedures that need to be accomplished, and when they should be scheduled.
When the recommended preventive maintenance intervals have both a time period and a receipt usage maximum, then preventive maintenance must take place when either the time or the usage maximum is reached. These are maximum maintenance intervals, which may have to be reduced, and they assume average usage in a moderate environment. If certain devices are heavily used or exposed to atypical environmental conditions, such as extreme temperature fluctuations or nearby construc­tion work, then preventive maintenance must be undertaken more fre­quently in order to reduce the amount and frequency of field maintenance. Operation and maintenance histories should be consulted and preventive maintenance procedures undertaken for those devices and locations where experience shows more frequent preventive mainte­nance will reduce field maintenance.
Table 5-4 Recommended Preventive Maintenance Schedule/Frequency

5.3 Materials and Replacement Parts

FREQUENCY DESCRIPTION
Every Month Cleaning and Visual
Inspection of the Exterior
Screen Preventive Maintenance
Smart Card Antenna
Lock Preventive Maintenance
Every Three Months Cleaning and Visual
Inspection of the Interior
Table 13-2 provides a complete list of the materials and replacement parts needed to perform corrective maintenance on the OV|41.
ITEM PART NUMBER WHERE USED
Canned Air General Use
Alcohol Isopropyl, (70% min.) General Use
Lexan Cleaner Windex (or other mild) Customer Display
Heavy Duty Shop Cloths
Lint-free, soft Miscellaneous Use
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Table 5-5 Materials and Replacement Parts
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Chapter 6 OV|41 Installation

6.1 Overview The OV|41 installation instructions described in the this chapter explain how to

install the devices, but do not prepare the devices for operation. Once installa­tion is complete, the installer should follow the OV|41 Initialization instructions.
The following information and instructions are provided for the installer of a OV|41.
To avoid damage, deliver OV|41 equipment to the installation location in the
original packaging and Scheidt & Bachmann wrapping.
The OV|41 device is installed inside bus vehicles and provides Farecard
validation.
The OV|41 equipment is fragile. Handle with extreme care. Do not drop!

6.2 Hardware The OV|41 assembly is composed of two main parts:

The OV|41 Base UnitThe Mounting Unit

6.3 Dimension and Weight

6.4 Power Requirement s

The Mounting Unit is mechanically fixed onto a pole internally on the bus. The Mounting Unit supports the OV|41. The OV|41 base unit is securely fixed to the Mounting Unit.
The internal components of the device are covered by the front and the rear cov­ers which protect them against vandalism and water. Both covers are screwed together so that unauthorized access to inner components from outside is not possible.
The dimensions of the OV|41 are in Table 6-6.
Height Width Depth
Base Unit 295 mm 155 mm 56 mm
Base Unit incl. Mounting Unit
Table 6-6Dimensions
The weight of the OV|41 is approximately 4 kg.
The power/network connector of the OV|41 is located in the mounting unit and has a full operating range from 20 VDC to 40 VDC.
Use only S&B EPF systems as power source and CAT6 SFTP cable as wiring.
295 mm 155 mm 148 mm
In standby mode, the OV|41 uses 8 W. In operational mode, the OV|41 uses 12 W.
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The safety labels shown in the section “Device Safety Labels” must be followed. Review them carefully before proceeding.
Mode Power Consumption
Standby OV|41 ready to accept Smart Card 8 W
Operational Farecard processing and audio 12 W
NOTE: Use only S&B EPF systems as power source and CAT6 SFTP
cable as wiring
Table 6-7 Power Consumption
Power supply
Article No. Description
0377252 OV41 Power Box cpl. without CPD
Table 6-8 Power Supply
(
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6.4 Network
Requirements
A NRTL listed, flexible Cat 6 cable will provide data communication and power supply. The cable complies with NFPA70 and NEC including Chapter 800. The Ethernet Connector is a standard RJ45.
Figure 6-24 Block Diagram OV|41
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6.5 Operating Features

