Scag SVR52V-26FX, SVR36A-20FX, SVR48V-24FX User Manual

OPERATOR’S MANUAL
V-Ride
Model: SVR36A-20FX SVR48V-24FX SVR52V-26FX
procedures to keep your mower performing to maximum efciency. The specic models that this book covers are listed on the inside cover. Before
operating your machine, please read all the information enclosed.
© 2010 Scag Power Equipment Division of Metalcraft of Mayville, Inc.
Part No. 03259
Printed 1/10
Printed in USA
WARNING
FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT
IN SERIOUS INJURY OR DEATH.
Read this manual completely as well as other manuals that came with your mower.• ALWAYS FOLLOW OSHA APPROVED OPERATION.• DO NOT operate on steep slopes. • Under no circumstances should the machine be operated on slopes greater than 20 •
degrees. ALWAYS FOLLOW OSHA APPROVED OPERATION. Stay two cut widths away from slopes, drop offs, ditches and retaining walls.• DO NOT back down a slope or ramp.• DO NOT mow on wet grass. Wet grass reduces traction and steering control.• Keep all shields in place, especially the grass discharge chute.• Before performing any maintenance or service, stop the machine and remove the •
spark plug wire and ignition key. If a mechanism becomes clogged, stop the engine before cleaning.• Keep hands, feet and clothing away from power-driven parts.• Keep others off the mow• er (only one person at a time)
REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!
HAzARD CONTROL AND ACCIDENT PREvENTION ARE DEPENDENT UPON THE AWARENESS, CONCERN, PRUDENCE, AND PROPER TRAINING OF THE PERSONNEL INvOLvED IN THE OPERATION, TRANSPORT, MAINTENANCE, AND STORAGE OF THE EqUIPMENT.
This manual covers the operating instructions and illustrated parts list for:
SvR36A-20FX with a serial number of E8200041 to E8299999
SvR48v-24FX with a serial number of E8300031 to E8399999 SvR52v-26FX with a serial number of E8400031 to E8499999
Always use the entire serial number listed on the serial number tag when referring to this product.
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Table of Contents
Table of Contents
GENERAL INFORMATIONSECTION 1 - ...................................................................................1
1.1 INTRODUCTION ...........................................................................................................................................1
1.2 DIRECTION REFERENCE ...........................................................................................................................1
1.3 SERvICING THE ENGINE AND DRIvE TRAIN COMPONENTS .................................................................1
1.4 SYMBOLS ....................................................................................................................................................2
SAFETY INFORMATIONSECTION 2 - ......................................................................................3
2.1 INTRODUCTION ...........................................................................................................................................3
2.2 SIGNAL WORDS ..........................................................................................................................................3
2.3 BEFORE OPERATION CONSIDERATIONS ................................................................................................3
2.4 OPERATION CONSIDERATIONS ................................................................................................................4
2.5 MAINTENANCE CONSIDERATIONS & STORAGE ....................................................................................6
2.6 USING A SPARk ARRESTOR .....................................................................................................................6
2.7 SAFETY AND INSTRUCTIONAL DECALS
SPECIFICATIONSSECTION 3 - ................................................................................................8
3.1 ENGINE ........................................................................................................................................................8
3.2 ELECTRICAL ...............................................................................................................................................8
3.3 ENGINE DECk .............................................................................................................................................8
3.4 CUTTER DECk ............................................................................................................................................8
3.5 WEIGHTS AND DIMENSIONS .....................................................................................................................9
3.6 PRODUCTIvITY ...........................................................................................................................................9
.................................................................................................7
OPERATING INSTRUCTIONSSECTION 4 - ...........................................................................10
4.1 CONTROLS AND INSTRUMENT IDENTIFICATION ................................................................................10
4.2 SAFETY INTERLOCk SYSTEM ................................................................................................................11
4.3 INITIAL RUN-IN PROCEDURES ................................................................................................................11
4.4 STARTING THE ENGINE ...........................................................................................................................11
4.5 GROUND TRAvEL AND STEERING .........................................................................................................12
4.6 ENGAGING THE DECk DRIvE (CUTTER BLADES) ................................................................................13
4.7 HILLSIDE OPERATION ..............................................................................................................................14
4.8 PARkING THE MOWER .............................................................................................................................14
4.9 AFTER OPERATION ..................................................................................................................................14
4.10 REMOvING CLOGGED MATERIAL ........................................................................................................14
4.11 MOvING MOWER WITH ENGINE STOPPED ..........................................................................................15
4.12 RECOMMENDATIONS FOR MOWING ....................................................................................................15
4.13 ADJUSTING CUTTING HEIGHT
.............................................................................................................15
TROUBLESHOOTING CUTTING CONDITIONSSECTION 5 - ...............................................16
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Table of Contents
ADJUSTMENTSSECTION 6 - .................................................................................................19
6.1 PARkING BRAkE ADJUSTMENT ............................................................................................................19
6.2 TRAvEL ADJUSTMENT .............................................................................................................................19
6.3 THROTTLE CONTROL AND CHOkE ADJUSTMENTS ............................................................................21
6.4 BELT ADJUSTMENTS ...............................................................................................................................21
6.5 BELT ALIGNMENT .....................................................................................................................................21
6.6 CUTTER DECk ADJUSTMENTS ..............................................................................................................21
6.7 ELECTRIC CLUTCH ADJUSTMENT .........................................................................................................26
6.8 FRONT WEIGHT ADJUSTMENT ..............................................................................................................26
6.9 OPERATOR CUSHION ADJUSTMENT .....................................................................................................27
MAINTENANCESECTION 7 - ..................................................................................................29
7.1 MAINTENANCE CHART - RECOMMENDED SERvICE INTERvALS ......................................................29
7.2 LUBRICATION ............................................................................................................................................30
7.3 HYDRAULIC SYSTEM ...............................................................................................................................32
7.4 ENGINE OIL ...............................................................................................................................................33
7.5 ENGINE FUEL SYSTEM ............................................................................................................................34
7.6 ENGINE AIR CLEANER .............................................................................................................................34
7.7 BATTERY - ELECTRIC START MODELS..................................................................................................35
7.8 CUTTER BLADES ......................................................................................................................................36
7.9 TIRES ..........................................................................................................................................................37
7.10 BODY AND DECk ....................................................................................................................................37
ILLUSTRATED PARTS LISTSECTION 8 - ..............................................................................38
8.1 SCAG APPROvED ATTACHMENTS AND ACCESSORIES. .....................................................................38
NOTES ..............................................................................................................................................................39
36A CUTTER DECk .........................................................................................................................................40
48v & 52v CUTTER DECkS ...........................................................................................................................42
CUTTER DECk CONTROLS ...........................................................................................................................44
SHEET METAL COMPONENTS ......................................................................................................................46
STEERING CONTROLS AND FUEL COMPONENTS .....................................................................................48
HYDRAULICS AND ENGINE COMPONENTS ................................................................................................50
ELECTRICAL SYSTEM ...................................................................................................................................52
HYDRAULIC PUMP ASSEMBLY .....................................................................................................................54
REPLACEMENT DECALS AND INFORMATION PLATES .............................................................................56
SvR ELECTRICAL SCHEMATIC .....................................................................................................................58
LIMITED WARRANTY - COMMERCIAL EqUIPMENT .........................Following Section 8
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Section 1
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MODEL
SERIAL
Division of Metalcraft of Mayville, Inc.
Mayville, Wisconsin 53050
Patents Issued and Pending
SERIAL NUMBER PLATE LOCATION
GENERAL INFORMATION
INTRODUCTION1.1
Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual.
If additional information or service is needed, contact your Scag Power Equipment Dealer.
We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts.
- IMPORTANT -
The replacement of any part on this product by other than the manufacturer's authorized replacement part may adversely affect the performance, durability or safety of this product.
USE ONLY SCAG APPROvED ATTACHMENTS AND ACCESSORIES.
Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine. See Section 8-1.
WARNING
For pictorial clarity, some illustrations and figures in this manual may show shields, guards or plates open or removed. Under no circumstances should your mower be operated without these devices in place.
All information is based upon product information available at the time of approval for printing. Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation.
DIRECTION REFERENCE1.2
Use of other than original Scag replacement parts will void the warranty.
When ordering parts, always give the model and serial number of your mower. The serial number plate is located on the frame of the machine between the engine and transmission where shown in Figure 1-1.
The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s right and left when in the normal operating position and facing the forward travel direction.
SERvICING THE ENGINE AND DRIvE 1.3
TRAIN COMPONENTS
The detail servicing and repair of the engine and transmission are not covered in this manual; only routine maintenance and general service instructions are provided. For service of these components during the limited warranty period, it is important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer. Any unauthorized work done on these components during the warranty period may void your warranty.
Mower Serial Number Plate LocationFigure 1-1.
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SYMBOLS1.4
48071S
481039S
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
Choke
Transmission
Section 1
Parking Brake
On/Start
Off/Stop
Falling Hazard
Fast
Continuously Variable - Linear
Spinning Blade
Spring Tension on Idler
Oil
Thrown Object Hazard
Slow
Cutting Element - Basic Symbol
Pinch Point
Hour meter/Elapsed Operating Hours
Crush Hazard.
Thrown Object Hazard
Cutting Element - Engage
Cutting Element - Disengage
CE Mark
Read Operator's Manual
Keep Bystanders Away
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Section 2
SAFETY INFORMATION
INTRODUCTION2.1
Your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance and stor age of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the mower. The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
READ THIS OPERATOR’S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER.
A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050 or contact us via the Internet at www.scag.com. The manual for this machine can be downloaded by using the model and serial number or use the contact form to make your request. Please indicate the complete model and serial number of your Scag product when requesting replacement manuals.
SIGNAL WORDS2.2
DANGER
The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irreparable injury if proper precautions are not taken.
WARNING
The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken.
CAUTION
The signal word “CA UTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken.
Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine.
This symbol means “Attention! Become Alert! Your Safety is Involved!" The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual. The message that follows the symbol contains important information about safety. To avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death.
SIGNAL WORD:
It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard.
BEFORE OPERATION 2.3
CONSIDERATIONS
NEVER allow children to operate this mower. Do not 1. allow adults to operate this machine without proper instructions.
Do not mow when children and/or others are 2. present. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area.
DO NOT allow children to ride or play on the 3. machine, it is not a toy.
Clear the area to be mowed of objects that could be 4. picked up and thrown by the cutter blades.
DO NOT carry passengers.5. DO NOT operate the machine under the influence of 6.
alcohol or drugs.
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Section 2
If the operator(s) or mechanic(s) cannot read English 7. or Spanish, it is the owner's responsibility to explain this material to them.
DO NOT wear loose fitting clothing. Loose clothing, 8. jewelry or long hair could get tangled in moving parts. Do not operate the machine wearing shorts; always wear adequate protective clothing including long pants. Wearing safety glasses, safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations.
W ARNING
Always wear hearing protection. Operating this machine over prolonged periods of time can cause loss of hearing.
Keep the machine and attachments in good 9. operating condition. Keep all shields and safety devices in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating the machine.
Keep flammable objects (cigarettes, matches, etc.), 13. open flames and sparks away from the fuel tank and fuel container. Use only approved containers.
Equipment must comply with the latest requirements 14. per SAE J137 and/or ANSI/ASAE S279 when driven on public roads.
Do not operate without the side discharge chute 15. installed and in the down position or with an optional grass catcher or mulch plate completely installed.
Check the blade mounting bolts at frequent intervals 16. for proper tightness.
Make sure all hydraulic fluid connections are tight 17. and all hydraulic hoses and lines are in good condition before starting the machine.
OPERATION CONSIDERATIONS2.4
Know the function of all controls and how to stop 1. quickly.
W ARNING
W ARNING
This machine is equipped with an interlock system intended to protect the operator and others from injury. This is accomplished by preventing the engine from starting unless the deck drive is disengaged, the neutral lock lever is in the neutral lock position, and the operator is in the operating position. The system shuts off the engine if the operator steps off the operator platform with the deck drive engaged or if the neutral lock lever is placed in the drive position (D) and the parking brake is applied. Never operate equipment with the interlock system disconnected or malfunctioning.
Be sure the interlock switches are functioning 10. correctly.
Fuel is flammable; handle it with care. Fill the fuel 11. tank outdoors. Never fill it indoors. Use a funnel or spout to prevent spillage. Clean up any spillage before starting the engine.
DO NOT add fuel to a running or hot engine. Allow 12. the engine to cool for several minutes before adding fuel. Never fuel indoors or inside enclosed trailers.
DO NOT operate on steep slopes. Under no circumstances should the machine be operated on slopes greater than 20 degrees. ALWAYS FOLLOW OSHA APPROVED OPERATION.
Reduce speed and exercise extreme caution on 2. slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing directions on slopes.
Stay two cut widths away from slopes, drop offs, 3. ditches and retaining walls.
To prevent tipping or loss of control, start and stop 4. smoothly, avoid unnecessary turns and travel at reduced speed.
When using any attachment, never direct the 5. discharge of material toward bystanders or allow anyone near the machine while in operation.
