Scag STT-31BSD User Manual

Page 1

MODEL STT-31BSD

OPERATOR’S MANUAL

THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMATION FOR YOUR SCAG MOWER. READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THA T THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERA TING YOUR MACHINE, PLEASE READ ALL THE INFORMATION ENCLOSED.

P ART NO. 03153

PRINTED 10/04

PRINTED IN USA

Page 2

WARNING:

FAILURE TO FOLLOW SAFE OPERATING PRACTICES

MAY RESULT IN SERIOUS INJURY.

* Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wires and ignition key . * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower . * Keep others off the tractor (only one person at a time)

REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!

Hazard control and accident pre vention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.

This manual covers the operating instructions

and illustrated parts list for:

STT-31BSD with a serial number of A7400001 to A7499999 SMST-61A with a serial number of A7500001 to A7599999 SMST-72A with a serial number of A7600001 to A7699999

Always use the entire serial number listed on the serial number tag when referring to this product.

Page 3

TABLE OF CONTENTS

SUBJECT PAGE Section 1 - General Information

1.1 Introduction .............................................................................................................................1

1.2 Directional Reference .............................................................................................................1

1.3 Servicing the Engine and Drive Train Components ................................................................1

Section 2 - Safety Information

Symbols ............................................................................................................................... 2-3

2.1 Introduction .............................................................................................................................4

2.2 Signal W ords ...........................................................................................................................4

2.3 Before Operation Considerations ...........................................................................................4

2.4 Operation Considerations ........................................................................................................5

2.5 Roll Over Protection System ..................................................................................................6

2.6 Maintenance Considerations ...................................................................................................8

2.7 Safety and Instructional Decals..............................................................................................9

Section 3 - Specifications ....................................................................................................10-11

Section 4 - Operating Instructions

4.1 Controls and Instrument Identification..................................................................................12

4.2 Safety Interlock System........................................................................................................13

4.3 Initial Run-In Procedures......................................................................................................14

4.4 Starting the Engine................................................................................................................14

4.5 Ground Travel and S teering ..................................................................................................14

4.6 Engaging the Deck Drive .....................................................................................................15

4.7 Hillside Operation .................................................................................................................16

4-8 Parking the Mower ...............................................................................................................16

4.9 After Operation ....................................................................................................................16

4.10 Removing Clogged Material .................................................................................................17

4.1 1 Moving Mower with Engine Stopped ...................................................................................17

4.12 Recommendations for Mowing.............................................................................................17

4.13 Adjusting Cutting Height.......................................................................................................18

Section 5 - T r oubleshooting Cutting Conditions.............................................................. 19-21

Page 4

TABLE OF CONTENTS (CONT'D)

SUBJECT PAGE

Section 6 - Adjustments

6.1 Parking Brake Adjustment ....................................................................................................22

6.2 Travel Adjustments ...............................................................................................................22

6.3 Throttle Control and Choke Adjustments..............................................................................24

6.4 Belt Adjustment ....................................................................................................................24

6.5 Belt Alignment ......................................................................................................................24

6.6 Cutter Deck Adjustments .....................................................................................................25

Section 7 - Maintenance

7.1 Maintenance Chart ...............................................................................................................28

7.2 Lubrication Fitting Points ......................................................................................................29

7.3 Hydraulic System..................................................................................................................31

7.4 Engine Oil .............................................................................................................................32

7.5 Engine Fuel System ..............................................................................................................33

7.6 Engine Air Cleaner................................................................................................................33

7.7 Battery ..................................................................................................................................33

7.8 Drive Belts............................................................................................................................35

7.9 Cutter Blades ........................................................................................................................35

7.10 Tires ......................................................................................................................................36

7.11 Cutter Deck Gearbox ...........................................................................................................36

7.12 Cooling System .....................................................................................................................37

7.13 Body , Deck, Hopper and Upholstery ....................................................................................3 8

Section 8 - Illustrated Parts List

Notes ..............................................................................................................................................39

SMST 61"Adv., 72" Adv. Cutter Decks ................................................................................... 40-41

Cutter Deck Controls................................................................................................................ 42-43

Sheet Metal Components.......................................................................................................... 44-45

STT Roll Over Protection......................................................................................................... 46-47

Deck Drive Components .......................................................................................................... 48-49

Radiator, Coolers & Engine Brackets.................................................................................50-51

Brake & Steering Components..........................................................................................52-53

Fuel & Hydraulic System ......................................................................................................... 54-55

Electrical System ...................................................................................................................... 56-57

Hydraulic Pump Assembly - BDP-21L.................................................................................... 58-59

Wire Harness, STT-31BSD ............................................................................................................60

Replacement Decals ................................................................................................................. 61-62

Warranty Statement............................................................................................. Inside Back Cover

Page 5

Section 1

GENERAL INFORMATION

1.1 INTRODUCTION

Your mower was built to the highest standards in the industry . However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual.

If additional information or service is needed, contact your Scag Power Equipment Dealer.

We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts.

USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY.

When ordering parts, always give the model and serial number of your tractor. The serial number plate is located where shown in Figure 1-1.

SERIAL NUMBER PLATE LOCATION

5,832,708

5,865,018

4,991,382

4,998,948

5,118,617

5,826,416

F T

4,487,006

4,885,903

4,920,733

4,967,543

MODEL

SERIAL

Scag approved attachments and accessories: GC-STT (p/n 9049, 9039) GC-STT-CS (p/n 9053, 9041) Mulch Plate (p/n 9261, 9262) Hurricane Mulch (p/n 9266, 9267) Cup Holder (p/n 9240) STT Hitch (p/n 9242) STT Bumper (p/n 9256) STT - Suspension Seat (p/n 9270) STT - Lights (p/n 9279) Tiger Striper (p/n 9269) Blade Buddy (p/n 9212)

WARNING:

For pictorial clarity , some illustrations and figures in this manual may show shields, guards or plates open or removed. Under no circumstances should your mower be operated without these devices in place.

All information is based upon product information available at the time of approval for printing. Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation.

1.2 DIRECTION REFERENCE

The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s right and left when seated in the normal operating position and facing the forward travel direction.

390S0137A

Figure 1-1 T ractor Serial Number Plate Location

USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES.

Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine.

1.3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS

The detail servicing and repair of the engine, hydraulic pumps and gearboxes are not covered in this manual; only routine maintenance and general service instructions are provided. For service of these components during the limited warranty period, it is important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer. Any unauthorized work done on these components during the warranty period may void your warranty .

Page 6

ISO Symbols

CE Mark

SYMBOL DESCRIPTION

Choke

Parking Brake

On/Start

SYMBOL DESCRIPTION

Transmission

Spinning Blade

48071S

Spring T ension on Idler

Off/Stop

Oil

WARNING

Falling Hazard

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

481109

Page 7

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

481039S

Fast

Continuously V ariable - Linear

Pinch Point

Slow

Cutting Element - Basic Symbol

Cutting Element - Engage

Hourmeter/Elapsed Operating Hours

Thown Object Hazard Keep Bystanders Away

Cutting Element - Disengage

Read Operator's Manual

Page 8

SAFETY INFORMATION

2.1 INTRODUCTION

Your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance and storage of the equipment. and thoroughly familiar with all of the controls before operating the mower. The owner/user can prevent and is responsible for accidents or injuries occuring to themselves, other people or property .

READ THIS OPERATOR’S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER.

Make sure every operator is properly trained

Section 2

The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irrepairable injury if proper precautions are not taken.

WARNING:

The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken.

CAUTION:

A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050 or via the Internet at www.scag.com. The manual for your machine can be downloaded by using the model and serial number or use the contact form to make your request. Please indicate the complete model and serial number of your Scag product when requesting replacement manuals.

2.2 SIGNAL WORDS

This symbol means “Attention! Become Alert! Your Safety is Involved!" The symbol is used with the

following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual. The message that follows the symbol contains important information about safety . T o avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death.

Signal Word:

It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard.

The signal word “CAUTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken.

Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine.

2.3 BEFORE OPERATION CONSIDERATIONS

1. NEVER allow children to operate this riding mower.

Do not allow adults to operate this machine without proper instructions.

2. DO NOT mow when children and/or others are

present. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area.

3. Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades.

4. DO NOT carry passengers.

5. DO NOT operate the machine under the influence of alcohol or drugs.

Page 9

Section 2

2.3 BEFORE OPERATION CONSIDERATIONS (CONT'D)

6. If the operator(s) or mechanic(s) cannot read English or Spanish, it is the owner's responsibility to explain this material to them.

7. DO NOT wear loose fitting clothing. Loose clothing, jewelry or long hair could get tangled in moving parts. Do not operate the machine wearing shorts; always wear adequate protective clothing including long pants. Wearing safety glasses, safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations.

8. Operator hearing protection is recommended, particularly for continuous operation of the mower. W ear suitable hearing protection. Prolonged exposure to loud noise can cause hearing impairment or loss.

9. Keep the machine and attachments in good operating condition. Keep all shields and safety devices in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating the machine.

12. DO NOT add fuel to a running or hot engine. Allow

the engine to cool for several minutes before adding fuel.

13. Keep flammable objects (cigarettes, matches, etc.), open flames and sparks away from the fuel tank and fuel container.

14. Equipment must comply with the latest requirements per SAE J137 and/or ANSI/ASAE S279 when driven on public roads.

-NOTE-

If the mower is driven on public roads, it must comply with state and local ordinances as well as SAE J137 and/or ANSI / ASAE S279 requirements. Contact your local authorities for regulations and equipment requirements.

15. DO NOT operate without the side discharge chute installed and in the down position or with an optional grass catcher or mulch plate completely installed.

16. Check the blade mounting bolts at frequent intervals for proper tightness.

WARNING:

This machine is equipped with an interlock system intended to protect the operator and others from injury. This is accomplished by preventing the engine from starting unless the deck drive is disengaged, the parking brake is on, the steering control levers are in the neutral position and the operator is in the seat. The system shuts off the engine if the operator leaves the seat with the deck drive engaged and/or the steering control levers are not in the neutral postion and the parking brake is not engaged. Never operate equipment with the interlock system disconnected or malfunctioning.

10. Be sure the interlock switches are functioning correctly.

1 1. Fuel is flammable; handle it with care. Fill the fuel

tank outdoors. Never fill it indoors. Use a funnel or spout to prevent spillage. Clean up any spillage before starting the engine.

17. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine.

2.4 OPERATION CONSIDERATIONS

1. Know the function of all controls and how to stop quickly.

2. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing directions on slopes.

WARNING:

DO NOT operate on steep slopes. T o check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. ALWAYS FOLLOW OSHA APPROVED OPERATION.

Page 10

Section 2

2.4 OPERATION CONSIDERATIONS (CONT'D)

3. To prevent tipping or loss of control, start and stop smoothly , avoid unnecessary turns and travel at reduced speed.

4. When using any attachment, never direct the discharge of material toward bystanders or allow anyone near the machine while in operation.

5. Before attempting to start the engine, with the operator in the seat, disengage power to the cutter deck, place the steering control levers in the neutral position and engage the parking brake.