OV|41 operating characteristics are shown in Table 6-9.
Characteristic Specification
Operating Humidity 10% to 95%, non-condensing
Operating Temperature -30 °C to +50 °C
Power Supply Nominal 24VDC (20VDC to 40VDC)
Power Consumption 12 Watts maximum, 8 Watts standby
Use CAT6 SFTP cable as wiring.
Table 6-9 Operating Characteristics
6.5.1 OV|41 Mounting
and Environmental Considerations
During transportation and when OV|41 equipment is installed but not opera­tional, the environmental and storage conditions of Table 6-10 must be met. The requirements for OV|41 equipment mounting must also be met. Observing these requirements is the responsibility of the Transit Authority, its architect, and installers. Minimum clearances, minimum distances from obstructions, place­ment in a convenient location, and the comfort of the operator are all consider­ations that should be foremost in the minds of those planning the installation. The OV|41 should be operated only when “office environmental conditions” exist in the workplace.
Environmental Condition Acceptable Range
Temperature Range -40 °C to +70 °C
Humidity 10% to 95%, non-condensing
Table 6-10 Non-Operational Environmental Conditions
Non-operational environmental and storage conditions must be observed! Non-operational environmental and storage conditions apply when the OV|41 is installed but not operational. During operation “Office Environmental Conditions” must be provided.
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6.6 Installation Requirement
The following materials, standard tools, and preconditions are required for OV|41 installation.
s

6.6.1 Materials At a minimum, the following materials will be included in the OV|41 package:

1 x Fully Assembled Functional OV|41 unit

6.6.2 Standard Tools Below is a list of required tools and materials:

Small wrench with bit holderCable CutterDrillSpiral DrillsEdge Trim for the cable openingMeasuring Tape, minimum 2 meter length

6.6.3 Special Tools Drilling Aid

6.7 Needs and Requirement s for OV|41 Installation

The following preconditions must be met by installer before installing the OV|41 (OV|41). The installer must check the following items:
Is there enough space available for the OV|41?
Are all installation components present?
Is a regular metric tool set available? A 174 piece SAE/Metric tool set with
4 drive tools, 10 wrenches, and 121 additional tools, similar to the Alltrade 320329 Tool Set with Tool Box, should have all the necessary tools to make any adjustments, connections, or installations required.
Is an Ethernet/Power cable with an RJ 45 plug available?
Are a pencil and pad of paper available for note taking, such as noting IP
addresses, and check list verification?
Is the unique key available?
Ensure there is no other cabling in the bus framework that may be damaged by the installation.
Before starting installation, ensure there is no power on any cable, breakers are shut off, and all data cabling is disconnected.
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Mounting Unit Rear Part
Figure 6-25 OV|41 Mounting Unit
Mounting Unit Front Part
Mounting Plate

6.8 Installation This section gives details related to the mechanical mounting of the OV|41. A

Mounting Unit will be attached to the bus framework. The chosen location is to be agreed upon between the installation subcontractor and the customer.
The mounting unit of the OV|41 consists of two parts that are mounted together with four screws ( Figure 6-25). The base unit covers all the electrical compo­nents. Two fix studs in the front part of the mounting unit will avoid twisting the OV|41 around the pole. The OV|41 base unit will be secured by a lock under the mounting unit.
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Follow these steps to attach a OV|41.
STEP 1: Mark the upper edge of the OV|41 on the pole. (See Figure 6-26)
Upper OV|41 Position
Figure 6-26 Marking Upper OV|41 Position
STEP 2: Clamp the drilling aid on the pole. The top hole of the drilling aid is located 97
mm from the upper edge of the validator.
Upper OV|41 Position
97mm
Drilling Aid
Figure 6-27 Marking Upper OV|41 Position
STEP 3: Drill the 5 mm holes for the studs and the cut out for the cable into the pole
(see Figure 6-27 and Figure 6-28).
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STEP 4: Expand the 5 mm hole for the cable opening (middle hole) as needed for the
existing cable with a appropriated drill.
STEP 5: De-burr all boreholes.
Wear safety glasses when drilling for eye protection! Grip the drill firmly. If it sticks, it can twist in your hands and cause serious injury!
STEP 6: Use a trim along the sharp edges of the cable cut out to protect the wiring. This
edge trim must comply with TÜV-SÜD-NRTL R/C QMFZ2 Plastics with a minimum Flame class HB.
Use edge Trim
Cable Opening
(predrilled 5 mm)
Figure 6-28OV|41 Mounting Openings
STEP 7: Run the Power/Network cable through the pole and pull it out through the cable
opening.
STEP 8: First plug in the cables to the OV|41 mounting part ( Figure 6-29)
STEP 9: Secure the plug to the circuit board by a cable tie see ( Figure 6-29).
STEP 10: and then place the OV|41 onto the pole by inserting the studs in the designated
holes. The studs prevent the OV|41 from twisting on the pole ( Figure 6-30).
Holes for Studs (5 mm)
Cable Opening
(expanded to 18 mm)
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Cable Tie
Figure 6-29Wiring Connection
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NOTE: The cable, must be attached to the back of the OV|41 mounting unit.
Figure 6-30Pole Installation
STEP 11: Put the rear part of the mounting unit on the front part of the mounting unit
around the pole and fix it with four screws. (see Figure 6-31).
14 Nm
10 Nm
10 Nm
10 Nm
10 Nm
10 Nm
14 Nm
10 Nm
10 Nm
10 Nm
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Mounting Unit Rear Part
Mounting Unit Front Part
Mounting Plate
Figure 6-31Mount the Mounting Unit
STEP 12: Put the mounting plate on the mounting unit front part and fix it with four screws.
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STEP 13: Put the base unit on the mounting unit.
STEP 14: Lock the device as shown in Figure 6-32.
Mounting Unit
Base Unit
Lock
Figure 6-32Lock
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6.9 Post­Installation Checklist
The installer must use the following checklist to verify proper installation of the OV|41 and associated equipment.
Ensure the stability of the OV|41 on the Pole.
Verify any attached cables are secure.
Ensure there is adequate power and network.