Start the engine with the operator in the operating 6. position, cutter blades are disengaged, parking brake is engaged, and the neutral lever is in neutral.
If the mower discharge ever plugs, shut off the 7. engine, remove the ignition key, and wait for all movement to stop before removing the obstruction.
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Section 2
TIE DOWN POINT
TIE DOWN POINT
WARNING
DO NOT use your hand to dislodge the clogged discharge chute. Use a stick or other device to remove clogged material after the engine has stopped running and the blades have stopped turning.
Be alert for holes, rocks, roots and other hidden 8. hazards in the terrain. Keep away from any drop offs. Beware of overhead obstructions (low limbs, etc.), underground obstacles (sprinklers, pipes, tree roots, etc.). Cautiously enter a new area. Be alert for hidden hazards.
Disengage power to cutter deck before backing up. 9. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower. If you must mow in reverse, maintain a constant lookout to the rear of the machine and mow slowly.
DO NOT turn sharply. Use care when backing up.10. Disengage power to cutter deck before crossing 11.
roads, walks or gravel drives. Mow only in daylight or good artificial light.12. NEVER raise the deck with the blades engaged.13. Take all possible precautions when leaving the 14.
machine unattended, such as disengaging the mower, stopping the engine, and removing the key.
DANGER
DO NOT run the engine inside a building or a confined area without proper ventilation. Exhaust fumes are hazardous and contain carbon monoxide which can cause brain injury and death.
Keep hands and feet away from cutter blades and 17. moving parts. Contact can injure.
Transport the mower using a heavy duty trailer 18. or truck. Insure the trailer or truck has all of the necessary lighting and markings as required by laws, codes, and ordinances. Secure a trailer with a safety chain.
Be cautious when loading and unloading onto 19. trailers or trucks. Use only a full width ramp. Always back on and drive off a trailer.
When transporting the mower, make sure the neutral 20. lock lever is in neutral lock, the engine is off with the key removed, the parking brake is engaged and the wheels have been blocked.
Tie the mower down securely using the tie down 21. points located on the front and rear of the machine. See Figure 2-1 and 2-2. Secure using straps, chains, cable, or ropes. Both front and rear straps must be directed down and outward from machine.
Disengage power to the attachments when 15. transporting or when not in use.
The machine and attachments should be stopped 16. and inspected for damage after striking a foreign object, and damage should be repaired before restarting and operating the machine.
CAUTION
Do not touch the engine or the muffler while the engine is running or immediately after stopping. These areas may be hot enough to cause a burn.
Front Tie Down PointsFigure 2-1.
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Section 2
TIE DOWN POINT
TIE DOWN POINT
when servicing blades. Only replace blades. NEVER straighten or weld blades.
Keep all parts in good working condition. Replace all 10. worn or damaged decals.
Use jack stands to support components when 11. required.
12.
Carefully release pressure from components with stored energy.
WARNING
Rear Tie Down PointsFigure 2-2.
Use care when approaching blind corners, shrubs, 22. trees, or other objects that may obscure vision.
NEVER leave the machine running unattended.23.
MAINTENANCE CONSIDERATIONS & 2.5
STORAGE
Never make adjustments to the machine with the 1. engine running unless specifically instructed to do so. If the engine is running, keep hands, feet, and clothing away from moving parts.
Place the neutral lock lever in neutral lock, engage 2. the parking brake, stop engine and remove key or disconnect spark plug wire to prevent accidental starting of the engine when servicing or adjusting the machine. Wait for all movement to stop before adjusting, cleaning or repairing.
Remove spark plug wire before making any repairs. 3. Keep all nuts, bolts and screws tight, to ensure the 4.
machine is in safe working condition. Check blade mounting bolts frequently to be sure they are tight.
Do not change the engine governor settings or 5. overspeed the engine. See the engine operator's manual for information on engine settings.
Hydraulic fluid is under high pressure. keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer. If hydraulic fluid is injected into the skin, it must be surgically removed within a few hours by a doctor or gangrene may result.
Let the engine cool before storing.13. DO NOT store the machine near an open flame.14. Shut off fuel while storing or transporting.15. DO NOT store fuel near flames or drain indoors.16.
USING A SPARk ARRESTOR2.6
The engine in this machine is not equipped with a spark arrestor muffler. It is in violation of California Public Resource Code Section 4442 to use or operate this engine on or near any forest covered, brush covered or grass covered land unless the exhaust system is equipped with a spark arrestor meeting any applicable local or state laws. Other states or federal areas may have similar laws. Check with your state or local authorities for regulations pertaining to these requirements.
To reduce fire hazard, keep the cutting units, drives, 6. muffler and engine free of grass, leaves, excessive grease, oil and dirt.
Park the machine on level ground.7. NEVER allow untrained personnel to service the 8.
machine. Use care when checking blades. Use a Blade Buddy, 9.
wrap the blade(s) or wear gloves and USE CAUTION
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Section 2
483407
483402
483397
483406
482291
484075
WARNING
Operation of this equipment may create sparks that can start res around dry vegetation. A spark arrestor may be required. The operator should contact local re agencies for laws or regulations relating to re prevention requirements.
483900
483900
(supplied with California models only)
483405
SAFETY AND INSTRUCTIONAL DECALS2.7
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Section 3
SPECIFICATIONS
ENGINE3.1
General Type ................................................................................................Heavy Duty Industrial/Commercial Gasoline
Brand ..................................................................................................................................................................Kawasaki
Horsepower:
(Scag Model SVR36A-20FX) ..................................................................................20 HP (Spec. # FX600V-AS09-R)
(Scag Model SVR48V-24FX) ....................................................................................24 HP (Spec.# FX691V-AS11-R)
(Scag Model SVR52V-26FX) ....................................................................................26 HP (Spec.# FX730V-AS06-R)
Cylinders ..................................................................................................................................... 2 with Cast-Iron Sleeves
Governor ................................................Mechanical Type with Variable Speed Control Set At 3600 RPM (+/- 100 RPM)
Idle Speed:
Kawasaki ............................................................................................................................. 1550 RPM (+/- 150 RPM)
Fuel ......................................................................................Non-Leaded Gasoline with a Minimum Octane Rating of 87
Oil Pump ...............................................................................................varies - see engine manufacturer's specifications
Starter:
Kawasaki ....................................................................................................Electric Starting with solenoid shift starter
ELECTRICAL3.2
Starter ..................................................................12-Volt Electric Ring Gear Type, Key and Solenoid Operated Interlock
Interlock Switches ............................................................Operator Presence, Mower Engagement (BBC), Neutral Lever
Instrument Panel ..........................Key Switch, Throttle Lever, Choke Lever, PTO Switch, Hour Meter and Neutral Lever
ENGINE DECk3.3
Drive System ............................................................................. Hydraulic Drive with Two Variable Displacement Pumps
and Two Cast-Iron High Torque Wheel Motors
Hydraulic Pumps .............................................................Two Hydro-Gear model PG Series 10 cc. Hydraulic Pumps
with Dump Valves for movement without the engine running
Hydraulic Drive Motors .....................................................Two Hydro-Gear Model HGM 12P Cast-Iron Wheel Motors
Steering/Travel Control ..............................................Twin Lever Steering Control with Individual Control to Each Wheel
Parking Brake ...........................................................................Lever Actuated Linkage to Brakes on Both Drive Wheels
Wheels:
(2) Front Caster ..................................................................................................11 X 4-5 Flat-Free w/Roller Bearings
(2) Drive - ................................18 x 7.0-8 (36"), 20 x 10.5-8 (48" &52") Four-Ply Pneumatic Tubeless, Radius Edge
Tire Pressure:
Front Caster....................................................................................................................................................Flat-Free
Drive .................................................................................................................................................................. 12 PSI
Fuel Tank ........................................................................5-1/2 Gallon Seamless Polyethylene Tank with Large Opening,
Fuel Cap, Fuel Gauge and Integrated Cup Holder Travel Speed:
Forward ..............................................................................................................................................0 up to 8.5 MPH
Reverse ..............................................................................................................................................0 up to 6.0 MPH
-NOTE- The machine will travel at 8.5 mph for transport purposes. For best cutting performance the forward travel
speed should be adjusted depending upon the cutting conditions.
CUTTER DECk3.4
Type ......................................................................................................................Out-Front design with anti-scalp rollers
Construction .............................................................................36 / 48 = 7-Gauge Deck Top, 7-gauge (3/16") Deck Skirt
52 = 10-Gauge Deck Top, 7-Gauge (3/16") Deck Skirt
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Section 3
True Cutting Width:
36 .........................................................................................................................................................35.5" (90.2 cm)
48 ..........................................................................................................................................................48" (122.0 cm)
52 ..........................................................................................................................................................52" (132.0 cm)
Cutting Height Adjustment ................................................................Adjustment from, 1-1/2" to 4-1/2" in 1/4"increments
Cutter Blades ............................................................................. 0.197 in. Thick, Milled Edge, Wear Resistant Marbain™
Blade Engagement ............................................................Electric Blade Engagement Clutch with Control Panel Switch
Connected to the Cutter Deck through a Belt.
Discharge Opening ...............................................Extra Wide Discharge Opening with Spring-Loaded Discharge Chute
Discharge Chute ...................................................................................................Black, Polypropylene (Plastic), Flexible
Spindles .............................................................................Cast-Iron Housing, Tapered Roller Bearings with Top Access
Grease Fitting and Grease Overfill Relief Poppet
Spindle Pulleys ........................................................................................................Split Steel with Tapered Locking Hub
Cutter Deck Belts ...................................................................................................................B-section with Kevlar Cords
Electric Clutch Type ................................................................................................Ogura Heavy Duty PTO Clutch Brake
WEIGHTS AND DIMENSIONS SvR-36A SvR-48v SvR-52v3.5
Length (with foot plate down)...................................................... 71" .............................69-1/2'" ...........................71-3/4"
Length (with foot plate in transport position) ............................... 67" .............................65-1/2" ............................67-3/4
Tracking Width .........................................................................35-1/2" ..........................41-3/4" ...........................41-3/4"
Overall Width w/chute down ....................................................47-3/4" ..........................61-1/4" ...........................65-1/4"
Overall Width w/chute up ......................................................... 37-1/4" ..........................49-3/4" ...........................53-3/4"
Overall Height .......................................................................... 46-1/2" ..........................47-1/2" ...........................47-1/2"
Operating Weight ....................................................................... 775# ..............................860# ................................860#
PRODUCTIvITY 36 48 52 3.6
Cutting Width 36" 48" 52" Acres Per Day 14 18.6 20.2
The preceding chart will aid you in determining how many acres your Scag mower will cut per day. The chart is an estimate based on 8 hours per day cutting time at 6 MPH with a 20% allowance for overlap and turns.
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OPERATING INSTRUCTIONS
RIGHT STEERING
CONTROL
DECK LIFT
PARKING BRAKE
CONTROL
CUTTING HEIGHT
ADJUSTMENT
NEUTRAL LOCK
CONTROL
LEFT STEERING
CONTROL
FUEL GAUGE
HOURMETER
MOWER DECK
SWITCH
IGNITION SWITCH
ENGINE CHOKE
CONTROL
ENGINE
THROTTLE
CONTROL
CAUTION
Do not attempt to operate this mower unless you have read this manual. Learn the location and purpose of all controls and instruments before you operate this mower.
CONTROLS AND INSTRUMENT 4.1
IDENTIFICATION
Section 4
Mower Deck Switch (Figure 4-1). 2. Used to engage
and disengage the mower drive system. Pulling up on the switch will engage the deck drive. Pushing down on the switch will disengage the deck drive.
Engine Choke Control (Figure 4-1).3. Used to start a cold engine.
Engine Throttle Control (Figure 4-1).4. Used to control the engine speed. Pushing the lever forward increases engine speed. Pulling the lever back decreases engine speed. Full back position is the IDLE position. Full forward is the cutting position.
Before operating the mower, familiarize yourself with all mower and engine controls. Knowing the location, function and operation of these controls is important for safe and efficient operation of the mower.
Ignition Switch (Figure 4-1).1. The ignition switch is used to start the engine and has three positions; OFF, ON, and START.
Hourmeter (Figure 4-1).5. Indicates the number of hours the engine has been operated. It operates whenever the engine is running. Has preset maintenance reminders for engine and hydraulic system oil changes. Will start flashing scheduled maintenance 2 hours before preset time and continue flashing until 2 hours after. Automatically resets.
Controls and InstrumentsFigure 4-1.
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Section 4
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Left Steering Control (Figure 4-1). 6. Used to control the mower's left wheel when traveling forward or reverse. See Section 4.5 for further details regarding the mower's travel controls.
Right Steering Control (Figure 4-1). 7. Used to control the mower's right wheel when traveling forward or reverse. See Section 4.5 for further details regarding the mower's travel controls.
Neutral Lock Lever (Figure 4-1). 8. Used to disengage the mower drive in the neutral lock position (N) or to engage to the mower's drive in the drive position (D). See Section 4.5 for further details regarding the mower's travel controls.