6. If the mower discharge ever plugs, shut off the engine, remove the ignition key , and wait for all movement to stop before removing the obstruction.

13. T ake all possible precautions when leaving the machine unattended, such as disengaging the mower, lowering the attachments, setting the parking brake, stopping the engine, and removing the key .

14. Disengage power to the attachments when transporting or when not in use.

15. The machine and attachments should be stopped and inspected for damage after striking a foreign object, and damage should be repaired before restarting and operating the machine.

CAUTION:

DO NOT touch the engine or the muffler while the engine is running or immediately after stopping. These areas may be hot enough to cause a burn.

WARNING:

DO NOT use your hand to dislodge the clogged discharge chute. Use a stick or other device to remove clogged material.

7. Be alert for holes, rocks, roots and other hidden hazards in the terrain. Keep away from any dropoff. Beware of overhead obstructions (low limbs, etc.), underground obstacles (sprinklers, pipes, tree roots, etc.). Cautiously enter a new area. Be alert for hidden hazards.

8. Disengage power to cutter deck before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower.

9. DO NOT turn sharply. Use care when backing up.

10. Disengage power to cutter deck before crossing roads, walks or gravel drives.

11 . Mow only in daylight or good artificial light.

WARNING:

DO NOT run the engine inside a building or a confined area without proper ventilation. Exhaust fumes are hazardous and could cause death.

16. Keep hands and feet away from cutter blades and moving parts. Contact can injure.

17. Use care when loading or unloading the machine onto a trailer or truck.

18. Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

2.5 ROLL OVER PROTECTION SYSTEM

WARNING:

Seat belt must be securely fastened during operation. Failure to do so could cause serious injury or loss of life.

12. NEVER raise the deck with the blades engaged.

Page 11

Section 2

This mower has been designed for good traction and stability under normal mowing conditions. However, caution must be used when traveling on slopes, especially when the grass is wet. Do not mow on wet grass. Wet grass reduces traction and steering control.

Any or all parts of the Roll Over Protection System MUST NOT be removed. Failure to adhere to this guideline could result in injury or death.

The potential exposure of this seat belt to severe enviromental conditions make it crucial to inspect the seat belt system regularly .

It is recommended that the seat belt be inspected on a daily basis for signs of damage. Any seat belt system that shows cuts, fraying, extreme or unusual wear, significant discoloration due to UV exposure, dirt or stiffness, abrasion to the seat belt webbing, or damage to the buckle, latch plate, hardware or any other obvious problem should be replaced immediately .

INSPECT BUCKLE & LATCH

INSPECT WEBBING

Figure 2-1 Seat Belt Inspection

WARNING:

Reduce speed when turning, operating on slopes, slick or wet surfaces. Allow extra distance to stop.

Stay off of slopes too steep for safe operation. To check a slope, attemp to back up it (with the cutter deck down). If the machine can not back up the slope without the wheels slipping, do not operate the machine on this slope.

WARNING:

Failure to properly inspect and maintain the seat belt can cause serious injury or loss of life.

1. Check the full length of the seat belt webbing for cuts, wear, fraying, dirt and stif fness. See Figure 2-1.

2. Check the seat belt webbing in areas exposed to ultra violet rays from the sun or extreme dust or dirt. If the original color of the webbing in these areas is extremely faded and/or is packed with dirt, the physical strength of this webbing may have deteriorated. If this condition exists, replace the seat belt system.

3. Check the buckle and latch for proper operation and determine if the latch plate is exessively worn, deformed, or of the buckle is damaged or cracked. See Figure 2-1.

ALWAYS travel up or down the slope whenever possible. Never across the slope.

DO NOT mow near drop-offs, ditches or embankments. The machine could suddenly roll over if a wheel goes over the edge or if the edge caves in.

Operate the machine smoothly, no sudden turns, starts or stops on a slope.

NEVER tow on slopes. The weight of the towed equipment may cause loss of traction and loss of control.

DO NOT permit untrained personnel to operate the machine.

Page 12

Section 2

7. Park the machine on level ground and engage the parking brake.

8. NEVER allow untrained personnel to service the machine.

9. Use care when checking blades. Wrap the blade(s) or wear gloves and use caution when servicing blades. Only replace blades. NEVER straighten or weld blades.

10. Keep all parts in good working condition. Replace all worn or damaged decals.

Figure 2-2. STT-BSD With Roll Over Protection System.

2.6 MAINTENANCE CONSIDERATIONS & STORAGE

1. Never make adjustments to the machine with the engine running unless specifically instructed to do so. If the engine is running, keep hands, feet, and clothing away from moving parts.

2. Disengage drives, lower implement, set parking brake, stop engine and remove key or disconnect spark plug wire to prevent accidental starting of the engine when servicing or adjusting the machine. W ait for all movement to stop before adjusting, cleaning or repairing.

3. Disconnect battery or remove spark plug wire before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect the positive first and the negative last.

11. Use jack stands to support components when required.

12. Carefully release pressure from components with stored energy.

WARNING:

Hydraulic fluid is under high pressure. Keep body and hands away from pinholes or nozzles that eject hydraulic fluid under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer. If hydraulic fluid is injected into the skin, it must be surgically removed within a few hours by a doctor or gangrene may result.

13. Let the engine cool before storing.

14. DO NOT store the machine near an open flame.

4. Keep all nuts, bolts and screws tight, to ensure the machine is in safe working condition. Check blade mounting bolts frequently to be sure they are tight.

5. Do not change the engine governor settings or overspeed the engine. See the engine operator's manual for information on engine settings.

6. T o reduce fire hazard, keep the cutting units, drives muffler and engine free of grass, leaves, excessive grease, oil and dirt.

15. Shut off fuel while storing or transporting.

16. DO NOT store fuel near flames or drain indoors.

17. Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery . Wear protective clothing and use insulated tools.

Page 13

Section 2

2.7 SAFETY AND INSTRUCTIONAL DECALS

WARNING

INSTALL BELT COVER BEFORE

OPERATING MACHINE

READ OPERATOR'S MANUAL

481039

482285

482286

FORWARD

482834

REVERSE

481568

482290

483046

482710

390S0150E- Rev 1

Page 14

Section 3

SPECIFICATIONS

SCAG “SABRE T OOTH TIGER” ZERO-TURN RIDER

MODEL: STT– 31BSD

ENGINE

General Type: Heavy Duty Industrial/Commercial Turbo Charged Diesel Brand: Briggs Daihatsu Vanguard Liquid Cooled 31 HP Model: DM950D Horsepower: 31 HP @ 3600 RPM Type: water cooled 4 cycle, overhead valve, 3 cylinder, diesel engine Displacement: 952cc Cylinders: 3 inline sleeves Governor: High-speed flyweight governor, runs faster than engine crankshaft, provides precision

speed governing and a steady low idle, 3600 rpm (±100 rpm), idle set at 1700 rpm Air Intake Group: Canister type air filter system. Exhaust Group: Single exhaust canister muffler Fuel Injection: Distributor injection pump Oil Pump Group: Positive displacement Gerotor™ oil pump with remote oil filter, capacity 3.2 U.S. quarts

(3.0 ltrs) with oil filter Valve Group: Overhead Electrical/Charging System: 12 volt battery with alternator, solid state ignition with key start, 40 amp regulated

charging system, solenoid shift type starter

ENGINE DECK

Fuel Tank: 10 gallon (38.0 litres) seamless polyethylene tank with fuel gauge cap Drive Wheels/Tires: 24x12-12 four-ply pneumatic tubeless, radius edge, offset rims to improve operator’s view Parking Brake: Lever operated interlocked parking brake prevents operation with parking brake engaged Frame: Compact tractor frame with structural steel tubing construction

DRIVE SYSTEM

Type: Hydro drive with two variable displacement pumps and two cast iron motors for

independent control of each drive wheel Hydro Pumps: Two Hydro-Gear Model BDP 21L pumps with dump valves for movement without running

engine Drive Wheel Motors: Two 23 cubic inch cast-iron high torque wheel motors Transmission Belt Idler: Self-adjusting, self-tightening, sealed bearings Hydro Fluid Cooling Group: 6 qt. capacity nylon fluid reservoir, uses SAE 20W50 fluid and 10 micron filter Steering/Travel Control: Twin lever fingertip steering control with gas shock dampeners for smooth, responsive

control to each wheel Axles: 1-1/4" heavy-duty, tapered motor shafts Wire Harness: 14 gauge wire Safety Group: Seat actuated engine kill, neutral interlock, mower engagement (BBC) switch, parking

brake Instrument Panel: Voltmeter, water temperature gauge, oil pressure gauge, key switch, throttle, fuses, BBC

switch (hourmeter located at rear of machine), glow plug indicator, water separator

indicator Forward Ground Speed Range: 0 to 10.5 mph Reverse Ground Speed Range: 0 to 5.0 mph

Date of Issue: October, 2004 Specifications Subject To Change Without Notice

-NOTE-

The machine will travel at 10.5 mph for transport purposes. For best cutting performance the forward travel speed should be adjusted depending on the cutting conditions.

Page 15

Section 3

SPECIFICATIONS (CON'T)

SCAG “SABRE T OOTH TIGER” ZERO-TURN RIDER

MODEL: STT– 31BSD

CUTTER DECK

Type: SMST-72A ("Advantage") & SMST-61A ("Advantage") - Floating, adjustable anti-

scalping, hybrid design combines out-front and belly-mount designs. "Advantage" special extended front edge allows Bahia or other tough grasses to enter the deck

standing upright for a clean cutting. Construction: 10-gauge steel top reinforced with 7 gauge support plate, deck skirt is 7 gauge steel True Cutting Width: 72" cutter deck = 71.5 inches (181.6 cm); 61" cutter deck = 61.0" (155.0cm) Cutting Height Adjustment: Foot-operated pedal adjustment from operator’s seat,

1" to 6" in 1/4" increments Cutter Blades: 72" = Three (3) 24" blades; 61" = Three (3) 21" blades Cutter Deck Drive: Drive shaft to 90 degree gear box Blade Engagement: Electric blade engagement clutch with control panel knob Discharge Opening: Extra wide 11.5" discharge opening with spring loaded discharge chute Caster Wheels: 13 x 5 x 6 caster wheels with tapered roller bearing pivots Spindles: Heavy duty 1-1/8" top dimension spindle shaft, cast housing, taper roller bearing, low

maintenance with top access grease fitting and grease overfill relief poppet Spindle Pulleys: Split Steel with easily removed taper hubs Cutter Deck Belts: B-section with Kevlar cord Anti-Scalp Rollers: Two front, two rear 4-1/2" adjustable, two rear 12" fixed

ADDITIONAL SPECIFICATIONS

Seat: Thick padded seat cushions with special springs. Padded arm rests, lever adjustment

forward and back.

APPROXIMATE DIMENSIONS

72" 61"

Length: 92.0" 89.5" Tracking Width: 56.0” 56.0" Width: 83.0” 73.0" Width (with discharge chute up): 73.0” 63.0" Height: 43.0” 43.0" Turning Radius: zero radius turning zero radious turning Weight: 1635 lbs. 1600 lbs.