6.10 Disassembly and Removal

STEP 1: Turn off Main Circuit Breaker.
STEP 2: Disassemble the OV|41in reverse order .
STEP 3: After removing the OV|41, the remaining cables and conduits must be removed
Should it become necessary to remove the complete OV|41 (mounting unit and base unit) from its permanent location, the following procedure must be fol­lowed.
Ensure power to all cables is shut off before starting the removal. Breakers must be shut off and all data cables should be disconnected. Electrical power must be turned off at the source.
by an authorized worker.
Any questions please contact the Environment Agency on 0XXXX XXX XXX.
Registration Number XXXXXXXX
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Chapter 7 OV|41 Initialization

7.1 Initialization This chapter explains how to initialize the OV|41.

7.1.1 Initialize OV|41 With New System Software

STEP 1: Take the base unit from the mounting unit.
STEP 2: Remove the service cover.
STEP 3: Insert the micro SD card containing the new system software into the
To perform a base initialization of a OV|41, follow these steps.
For these procedure the OV|41 must have a connection to the software server.
"System microSD card" slot (see Figure 7-33).
Refer to Figure 7-33 for the location of the micro SD slot that may be used.
Backup microSD
Card
(optional)
System microSD
Service Cover
Figure 7-33 Micro SD Card Location
STEP 4: Put the base unit on the mounting unit.
STEP 5: The OV|41 will run through the boot process.
STEP 6: When the device starts up, the SysInit will be downloaded from the software
server.
STEP 7: When the device is starting up, the following screen will be shown:
Card
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Figure 7-34 SysInit "IDLE" screen
STEP 8: Choose "online SysinitDataCarrier" to download the latest successful build or
latest pinned build.
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Figure 7-35 SysInit "download" screen
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STEP 9: When the SysInit Data Carrier was successfully downloaded, press "run sysinit".
Figure 7-36 SysInit "run SysInit" screen
STEP 10: After a minute the device will reboot. Now you see the processes starting:
sbuser@Trizeps7:~$ psiinfo -l PSI - Process List Process-ID Status (Name) 0x00000020 running (PSI Timer Process) 0x00000021 running (Config Process) 0x00000023 running (Powerfail Process) 0x00000027 running (Tcp32 Process) 0x00000031 running (Crypto Process) 0x00001081 running (Version Control [135_1551]) 0x00001088 running (Transaction Recorder [177_1349]) 0x00001100 running (DeviceControl [169_1481]) 0x00001413 running (Event-/Status-Handler) 0x00002100 running (Service Process [127_1352]) 0x00003405 running (Production Process) 0x0000340C running (Smart Card Process Version 16.9.26,o,r) 0x00003800 running (Payment) 0x00003806 running (LogicalIO [211_1673:16/11/16_0949]) 0x00003C50 running (Filetransfer) 0x00003C51 running (OnlineControl) 0x00004C01 running (PxUSB S&B Smartcard Reader) 0xFFFFFFFC running 0xFFFFFFFE running (Rousnp Process)
STEP 11: After successful starting of all processes, the customer application will start and
the IDLE screen will be displayed.
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Figure 7-37 Application "IDLE" screen
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