Parking Brake Control (Figure 4-1). 9. Used to engage and disengage the parking brakes. Pull the lever back to engage the parking brakes. Push the lever forward to disengage the parking brakes.
Deck Lift Lever (Figure 4-1). 10. Used to raise and lower the cutter deck.
Cutting Height Adjustment (Figure 4-1).11. Used to set the cutter deck at the desired cutting height.
INITIAL RUN-IN PROCEDURES4.3
FIRST DAY OF USE OR APPROXIMATELY 20 HOURS
Check all belts for proper alignment and wear at 2, 4 1. and 8 hours.
Change the engine oil and oil filter after the first 20 2. hours of operation. See Section 7.4.
Check oil level in the hydraulic system reservoir. 3. See Section 7.3
Check for loose hardware. Tighten as needed.4. Check interlock system for proper operation. 5.
See Section 4.2. Check tire pressure. Adjust pressure if necessary. 6.
See Section 7.10.
ST ARTING THE ENGINE4.4
CAUTION
Fuel T ank Gauge (Figure 4-1). 12. Indicates the amount
of fuel in the fuel tank.
SAFETY INTERLOCK SYSTEM4.2
The mower is equipped with an interlock system intended to protect the operator and others from injury. This is accomplished by preventing the engine from starting unless the deck drive is disengaged, the neutral lock lever is in the neutral lock position, and the operator is in the operating position. The system shuts off the engine if the operator steps off the operator platform with the deck drive engaged or if the neutral lock lever is placed in the drive position (D) and the parking brake is applied. Never operate equipment with the interlock system disconnected or malfunctioning.
W ARNING
Never operate the mower with the interlock system disconnected or malfunctioning. Do not disengage or bypass any switch; injury to yourself and others or property damage could result.
DO NOT USE STARTING FLUIDS. Use of starting fl uids in the air intake system may be potentially explosive or cause a “runawa y” engine condition that could result in engine damage and/or personal injury.
Be sure the fuel shutoff valve, located by the fuel 1. tank, is completely open. See Section 7.5.
Place the neutral lock lever in the neutral position 2. and disengage the the cutter blades .
Engage the parking brake.3. If the engine is cold, choke the engine as needed.4. Move the engine throttle control to about half engine 5.
speed. Turn the ignition key to the start position and start 6.
the engine. Allow engine to warm before operating the mower.7.
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Section 4
GROUND TRAvEL AND STEERING4.5
- IMPORTANT -
If you are not familiar with the operation of a machine with lever steering and/or hydrostatic transmissions, the steering and ground speed operations should be learned and practiced in an open area, away from buildings, fences, or obstructions. Practice until you are comfortable with the handling of the machine before attempting to mow. Learn the operation on flat ground before operating on slopes.
- IMPORTANT -
Start practicing with a slow engine speed and slow forward travel.
Learn to feather the steering controls to obtain a smooth operating action.
Practice operating the mower until you are comfortable with the controls before proceeding to mow.
FORWARD TRAvEL
To travel forward with the mower, disengage the parking brake, place the neutral lock lever in the drive (D) position and slowly push the steering control levers forward an equal distance. The further the steering control levers are pushed forward, the greater the forward speed will be. To increase the speed, push the steering control levers forward and to decrease speed, pull the steering control levers back. See Figure 4-2.
To stop the forward travel completely, pull the steering control levers back to the neutral position.
- NOTE -
Smooth operation of the steering control levers will produce smooth mower operation. While learning the operation of the steering controls, keep the travel speed low.
REvERSE TRAvEL
CAUTION
Disengage power to the mower before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower.
CAUTION
Before backing up, observe the rear for persons and obstructions. Clear the area before backing up. Possible injury or property damage could occur.
To travel in reverse, pull both steering control handles back. Keep the travel speed low while traveling in reverse.
- NOTE -
The mower may not travel straight in reverse. Slight adjustments may need to be made using the steering controls.
To steer the mower to the left while traveling forward, pull the left steering control lever back. The further the steering control is pulled back, the quicker the mower will turn left. See Figure 4-3.
To steer the mower to the right while traveling forward, pull the right steering control lever back. The further the steering control is pulled back, the quicker the mower will turn right. See Figure 4-3.
To steer left while traveling in reverse, allow the left steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn left.
To steer right while traveling in reverse, allow the right steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn right.
To stop the reverse travel, allow the steering control levers to return to the neutral position. If the mower is to be parked, engage the parking brake and place the neutral lock lever in the neutral (N) position.
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Section 4
PUSH FOR
FORWARD
PULL BACK
FOR REVERSE
“N” FOR NEUTRAL LOCK “D” FOR DRIVE
NEUTRAL
WHILE TRAVELING FORWARD,PULL BACK
ON RIGHT STEERING CONTROL TO STEER RIGHT
WHILE TRAVELING FORWARD, PULL BACK
ON LEFT STEERING CONTROL TO STEER LEFT
390S0138
PULL UP TO ENGAGE
PUSH DOWN TO DISENGAGE
ENGAGING THE DECk DRIvE (CUTTER 4.6
BLADES)
Set the throttle at about 3/4 speed. Do not attempt to 1. engage the deck drive at high speed as this shortens the electric clutch life — use only moderate engine speed when engaging the deck drive.
Engage the deck drive by pulling out on the yellow
2. switch, located on the instrument panel, to the engage position. See Figure 4-2.
Forward / Reverse ControlsFigure 4-2.
Cutter Engage SwitchFigure 4-4.
CAUTION
Disengage power to the mower before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire are behind the mower.
CAUTION
Before backing up, observe behind the mower for persons and obstructions. Clear the area before backing up. Possible injury or property damage could occur.
- NOTE -
Steering ControlsFigure 4-3.
A squealing noise may be heard when engaging or disengaging the deck drive. It is caused by the electric clutch plates meshing as the mower comes up to speed. This is normal.
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Section 4
To disengage the deck drive, push the switch in to 3. the disengage position.
Always operate the engine at full throttle to properly
4. maintain cutting speed. If the engine starts to lug down, reduce the forward speed and allow the engine to operate at maximum RPM.
HILLSIDE OPERATION4.7
WARNING
DO NOT operate on steep slopes. Under no circumstances should the machine be operated on slopes greater than 20 degrees. ALWAYS FOLLOW OSHA APPROvED OPERATION.
This mower has been designed for good traction and 1. stability under normal mowing conditions. However, caution must be used when traveling on slopes, especially when the grass is wet. Wet grass reduces traction and steering control.
Stay two cut widths away from slopes, drop offs, 2. ditches and retaining walls.
To prevent tipping or loss of control, do not start or 3. stop suddenly, avoid unnecessary turns and travel at reduced speed. If tires lose traction, disengage blades and proceed slowly off the slope.
Avoid sudden starts when mowing uphill. Sudden 4. starts may cause the machine to tip backwards.
Loss of traction may occur when traveling down hill. 5. Weight transfers to the front of the machine and may cause the drive wheels to slip causing loss of braking or steering.
Never back down hill.6.
AFTER OPERATION4.9
Wash the entire mower after each use. Do not 1. use high pressure spray or direct the spray onto electrical components.
- IMPORTANT -
Do not wash a hot or running engine. Cold water will damage the engine. Use compressed air to clean the engine if it is hot.
Keep the entire mower clean to inhibit serious heat
2. damage to the engine or hydraulic oil circuit.
Check the drive belts for proper alignment and any 3. signs of wear. Correct and adjust if necessary.
DANGER
To avoid injury from burns, allow the mower to cool before removing the fuel tank cap and refueling.
4.
After the mower has cooled down, fill the fuel tank with fresh, clean fuel at the end of every day of operation. See Engine Owner's Manual for proper octane requirements.
Check the tire pressure. Adjust pressure if 5. necessary.
REMOvING CLOGGED MATERIAL4.10
DANGER
Keep tires properly inflated.7.
PARkING THE MOWER4.8
Park the machine on a flat, level surface only. Do not 1. park the machine on an incline.
Disengage the cutter blades.
2. Shift the neutral lock lever into the neutral (N) 3.
position. Engage the parking brake.4. Slow the engine to idle speed.5. Turn the ignition key to the OFF position and remove 6.
the key.
ROTATING BLADES
NEvER PUT YOUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON!
Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred.
1.
If the discharge chute becomes clogged, shut off the engine and remove the ignition key. Using a stick or similar item, dislodge the clogged material. Then resume normal mowing.
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Section 4
CUTTER DECK
LIFT LEVER
LANYARD PIN
MOvING MOWER WITH ENGINE 4.11
STOPPED
To “free-wheel” or move the mower around without the engine running, place the dump valve levers in the FREE­WHEEL position. Disengage the parking brake and move the mower by hand. The dump valve levers must be returned to the DRIVE position and torqued to 7-10 ft/lbs to drive the mower.
RECOMMENDATIONS FOR MOWING4.12
Do not mow with dull blades. A dull blade will tear 1. grass, resulting in poor lawn appearance and reduced mowing power.
WARNING
DO NOT operate without Discharge Chute, Mulching kit, or entire Grass Catcher properly installed.
The discharge chute must not be removed and 2. must be kept in the lowest position to deflect grass clippings and thrown objects downward. Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings. When mowing close to obstacles, direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects.
ADJUSTING CUTTING HEIGHT4.13
The mower deck can be adjusted from a height of 1-1/2 inch to 4-1/2 inches at 1/4-inch intervals. To adjust the cutting height:
WARNING
DO NOT adjust the cutting height with the mower blades rotating. Disengage the power to the cutter blades, put the neutral lock lever in the neutral position, apply the parking brake and then adjust cutting height.
Disengage the power to the cutter blades.
1. Pull on the cutter deck lift lever lever all the way 2.
backward until it locks in place. See Figure 4-5.
3.
Insert the lanyard pin into the cutting height index at the desired cutting height. Pull backward on the cutter deck lift lever, push and hold the lock button See Figure 4-5. Slowly release the cutter deck lift lever. A deck height decal is located on the cutting height index as an aid in adjusting the deck to the desired height.
Cut grass when it is dry and not too tall. Do not cut
3. grass too short (cut off 1/3 or less of existing grass for best appearance). Mow frequently.
4.
Keep mower and discharge chute clean. When mowing wet or tall grass, mow the grass twice. 5.
Raise the mower to the highest setting for the first pass and then make a second pass to the desired height.
Use a slow travel speed for trimming purposes.6. Operate the engine at full throttle for best cutting. 7.
Mowing with a lower RPM causes the mower to tear the grass. The engine is designed to be operated at full speed.
Use the alternate stripe pattern for best lawn
8. appearance. Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass.
Adjusting Cutting HeightFigure 4-5.
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Width of Deck
SGB020
Width of Deck
SGB018
Width
of
Deck
Width
of
Deck
SGB019
TROUBLESHOOTING CUTTING CONDITIONS
CONDITION CAUSE CURE
Section 5
STRINGERS - OCCASIONAL BLADES OF UNCUT GRASS
STREAkING - STRIPS OF UNCUT GRASS IN CUTTING PATH
Low engine RPM Run engine at full RPM
Ground speed too fast Slow speed to adjust for conditions
Wet grass Cut grass after it has dried out
Dull blades, incorrect sharpening Sharpen blades
Deck plugged, grass accumulation Clean underside of deck
Belts slipping Adjust belt tension
Dull, worn blades Sharpen blades
Incorrect blade sharpening Sharpen blades
Low engine RPM Run engine at full RPM
Belt slipping Adjust belt tension
Deck plugged, grass accumulation Clean underside of deck
STREAkING - STRIPS OF UNCUT GRASS BETWEEN CUTTING PATHS
Ground speed too fast Slow speed to adjust for conditions
Wet grass Cut grass after it has dried out
Bent blades Replace blades
Not enough overlapping between rows Increase the overlap of each pass
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Section 5
Width of Deck
SGB020
Width of Deck
SGB021
Width of Deck
SGB023
TROUBLESHOOTING CUTTING CONDITIONS (CONT'D)
CONDITION CAUSE CURE
UNEvEN CUT ON FL AT GROUND - WAvY HIGH-LOW APPEARANCE, SCALLOPED CUT, OR ROUGH CONTOUR
UNEvEN CUT ON UNEvEN GROUND - WA vY APPEARANCE, HIGH-LOW SCALLOPED CUT, OR ROUGH CONTOUR
Lift worn from blade Replace blade
Blade upside down Mount with cutting edge toward ground
Deck plugged, grass accumulation Clean underside of deck
Too much blade angle (deck pitch) Adjust pitch and level
Deck mounted improperly See your authorized SCAG dealer
Bent spindle area See your authorized SCAG dealer
Dull blade Sharpen blade
May need to reduce ground speed, raise
Uneven ground
cutting height, and/or change direction of cut
SLOPING RIDGE ACROSS WIDTH OF CUTTING PATH
Tire pressures not equal Check and adjust tire pressure
Wheels uneven Check and adjust tire pressure
Deck mounted incorrectly See your authorized SCAG dealer
Deck not level side-to side Check for level and correct
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Width of Deck
SGB022
Width of Deck
SGB024
Width of Deck
SGB025
TROUBLESHOOTING CUTTING CONDITIONS (CONT'D)
CONDITION CAUSE CURE
Section 5
SCALPING - BLADES HITTING DIRT OR CUTTING vERY CLOSE TO THE GROUND
STEP CUT - RIDGE IN CENTER OF CUTTING PATH
Low tire pressures Check and adjust pressures
Ground speed too fast Slow speed to adjust for conditions
May need to reduce ground speed, raise
Cutting too low
cutting height, change direction of cut, and/or change pitch and level
May need to reduce ground speed, raise
Rough terrain
cutting height, and/or change direction of cut
Ground speed too fast Slow speed to adjust for conditions
Wet grass Cut grass after it has dried out
Blades not mounted evenly Adjust pitch and level
Bent blade Replace blade
Internal spindle failure See your authorized SCAG dealer
SLOPE CUT - SLOPING RIDGES ACROSS WIDTH OF CUTTING PATH
Mounting of spindle incorrect See your authorized SCAG dealer
Bent spindle mounting area See your authorized SCAG dealer
Internal spindle failure See your authorized SCAG dealer
Bent deck housing See your authorized SCAG dealer
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Section 6
ADJUST LINKAGE FOR 1/4” GAP
1/4” GAP NEEDED HERE
LOOSEN BOLT
LOOSEN JAM NUT
LOOSEN JAM NUT
ADJUST LINKAGE FOR 1/4” GAP ON RIGHT SIDE
ADJUSTMENTS
PARkING BRAkE ADJUSTMENT6.1
WARNING
DO NOT operate the mower if the parking brake is not operable. Possible severe injury could result.