PRODUCTIVITY

The following chart will aid you in determining how many acres your Scag mower will cut per day .

The chart is an estimate based on 8 hours per day cutting time at 7 MPH with an allowance for overlap and turns calculated in.

Cutting Width: 61" 72"

Acres Per Day: 27 32

Date of Issue: October, 2004 Specifications Subject To Change Without Notice

Page 16

OPERATING INSTRUCTIONS

CAUTION:

Do not attempt to operate this mower unless you have read this manual. Learn the location and purpose of all controls and instruments before you operate this mower.

4.1 CONTROLS AND INSTRUMENT IDENTIFICATION

Before operating the mower, familiarize yourself with all mower and engine controls. Knowing the location, function and operation of these controls is important for safe and efficient operation of the mower .

1 . Ignition Switch (Figure 4-1). The ignition switch

is used to start the engine and has three positions; OFF, ON, and START.

Section 4

2 . Water Seperator Indicator (Figure 4-1). Amber

indicator turns on when the Water Seperator is full and needs to be cleaned out.

3 . Mower Deck Switch (Figure 4-1). Used to

engage and disengage the mower drive system. Pulling up on the switch will engage the deck drive. Pushing down on the switch will disengage the deck drive.

4 . Glow Plug Indicator (Figure 4-1). Yellow

indicator turns off when the glow plugs have been properly heated after the ignition switch is turned on.

5 . Engine Throttle Control (Figure 4-1). Used to

control the engine speed. Pushing the lever forward increases engine speed. Pulling the lever back decreases engine speed. Full back position is the IDLE position. Full forward is the cutting position.

WATER TEMPERATURE

MOWER DECK SWITCH

OIL PRESSURE

GLOW PLUG INDICATOR

IGNITION SWITCH

VOLTMETER

LEFT STEERING

CONTROL

PARKING BRAKE

CONTROL

WATER SEPARATOR

INDICATOR

ENGINE

THROTTLE

CONTROL

FUSES

DUMP VALVE

DECK LIFT

RIGHT STEERING

CONTROL

CUTTING HEIGH

ADJUSTMENT

DECK RELEASE

irjf;o3rf

aljalefja

sorgf

aljalefja

afkrjf ;w

H C

OFF

SEAT BELT

FUEL GAUGE

HOURMETER

Figure 4-1 Controls and Instruments

BSD2005CONTROLS

Page 17

Section 4

6 . Voltmeter (Figure 4-1). Indicates the condition of

the charging system. When the engine is running, in normal operating conditions, the needle should be in the 12 to 14 volt range.

7 . Oil Pressure (Figure 4-1). Indicates engine oil

pressure. Reference the engine operator's manual for further information.

8 . Hourmeter (Figure 4-1). Indicates the number of

hours the engine has been operated. It operates whenever the engine is running. It can be used to keep track of maintenance intervals and the amount of time required to perform various tasks.

9 . Fuse Holders (Figure 4-1). There are two 20-

amp fuses and one 40-amp fuse that protect the mower’s electrical system. To replace fuses, pull fuse out of the socket and install a new fuse.

10 . Left Steering Control (Figure 4-1). Used to

control the mower's left wheel when traveling forward or reverse.

DUMP VALVE

CONTROL

390S0141BSG

Figure 4-2 Dump V alve Control

16 . Cutting Height Adjustment (Figure 4-1). Used

to set the cutter deck at the desired cutting height.

17. Deck Release Lever (Figure 4-1). Used to lock

the cutter deck in the transport position. Push the foot pedal forward and lift up on the release lever to release the cutter deck for normal mowing.

18 . Temperature Gauge (Figure 4-1). Indicates the

operating temperature of the engine.

11. Right Steering Control (Figure 4-1). Used to

control the mower's right wheel when traveling forward or reverse.

12 . Parking Brake Control (Figure 4-1). Used to

engage and disengage the parking brakes. Pull the lever back to engage the parking brakes. Push the lever forward to disengage the parking brakes.

13 . Fuel Tank Gauge (Figure 4-1). Indicates the

amount of fuel in the fuel tank.

14 . Dump Valve Control Levers (Figure 4-2).

Located on the hydraulic pumps, used to “freewheel” the mower. Rotating the levers clockwise until they stop allows the unit to move under hydraulic power. The levers must be in this position and torqued to 10ft/lbs during operation of the mower. Rotating the levers counter-clockwise allows the mower to be moved by hand (freewheeling).

15. Deck Lift Foot Lever (Figure 4-1). Used to raise

and lower the cutter deck.

19 . Seat Belt (Figure 4-1). Used to secure the

operator. Seat belt must be worn at all times during operation.

4.2 SAFETY INTERLOCK SYSTEM

The mower is equipped with a safety interlock system that prevents the engine from starting unless the deck drive is disengaged, the parking brake is engaged, the steering control levers are in the neutral position and the operator is in the seat. The interlock system shuts off the engine if the operator leaves the seat with the steering control levers not in the neutral position and/or the cutter blades engaged and the parking brake not engaged.

WARNING:

Never operate the mower with the interlock system disconnected or malfunctioning. Do not disengage or bypass any switch; injury to yourself and others or property damage could result.

Page 18

Section 4

4.3 INITIAL RUN-IN PROCEDURES (First Day of Use or Approximately 10 Hours)

1. Check all belts for proper alignment and wear at 2, 4 and 8 hours.

2. Change the engine oil and oil filter after the first 5 hours of operation. (See Section 7.4.)

3. Check hydraulic oil level in reservoir. (See Section

7.3.)

4. Check for loose hardware. Tighten as needed.

5. Check interlock system for proper operation. (See

Section 4.2.)

6. Check tire pressure. Adjust pressure if necessary.

(See Section 7.10)

4.4 STARTING THE ENGINE

CAUTION:

DO NOT USE STARTING FLUIDS. Use of starting fluids in the air intake system may be potentially explosive or cause a “runaway” engine condition that could result in engine damage and/or personal injury .

6. Move the engine throttle control to about half engine speed.

7. Turn the ignition key to the on position until the yellow indicator for the glow plugs goes out. Then turn the ignition key to the ST AR T position and release the key as soon as the engine starts. Do not hold the key in the ST ART position for more than 15 seconds at a time. Allow at least 60 seconds between each cranking attempt to prevent overheating of the starter motor. Prolonged cranking can damage the starter motor and shorten battery life.

8. Allow engine to warm before operating the mower.

4.5 GROUND TRAVEL AND STEERING

-IMPORTANT-

If you are not familiar with the operation of a machine with lever steering and/or hydrostatic transmissions, the steering and ground speed operations should be learned and practiced in an open area, away from buildings, fences, or obstructions. Practice until you are comfortable with the handling of the machine before attempting to mow. Learn the operation on flat ground before operating on slopes.

-IMPORTANT-

Start practicing with a slow engine speed and slow forward travel.

1. Before initial start or after running out of fuel, you must prime the fuel pump located on the right side of the engine. Pump the primer pump until it can no longer be depressed.

2. Be sure the fuel shutoff valve, located behind the operator's seat, is completely open. (See Section 7.5 Page 30)

3. Sit in the operator’s seat, fasten seat belt and place the steering control levers in the neutral position.

4. Engage the parking brake.

5. Place the PTO switch in the disengaged position.

Learn to feather the steering controls to obtain a smooth operating action.

Practice operating the mower until you are comfortable with the controls before proceeding to mow.

Forward T ravel

T o travel forward with the mower , disengage the parking brake and slowly push the steering control levers forward an equal distance. The further the steering control levers are pushed forward, the greater the forward speed will be. To increase the speed, push the steering control levers further forward and to decrease the speed, pull the steering control levers back.

Page 19

Section 4

T o stop the forward travel, pull the steering control levers back to the neutral position.

T o steer the mower left while traveling forward, pull the left steering lever back. The further the lever is pulled back, the quicker the mower will turn left.

T o steer the mower right while traveling forward, pull the right steering control lever back. The further the lever is pulled back, the quicker the mower will turn right.

-NOTE-

Smooth operation of the steering levers will produce smooth mower operation. While learning the operation of the steering controls, keep the travel speed low.

-IMPORTANT-

Do not travel forward over a curb. The mower will hang up on the curb. Raise the deck and travel backwards over the curb at a 45 degree angle. (see section 4.13 on Page 16 for cutter deck raising instructions)

Reverse Travel

-NOTE-

The mower may not travel straight in reverse. Slight adjustments may need to be made using the steering controls.

T o steer left while traveling in reverse, allow the left steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn left.

T o steer right while traveling in reverse, allow the right steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn right.

T o stop the reverse travel, allow the steering control levers to return to the neutral position. If the mower is to be parked, engage the parking brake.

4.6 ENGAGING THE DECK DRIVE (CUTTER BLADES)

1. Set the throttle at about 3/4 speed. Do not attempt to engage the deck drive at high speed as this shortens the electric clutch life — use only moderate engine speed when engaging the deck drive.

CAUTION:

Disengage power to the mower before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower .

CAUTION:

Before backing up, observe the rear for persons and obstructions. Clear the area before backing up. Possible injury or property damage could occur .

T o travel in reverse, pull both handles back. Keep the travel speed low while traveling in reverse.

2. Engage the deck drive by pulling out on the yellow switch, located on the instrument panel, (Figure 4-3) to the engage position.

PULL UP TO ENGAGE

PUSH DOWN TO DISENGAGE

STT99CES

Figure 4-3 Cutter Engage Switch

-NOTE-

A squealing noise may be heard when engaging or disengaging the deck drive. It is caused by the electric clutch plates meshing as the mower comes up to speed.

Page 20

Section 4

3. T o disengage the deck drive, push the switch in to the disengage position.

4. Always operate the engine at full throttle to properly maintain cutting speed. If the engine starts to lug down, reduce the forward speed and allow the engine to operate at maximum RPM.

5. To properly burnish the electric PTO clutch brake,

follow the following steps.

A. Start and run the engine at approximately 3/4 throttle.

B. Engage and disengage the PTO approximately 25 times, waiting for 10 seconds between each on/off cycle.

-NOTE-

Burnishing the electric clutch improves longevity and performance and should be done on every new machine and after a clutch replacement. The burnishing procedure should not be performed while cutting grass.

3. Keep tires properly inflated.

4.8 PARKING THE MOWER

1. Stop on level ground and place the steering control levers in the neutral position.

2. Disengage the cutter blades

3. Slow the engine to idle speed.

4. Engage the parking brake.

5. Turn the ignition key to the OFF position and remove the key.

4.9 AFTER OPERATION

1. Wash the entire mower after each use. Do not use high pressure spray or direct the spray onto electrical components.

4.7 HILLSIDE OPERATION

WARNING:

1. The mower has been designed for good traction and stability under normal mowing conditions. However, caution must be used when traveling on slopes, especially when the grass is wet. Wet grass reduces traction and steering control. The Roll Over Protection System is standard equipment for this machine. See section 2.5, page 6 of this manual for further details.