The parking brake linkage should be adjusted whenever the parking brake lever is placed in the “ENGAGE” position and the parking brake will allow the mower to move. If the following procedures do not allow you to engage the parking brake properly, contact your Scag dealer for further brake adjustments.
Park the machine on a flat, level surface. Block the
1. wheels to prevent the machine from moving.
CAUTION
Adjust the brake only enough to hold the machine. Excessive force may cause damage to the machine or brake components.
Release the parking brake lever.
2. Look for a gap (approximately 1/4") between the 3.
right side drive tire and the brake bellcrank. See Figure 6-1. Loosen the jam nuts and adjust the brake linkage rod until the there is a 1/4" gap between the tire and right hand brake bellcrank. The right hand side must be ajusted first before adjusting the brake weldment on the left side.
With the brake released, loosen the mounting bolt 4. securing the left hand brake weldment to the brake bellcrank. Adjust the left hand brake weldment until there i a 1/4" gap between the tire and the brake weldment
If this procedure does not achieve proper brake adjustment, please contact your authorized Scag dealer.
- NOTE -
Brake AdjustmentFigure 6-1.
TRAvEL ADJUSTMENT6.2
Neutral or tracking adjustments will need to be made if:
The steering control is in the neutral position and 1. the machine creeps forward or backward. (Neutral Adjustment)
The steering control is in the full forward position 2. and the mower pulls to one side or the other when traveling in a forward position. (Tracking Adjustment).
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NEUTRAL ADJUSTMENT
LOOSEN JAM NUT
LOOSEN JAM NUT
ADJUST HERE
LOOSEN JAM NUT
ADJUST HERE
LOOSEN JAM NUT
-NOTE-
Neutral has been set by your Scag dealer at the time of set up and normally does not need to be adjusted. If, however, you find that the neutral has come out of adjustment, follow the procedure below.
Be sure the dump valves are in the run position and 1. the speed control lever is in the neutral lock position.
2.
With an operator in the operating position, park the machine on a flat level surface, start the engine and disengage the parking brake.
Run the engine at full operating speed and check if 3. the machine creeps forward or backwards.
Adjust the RH wheel by loosening the jam nuts on 4. the steering control rod and turning the rod until the drive wheel turns in the forward direction. Turn the rod back until the drive wheel stops moving. Turn the rod an additional 1/2 turn. See Figure 6-2.
Section 6
Figure 6-3.
Actuate the steering control levers forward and 6. reverse several times and return them to the neutral position.
Check that the drive wheels remained in neutral and 7. readjust if necessary.
Check that the steering control levers hit the stop 8. before the pumps reach full stroke. Adjust as needed.
TRACkING ADJUSTMENT
CAUTION
Stop the engine and remove the key from the ignition before making any adjustments. Wait for all moving parts to come to a complete stop before beginning work.
Tracking Adjustment Right SideFigure 6-2.
Repeat for the LH wheel. See Figure 6-3.5.
CAUTION
The engine and drive unit can get hot during operation causing burn injuries. Allow the engine and drive components to cool before making any adjustments.
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Section 6
-NOTE-
Before proceeding with this adjustment, be sure that the caster wheels turn freely and that the tire pressure in the drive wheels is correct. If the tire pressure is not correct, the machine will pull to the side with the lower pressure.
1.
If at full speed the mower pulls right, it is an indication that the left wheel is turning faster than the right wheel. To adjust this condition, proceed as follows:
A. Stop the machine and place the steering control levers in the neutral position. Loosen the lock nuts securing the ball joints at each end of the LH steering control rod. Rotate the control rod to lengthen the rod and tighten the lock nuts. This will cause the control rod to stroke the LH pump less, slowing down the LH wheel. See Figure 6-3.
- NOTE -
If after making the adjustment as outlined in step 1A, the machine creeps forward or backward, the neutral adjustment must be made as described on page 20.
2.
If at full speed the mower pulls left, it is an indication that the right wheel is turning faster than the left wheel. To adjust this condition, proceed as follows:
A. Stop the machine and place the steering control levers in the neutral position. Loosen the lock nuts securing the ball joints at each end of the RH steering control rod. Rotate the control rod to lengthen the rod and tighten the lock nuts. This will cause the control rod to stroke the RH pump less, slowing down the RH wheel. See Figure 6-2.
- NOTE -
THROTTLE CONTROL AND CHOkE 6.3
ADJUSTMENTS
These adjustments must be performed by your Scag dealer to ensure proper and efficient running of the engine. Should either need adjustment, contact your authorized Scag service center.
BELT ADJUSTMENTS6.4
WARNING
Before removing any guards, shut the engine off and remove the ignition key. Wait for all moving parts to come to a complete stop before beginning work.
All drive belts and cutter deck belts are spring loaded and self-tensioning. The belts should be checked periodically for proper alignment and wear.
BELT ALIGNMENT6.5
Belt alignment is important for proper performance of your Scag mower. If you experience frequent belt wear or breakage, see your authorized Scag service center for belt adjustment.
CUTTER DECk ADJUSTMENTS6.6
Cutter deck level, pitch and height are set at the factory. However, if these adjustments should ever need to be made, the following procedures will aid in obtaining the proper cutter deck adjustment.
If after making the adjustment as outlined in step 2A, the machine creeps forward or backward, the neutral adjustment must be made as described on page 20.
- NOTE -
Before proceeding with the cutter deck adjustments, be sure all tires are properly inflated.
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CUTTER DECk LEvEL
CUTTER DECK ADJUSTMENT
BOLT
CUTTER DECK ADJUSTMENT
BOLT
The cutter deck should be level from side-to-side for proper cutting performance. To check for level, be sure that the mower is on a flat, level surface, the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use. On the LH side of the machine, check the distance from the top of the cutter deck to the floor. Next check the distance from the top of the cutter deck to the floor on the RH side of the machine. Both measurements should be the same. If the two measurements are different, the cutter deck level must be adjusted as follows:
On the front RH side of the cutter deck locate the
1. cutter deck adjustment levers. Loosen the elastic stop nuts securing the cutter deck adjustment levers on the front and rear of the cutter deck. See Figure 6-4.
Section 6
2.
Turn the adjustment bolts on the front and rear cutter deck adjustment levers clockwise to raise or counter-clockwise to lower the RH side until the distance from the top of the cutter deck to the floor is the same as the measurement on the LH side of the machine.
Tighten the two elastic stop nuts to secure the cutter 3. deck in the proper position.
CUTTER DECk PITCH
The pitch of the cutter deck should be equal between the front and rear of the cutter deck for proper cutting performance. To check for proper deck pitch, be sure that the mower is on a flat, level surface and the tires are properly inflated.
Check the distance from the top of the cutter deck to the floor at the rear RH side of the cutter deck. Next check the distance from the top of the cutter deck to the floor at the front RH side of the cutter deck. The measurement at the front of the cutter deck should be the same as the rear of the deck. Make these measurements at the LH side of the cutter deck also. If the measurement at the front of the deck is not the same, the cutter deck pitch must be adjusted as follows:
Cutter Deck Level AdjustmentFigure 6-4.
Loosen the elastic stop nuts securing the deck level 1. links on front of the cutter deck on both sides See Figure 6-5.
Turn the adjustment bolts on both side either 2. clockwise to raise or counterclockwise to lower the front of the cutter deck until the measurements are equal. Tighten the elastic stop nuts.
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Section 6
CUTTER DECK ADJUSTMENT
BOLT
CUTTER DECK ADJUSTMENT
BOLT
DECK HEIGHT
CONTROL ROD
LOOSEN HERE
Cutter Deck Height AdjustmentFigure 6-6.
Rotate the cutter blade on the left side of the cutter 2. deck. Position the cutter blade so it is facing "front to back" on the machine.
Cutter Deck Pitch AdjustmentFigure 6-5.
CUTTER DECk HEIGHT
The cutter deck height adjustment is made to ensure that the cutter deck is cutting at the height indicated on the cutting height index gauge. To check for proper deck height, be sure that the mower is on a flat, level surface, shut off the engine and remove the igition key. Make sure the tires are properly inflated.
Check the cutter deck cutting height by placing the 1. lanyard pin in the 3" position on the cutting height index. Release the deck from the transport position and allow the deck to move to the 3" cutting height position.
WARNING
Always wear proper hand and eye protection when working with cutter blades.
3.
Check the measurement from the floor to the cutter blade tip at the rear of the left side blade. If the measurement is not at 3", an adjustment can be made using the deck height control rod.
Adjust by loosening the jam nuts on the deck height 4. control rod. Turn the deck height control rod until the 3" setting is acheived. Hold the deck height control rod and tighten the jam nuts. See Figure 6-6.
Once the adjustment is made to the deck height 5. control rod, Check the measurement from the floor to the cutter blade tip at the front of the left side blade. If the measurement is not at 3", an adjustment must be made using the cutter deck adjustment lever. Adjust as follows:
A. Loosen the elastic stop nuts securing the deck level links on front of the cutter deck on both sides (See Figure 6-4 and Figure 6-5 for Cutter Deck Adjustment Lever Location).
B. Turn the adjustment bolts on both side either clockwise to raise or counterclockwise to lower the front of the cutter deck until the measurements are equal. Tighten the elastic stop nuts.
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Section 6
Rotate the cutter blade on the right side of the cutter 6. deck. Position the cutter blade so it is facing "front to back" on the machine.
Check the measurement from the floor to the cutter
7. blade tip at the front and rear of the right side blade. If the measurement is not at 3", an adjustment must be made using the cutter deck adjustment lever. Adjust as follows:
A. Loosen the elastic stop nuts securing the deck level links on front of the cutter deck on both sides (See Figure 6-4 and Figure 6-5 for Cutter Deck Adjustment Lever Location).
B.Turn the adjustment bolts on both side either clockwise to raise or counterclockwise to lower the cutter deck until the measurements are equal. Tighten the elastic stop nuts.
CUSTOM-CUT BAFFLE ADJUSTMENT
The Custom-Cut Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass. The Custom-Cut Baffle can be raised or lowered to precisely tailor the deck's performance for the type of grass being cut. The baffle can be set in seven (7) different positions for optimum performance.
To adjust the Custom-Cut Baffle height:
Park the machine on a flat surface, apply the parking 1. brake, shut off the engine and remove the key.
Place the cutter deck in the transport position.2. Remove the hardware securing the Custom-Cut 3.
Baffle to the cutter deck.
- NOTE -
Hardware location used in the illustrations are for reference only. Location of hardware may vary depending on cutter deck size.
Move the Custom-Cut Baffle to desired position. See
4. Figures 6-7.
5.
Reinstall the mounting hardware. Torque hardware to 39 ft-lbs.
A. 3-1/2" or 3-3/4" Position - See Figure 6-7. For very tall, wiry or tough-to-cut grass.
B. 4" (factory setting), 4-1/4" or 4-1/2" Position - See Figure 6-7. For general purpose cutting. This gives the best mix of cutting performance in all types of grass.
C. 4-3/4" or 5-1/4" Position - See Figure 6-7. Placing the baffle in either the 4-3/4" or 5-1/4" setting will enhance fall cutting (leaf pickup) and reduce cutter deck "blowout".
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Section 6
1
2
3
4
A B
1
2
3
4
A
B
Custom-Cut Baffle Adjustment
Mounting Slot Selected Mounting Hardware Location
Slot “A” Hole 1 Hole 2 Hole 3 Hole 4 Height (inches) 3-3/4” 4-1/4” 4-3/4” 5-1/4”
Slot “B” Hole 2 Hole 3 Hole 4
Custom-Cut Baffle AdjustmentFigure 6-7.
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ADJUSTMENT NUTS
ADJUSTMENT NUTS
ELECTRIC CLUTCH ADJUSTMENT6.7
INSPECTION WINDOW (x3)
INSERT 0.015 FEELER GAUGE HERE
The electric clutch serves two functions in the operation of the mower. In addition to starting and stopping the power flow to the cutter blades, the clutch also acts as a brake to assist in stopping blade rotation when the PTO is switched off or the operator presence circuit is interrupted.
When the clutch is disengaged, the air gap between the armature and rotor must be adjusted to fifteen thousandths of an inch, 0.015, for proper operation. The airgap adjustment is made at three bolts on the clutch. There are three inspection windows, one next to each adjusting bolt. See Figure 6-8.
Section 6
Clutch Air Gap AdjustmentFigure 6-8.
Locate the inspection windows on the clutch.1. Place a 0.015 feeler gauge in the slot between the 2.
rotor and the armature. See Figure 6-9.
Clutch Air Gap AdjustmentFigure 6-9.
Tighten or loosen the adjusting bolt as needed to 3. acheive the 0.015 inch airgap. See Figure 6-10. Perform this operation at all three inspection windows.
Clutch Air Gap AdjustmentFigure 6-10.
This adjustment should be done every 500 hours of operation or annually, whichever comes first. In cases where the machine is heavily used, airgap settings should be checked more often.
If the air gap is too narrow, the clutch armature may drag when disengaged, resulting in premature failure.
If the air gap is too wide, the clutch may be slow to engage as the magnet must pull the armature in from a greater distance.
FRONT WEIGHT ADJUSTMENT6.8
This mower has been designed for good traction and stability under normal mowing conditions. However, caution must be used when traveling on slopes, especially when the grass is wet. Wet grass reduces traction and steering control.
The 36" model comes standard with two (2) weights installed and the 48" and 52" models come standard with one (1) weight installed. All models must not be operated with less than the number of weights listed above.
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Section 6
1 - WEIGHT FOR 48”/52” 2 - WEIGHTS FOR 36” 3 - OPTIONAL FOR ALL MODELS
1/2-13 ELASTIC STOP NUT
1/2-13 x 2-3/4” (ONE WEIGHT) 1/2-13 x 4-1/2” (TWO WEIGHTS) 1/2-13 x 5-1/2” (THREE WEIGHTS)
Additional weight can be added to the front of the machine if needed. See Figure 6-11.
Remove the front belt from the machine.1. Remove the mounting hardware securing the 2.
wieght(s) to the front of the machine. Add the desired weight to the machine and secure
3. using the recommended hardware. See Figure 6-11.
Reinstall the front belt cover.4.
Front Weight AdjustmentFigure 6-11.
OPERATOR CUSHION ADJUSTMENT6.9
The operator cushion can be mounted in twelve (12) different positions to fit a wide range of operators. See Figure 6-12.
Remove the hardware securing the operator cushion 1. to the mounting bracket and set the cushion aside.
Remove the hardware securing the mounting 2. bracket.
Install and secure the mounting bracket in the 3. desired operating location. Locations A, B or C for lower mounting positions or rotate the mounting bracket 180 degree and install in G for higher mounting positions. See Figure 6-12.
Install and secure the operator cushion in the 4. desired location. Locations D, E or F for the lower mounting positions or H, I or J for the higher mounting positions. See Figure 6-12.
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Section 6
A
A
B
B
C
C
D
D
E
E
F
F
H
I
J
H
I
J
G
THREE MOUNTING BRACKET LOCATIONS
OPERATOR CUSHION - LOW ADJUSTMENTS
OPERATOR CUSHION - HIGH ADJUSTMENTS
THREE OPERATOR CUSHION LOCATIONS
ONE MOUNTING BRACKET LOCATION
THREE OPERATOR CUSHION LOCATIONS
Operator Cushion AdjustmentFigure 6-12.
28
R
Section 7
MAINTENANCE CHART - RECOMMENDED SERvICE INTERvALS7.1
BREAk-IN (FIRST 10)
X
MAINTENANCE
HOURS
PROCEDURE COMMENTS
8 20 40 100 200 500
Check all hardware for tightness
X X
X
X X X X X X X
X
X
Check hydraulic oil level See paragraph 7.3 Check belts for proper alignment See paragraph 6.5 Check hydraulic hoses for leaks Use extreme caution when
checking the hydraulic hoses. See paragraph 2.5
Check engine oil level See paragraph 7.4 *Clean mower Check tire pressure See paragraph 7.9 *Clean air filter element See paragraph 7.6 Check condition of blades See paragraph 7.8 Apply grease to fittings See paragraph 7.2 Check safety interlock system See paragraph 4.2 Change engine oil and filter See paragraph 7.4 Check belts for proper alignment See paragraph 6.5
X
X
X X X X
* Perform these maintenance procedures more frequently under extreme dusty or dirty conditions
Check belts for proper alignment See paragraph 6.5 *Clean engine air filter See engine operator's
manual
Apply grease to fittings See paragraph 7.2 Check all hardware for tightness Change engine oil See paragraph 7.4 *Clean air cleaner element See paragraph 7.6
29
R
MAINTENANCE CHART - RECOMMENDED SERvICE INTERvALS (CONT'D)
HOURS
BREAk-IN (FIRST 10)
8 40 100 200 500
X
Check hardware for tightness
PROCEDURE COMMENTS
Section 7
X X X X
Apply grease to fittings See paragraph 7.2 Check hydraulic oil level See paragraph 7.3 Change engine oil See paragraph 7.4 Change engine oil filter See paragraph 7.4 Replace engine fuel filter See paragraph 7.5
X
Apply grease to fittings See paragraph 7.2
X
Drain hydraulic system and
X
replace oil and filter Adjust electric PTO clutch See paragraph 6.6
X
See paragraph 7.3
LUBRICATION7.2
GREASE FITTING LUBRICATION CHART
LOCATION LUBRICATION INTERvAL LUBRICANT
1 - Caster Wheel Pivot 100 Hours / Bi-Weekly Chassis Grease 2 2 - Caster Wheel Bearings 100 Hours / Monthly Chassis Grease 2 3 - Brake Actuator Lever 200 Hours / Bi-Weekly Chassis Grease 1 4 - Cutter Deck Spindles 40 Hours / Weekly + US Lithium MP White Grease 2 / 3 5 - Cutter Deck Pusharms 100 Hours / Monthly Chassis Grease 2 6 - Cutter Deck Bellcranks 100 Hours / Monthly Chassis Grease 2
NO. OF
PLACES
30
R
Section 7
GREASE FITTING LUBRICATION Lubricant Interval
Lithium MP White Grease 2125 (40 Hours/Weekly)
Chassis Grease (100 Hours/Bi-weekly)
Chassis Grease (200 Hours/Monthly)
2
1
5
4
4
3
5
2
1
6
6
Lubrication Fitting Points Figure 7-1.
31
R
Section 7
HYDRAULIC OIL
RESERVOIR
HYDRAULIC SYSTEM7.3
A. CHECkING HYDRAULIC OIL LEvEL
The hydraulic oil level should be checked after the first 8 hours of operation. Thereafter, check the oil after every 200 hours of machine operation or monthly, whichever occurs first.
- IMPORTANT -
If the oil level is consistently low, check for leaks and correct immediately.
1.
Wipe dirt and contaminants from around the reservoir cap. Remove the cap from the hydraulic oil reservoir.
Visually check the level of hydraulic oil. Hydraulic 2. oil must be at least 2-1/4" inches from top of the filler neck. If the level cannot be determined visually, use a clean tape measure to check the level. If the fluid is low, add 20W50 motor oil. DO NOT overfill; (overfilling the oil reservoir may cause oil seepage around the cap area).
B. CHANGING HYDRAULIC OIL
The hydraulic oil should be changed after every 500 hours or annually, whichever occurs first. The oil should also be changed if the color of the fluid has become black or milky. A black color and/or a rancid odor usually indicates possible overheating of the oil, and a milky color usually indicates water in the hydraulic oil.
- IMPORTANT -
The hydraulic oil should be changed if you notice the presence of water or a rancid odor to the hydraulic oil.
Park the mower on a level surface, stop the engine 1. and remove the ignition key.
Place a suitable container under the hydraulic 2. oil filter. Remove the fill cap from the reservoir. Remove the drain plug from the fitting on the filter base. See Figure 7-3. Allow the fluid to drain into the container and properly discard it.
Re-install the drain plug into the tee fitting and be 3. sure it is tight.
Clean the fill cap and install it onto the reservoir.3.
- NOTE -
Before refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as outlined in Procedure C "Changing Hydraulic Oil Filter Element".
Fill the reservoir to full 2-1/4" inches below the filler 4. neck with 20W50 motor oil.
Replace the reservoir fill cap. Start the engine and 5. drive forward and backward for two minutes. Check the oil level in the reservoir. If necessary, add oil to the reservoir.
Hydraulic Oil ReservoirFigure 7-2.
32
R
Section 7
ENGINE OIL
FILLER & DIPSTICK
ENGINE OIL
DRAIN
ENGINE OIL
FILTER
HYDRAULIC OIL
FILTER
DRAIN PLUG
Hydraulic Oil FilterFigure 7-3.
C. CHANGING HYDRAULIC OIL FILTER ELEMENT
B. CHANGING ENGINE CRANkCASE OIL
After the first 20 hours of operation, change the engine crankcase oil and replace the oil filter. Thereafter, change the engine crankcase oil after every 100 hours of operation or monthly, whichever occurs first. Refer to the Engine Operator’s Manual furnished with this mower for instructions.
The hydraulic oil filter should be changed after every 500 hours of operation or annually, whichever occurs first.
Remove the oil filter element. See Figure 7-3.1. Properly discard the oil filter element. Fill the new filter with clean oil and install the filter. Hand tighten only.
Run the engine at idle speed with the speed control 2. lever in neutral for five minutes.
Check the oil level in the hydraulic tank. Hydraulic
3. oil must be at the full tab below the filler neck. If necessary, add SAE 20w50 motor oil.
ENGINE OIL7.4
A. CHECkING ENGINE CRANkCASE OIL LEvEL
The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator’s Manual furnished with this mower.
Drain Plug, Dipstick and Oil Filter Figure 7-4.
Location
C. CHANGING ENGINE OIL FILTER
After the first 20 hours of operation, replace the engine oil filter. Thereafter, replace the oil filter after every 200 hours of operation or every month, whichever occurs first. Refer to Engine Operator’s Manual for instructions.
DANGER
To avoid injury from burns, allow the mower to cool before changing the oil and removing the filter.
33
R
Section 7
ENGINE FUEL
FILTER
9.
ENGINE FUEL SYSTEM7.5
If fuel is spilled on clothing, change clothing immediately and wash affected skin.
Replace gas cap and tighten securely.
10.
DANGER
To avoid injury from burns, allow the mower to cool before removing the fuel tank cap and refueling.
A. FILLING THE FUEL TANk
Fill the fuel tank at the beginning of each operating day to within one (1) inch below the bottom of the filler neck. Do not overfill. Use clean, fresh unleaded gasoline with a minimum octane rating of 87 and a maximum of 10% Ethanol.
DO NOT use E85 Fuel. Using E85 Fuel will cause severe damage to the engine.
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
1.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
B. REPLACING IN-LINE FUEL FILTER ELEMENTS
The engine fuel filter should be replaced after every 500 hours of operation or annually, whichever occurs first. See Figure 7-5.
Close the shutoff valve. Remove the two clamps 1. securing the fuel filter to the fuel hose. Remove the fuel filter.
2.
Install a new fuel filter. Be sure it is installed in the proper direction. Secure to the fuel hose using the two clamps.
Use only an approved gasoline container.
2. Never remove the gas cap or add fuel with the 3.
engine running. Allow the engine to completely cool before fueling.
Never fuel the machine indoors or in an enclosed 4. trailer.
Never store the machine or fuel container where 5. there is an open flame, spark or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck 6. or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
Remove the machine from the truck or trailer and
7. fuel on the ground. If this is not possible, then refuel the machine with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of fuel tank 8. or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
Fuel FilterFigure 7-5.
ENGINE AIR CLEANER7.6
A. CLEANING AND/OR REPLACING AIR CLEANER ELEMENT
For any air cleaner, the operating environment dictates the air cleaner service periods. Inspect and clean the air cleaner element after every 100 hours of operation or monthly, whichever occurs first and replace the element if required. See Engine Owner's Manual for service information.
34
R
Section 7
- NOTE -
In extremely dusty conditions it may be necessary to check the element once or twice daily to prevent engine damage.
1.
Snap open the two clips securing the air cleaner cover to the air cleaner box. Remove the air cleaner cover, clean the duck bill vent of any dust or debris and set the cover aside.
Remove the air cleaner and inspect.2. Clean or replace the air cleaner as recommended 3.
by the engine manufacturer.Replace the air cleaner cover and secure.
Replace the air filter cover and be sure to snap the
4.
two clips closed.