-IMPORTANT-

Do not wash a hot or running engine. Cold water will damage the engine. Use compressed air to clean the engine if it is hot.

2. Keep the entire mower clean to inhibit serious heat damage to the engine or hydraulic oil circuit.

3. Check the drive belts for proper alignment and any signs of wear. Correct and adjust if necessary.

T o a v oid injury fr om burns, allow the mower to cool before removing the fuel tank cap and refueling.

4. After the mower has cooled down, fill the fuel tank with fresh, clean fuel with a minimum cetane rating of 40 at the end of every day of operation.

2. T o prevent tipping or loss of control, start and stop smoothly , avoid unnecessary turns and travel at reduced speed.

5. Check the tire pressure. Adjust pressure if necessary.

Page 21

Section 4

WARNING

4.10 REMOVING CLOGGED MATERIAL

ROTATING BLADES

NEVER PUT Y OUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON! Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred.

1. If the discharge chute becomes clogged, shut off the engine and remove the ignition key . Using a stick or similar item, dislodge the clogged material. Then resume normal mowing.

4.11 MOVING MOWER WITH ENGINE

STOPPED

T o “free-wheel” or move the mower around without the engine running, place the dump valve levers in the FREEWHEEL position (Figure 4-2). Disengage the parking brake and move the mower by hand. The dump valve levers must be returned to the DRIVE position and torqued to 10ft/lbs to drive the mower.

3. Cut grass when it is dry and not too tall. Do not cut grass too short (cut off 1/3 or less of existing grass for best appearance). Mow frequently .

4. Keep mower and discharge chute clean.

5. When mowing wet or tall grass, mow the grass twice. Raise the mower to the highest setting for the first pass and then make a second pass to the desired height.

6. Use a slow travel speed for trimming purposes.

7. Operate the engine at full throttle for best cutting. Mowing with a lower RPM causes the mower to tear the grass. The engine is designed to be operated at full speed.

8. Use the alternate stripe pattern for best lawn appearance. Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass.

DUMP VALVE

CONTROL

4.12 RECOMMENDATIONS FOR MOWING

1. Do not mow with dull blades. A dull blade will tear grass, resulting in poor lawn appearance and reduced mowing power.

2. The discharge chute must not be removed and must be kept in the lowest position to deflect grass clippings and thrown objects downward. Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings. When mowing close to obstacles, direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects.

WARNING

DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED

390S0141BSG

Figure 4-2 Dump V alve Control

Page 22

Section 4

4.13 ADJUSTING CUTTING HEIGHT

The mower deck can be adjusted from a height of 1-inch to 6 inches at 1/4-inch intervals. T o adjust the cutting height:

1. Push the cutting height adjustment foot pedal all the way forward using your right foot until it locks in place. (Figure 4-6).

2. Insert the lanyard pin into the cutting height index at the desired cutting height. Push forward on the deck lift foot lever, hold in place and lift up on the deck release lever, (Figure 4-7). Slowly release the foot pedal. A deck height decal is located on the cutting height index as an aid in adjusting the deck to the desired height. (Figure 4-6).

LANYARD PIN

481543

1.5

2.5

3.5

4.5

5.5

DECK RELEASE LEVER

Figure 4-7 Deck Release Lever

TTING

IGH

5.5

4.5

3.5

2.5

1.5

1 54

390S0151-1

HEIGHT ADJUSTMENT PEDAL

Figure 4-6 Adjusting Cutting Height

390S0140-1

Page 23

Section 5

TROUBLESHOOTING CUTTING CONDITIONS

CONDITION

CAUSE

CURE

Stringers - Occasional Low engine RPM Run engine at full RPM Blades of Uncut Grass Ground speed too fast Slow speed to adjust for conditions

Wet grass Cut grass after it has dried out

Dull blades, incorrect sharpening Sharpen blades

Deck plugged, grass accumulation Clean underside of deck

Width of Deck

SGB020

Belts slipping Adjust belt tension

Streaking - Strips of Dull, worn blades Sharpen blades Uncut Grass in Cutting Path Incorrect blade sharpening Sharpen blades

Low engine RPM Run engine at full RPM

Belt slipping Adjust belt tension

Deck plugged, grass accumulation Clean underside of deck

Ground speed too fast Slow speed to adjust for conditions

Wet grass Cut grass after it has dried out

Width of Deck

SGB018

Bent blades Replace blades

Streaking - Strips of Not enough overlapping Increase the overlap of each Uncut Grass Between between rows pass Cutting Paths

Width

Deck

SGB019

Width

Deck

Page 24

TROUBLESHOOTING (CONT'D)

Section 5

CONDITION

CAUSE

CURE

Uneven Cut on Flat Lift worn from blade Replace blade Ground - Wavy High-Low Blade upside down Mount with cutting edge toward Appearance, ground Scalloped Cut, or Rough Contour Deck plugged, grass accumulation Clean underside of deck

Too much blade angle (deck pitch) Adjust pitch and level

Deck mounted improperly See your authorized SCAG dealer

Bent spindle area See your authorized SCAG dealer

Dull blade Sharpen blade

Width of Deck

SGB020

Uneven Cut on Uneven ground May need to reduce ground speed, Uneven Ground - raise cutting height, and/or change Wavy Appearance, direction of cut High-Low Scalloped Cut, or Rough Contour

Width of Deck

SGB021

Sloping Ridge Across Tire pressures not equal Check and adjust tire pressure Width of Cutting Path

Wheels uneven Check and adjust tire pressure

Deck mounted incorrectly See your authorized SCAG dealer

Deck not level side-to side Check for level and correct

Width of Deck

SGB023

Page 25

Section 5 TROUBLESHOOTING (CONT'D)

CONDITION

CAUSE

CURE

Scalping - Blades Low tire pressures Check and adjust pressures Hitting Dirt or Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions

the Ground

Cutting too low May need to reduce ground speed,

raise cutting height, change direction of cut, and/or change pitch and level

Rough terrain May need to reduce ground speed,

raise cutting height, and/or change direction of cut

Ground speed too fast Slow speed to adjust for conditions

Width of Deck

SGB022

Step Cut -Ridge Blades not mounted evenly Adjust pitch and level in Center of Cutting path Bent blade Replace blade

Wet grass Cut grass after it has dried out

Internal spindle failure See your authorized SCAG dealer

Mounting of spindle incorrect See your authorized SCAG dealer

Width of Deck

SGB024

Slope Cut - Sloping Bent spindle mounting area See your authorized SCAG dealer Ridges Across Width of Cutting Path Internal spindle failure See your authorized SCAG dealer

Bent deck housing See your authorized SCAG dealer

Width of Deck

SGB025

Page 26

Section 6

ADJUSTMENTS

6.1 PARKING BRAKE ADJUSTMENT

WARNING:

Do not operate the mower if the parking brake is not operable. Possible severe injury could result.

The parking brake linkage should be adjusted whenever the parking brake lever is placed in the “ENGAGE” position and the parking brake will not prevent the mower from moving. If the following procedures do not allow you to engage the parking brake properly , contact your Scag dealer for further brake adjustments.

1. Position a floor jack under the rear of the machine. Raise the machine and support it to prevent it from falling. Block the caster wheels to prevent the machine from moving. Remove the drive wheels.

7. Repeat steps 4-6 on the RH side of the machine.

8. Replace the drive wheels and test the brake.

-NOTE-

If this procedure does not achieve proper brake adjustment, please contact your authorized Scag dealer.

LOOSEN HERE

2" to 2-1/4" Clearance

390S0152-1

2. With the brake lever in the disengaged position, check the distance between the top of the frame tube and the bottom of the brake handle. The distance should be 2" to 2-1/4" (See Figure 6-1).

3. If the distance is not at the specified measurement, adjust by loosening the jam nuts at both ends of the brake control rod and turning the rod until the proper distance is achieved. (See Figure 6-1). Tighten the jam nuts.

4. With the brake in the engaged position, check the distance between the lower nut on the brake actuator rod and the brake actuator lever on the LH side of the machine. The distance should be 1/8" (See Figure 6-

2).

5. If the distance is not at the specified measurement, loosen the jam nut at the clevis on the top of the brake actuator rod (See Figure 6-2).

Figure 6-1. Brake Adjustment

LOOSEN HERE

1/8"

390S0153-1

Figure 6-2. Brake Rod Adjustment

6.2 TRAVEL ADJUSTMENTS

Neutral or tracking adjustments will need to be made if:

6. Turn the bolt at the bottom of the brake actuator lever until the 1/8" measurement is achieved and tighten the jam nut at the clevis on the brake actuator rod. (See Figure 6-2).

A. The steering control levers are in the neutral

position and the machine creeps forward or backward. (Neutral Adjustment, See Page 21).

Page 27

Section 6

B. The steering control levers are in the full forward

position and the mower pulls to one side or the other when traveling in a forward direction. (Tracking Adjustment, See Page 23).

Neutral Adjustment

1. Be sure the dump valve levers are in the run position

and the steering control levers are in the neutral lock position.

2. With an operator in the seat, start the engine and

disengage the parking brake.

3. Run the

machine creeps forward or backwards.

engine at full operating speed and check if the

CONTROL

ROD

4. Adjust the RH wheel by loosening the jam nuts on the steering control rod and turning the rod until the drive wheel turns in the forward direction. Turn the rod back until the drive wheel stops moving. Turn the rod an additional 1/2 turn. (See Figure 6-3).

5. Tighten the jam nuts and repeat for the LH wheel. (See Figure 6-4).

6. Actuate the steering control levers forward and reverse several times and return them to the neutral position.

7. Check that the drive wheels remained in neutral and readjust if necessary .

8. Check that the steering control levers hit the stop before the pumps reach full stroke. Adjust as needed.

LOOSEN

HERE

LOOSEN HERE

390S0149-1

LOOSEN

HERE

390S0147-1

LOOSEN HERE

ADJUST HERE

2KBSGRHCRA

Figure 6-3. RH Steering Control Rod Adjustment

ADJUST HERE

2KBSGLHCRA

Figure 6-4. LH Steering Control Rod Adjustment

Page 28

Section 6

Tracking Adjustment

CAUTION:

Stop the engine and remove the key from the ignition before making any adjustments. W ait for all moving parts to come to a complete stop

before beginning work.

CAUTION:

The engine and drive unit can get hot during operation causing burn injuries. Allow engine and drive components to cool before making any adjustments.

-NOTE-

Before proceeding with this adjustment, be sure that the caster wheels turn freely and that the tire pressure in the drive wheels is correct. If the tire pressure is not correct, the machine will pull to the side with the lower pressure.

A. Stop the machine and place the steering control

levers in the neutral position. Loosen the lock nuts securing the ball joints at each end of the RH steering control rod. Rotate the control rod to lengthen the rod and tighten the lock nuts. This will cause the control rod to stroke the RH pump less, slowing down the RH wheel. (See Figure 6-3)

-NOTE-

If after making the adjustment as outlined in step 2A, the machine creeps forward or backward, the neutral adjustment must be made as described on page 21.