BATTERY - ELECTRIC START MODELS7.7
WARNING
Lead-acid batteries produce flammable and explosive gases. To avoid personal injury when checking, testing or charging batteries, DO NOT use smoking materials near batteries. keep arcs, sparks and flames away from batteries. Provide proper ventilation and wear safety glasses.
WARNING
Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEvERE CHEMICAL BURNS. Avoid contact of fluid with eyes, skin, or clothing. Use proper protective gear when handling batteries. DO NOT tip any battery beyond 45° angle in any direction. If fluid contact does occur, follow first aid suggestions below.
BATTERY ELECTROLYTE FIRST AID
External Contact — Flush with water.
Eyes — Flush with water for at least 15 minutes and get medical attention immediately.
Internal — Drink large quantities of water. Follow with Milk Of Magnesia, beaten egg, or vegetable oil. Get medical attention immediately. In case of internal contact, DO NOT give fluids that would induce vomiting.
A. CHARGING THE BATTERY
Refer to the battery charger’s manual for specific instructions.
WARNING
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Wash hands after handling.
Under normal conditions the engine’s alternator will have no problem keeping a charge on the battery. If the battery has been completely discharged for a long period of time, the alternator may not be able to recharge the battery, and a battery charger will be required.
DO NOT charge a frozen battery. It may explode and cause injury. Let the battery warm before attaching a charger.
Whenever possible, remove the battery from the mower before charging and make sure the electrolyte covers the plates in all cells.
WARNING
BATTERIES PRODUCE EXPLOSIvE GASES. Charge the battery in a well ventilated space so gases produced while charging can dissipate.
35
R
Section 7
SGB033
Angle Blade Back
Do Not Cut In
X Must NOT Exceed
1/3 Blade Width
X
30
Charging rates between 3 and 50 amperes are satisfactory if excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot (over 125°F). If spewing or gassing occurs or the temperature exceeds 125°F, the charging rate must be reduced or temporarily stopped to permit cooling.
B. JUMP STARTING
The booster battery must be a 12 volt type. If a 1. vehicle is used for jump starting, it must have a negative ground system.
When connecting the jumper cables, connect the
2. positive cable to the positive battery post, then connect the negative cable to the negative battery post.
CUTTER BLADES7.8
A. BLADE INSPECTION
Remove the ignition key before servicing the blades.1.
- NOTE -
Keep the blades sharp. Cutting with dull blades not only yields a poor mowing job, but slows the cutting speed of the mower and causes extra wear on the engine and the blade drive by pulling hard.
B. BLADE SHARPENING
- NOTE -
If possible, use a file to sharpen the blade. Using a wheel grinder may burn the blade.
- NOTE -
DO NOT sharpen the blades beyond 1/3 of the width of the blade. See Figure 7-6.
Sharpen the cutting edge at the same bevel as the 1. original. See Figure 7-6. Sharpen only the top of the cutting edge to maintain sharpness.
4.
Raise the mower deck to the highest position. Place 2. the lanyard pin in the highest cutting height position to prevent the cutter deck from falling.
WARNING
Always wear proper hand and eye protection when working with cutter blades.
Check the cutter blades for straightness. If the cutter 3. blades appear bent, they will need to be replaced.
WARNING
Do not attempt to straighten a bent blade, and never weld a broken or cracked blade. Always replace it with a new blade to assure safety.
If a blade cutting edge is dull or nicked, it should be sharpened. Remove the blades for sharpening. See "Blade Replacement."
Blade SharpeningFigure 7-6.
2.
Check the balance of the blade. If the blades are out of balance, vibration and premature wear can occur. See your authorized Scag dealer for blade balancing or special tools, if you choose to balance your own blades.
C. BLADE REPLACEMENT
WARNING
Always wear proper hand and eye protection when working with cutter blades.
Remove the ignition key before replacing the blades.
1.
36
R
Section 7
WASHER
HEX HEAD BOLT
CUTTER
BLADE
SPINDLE ASSEMBLY
CUTTER BLADE
SPACER
HEX HEAD
BOLT / NUT
CUTTER
DECK
SPINDLE SHAFT
HEX NUT-TORQUE TO 75 LB-FT
Raise the mower deck to the highest position. Place 2. the lanyard pin in the highest cutting height position to prevent the cutter deck from falling.
Secure the cutter blades to prevent them from
3.
rotating, (use the optional Blade Buddy tool, P/N 9212, to assist in securing the cutter blades), remove the nut from the blade attaching bolt. Remove the cutter blade, bolt and spacer from the spindle shaft. See Figure 7-7.
- NOTE -
The front of the machine will have to be raised slightly to remove the blade bolt from the cutter spindle.
4.
To install the new cutter blade, put the flat washer onto the blade bolt and slide the bolt into the hole in the cutter blade.
- NOTE -
Be sure that the blade is installed with the lift wing pointing toward the top of the deck.
TIRES7.9
Check the tire pressures after every 8 hours of operation or daily.
Caster Wheels Flat-Free Drive Wheels 12 PSI
BODY AND DECk7.10
CAUTION
Do not wash any portion of the equipment while it is hot. Do not wash the engine; use compressed air.
After each use, wash the mower and cutter deck. 1. Use cold water and automotive cleaners. Do not use pressure cleaners.
Do not spray electrical components.2.
Install the spacer onto the blade bolt and insert the 5. bolt into the cutter spindle shaft.
Install the hex nut to the blade bolt at the top of the 6. cutter spindle. Secure the blades from rotating and torque to 75 ft/lbs. See Figure 7-7.
Repair damaged metal surfaces using Scag touch-3. up paint (P/N 48521) available from your authorized Scag dealer. Wax the mower with an automotive paint wax for maximum paint protection.
Blade ReplacementFigure 7-7.
37
R
Section 8
ILLUSTRATED PARTS LIST
SCAG APPROvED ATTACHMENTS AND ACCESSORIES.8.1
Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine.
Scag approved attachments and accessories:
Mulch Plate (p/n 9258, 9286, 9287)• Hurricane Mulch (p/n 9263, 9283, 9284)• GC-4D (p/n 9054)• GC-F4 (p/n 9055)• Blade Buddy (p/n 9212)• Chrome Wheel Covers (p/n 920H) - Excludes SVR-36•
38
R
Section 8
NOTES
39
R
36A CUTTER DECk
A
A
B
B
1
2
3
4
7
10
8
9
6
6
4
12
3
2
11
7 8
9
13
14
7
8
15
16
18
20
15
18
19
17
21
21
18
18
22
26
25
24
23
27
28
29
30
34
33
32
18
18
35
16
54
53
31
36
37
38
39
39
41
40
42
43
44
45
46
47
58
57
56
55
52
5
48
50
49
51
7
60
61
59
18
62
21
66
67
66
64
65
63
Section 8
40
R
Section 8
36A CUTTER DECk
Ref.
Part No. Description
No.
1
462236
2
04020-09
3
04001-172
4
48926
5
04063-08
6
483284
7
04021-09
8
04043-04
9
424367
10
424615
11
483969
12
483210
13
48181
14
43077
15
48224
16
04001-62
17
43816
18
04019-04
19
04001-136
20
462233
21
04001-09
22
451724
23
461755 461756
24
04020-08
25
48542
26
48114-08
27
452076
28
483997
29
483361
30
04110-03
31
04107-04
32
04021-11
33
04003-42
34
04001-136
35
484020
36
461663
37
43589
38
481024
39
481022
40
48114-04
41
48677
42
43644
43
43312
44
43296
Cutter Deck w/Decals Nut, 5/8-11 UNC Bolt, Hex Head 1/4-20 x 1" Tapered Hub, 1.125" Bore Key, 1/4 x 1/4 x 2" Pulley, 5.73 OD Tapered Bore Nut, Elastic Stop 3/8-16 Flatwasher, 3/8-.391 x .938 x .105 Dust Shield Bracket, Belt Guide Belt, Cutter Deck Pulley, 5" Idler Pulley, Idler Spacer Bearing Bolt, Hex Head 3/8-16 x 3-1/4" Pivot, Idler Nut, Serrated Flange 3/8-16 Bolt, Hex Head 5/16-18 x 1-1/2" Gr.8 Idler Arm Assy. (Incl. # 15) Bolt, Hex Head 5/16-18 x 1" Shaft Weldment, Pusharm Mount Pusharm Assy., LH Pusharm Assy., RH Nut, 1/2-20 UNF Rod End, 1/2-20 RH Grease Fitting Shaft Weldment Guide Roller Lever, Deck Level U-Nut, 3/8-16 Bolt, Hex Head 3/8-16 x 2" Special Nut, Elastic Stop 7/16-14 Bolt, Carriage 7/16-14 x 2-1/4" Bolt, Hex Head 3/8-16 x 1-1/2" Gr.8 Spring Spindle Assembly Shaft, Spindle Seal, Upper Bearing Assembly Grease Fitting Valve, Grease Relief Housing, Spindle Spacer, Outside Spacer, Inside
Ref.
Part No. Description
No.
45
481025
46
43297
47
481035
48
483174
49
04021-04
50
04040-04
51
04003-12
52
04001-176
53
04030-03
54
04021-22
55
43590
56
482878
57
04043-06
58
04001-41
59
423783
60
04003-23
61
482295
62
451926
63
461356
64
482245
65
04001-154
66
04021-10
67
04001-12
Seal, Lower Bushing, Lower Nut, Special 1-1/16" - 18 Pad, Deck Wear Nut, Center Lock 5/16-18 Flatwasher, 5/16-.344 x .688 x .065 Bolt, Carriage 5/16-18 x 1-3/4" Bolt, Hex Head 5/16-18 x 1-3/4" Lockwasher, 5/16" Spring Nut, Elastic Stop 5/16-18 Spacer, Spindle Bottom Cutter Blade, 18" Flatwasher, 5/8-.688 x 1.75 x .134 HD Bolt, Hex Head 5/8-11 x 9-1/2" Baffle, Flange 36A Bolt, Carriage 3/8-16 x 1" Wheel, Anti-Scalp Shaft Weldment Discharge Chute Assembly Spring, Discharge Chute Bolt, Hex Head 5/16-18 x 4-3/4" Nut, Elastic Stop 5/16-18 Bolt, Hex Head 5/16-18 x 1-3/4"
41
R
Section 8
A
B
B
A
1
2
3
4
5
6
8
9
10
11
11
10
8
2
3
4
7
6
6
13
12
14
69
8
10
17
17
18
19
16
15
14
20
20 22
21
21
26
23
24
25
27
28
29
30
32
31
33
34
62
62
61
16
35
14
14
29
36
37
38
39
41
40
42
43
44
39
45
46
47
57
55
54
53
52
50
49
48
51
20
60
21
59
57
58
8
66
66
67
65
15
64
63
68
48v & 52v CUTTER DECkS
42
R
Section 8
48v & 52v CUTTER DECkS
Ref.
Part No. Description
No.
1
462237 462238
2
04020-09
3
04001-172
4
48926
5
04063-08
6
483282 483284
7
483966 484100
8
04021-09
9
424615
10
04043-04
11
424367
12
483210
13
483215
14
04019-04
15
04001-136
16
04001-62
17
48224
18
462234 462235
19
43681
20
04001-09
21
04019-03
22
451724
23
461755 461756
24
04020-08
25
48542
26
452076
27
483997
28
483361
29
04110-03
30
04003-42
31
04107-04
32
04021-11
33
04021-22
34
04030-03
35
484020
36
461663
37
43589
38
481024
39
481022
40
48114-04
41
48677
42
43644
43
43312
44
43296
Cutter Deck w/Decals (48V) Cutter Deck w/Decals (52V) Nut, 5/8-11 UNC Bolt, Hex Head 1/4-20 x 1" Tapered Hub Key, 1/4 x 1/4 x 1" Pulley, 5.13 OD (48V) Pulley, 5.73 OD (52V) Belt, Cutter Deck (48V) Belt, Cutter Deck (52V) Nut, Elastic Stop 3/8-16 Bracket, Belt Guide Flatwasher, 3/8-.391 x .938 x .105 HD Dust Shield Pulley, 5" Idler Pulley, 5" Idler Nut, Serrated Flange 3/8-16 Bolt, Hex Head 3/8-16 x 1-1/2" Gr.8 Bolt, Hex Head 3/8-16 x 3-1/4" Bearing Idler Arm Assembly - 48V (Incl. # 17) Idler Arm Assembly - 52V (Incl. #17) Pivot, Idler Bolt, Hex Head 5/16-18 x 1" Nut, Serrated Flange 5/16-18 Shaft Weldment, Pusharm Mount Pusharm Assembly, LH Pusharm Assembly, RH Nut, 1/2-20 UNF Rod End, 1/2-20 RH Shaft Weldment Guide Roller Lever, Deck Level U-Nut, 3/8-16 Bolt, Carriage 7/16-14 Bolt, Hex Head 3/8-16 x 2" Special Nut, Elastic Stop 7/16-14 Nut, Elastic Stop 5/16-18 Lockwasher, 5/16" Spring Spring, Cutter Deck Spindle Assembly Shaft, Spindle Seal, Upper Bearing Assembly Grease Fitting Valve Grease Relief Housing, Spindle Spacer, Outside Spacer, Inside
Ref.