6.3 THRO TTLE CONTROL

These adjustments must be performed by your Scag dealer to ensure proper and efficient running of the engine. Should either need adjustment, contact your authorized Scag service center.

6.4 BELT ADJUSTMENT

1. If at full speed the mower pulls right, it is an indication that the left wheel is turning faster than the right wheel. T o adjust this condition, proceed as follows:

A. Stop the machine and place the steering control

levers in the neutral position. Loosen the lock nuts securing the ball joints at each end of the LH steering control rod. Rotate the control rod to lengthen the rod and tighten the lock nuts. This will cause the control rod to stroke the LH pump less, slowing down the LH wheel. (See Figure 6-4)

-NOTE-

If after making the adjustment as outlined in step 1A, the machine creeps forward or backward, the neutral adjustment must be made as described on page 21.

2. If at full speed the mower pulls left, it is an indication that the right wheel is turning faster than the left wheel. T o adjust this condition, proceed as follows:

WARNING:

Before removing any guards, shut the engine off and remove the ignition key.

All drive belts and cutter deck belts are spring-loaded and self-tensioning. The belts should be checked periodically for proper alignment and wear.

6.5 BELT ALIGNMENT

Belt alignment is important for proper performance of your Scag mower. If you experience frequent belt wear or breakage, see your authorized Scag service center for belt adjustment.

Page 29

Section 6

6.6 CUTTER DECK ADJUSTMENTS

Cutter deck level, pitch and height are set at the factory. However, if these adjustments should ever need to be made, the following procedures will aid in obtaining the proper cutter deck adjustment.

-NOTE-

Before proceeding with the cutter deck adjustments, be sure that all tires are properly inflated.

Cutter Deck Level

The cutter deck should be level from side-to-side for proper cutting performance. To check for level, be sure that the mower is on a flat, level surface, the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use. On the RH side of the machine, check the distance from the bottom of the cutter deck to the floor. Next check the distance from the bottom of the cutter deck to the floor on the LH side of the machine. Both measurements should be the same. If the two measurements are different, the cutter deck level must be adjusted as follows:

1. On the front LH side of the cutter deck locate the

cutter deck adjusting bolt. (See Figure 6-5)

JAM NUT ADJUST HERE

3. Tighten the elastic stop nut to secure the cutter deck in the proper position.

Cutter Deck Pitch

The pitch of the cutter deck should be equal between the front and rear of the cutter deck for proper cutting performance. To check for proper deck pitch, be sure that the mower is on a flat, level surface and the tires are properly inflated. Use the following procedures, however, measure from the top of the cutter deck rather than the bottom edge. Lay a straight edged object on the top of the Advantage cutter deck, protruding towards the front of the machine, when measuring the front height.

Check the distance from the top of the cutter deck to the floor at the rear RH side of the cutter deck directly behind the cutter deck hanging chains. Next check the distance from the top of the cutter deck to the floor at the front RH side of the cutter deck directly in front of the cutter deck hanging chains. The measurement at the front of the cutter deck should be equal to the measurement at the rear of the deck. Make these measurements at the LH side of the cutter deck also. If the measurement at the front of the deck is not equal to the rear, the cutter deck pitch must be adjusted as follows:

1. Loosen the jam nuts on both adjusting rods. (See Figure 6-5)

2. Using a wrench on the spring compression nut (See Figure 6-5) turn the adjusting rods until the 1/4" forward pitch is obtained on both the RH and the LH side of the cutter deck. Tighten both jam nuts.

390S0174-1

Figure 6-5. Cutter Deck Adjustment

2. Loosen the elastic stop nut and move the bolt up or down in the slot to adjust the cutter deck until the distance from the bottom of the cutter deck to the floor is the same as the measurement on the RH side of the machine.

-NOTE-

To prevent the cutter deck from teetering, all four cutter deck hanging chains must have tension on them. If all four chains do not have tension on them and the deck teeters, you must readjust the cutter deck as outlined in the procedures above.

Page 30

Section 6

Cutter Deck Height

The cutter deck height adjustment is made to ensure that the cutter deck is cutting at the height indicated on the cutting height index gauge. To check for proper deck height, be sure that the mower is on a flat, level surface and the tires are properly inflated.

1. Place the cutter deck in the transport position. Loosen the jam nuts on both ends of the deck height control rod. (See Figure 6-6)

LANYARD PIN

CONTROL ROD

HEIGHT ADJUSTMENT PEDAL

LOOSEN HERE

5.5

U C

Figure 6-6. Cutter Deck Height Adjustment

3 4

1 8 4

1.5

2.5

3.5

4.5

390S014A

3. Check the cutter deck cutting height by placing the lanyard pin in the 3" position on the cutting height index. Release the deck from the transport positon and allow the deck to move to the 3" cutting height position.

4. Check the measurement from the floor to the cutter blade tip. If the measurement is not at 3", an adjustment can be made using the deck height control rod. (See Figure 6-6)

-NOTE-

If an adjustment has to be made, be sure that the cutter deck can easily be locked into the transport position.

Custom-Cut Baffle Adjustment

The Custom-Cut Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass. The Custom-Cut Baffle can be raised or lowered to precisely tailor the deck's performance for the type of grass being cut. The baffle can be set in three (3) different positions for optimum performance.

2. Turn the control rod (See Figure 6-6) until there is a 1/4" space between the rear deck stop and the top of the cutter deck. (See Figure 6-7). Tighten the jam nuts on the control rod.

DECK STOP

1/4"

390S0175-1

Figure 6-7. Cutter Deck Stop

A. 3" Position - baffle is installed using the top set of

holes on the front baffle welded inside the cutter deck. (See Figure 6-9). The Advantage cutter deck will deliver the best quality-of-cut in very tall, wiry , tough to cut grass.

B. 3-1/2" Position (factory setting) - baffle is installed

using the middle set of holes on the front baffle welded inside the cutter deck. (See Figure 6-10). For general purpose cutting, place the Custom Cut Baffle in the 3-1/2" position. This gives the best mix of cutting performance in all types of grass.

C. 4" Position - baffle is installed using the bottom set of

holes on the front baffle welded inside the cutter deck . (See Figure 6-11). Placing the baffle in the 4" setting will enhance fall cutting (leaf pickup) and reduce cutter deck "blowout".

Page 31

Section 6

T o adjust the Custom-Cut Baffle height:

1. Place the cutter deck in the transport position.

2. Remove the hardware securing the Custom-Cut

Baffle to the cutter deck. (See Figure 6-8).

-NOTE-

Hardware location used in the illustrations are for reference only. Location of hardware may vary depending on cutter deck size.

MOUNTING HARDWARE

Figure 6-8. Custom-Cut Baffle

2004 CCB

MIDDLE SET OF HOLES FOR 3-1/2" SETTING

FLATWASHER

CARRIAGE BOLT

2004 CCB - 3-1/2" Setting

ELASTIC STOP NUT

Figure 6-10. 3-1/2" Custom-Cut Baffle Position

BOTTOM SET OF HOLES FOR 4" SETTING

FLATWASHER

CARRIAGE BOLT

2004 CCB - 4" Setting

ELASTIC STOP NUT

Figure 6-11. 4" Custom-Cut Baffle Position

3. Move the Custom-Cut Baffle to desired position.

(See Figures 6-9 through 6-11 for position).

4. Reinstall the mounting hardware as shown. (See

Figures 6-10 though 6-11). Torque hardware to 39ft.lbs.

TOP SET OF HOLES FOR 3" SETTING

FLATWASHER

CARRIAGE BOLT

2004 CCB - 3" Setting

ELASTIC STOP NUT

Figure 6-9. 3" Custom-Cut Baffle Position

Page 32

MAINTENANCE

7.1 MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS

HOURS Break-In 8 40 100 2 0 0 500 Procedure Comments (First 10)

X Check all hardware for tightness X Check hydraulic oil level See paragraph 7.3 X Check all belts for proper alignment See paragraph 7.8 X Change engine oil and filter See paragraph 7.4

(First 5)

X Check hydraulic hoses for leaks Use extreme caution when

checking the hydraulic hoses See paragraph 2.5

Section 7

X Check coolant level See paragraph 7.12

X Check engine oil level See paragraph 7.4 X *Clean mower See paragraph 7.14 X Check condition of blades See paragraph 7.9 X Apply grease to fittings See paragraph 7.2 X Check tire pressure See paragraph 7.10 X Check coolant level See paragraph 7.12

X Check battery electrolyte level, See paragraph 7.7

clean battery posts and cables

X Check belts for proper alignment See paragraph 7.8

X Apply grease to fittings See paragraph 7.2 X Change engine oil See paragraph 7.4 X *Clean air cleaner element See paragraph 7.6

X Check lubricant in cutter deck gearbox See paragraph 7.11

* Perform these maintenance procedures more frequently under extreme dusty or dirty conditions

Page 33

Section 7

MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS (CONT'D)

HOURS Break-In 8 40 100 200 500 Procedure Comments (First 10)

X Apply grease to fittings See paragraph 7.2 X Check hardware for tightness X Change engine oil filter See paragraph 7.4 X Check hydraulic oil level See paragraph 7.3

X Replace engine fuel filter See paragraph 7.5 X Drain hydraulic system and See paragraph 7.3

replace hydraulic oil Use SAE 20W50

Motor Oil X Replace hydraulic oil filter See paragraph 7.3 X Replace cutter deck gearbox lubricant See paragraph 7.1 X Change coolant See paragraph 7.12

7.2 LUBRICATION

GREASE FITTING LUBRICATION CHART (SEE FIGURE 7-1)

LUBRICATION NO. OF

LOCATION INTERVAL LUBRICANT PLACE S

1 Caster Wheel Pivot 500 Hours/Yearly Chassis Grease 2 2 Caster Wheel Bearings 100 Hours/Bi-Weekly Chassis Grease 2 3 Brake Actuator 200 Hours/Monthly Chassis Grease 2 4 Cutter Deck Bellcranks 40 Hours/Weekly Chassis Grease 4 5 Cutter Deck Pusharms 100 Hours/Bi-Weekly Chassis Grease 2 6 PTO Spindle 40 Hours/W eekly +Lithium MP White Grease 2125 1 7 Cutter Deck Spindle 40 Hours/W eekly +Lithium MP White Grease 2125 3 8 Brake Handle 200 Hours/Monthly Chassis Grease 1 9 Cutter Deck Drive Shaft 40 Hours/Weekly Chassis Grease 3

+ Compatible Greases: Mobilix #2 found at Mobil Service Stations

Ronex MP found at Exxon Service Stations Super Lube MEP #2 & Super Stay-M #2 found at Conoco Stations Shell Alvania #2 found at Shell Service Stations Lidok EP #2 found at industrial shops

Page 34

Section 7

GREASE FITTING LUBRICATION

LUBRICANT / INTERVAL

LITHIUM MP WHITE GREASE 2125 ( 40 HOURS / WEEKLY )

CHASSIS GREASE ( 100 HOURS / BI-MONTHLY )

CHASSIS GREASE ( 200 HOURS / MONTHLY )

CHASSIS GREASE

( 500 HOURS / YEARLY )

4 3

390S0145-2

Figure 7.1 Lubrication Fitting Points

Page 35

Section 7

7.3 HYDRAULIC SYSTEM

A. Checking Hydraulic Oil Level

The hydraulic oil level should be checked after the first 10 hours of operation. Thereafter, check the oil after every 200 hours of machine operation or monthly , whichever occurs first.