Part No. Description
No.
45
481025
46
43297
47
481035
48
483176
49
04021-04
50
04040-04
51
04003-12
52
04001-176
53
43590
54
482877 482878
55
04043-06
56
04001-41
57
424839 424840
58
04003-23
59
482295
60
45944
61
04001-47
62
04041-38
63
461844 461845
64
482245
65
04001-154
66
04021-10
67
04001-12
68
481625-01
69
425095 425364 425094 425363
Seal, Lower Bushing, Lower Nut, Special 1-1/16" - 18 Pad, Deck Wear Nut, Center Lock 5/16-18 Flatwasher, 5/16-.344 x .688 x .065 Bolt, Carriage 5/16-18 x 3/4" Bolt, Hex Head 5/16-18 x 1-3/4" Spacer, Spindle Bottom Cutter Blade, 16-1/2" (48V) Cutter Blade, 18" (52V) Flatwasher, 5/8-.688 x 1.75 x .134 HD Bolt, Hex Head 5/8-11 x 9-1/2" Baffle, Flange 48V Baffle, Flange 52V Bolt, Carriage 3/8-16 x 1" Wheel Anti-Scalp Shaft Weldment Bolt, Carriage 3/8-16 x 5" Flatwasher, 3/8-.406 x 2.25 x .1875 Discharge Chute Assembly - 48V Discharge Chute Assembly - 52V Spring, Discharge Chute Bolt, Hex Head 5/16-18 x 4-3/4" Nut, Elastic Stop 5/16-18 Bolt, Hex Head 5/16-18 x 1-3/4" Knob w/Stud Belt Cover, RH (48V) Belt Cover, RH (52V) Belt Cover, LH (48V) Belt Cover, LH (52V)
43
R
Section 8
A
A
B
B
C
C
1
2
3
4
8
8
8
8
8
8
8
8
8
8
8
8
9
10
5
12
4
9
12
10
9
5
11
6
6
4
11
7
5
14
4
9
9
10
15
12
4
56
17
16
18
18
19
20
21
22
14
15
24
25
26
27
28
34
36
36
37
37
33
34 38
39
40
7
21
23
9
9
8
8
8
8
12
41
32
43
35
23
29
30
31
42
44
45
46 46
46
46
57
47
4
48
10
49
50
51
52
53
57
55
52
58
CUTTER DECk CONTROLS
44
R
Section 8
CUTTER DECk CONTROLS
Ref.
Part No. Description
No.
1
481625-01
2
491536 491537
3
452063
4
04021-07
5
43806
6
04001-52
7
04001-74
8
04019-04
9
04001-20
10
483361
11
483987 483876
12
48540
13
452057 452053
14
04019-06
15
04021-10
16
04001-09
17
04110-04
18
483628 483334
19
04041-08
20
04050-02
21
04001-54
22
04041-07
23
04021-09
24
43747
25
483453-14
26
452061
27
483600
28
43212
29
04001-31
30
04001-183
31
43748
32
424652
33
04019-06
34
04021-09
35
43554
36
43666
37
425064
38
04001-82
39
04062-04
40
483345
41
452062
42
483763
43
43805
44
481559
Knob w/Stud Belt Cover w/Decals (36A) Belt Cover w/Decals (48V & 52V) Arm Weldment, RH Nut, Elastic Stop 1/2-13 Spacer Bolt, Hex Head 1/2-13 x 2-1/2" Bolt, Hex Head 1/2-13 x 3" Nut, Serrated Flange 3/8-16 Bolt, Hex Head 3/8-16 x 1-1/2" Lever, Deck Level Linkage, Deck Lift (36A) Linkage, Deck Lift (48V & 52V) Chain Deck Lift Weldment (36A) Deck Lift Weldment (48V & 52V) Nut, Serrated Flange 1/2-13 Nut, Elastic Stop 5/16-18 Bolt, Hex Head 5/16-18 x 1" U-Nut, 3/8-16 Bearing, Deck Lift - 36A Bearing, Deck Lift - 48V & 52V Flatwasher, 3/4-.766 x 1.25 x .0598 Retaining Ring, .750 "E" Bolt, Hex Head 3/8-16 x 3" Flatwasher, 3/8-.391 x .938 x .105 Nut, Elastic Stop 3/8-16 Actuator Rod Bearing Handle Weldment, Deck Latch Spring, Deck Latch Spacer Bolt, Hex Head 3/8-16 x 2-1/2" Bolt, Hex Head 1/2-13 x 1-3/4" Bushing, Deck Latch Deck Latch, Outer Nut, Serrated Flange 1/2-13 Nut, Elastic Stop 3/8-16 Spacer Spacer Bracket, Deck Height Bolt, Hex Head 1/2-13 x 4-1/2" Hair Pin Cotter Pin Assembly w/Lanyard Arm Weldment, LH Spring, Deck Lift Spacer Cap, Grease
Ref.
Part No. Description
No.
45
04021-20
46
481657
47
481025
48
452034
49
04001-80
50
43511
51
9276
52
481770
53
481846
54
48114-03
55
481769
56
41020
57
04001-190 04001-82 04001-37
58
425099 425209
Nut, Elastic Stop 1"-14 Bearing w/Race Seal, 2" OD x 1.625 ID Caster Yoke Weldment Bolt, Hex Head 1/2-13 x 6-1/2" Sleeve, Caster Wheel Caster Wheel Assembly, 11 x 4.0-5 Bearing, Oilite Roller Bearing, Short Grease Fitting, 45 Degree Roller Bearing, Long Weight Bolt, Hex Head 1/2-13 x 2-3/4" (48V & 52V - One Weight) Bolt, Hex Head 1/2-13 x 4-1/2" (36A - Two Weights) Bolt, Hex Head 1/2-13 x 5-1/2" (Three Weights Installed) Reinforcement, Bearing - 36A (not shown) Reinforcement, Bearing - 48V & 52V
45
R
SHEET METAL COMPONENTS
A
A
B
B
C
C
1
2
3
4
5
6
2
6
7
8
9
9
10
12
13
11
14
15
15
6
16
13
13
18
15
19
13
13
18
20
21
22
23
25
26
28
29
27
26
25
24
35
40
38
30
31
32
15
35
34
33
36
37
35
15
17
41
44
35
42
39
43
45
15
46
46
Section 8
46
R
Section 8
SHEET METAL COMPONENTS
Ref.
Part No. Description
No.
1
462240
2
04001-06
3
481625-01
4
491536 491537
5
425229
6
04019-02
7
42392
8
48099
9
48661
10
423308
11
04003-01
12
04029-01
13
04003-12
14
425085
15
04019-03
16
425307
17
04003-02
18
04024-03
19
425148
20
04017-05
21
483963
22
04021-09
23
04040-12
24
48807
25
04009-09
26
483453-19
27
462223
28
04009-15
29
425152
Instrument Panel w/Decal Bolt, Hex Head 1/4-20 x .63 Knob w/Stud Belt Cover w/Decals - 36A Belt Cover w/Decals - 48V & 52V Bracket, Oil Cooler - 48V & 52V Only Nut, Serrated Flange 1/4-20 Battery Cover Insulation, Battery Cover Pad, Rubber Battery Box Bolt, Carriage 1/4-20 x 6" Wing Nut, 1/4-20 Bolt, Carriage 5/16-18 x 3/4" Bracket, Battery Support Nut, Serrated Flange 5/16-18 Bracket, Neutral Switch Bolt, Carriage 1/4-20 x 3/4" Nut, Push On 5/16" Bracket, Knee Pad Bolt, Hex Head 1/4-20 x 3/4" Knee Pad Nut, Elastic Stop 3/8-16 Flatwasher, 3/8-.438 x 1" x .083 Spring Bolt, Shoulder 1/2 x 1" Bearing Footplate Assembly (Incl. # 26) Bolt, Shoulder 3/8 x 1/4" Footplate Extension
Ref.
Part No. Description
No.
30
04001-09
31
04040-04
32
425288
33
425084
34
04001-19
35
04019-04
36
04001-18
37
04030-04
38
484041
39
43814
40
04001-51
41
425036
42
04112-05
43
04017-36
44
462230 462231 462232
45
04110-04
46
481284
47
452121
Bolt, Hex Head 5/16-18 x 1 Flatwasher, 5/16-.344 x .688 x .065 Switch Bracket, Operator Presence Bracket, Oil Filter Base Bolt, Hex Head 3/8-16 x 1" Nut, Serrated Flange 3/8-16 Bolt, Hex Head 3/8-16 x 3/4" Lockwasher, 3/8" Spring, Foot Platform Pin, Spring Mount Bolt, Hex Head 3/8-16 x 3-3/4" Guard, Foot Locknut, 1/2-13 Spiral Lock Bolt, Serrated Flange 1/2-13 x 1" Mainframe Assembly w/Decals (36) Mainframe Assembly w/Decals (48) Mainframe Assembly w/Decals (52) U-Nut, 3/8-16 Bumper, Rubber Handle Weldment
47
R
STEERING CONTROLS AND FUEL COMPONENTS
A
A
B
B
1
TO FUEL FILTER
2
4
6
5
8
7
3
9
10
11
12
12
13
18
17
19
20
23
24
16
15
14
15
9
10
11
22
11
21
25
26
29
30
27
28
34
33
31
32
10
35
24
36
32
39
34
40
43
41
42
44
37
38
37
38
38
45
10
46
47
45
10
46
48
49
50
51
52
54
38
38
53
Section 8
48
R
Section 8
STEERING CONTROLS AND FUEL COMPONENTS
Ref.
Part No. Description
No.
1
483617
2
48059-01
3
462177
4
483896
5
482571
6
483897
7
483536
8
483792
9
04040-15
10
04030-03
11
04001-08
12
04050-10
13
43820
14
462220 462221
15
483453-19
16
484092
17
04003-02
18
04003-06
19
481545
20
425307
21
04019-02
22
04001-10
23
04040-04
24
04021-10
25
484072
26
43749
27
04001-12
28
452054
29
425079
30
04019-03
Fuel Hose 1/4" ID (Order by Inch) Clamp, Fuel Hose 1/4" ID Fuel Tank Assy. (Incl. #4, 5, 6, 7) Valve, Fuel Shut Off Bushing, .56 Viton Fuel Gauge Assembly Grommet, Fuel Gauge Cap, Fuel Tank Flatwasher, 5/16-.375 x .875 x .083 Lockwasher, 5/16" Spring Bolt, Hex Heaf 5/16-18 x 3/4" Retaining Ring, .50 External Shaft, Steering Handles Handle Bar Assy., LH (Incl. # 15, 16) Handle Bar Assy., RH (Incl. # 15, 16) Bearing Grip, Control Lever Bolt, Carriage 1/4-20 x 3/4" Bolt, Carriage 1/4-20 x 1" Switch, Interlock Bracket, Neutral Switch Nut, Serrated Flange 1/4-20 Bolt, Hex Head 5/16-18 x 1-1/4" Flatwasher, 5/16-.344 x .688 x .065 Nut, Elastic Stop 5/16-18 Linkage Assembly Spacer, Pump Bolt, Hex Head 5/16-18 x 1-3/4" Bellcrank, Brake Weldment Brake Keeper Plate Nut, Serrated Flange 5/16-18
Ref.
Part No. Description
No.
31
452055
32
04001-32
33
04040-12
34
04021-09
35
04021-05
36
04050-01
37
04001-11
38
04019-03
39
484090
40
43750
41
462241
42
481548
43
04001-45
44
04001-14
45
483504
46
04021-08
47
452117
48
04009-14
49
04009-11
50
04050-05
51
483601
52
452118
53
04020-12
54
484093
Brake Weldment, LH Bolt, Hex Head 3/8-16 x 1-1/4" Flatwasher, 3/8-.438 x 1.0 x .083 Nut, Elastic Stop 3/8-16 Nut, Center Lock 3/8-16 Retaining Ring, .625 External "E" Bolt, Hex Head 5/16-18 x 1-1/2" Nut, Serrated Flange 5/16-18 Linkage Assembly, Brake Spacer Brake Lever w/Grip Grip, Brake Lever Bolt, Hex Head 3/8-16 x 2" Bolt, Hex Head 1/4-20 x 1" Bearing Nut, Elastic Stop 1/4-20 Lock Weldment, Neutral Bolt, Shoulder 3/8 x .375 Bolt, Shoulder 3/8 x 1" Flatwasher, 3/8-.406 x .812 x .065 Spring, Neutral Lever Handle Weldment Nut, Jam 3/8-16 Knob, Soft Touch
49
R
HYDRAULICS AND ENGINE COMPONENTS
A
A
B
C
C
D
D
E
E
F
F
G
G
H
H
J
J
K
K
L
L
1
2
3
5
3
3
3
3
3
3
5
5
5
5
5
5
5
3
3
B
6
6
5
10
9
14
8
13
11
12
4
4
7
7
17
18
19
20
15
16
61
63
6
61
21
21
22
22
23
24
43
45
44
46
41
40
39
38
37
35
34
32
32
33
36
42
51
52
48
50
53
54
55
48
58
57
58
59
56
56
49
48
47
29
28
30
31
26
M
M
54
21
21
60
60
64
73
67
72
66
65
69
70
71
68
74
Section 8
50
R
Section 8
HYDRAULICS AND ENGINE COMPONENTS
Ref.