-IMPORTANT-

If the oil level is consistently low, check for leaks and correct immediately.

1. Wipe dirt and contaminants from around the reservoir cap. Remove the cap from the hydraulic oil reservoir.

2. Visually check the level of hydraulic oil. Hydraulic oil must be at least 3" inches from top of the filler neck. If the level cannot be determined visually , use a clean tape measure to check the level. If the fluid is low , add 20W50 motor oil. DO NOT overfill; (overfilling the oil reservoir may cause oil seepage around the cap area).

B. Changing Hydraulic Oil

The hydraulic oil should be changed after every 500 hours or annually, whichever occurs first. The oil should also be changed if the color of the fluid has become black or milky. A black color and/or a rancid odor usually indicates possible overheating of the oil, and a milky

color usually indicates water in the hydraulic oil.

-NOTE-

The hydraulic oil should be changed if you notice the presence of water or a rancid

odor to the hydraulic oil.

1. Park the mower on a level surface and stop the engine.

2. Place a suitable container under the hydraulic oil reservoir. Remove the fill cap from the reservoir. Remove the drain plug from the bottom of the reservoir. (See Figure 7-2). Allow the fluid to drain into the container and properly discard it.

3. Clean the fill cap and install it onto the reservoir.

Hydraulic Oil Reservoir

STT99HOR-1

Figure 7-2 Hydraulic Oil Reservoir

3. Re-install the drain plug into the reservoir and be sure it is tight.

-NOTE-

Before refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as

outlined in section C on the next page.

4. Fill the reservoir to 3" inches from the top of the filler neck with 20W50 motor oil.

5. Replace the reservoir fill cap. Start the engine and drive forward and backward for two minutes. Check the oil level in the reservoir. If necessary, add oil to the reservoir.

Page 36

HYDRAULIC OIL FILTER

Section 7

7.4 ENGINE OIL

390S0155-1

Figure 7-3 Hydraulic Oil Filter

C. Changing Hydraulic Oil Filter Element

The hydraulic oil filter should be changed after every 500 hours of operation or annually , whichever occurs first.

1. Remove the oil filter element (Figure 7-3) and properly discard it. Fill the new filter with clean oil and install the filter. Hand tighten only.

2. Run the engine at idle speed with the speed control lever in neutral for five minutes.

3. Check the oil level in the hydraulic tank. It must be 3" inches from the top of the filler neck. If necessary , add SAE 20W50 motor oil.

ENGINE OIL DIPSTICK

ENGINE OIL FILTER

Figure 7-4 Engine Dipstick, Filter , Oil Drain

ENGINE OIL DRAIN PLUG

STT-BSD2001EOF

A. Checking Engine Crankcase Oil Level

The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator’s Manual furnished with this mower (See Figure 7-4).

B. Changing Engine Crankcase Oil

After the first 5 hours of operation, change the engine crankcase oil and replace the oil filter. Thereafter, change the engine crankcase oil after every 100 hours of operation or bi-weekly, whichever occurs first. Refer to the Engine Operator’s Manual furnished with this mower for instructions (See Figure 7-4).

C. Changing Engine Oil Filter

After the first 5 hours of operation, replace the engine oil filter. Thereafter, replace the oil filter after every 200 hours of operation or every month, whichever occurs first. Refer to Engine Operator’s Manual for instructions (See Figure 7-4).

Page 37

Section 7

7.5 ENGINE FUEL SYSTEM

T o a v oid injury fr om burns, allow the mower to cool before removing the fuel tank cap and refueling.

Fuel Filter (with hose clamps above and below)

STT99FF-1

Figure 7-5 Fuel Filter

2. Install a new fuel filter. Be sure it is installed in the proper direction. Secure to the fuel hose using the two clamps.

7.6 ENGINE AIR CLEANER

A. Cleaning and/or Replacing Air Cleaner

Element

For any air cleaner, the operating environment dictates the air cleaner service periods. To make it convenient for you we have installed an "Air Cleaner Indicator" which is located just behind the air filter. The indicator window will turn red when it is time to service the air

Do not service the filter unless this indicator is red.

filter.

-NOTE-

In extremely dusty conditions it may be necessary to check the indicator daily to prevent engine damage.

1. Snap open the two clips securing the air cleaner cover to the air cleaner box. Remove the air cleaner cover, clean the duck bill vent of any dust and set the cover aside.

A. Filling the Fuel Tank

Fill the fuel tank at the beginning of each operating day to within one inch below the filler neck. Do not overfill. Use clean, fresh diesel fuel with a minimum cetane rating of 40.

B. Replacing In-Line Fuel Filter Element

-NOTE-

The fuel filter is located below the hydraulic tank. Figure 7-5 is for illustration purposes only.

The in-line fuel filter (Figure 7-5) should be replaced after every 500 hours of operation or annually , whichever occurs first.

1. Close the shut-off valve. Remove the two clamps securing the fuel filter to the fuel hose. Remove the fuel filter.

2. Remove the air cleaner element and inspect.

3. Clean or replace the element as recommended by the engine manufacturer.

4. Replace the air filter cover and be sure to snap the two clips closed.

5. Reset the air cleaner indicator by pushing the button on the end of the indicator. The indicator window should return to clear.

7.7 BATTERY

WARNING:

Lead-acid batteries produce flammable and explosive gases. To avoid personal injury when checking, testing or charging batteries, DO NOT use smoking materials near batteries. Keep arcs, sparks and flames away from batteries. Provide proper ventilation and wear safety glasses.

Page 38

WARNING:

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Wash hands after handling.

WARNING:

Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEVERE CHEMICAL BURNS. Avoid contact of fluid with eyes, skin, or clothing. Use proper protective gear when handling batteries. DO NOT tip any battery beyond 45° angle in any direction. If fluid contact does occur, follow first aid suggestions below.

BATTERY ELECTROLYTE FIRST AID

EXTERNAL CONTACT — Flush with water.

Section 7

B. Charging the Battery

Refer to the battery charger’s manual for specific instructions.

Under normal conditions the engine’s alternator will have no problem keeping a charge on the battery. If the battery has been completely discharged for a long period of time, the alternator may not be able to recharge the battery, and a battery charger will be required.

DO NOT charge a frozen battery. It may explode and cause injury. Let the battery warm before attaching a charger.

Whenever possible, remove the battery from the mower before charging and make sure the electrolyte covers the plates in all cells.

WARNING:

BATTERIES PRODUCE EXPLOSIVE GASES. Charge the battery in a well ventilated space so gases produced while charging can dissipate.

EYES — Flush with water for at least 15 minutes and get medical attention immediately.

INTERNAL — Drink large quantities of water. Follow with Milk Of Magnesia, beaten egg, or vegetable oil. Get medical attention immediately. In case of internal contact, DO NOT give fluids that would induce vomiting.

Charging rates between 3 and 50 amperes are satisfactory if excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot (over 125°F). If spewing or gassing occurs or the temperature exceeds 125°F, the charging rate must be reduced or temporarily stopped to permit cooling.

C. Jump Starting

1. The booster battery must be a 12 volt type. If a vehicle is used for jump starting, it must have a negative ground system.

2. When connecting the jumper cables, connect the positive cable to the positive battery post, then connect the negative cable to the negative battery post.

Page 39

Section 7

7.8 DRIVE BELTS

All drive belts are spring loaded and self-tensioning, however after the first 2, 4, 8 and 10 hours of operation, the belts should be checked for proper alignment and wear. Thereafter, check the belts after every 40 hours of operation or weekly, whichever occurs first.

-NOTE-

If you experience frequent belt wear or breakage, see your authorized Scag service center for belt adjustment.

7.9 CUTTER BLADES

A. Blade Inspection

1. Remove the ignition key before servicing the blades.

2. Raise the mower deck to the highest position. Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling.

B. Blade Sharpening

-NOTE-

If possible, use a file to sharpen the blade. Using a wheel grinder may burn the blade.

-NOTE-

DO NOT sharpen the blades beyond 1/3 of the width of the blade. See Figure 7-9, Page 33.

1. Sharpen the cutting edge at the same bevel as the original. See Figure 7-9, Page 33. Sharpen only the top of the cutting edge to maintain sharpness.

Angle Blade Back

Do Not Cut In

X Must NOT Exceed

1/3 Blade Width

SGB033

WARNING:

Always wear proper hand and eye protection when working with cutter blades.

3. Check the cutter blades for straightness. If the cutter blades appear bent, they will need to be replaced.

WARNING:

Do not attempt to straighten a bent blade, and never weld a broken or cracked blade. Always replace it with a new blade to assure safety.

4. If a blade cutting edge is dull or nicked, it should be sharpened. Remove the blades for sharpening. See "Blade Replacement."

-NOTE-

Keep the blades sharp. Cutting with dull blades not only yields a poor mowing job, but slows the cutting speed of the mower and causes extra wear on the engine and the blade drive by pulling hard.

Figure 7-9 Blade Sharpening

2. Check the balance of the blade. If the blades are out of balance, vibration and premature wear can occur. See your authorized Scag dealer for blade balancing or special tools, if you choose to balance your own blades.

C. Blade Replacement

WARNING:

Always wear proper hand and eye protection when working with cutter blades.

1. Remove the ignition key before replacing the blades.

2. Raise the mower deck to the highest position. Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling.

Page 40

3. Secure the cutter blades to prevent them from rotating, (use the optional Blade Buddy tool, P/N 9212, to assist in securing the cutter blades), remove the nut from the blade attaching bolt. Remove the cutter blade, bolt and spacer from the spindle shaft. (Figure 7-10)

Section 7

6. Install the hex nut to the blade bolt at the top of the cutter spindle. Secure the blades from rotating and torque to 75 ft-lbs. (See Figure 7-10)

7.10 TIRES

Check the tire pressures after every 8 hours of operation or daily.

-NOTE-

The front of the machine will have to be raised slightly to remove the blade bolt from the cutter spindle.

4. To install the new cutter blade, put the flat washer onto the blade bolt and slide the bolt into the hole in the cutter blade.

HEX NUT-TORQUE TO 75 LB-FT

SPINDLE SHAFT

CUTTER

DECK

HEX HEAD

BOLT / NUT

Caster Wheels ........................................ 25 PSI

Drive Wheels ......................................... 12 PSI

7.11 CUTTER DECK GEARBOX

A. Checking Lubricant Level

CAUTION:

The cutter deck gearbox can reach high operating temperatures. Allow the cutter deck gearbox to cool before servicing.

SPINDLE ASSEMBLY

CUTTER BLADE

SPACER

CUTTER

BLADE

WASHER

HEX HEAD BOLT

390S0160

Figure 7-10 Blade Replacement

-NOTE-

Be sure that the blade is installed with the lift wing toward the top.