Part No. Description
No.
1
484101 484102 483968
2
482708
3
48136-13
4
48136-05
5
48811
6
482839
7
48351
8
462176
9
482571
10
482572
11
482573
12
48254
13
481507
14
481164
15
482417
16
482800-02
17
482266-01
18
482481
19
48571-02
20
48462-01
21
483951
22
48572-02
23
483807
24
46928
25
04001-19
26
04030-04
27
04040-05
28
04019-03
29
425213 425086
30
04003-04
31
04001-32
32
482649
33
483520
34
04063-14
35
482085
36
483802
37
04001-172
38
462166
39
04041-28
40
04030-05
41
04102-03
Engine, 20hp Kawasaki FX Engine, 24hp Kawasaki FX Engine, 26hp Kawasaki FX Cooler, Transmission (48 & 52 Only) Clamp, .69 Max Dia. Clamp, .87 Max Dia. Hose, 3/8 Pushlock (order by inch) Heatshield, Flexible Hose, 1/2 Pushlock (order by inch) Hydraulic Tank Assy. (incl. # 9 through 13) Bushing, .56 Dia, Viton Fitting, 90 Degree - .38 Hose Bushing, .78 Dia. Viton Fitting, 90 Degree - .50 Hose Insert, Filler Neck Cap, Hydraulic Tank Filter Head Fitting Elbow, 90 Degree Tee Fitting, 3/4 O-Ring Cap, 3/4" JIC Oil Filter Hose Assembly Fitting, Union 1/2 x 5/8 Wheel Motor, Hydro-Gear Wheel Hub Assembly Bolt, Hex Head 3/8-16 x 1" Lockwasher, 3/8" Spring Flatwasher, 3/8-.406 x .812 x .065 Nut, Serrated Flange 5/16-18 Bracket, Anti-Rotation (36") Bracket, Anti-Rotation (48" & 52") Bolt, Carriage 5/16-18 x 1" Bolt, Hex Head 3/8-16 x 1-1/4" Pulley, 5.45 OD Tapered Bore Belt, Pump Drive Key, 5 x 5 x 25mm Tapered Hub, 15mm Bore Pulley, 4.75 OD - 1.125 Bore Bolt, Hex Head 1/4-20 x 1" Gr. 8 Clutch w/Tag Flatwasher, 7/16-.469 x 1.75 x .25 Lockwasher, 7/16" Spring Bolt, Hex Head 7/16-20 x 2-1/4" Patch
Ref.
Part No. Description
No.
42
04063-28
43
483657 483658 483659 484056 481868 484057
44
04028-02
45
422214
46
HG53625
47
04001-161
48
04043-04
49
483213
50
483526
51
04001-54
52
04019-04
53
04021-05
54
04021-09
55
04001-62
56
04041-12
57
462229
58
48224
59
43734
60
48485-01
61
482266-01
62
482277
63
483863
64
483862
65
484067
66
48633
67
484030
68
425368
69
04002-06
70
04030-03
71
04001-09
72
04020-03
73
484089
74
04040-04
Key, 1/4 x 1/4 x 3-1/2" Wheel Assy., 18 x 7-8 (36) Rim w/Valve Stem (36) Tire, 18 x 7-8 (36) Wheel Assy., 20 x 10.5-8 (48 & 52) Rim w/Valve Stem (48 & 52) Tire, 20 x 10.5-8, 4-Ply (48 & 52) Wheel Nut Lockwasher, Wheel Motor Hex Castle Nut, Wheel Motor Bolt, Hex Head 3/8-16 x 2-3/4" Flatwasher, 3/8-.391 x .938 x .105 HD Pulley, 4-1/2" Idler Spring, Transmission Bolt, Hex Head 3/8-16 x 3" Nut, Serrated Flange 3/8-16 Nut, Center Lock 3/8-16 Nut, Elastic Stop 3/8-16 Bolt, Hex Head 3/8-16 x 3-1/4" Flatwasher, 3/8-.375 x 1-1/2 x .059 Idler Arm Assy (incl. # 58) Bearing Idler Pivot, Long Elbow, 45 Degree Elbow, 90 Degree Fitting, Tee Pump, LH Pump, RH Exhaust Manifold, SVR (48 & 52 Only) Clamp, Muffler (48 & 52 Only) Muffler, Kawasaki (48 & 52 Only) Bracket, Muffler (48 & 52 Only) Bolt, Hex Head M8 - 1.25 X 16 Lockwasher, 5/16" Spring Bolt, Head Head 5/16-18 x 1" Nut, 5/16-18 Oil Drain Flatwasher, 5/16-.344 x .688 x .065
51
R
ELECTRICAL SYSTEM
20
20
1
2
3
SCAG
POWER EQUIPMENT
4
5
6
7
8
9
12
10
13
14
11
17
16
18
19
20
21
16
22
23
24
25
26
27
28
15
A
A
Section 8
52
R
Section 8
Ref.
Part No. Description
No.
1
462240
2
483957
3
48798
4
48017-03
5
48017-04
6
462069 483609
7
483976
8
483975
9
04003-43
10
04021-26
11
483537
12
04001-06
13
04019-02
14
484157
15
482543
16
481637
17
483642
18
483571
19
48298
20
483629 482588
21
483473
22
462166 23 24
48126 25
48029-07 26
48029-06 27
04001-01 28
04020-02
ELECTRICAL SYSTEM
Instrument Panel w/Decal Switch, PTO - 10 Amp Key Switch Lockwasher, 5/8" Internal Tooth Nut, 5/8-32 Special Key Chain w/ Keys Key w/Shroud Choke Control, SVR Throttle Control, SVR Bolt, Carriage #10-24 x 1/2" Locknut, #10-24 Hourmeter Bolt, Hex Head 1/4-20 x .63 Nut, Serrated Flange 1/4-20 Wire Harness, SVR Wire Harness Adapter, Kawasaki Switch, Interlock Double Fuse Assy. (incl. #18, 19, 20) Cover, Sealed Double Fuse, 20 Amp Fuse Holder Clip (not shown) Switch, Double Pole - Plunger Clutch w/Tag Battery (not avail. through Scag) Rubber Boot Cable, Battery Black 18" Cable, Battery Red 18" Bolt, Hex Head 1/4-20 x 3/4" Nut, 1/4-20
53
R
Overhaul Seal Kit
1
2
3
4
5
6
7
8
9
10
28
24
26
11
12
13
14
15
22
23
20
21
18
17
16
19
27
29
25
24
PORT "A" SIDE
PORT "B" SIDE
30
31
32
33
34
35
36
37
A
A
33
HYDRAULIC PUMP ASSEMBLY
Section 8
54
R
Section 8
HYDRAULIC PUMP ASSEMBLY
Ref. No.
1 HG 70516 Housing Kit 2 HG 70573 End Cap Kit 3 HG 50641 Straight Headless Pin 4 HG 50969 Hex Flange Bolt, M8-1.25 x 60mm 5 HG 51232 Housing O-Ring 6 HG 2513027 Charge Pump Kit 7 HG 50273 Gerotor Assembly 8 HG 9004101-1340 O-Ring 9 HG 50095 Socket Head Screw, M6 x 1.0-20mm 10 HG 2513030 Bypass Valve Kit 11 HG 70521 Pumpshaft Kit 12 HG 50315 Ball Bearing, 17 x 40 x 12 13 HG 51161 Lip Seal 14 HG 50329 Retaining Ring 15 HG 50951 Spacer 16 HG 70331 Cylinder Block Kit 17 HG 2003014 Block Spring 18 HG 2003017 Block Thrust Washer 19 HG 51444 Valve Plate 20 HG 2003087 Swash Plate 21 HG 50551 Ball Thrust Bearing 22 HG 2003005 Trunnion Arm 23 HG 2000015 Slot Guide 24 HG 2510062 Check Valve Kit (.024” Orfice) port “A” on Left Hand Pump, port “B” on Right Hand Pump 25 HG 70403 Charge Relief Kit 26 HG 2513043 Trunnion Seal with Retainer 27 HG 9005110-4400 Straight Thread Plug 28 HG 50408 Straight Headless Pin 29 HG 70525 Overhaul Seal Kit 30 HG52413 Assembly, RTN 31 HG51391 Arm, Return 32 HG51561 Spacer 33 HG44130 Washer 34 HG51400 Screw, 5/16-24 x 3/4” Patch 35 HG51394 Control Arm 36 HG52506 Nut, Center Lock 5/16-24 UNF 37 HG52401 Spring, Extension
Part No. Description
55
R
REPLACEMENT DECALS AND INFORMATION PLATES
1
2
3
4
5
6
7
8
9
10
11
MANUFACTURED UNDER ONE OR MORE
OF THE FOLLOWING PATENTS: 4,487,006 4,885,903 4,920,733 4,967,543 4,991,382 4,998,948 5,042,239 5,117,617 5,133,176 5,826,416 5,832,708 5,865,018 6,192,666 6,766,633 6,892,519 6,996,962 7,065,946
PATENTS PENDING
Hea
vy-
Duty
Commerc
ial
481971
Section 8
56
R
Section 8
REPLACEMENT DECALS AND INFORMATION PLATES
Ref. No.
1 483402 Decal, Warning - Belt Cover 2 483405 Decal, Warning 3 483961 Decal, Belt Cover 4 483059 Decal, 36A 483199 Decal, 48V 483200 Decal, 52V 5 483407 Decal, Spinning Blades 6 48404 Decal, Metalcraft - Made in USA 7 483977 Decal, Height-of-Cut 8 483406 Decal, Warning - Knives 9 481971 Decal, Heavy Duty Commercial 10 484075 Decal, Instrument Panel 11 483044 Decal, Patents
Part No. Description
57
R
HOURMETER
SVR ELECTRICAL SCHEMATIC
KEY
SWITCH
RED
WHITE
NEUTRAL
INTERLOCK
YEL W/RED STRIPE
BLACK
WHITE
YELLOW
BLUE
WHITE
BLACK
YELLOW
GREEN
GREEN
BLACK
BLACK
YEL W/RED STRIPE
YEL W/RED STRIPE
WHITE
GREEN
BLUE
RED
YEL W/RED STRIPE
BLACK W/RED STRIPE
PTO
SWITCH
Section 8
20 AMP FUSE
20 AMP FUSE
GREEN
WHITE
WHITE
GREEN
BLACK W/RED STRIPE
WHITE
GREEN
RED W/WHITE STRIPE
BLACK
GREEN YELLOW YELLOW
RED
WHITE
BLACK
GREEN GREEN
BLACK W/RED STRIPE
BLUE
BLACK
BLACK
BLACK
RED W/WHITE STRIPE
YEL W/RED STRIPE
GREEN
WHITE
YELLOW
WHITE
YELLOW GREEN
RED W/WHITE STRIPE
YEL W/RED STRIPE
ENGINE
OPERATOR PRESENCE
SWITCH
20
20
BLACK W/RED STRIPE
BRAKE
INTERLOCK
SWITCH
GROUND
BLUE
BLACK
CLUTCH
58

LIMITED WARRANTY - COMMERCIAL EqUIPMENT

Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor during the periods specified below. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer.
This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship:
Wear items including drive belts, blades, hydraulic hoses and tires are warranted for ninety (90) days.• Batteries are covered for ninety (90) days.• Frame and structural components including oil reservoir and oil coolers are warranted for two (2) years (parts and labor) for com-•
mercial use or three (3) years / 500 hours (whichever comes first) (parts and labor) for non-commercial use.
Cutter decks are warranted against cracking for a period of three (3) years. (parts and labor 1st and 2nd year; parts only 3rd year.) • The repair or replacement of the cutter deck will be at the option of Scag Power Equipment. We reserve the right to request compo­nents for evaluation. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual.
Engines and electric starters are covered by the engine manufacturer’s warranty period.•
Major drive system components are warranted for two (2) years (parts and labor) for commercial use or three (3) year / 500 hour • (whichever comes first) (parts and labor) for non-commercial use by Scag Power Equipment. (commercial and non-commercial war­ranty excludes fittings, hoses, drive belts). The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual.
Electric clutches have a Limited Warranty for two (2) years (parts and labor) for commercial use or three (3) year / 500 hours • (whichever comes first) (parts and labor) for non-commercial use.
Spindle assemblies have a Limited Warranty for three years (parts and labor 1st year and 2nd; parts only 3rd year).•
Any Scag product used for rental purposes is covered by a 90 day warranty. •
The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower. “Non-Commercial” use is defined as a single property owner, where the single property is the residence of the owner of the mower. If the mower is cutting more than the owners single property, it is deemed commercial use and the “non-commercial” warranty does not apply. Scag Power Equipment reserves the right to deny and / or void the non-commercial warranty if it believes it to be in commercial use.
This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not apply
to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability.
Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the two (2) year for commercial
use, three (3) years for non-commercial use or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate two year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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