5. Install the spacer onto the blade bolt and insert the bolt into the cutter spindle shaft.

CUTTER DECK

CHECK PLUG

Figure 7-12 Cutter Deck Gearbox

The fluid level in the cutter deck gearbox (Figure 7-12) should be checked after every 100 hours of operation or bi-weekly , whichever occurs first.

1. Lower the cutter deck to to its lowest position to gain access to the cutter deck gearbox.

GEARBOX

390S0161

Page 41

Section 7

2. Clean and remove the check plug from the side of the gearbox (See Figure 7-12). Visually check that the lubricant level is up to the bottom edge of the check plug hole. If lubricant is low , add SAE 80/90 lubricant through the check plug hole in the gearbox until it is level with the bottom of the check plug hole. Install the check plug and tighten securely .

B. Changing Lubricant

The lubricant in the cutter deck gearbox should be changed every 500 hours of operation or yearly , whichever occurs first.

1. Place a suitable container beneath the cutter deck gearbox and locate the gearbox drain plug.

2. Remove the drain plug and drain the lubricant into the container and properly discard it.

3. Re-install the drain plug and add EP-80/90 lubricant through the check plug hole in the gearbox until it is level with the bottom of the check plug hole. Install the check plug and tighten securely .

2. Visually check the coolant level. The coolant level should be up to the bottom of the filler neck as shown in figure 7-13. Add a mixture of coolant and soft water as needed.

-NOTE-

Refer to the coolant manuafacturer's instructions for the proper coolant mixture ratio.

Fill to Bottom of Filler Neck

030467-13

Figure 7-13 Coolant Level in Radiator

3. Replace the radiator cap. Push down on the cap and turn clockwise until it stops.

7.12 COOLING SYSTEM

WARNING:

To avoid burns, always allow the engine to cool before removing the radiator cap.

A. Checking Coolant Level

The coolant level should be checked before each day of operation.

1. Remove the radiator cap by turning it slowly counterclockwise to the first stop and allow any pressure to be released. Push down on the cap and turn counterclockwise to remove.

-NOTE-

The cooling system should be flushed and the coolant replaced every 500 hours of operation or annually. See your Scag dealer for proper coolant replacement.

B. Cleaning the Radiator Debris Screen

After each day of operation, remove and clean the radiator debris screen.

CAUTION:

To avoid personal injury, always wear safety glasses when using compressed air.

1. Pull the debris screen up to remove.

2. Clean the debris screen with compressed air or a water hose.

Page 42

-NOTE-

Check the radiator for excessive debris and clean with compressed air. Never spray a hot engine with water, use only compressed air to remove debris.

3. Re-install the debris screen to the radiator.

C. Checking The Fan Belt Tension

Periodically check the fan belt tension. The belt should deflect 1/2" with 10 pounds of pressure. See your Scag dealer if the belt is in need of adjustment or replacement.

7.13 BODY, DECK, AND UPHOLSTERY

CAUTION:

Do not wash any portion of the equipment while it is hot. Do not wash the engine; use compressed air.

Section 7

1. After each use, wash the mower and cutter deck. Use cold water and automotive cleaners. Do not use pressure cleaners.

2. Do not spray electrical components.

3. Use a mild soap solution or a vinyl/rubber cleaner to clean the seat.

4. Repair damaged metal surfaces using Scag touch-up paint available from your authorized Scag dealer. W ax the mower for maximum paint protection.

Page 43

NOTES

Page 44

61A, 72A CUTTER DECKS

14 29 20

29 21

12 47

44 61 63

51 23

2852

STT-BSG 2004 CD

Page 45

61A, 72A CUTTER DECKS

Ref. Part No. No. Description

1 461657 Cutter Deck, 61” Advantage (Includes Decals) 1 461659 Cutter Deck, 72” Advantage (Includes Decals) 2 04003-04 Bolt, Carriage 5/16-18 x 1" 3 04019-04 Nut, Hex Serrated Flange 3/8-16 4 481625-01 Wing nut, 3/8-16 5 481632 Anti-Scalp Wheel 6 04003-26 Bolt, Carriage 3/8-16 x 4" 7 422478 Anti-Scalp Wheel Bracket 8 04017-27 Bolt, Hex Serrated Flange 3/8-16 x 1"

9 04043-06 Flatwasher, 5/8" (.688 x 1.75 x .134)

10 04021-05 Locknut, 3/8-16 Center Lock 11 461296 Discharge Chute, 61” & 72” Adv. 12 04001-12 Bolt, Hex Head 5/16-18 x 1.75" (Front)

04001.11 Bolt, Hex Head 5/16-18 x 1.50” (Rear) 13 04021-10 Nut, Hex Elastic Stop 5/16-18 14 04020-09 Nut, 5/8-11 UNC 15 451240 Push Arm Shaft 16 04001-41 Bolt, Hex Head 5/8-11 x 9.50" 17 04003-12 Bolt, Carriage 5/16-18 x .75" 18 04001-154 Bolt, Hex Head 5/16-18 x 4.75" 19 04063-08 Key, 1/4 x 1/4 x 2" 20 04063-01 Key, 1/4 x 1/4 x 1.25" 21 04043-04 Flatwasher,3/8-.39 x .938 x .105 HD 22 04001-11 Bolt, Hex Head 5/16-18 x 1-3/4" Grade 8 23 04021-10 Nut, Hex Serrated Flange 5/16-18 24 04001-172 Bolt, Hex Head 1/2-20 x 1" Grade 8 25 48100-15 Bushing, .376 I.D. Oilite 26 04030-03 Lockwasher, 5/16" 27 04040-15 Flatwasher, 5/16" (.375 x .875 x .083) 28 04041-07 Flatwasher, 3/8" (.391 x .938 x .105) 29 04021-09 Nut, Hex Elastic Stop 3/8-16 30 04001-62 Bolt, Hex Head 3/8-16 x 3.25" 31 04001-31 Bolt, Hex Head 3/8-16 x 2.50" 32 43503 Pivot, Idler - Short 33 04001-136 Bolt, Hex Head 3/8-16 x 1.50" Grade 8 34 461663 Spindle Assembly 35 43589 Spindle Shaft 36 481024 Seal, Top 37 481022 Bearing Assembly 38 43644 Spindle Housing 39 43312 Spacer, Outside 40 43296 Spacer, Inside 41 481025 Seal, Bottom 42 43297 Spindle Bushing, Bottom

Ref. Part No. No. Description

43 481035 Nut, Special 1 - 1/16-18 44 48114-04 Grease Fitting 45 48677 Relief Fitting, Tapered Spindle 46 482245 Spring, Discharge Chute 47 48038 Guide, Roller 48 482881 Cutter Blade, 21.0” 61”

482882 Cutter Blade, 24.5" 72” 49 482486 Gearbox Assembly, Deck Drive 50 481558 Belt, Cutter Deck Drive, 61” 50 481980 Belt, Cutter Deck Drive, 72” 51 45944 Roller Shaft 52 48926 Tapered Hub, 1-1/8" Bore 53 48141 Tapered Hub, 1" Bore 54 461174 Idler Arm, Cutter Deck 55 48224 Bearings, Ball 56 482416 Pulley, Idler 57 422713 Base, Idler Pivot 58 482745 Pulley, 6.35 O.D. - 61”

482747 Pulley, 6.95 O.D. - 72” 59 422426 Mounting Plate, Gearbox 60 422413 Belt Cover, 61”

422677 Belt Cover, LH - 72”

422708 Belt Cover, RH - 72” 61 461516 Pusharm (includes items 44, 63 & 64) 62 423792 Baffle, Custom Cut 61A

423795 Baffle, Custom Cut 72A 63 04020-16 Nut, Hex Head 5/8-18 UNF 64 48763 Rod End, 5/8" Male RH Thread 65 04001-79 Bolt, Hex Head 5/8-11 x 4-1/2" 66 481597 Spring, Cutter Deck 67 482746 Pulley, 6.75 O.D. - 61”

482745 Pulley, 6.35 O.D. - 72” 68 04110-03 U-Nut, 3/8-16 69 04021-13 Nut, Hex Elastic Stop 5/8-11 70 423957 Discharge Baffle 61”

423958 Discharge Baffle 72” 71 482295 Guide Roller 72 43590 Spacer, Spindle 73 04003-23 Bolt, Carriage 3/8-16 x 1”

Page 46

CUTTER DECK CONTROLS

10 42

3832

40 33

24 26

CUTTER DECK

STT2002CDC

Page 47

CUTTER DECK CONTROLS

Ref. Part No. No. Description

1 04041-07 Flatwasher, 3/8” 2 481764 Link, Deck Lift 3 481765 Rod End, Female - 1/2-20 RH 4 481766 Rod End, Female - 1/2-20 LH 5 04020-27 Nut, Jam 1/2-20 RH 6 04020-28 Nut, Jam 1/2-20 LH 7 04021-09 Nut, 3/8-16 Elastic Stop 8 482429 Slide Weldment, Height Adjustment

9 43391 Spacer, Decklift Pedal

10 43487 Pin, Decklift 11 43526 Swivel Joint, LH 12 43527 Swivel Joint, RH 13 45904 Bellcrank Weldment, LH Rear 14 45905 Bellcrank Weldment, RH Rear 15 04021-05 Locknut, 3/8-16 Center Lock 16 422381 Guide, Short 17 423509 Guide, Long 18 422346 Lockplate, Decklift 19 46975 Deck Latch (Includes items 20& 21) 20 48100-14 Bushing, .502 I.D. 21 481428 Grip, Deck Latch 22 481598 Spring, Helper (61” & 72” Cutter Decks Only) 23 422451 Foot Pedal, Height Adjustment 24 04020-09 Nut, Hex 5/8-11 25 04019 -03 Nut, Hex Serrated Flange 5/16-18 26 04040-09 Flatwasher, 5/8" (.656 x 1.312 x .095) 27 04041-14 Flatwasher, 1" (1.062 x 1.50 x .048) 28 48114-04 Grease Fitting 29 04061-07 Cotter Pin, 3/16 x 1” 30 04021-10 Nut, Hex Elastic Stop 5/16-18 31 04004-44 Stud, 5/8-11 x 22.0" 32 04067-05 Ring Pin, 1/2 x 3.30" 33 04050-08 Ring, Retaining 1" External "E" 34 04021-07 Nut, Hex Elastic Stop 1/2-13 35 04003-11 Bolt, Carriage 3/8-16 x 1-1/4" 36 423463 Bracket, Cutting Height Adjustment 37 04014-03 Screw, Cap 5/16-18 x 3" FHHS 38 481547 Lanyard, Deck Height Pin 39 48540 Chain 40 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2" 41 04019-04 Nut, Hex Serrated Flange 3/8-16 42 04050-10 Ring, Retaining 1/2" External "E" 43 04001-74 Bolt, Hex Head 1/2-13 x 3" 44 04003-04 Bolt, Carriage 5/16-18 x 1" 45 04009-02 Bolt, Shoulder 1/2 x 3/4"

Page 48

SHEET METAL COMPONENTS

Suspension Seat

STT-BSG 2005 SMC

Page 49

SHEET METAL COMPONENTS

Ref. Part No. No. Description

1 451481 Fender Weldment, RH 2 04001-09 Bolt, Hex Head, 5/16-18 x 1, Zinc 3 43606 Spacer 4 04041-07 Flatwasher, 3/8-.391 x .938 x .105 5 423946 Seat Plate 6 9270 Suspension Seat Assembly 7 04001-45 Bolt, Hex Head 3/8-16 x 2.0” 8 04021-09 Nut, Elastic Stop 3/8-16

9 482283 Battery (Not Avail. through Scag)

10 481780 Pad, Battery Cover 11 422682 Cover, Battery 12 04003-12 Bolt, Carriage 5/16-18 x 3/4" 13 423425 Plate, Battery Box 14 04029-01 Wing Nut, 1/4-20 x 3/4" 15 04019-03 Nut, Hex Serrated Flange 5/16-18 16 04003-30 Bolt, Carriage 1/4-20 x 6" 17 48661 Rubber Pad 18 43584 Spacer, Caster Wheel 19 04003-04 Bolt, Carriage 5/16-18 x 1" 20 482622 Seal 21 04021-09 Lock Nut, 3/8-16, Elast. Stop 22 451648 Main Frame 23 04019-04 Nut, Hex Serrated Flange 3/8-16 24 04017-27 Screw, Hex Serrated Flange 3/8-16 x 1” 25 451480 Fender Weldment, LH 26 423489 Foot Plate 27 04021-09 Nut, Hex Elastic Stop 3/8-16 28 04001-19 Bolt, Hex Head 3/8-16 x 1” 29 04001-125 Bolt, Hex Head 5/8-11 x 4” 30 04021-13 Nut, Hex Elastic Stop 5/8-11 31 481559 Cap, Grease 32 04021-20 Nut, Hex Elastic Stop 1.0-14 33 481657 Bearing W/Race 34 482028-01 Plug, 1/4-28 THD Form 35 451450 Extention Weldment, Caster 61A (LH)

451451 Extention Weldment, Caster 61A (RH) 451452 Extention Weldment, Caster 72A (LH)

451453 Extention Weldment, Caster 72A (RH) 36 481025 Seal, 2.00 OD. x 1.625 Bore 37 04021-07 Nut, Hex Elastic Stop 1/2-13 38 451416 Yoke Weldment, Caster (61A & 72A) 39 04001-167 Bolt, Hex Head 1/2-13 x 9-1/2” (61A & 72A) 40 43583 Sleeve, Caster Wheel (61A, 72A) 41 482504 Wheel Assy (Inc.items 20, 42, 43, 54, 55)

Ref. Part No. No. Description

42 482619 Tire, 13 x 6.50 4-Ply (61A, 72A) 43 482620 Rim Assembly, 61A & 72A (Inc. item 55) 44 41020 Weight (61” cutter deck only) 45 481284 Bumper, Rubber 46 48566 Cable, Seat Stop 47 04001-59 Bolt, Hex Head 1/4-20 x 1-1/4" 48 04019-02 Nut, Hex Serrated Flange 1/4-20 49 482942 Shock Absorber Kit 50 461447 Caster Wheel Assy (Inc. 31 thru 43)

61A (LH)

461448 Caster Wheel Assy (Inc. 31 thru 43)

61A (RH)

461449 Caster Wheel Assy (Inc. 31 thru 43)

72A (LH)

461450 Caster Wheel Assy (Inc. 31 thru 43)

72A (RH) 51 482940 Back Cusion Kit 52 482943 Lumbar Kit

482948 Knob Kit

53 482950 Armrest Only

482945 Armrest Assembly Kit, LH

482946 Armrest Assembly Kit, RH 54 482621 Bearing w/ Race 55 48114-07 Grease Fitting 56 424106 Seat Stop 57 482941 Seat Cusion Kit

Seat Drain Kit (Included with Seat Cusion) 58 04001-01 Bolt, Hex Head 1/4-20 x 3/4” 59 04001-145 Bolt, Hex Head 1/2-13 x 3.5” 60 481825 Footrest 61 04001-71 Bolt, Hex Head 1/2-13 x 1.5” 62 423419 Mounting Bracket, Battery 63 423624 Support Bracket, Battery Box 64 04040-13 Flat Washer 1/2-.562 x .1.375 x .109 65 482952 Seat Adjustment, Track Set 66 482944 Weight Adjustment Kit

482948 Knob Kit 67 04021-08 Nut, Elastic Stop 1/4-20 68 9240 Cup Holder Assembly 69 423674 Mounting Bracket, STT Cup Holder 70 04001-01 Bolt, Hex Head 1/4-20 x 3/4”

Page 50

STT ROLL OVER PROTECTION SYSTEM

SEAT BELT BRACKET

STT-BSD 2005 ROPS

Page 51

STT ROLL OVER PROTECTION SYSTEM

Ref. Part No. No. Description

1 461817 STT, ROPS 2 04001-82 Bolt, Hex Head 1/2-13 x 4-1/2” 3 04021-19 Nut, Center Lock 1/2-13 4 04001-178 Bolt, Hex Head 7/16-20 x 1” 5 04040-11 Flatwasher, 7/16-.500 x 1.25 x .083 6 483150 Seat Belt 7 04001-45 Bolt, Hex Head 3/8-16 x 2” 8 04041-07 Flatwasher, 3/8-.391 x .938 x .105 9 43606 Sleeve, Seat Base Mounting 10 04021-09 Nut, Elastic Stop 3/8-16 11 04001-09 Bolt, Hex Head 5/16-18 x 1” 12 424192 Bracket, Seat Hold Down 13 04030-05 Lockwasher, 7/16 14 04019-03 Nut, Serrated Flange 5/16-18 15 04040-13 Flatwasher, 1/2-.562 x 1.375 x .109

Page 52

DECK DRIVE COMPONENTS

REAR

ENGINE

FLYWHEEL

74 69

To B

To A

2003 STTBSD-DDC

Page 53

DECK DRIVE COMPONENTS

Ref. Part No. No. Description

1 423464 Belt Guard, Rear 2 481531 Hinge, Rear Belt Guard 3 481309 Latch, Hood 4 04003-07 Carr. Bolt 1/4-20 x .5” 5 04019-02 Nut, Serr. Flg. 1/4-20 6 04010-01 Screw, #10-32 x .5, Phillips Head 7 04031-01 Lock Washer, #10 8 04020-01 Nut, #10-32 9 451458 Weldment, Pump Mounting 10 43506 Spacer, Engine 11 43507 Stud, Anti-Rotation 12 482433 Linkage Assembly, Anti-Rotation 13 48028-05 Tie, Cable 14 04069-01 Pin, Rue 15 04001-20 Bolt, Hex Head 3/8-16 x 1.50” 16 461697 Spindle Assembly, Deck Drive 17 461613 Clutch, Electric PTO 18 481398 Pulley, 6.35” dia. Tapered Bore 19 481536 Hub, Tapered 1” dia. 20 04063-06 Key, 1/4 x 1/4 x 1.5” 21 04001-175 Bolt, Hex Head 5/16-18 x 1-1/2” Grade 8 22 482752 Pulley, 6.25” OD, Tapered 23 482791 Pulley, 5.45” OD 24 04012-04 Set Screw, 5/16-18 x .375” 25 481884 Hub, Tapered 17mm Bore 26 04001-172 Bolt, Hex Head 1/4-20 x 1” Grade 8 27 04063-27 Key, 5mm x 5mm x 30mm 28 481461 Belt, Pump Drive 29 481460 Belt, Deck Drive 30 04063-11 Key, 1/4 x 1/4 x 2.5” 31 04001-101 Bolt, Hex Head 7/16-20 x 2.5” 32 04030-05 Lock Washer 7/16” 33 04041-28 Flat Washer 7/16 x .469 x 1.75 x .25” 34 04001-109 Bolt, Hex Head 1/4-20 x 1.375” 35 04021-09 Nut, Elastic Stop 3/8-16 36 04041-07 Flat Washer 3/8, .391 x .938 x .105” 37 04063-20 Key, 1/4 x 1/4 x 1.00” 38 461079 Idler Arm 39 04001-46 Bolt, Hex Head 3/8-16 x 2.25” 40 04019-04 Nut, Serr. Flg. 3/8-16 41 48181 Pulley, PTO Idler 42 04001-136 Bolt, Hex Head 3/8-16 x 1.5” Grade 8 43 04043-04 Flat Washer 3/8” Grade 8 44 481522 Spring 45 48224 Bearing 46 43576 Pivot, Idler - Short 47 04001-145 Bolt, Hex Head 3/8-16 x 2-3/4” 48 04063-20 Key, 1/4 x 1/4 x 1” 49 04001-09 Bolt, Hex Head 5/16-18 x 1.00” 50 461015 Idler Arm 51 48198 Pulley, Pump Idler 52 43277 Spacer

Ref. Part No. No. Description

53 04001-138 Bolt, Hex Head 3/8-16 x 3.75” Grade 8 54 04030-04 Lock Washer 3/8” .638 x .380 x .094” 55 04020-04 Nut 3/8-16 56 04021-05 Nut, Elastic 3/8-16 57 43604 Pivot, Idler - Long 58 04001-62 Bolt, Hex Head 3/8-16 x 3-1/4” 59 04021-10 Nut, Elastic 5/16-18 60 04001-49 Bolt, Hex Head 5/16-18 x 3.00” 61 04030-03 Lock Washer 5/16” 62 422684 Brace, Engine Mounting Plate 63 481284 Bumper, Rubber 64 04019-03 Nut, Serr. Flg. 5/16-18 65 04001-19 Bolt, Hex Head 3/8-16 x 1.00” 66 48030-09 Clamp, Wire 67 04003-12 Bolt, Carr. 5/16-18 x .75” 68 482438 Driveshaft 69 43296 Spacer, Inside 70 43297 Bushing 71 481025 Seal, 2.00 OD x 1.625 Bore 72 481035 Nut, 1.06-18 73 481022 Roller Bearing Assembly 74 43312 Spacer, Outside 75 48114-04 Grease Fitting 1/4-28 Self Tapping 76 48677 Relief Fitting 77 43644 Spindle Housing 78 481024 Seal, 2.00 OD x 1.5 Bore 79 43534 Shaft, Spindle 80 04012-08 Screw, Set 3/8-16 x 3/8” 81 04021-05 Nut, Center Lock 3/8-16 82 04001-21 Bolt, Hex Head 3/8-16 x 1-3/4”

Page 54

RADIATOR & ENGINE BRACKETS

FRAME

"D"

"C"

"D"

"C"

"A"

"B"

"E"

PUMP

MTG

PLATE

STT-BSD 2002EA

Page 55

RADIATOR & ENGINE BRACKETS

Ref. Part No. No. Description

1 482308 Radiator 2 481742 Hose, Upper Radiator 3 482366 Hose, Lower Radiator 4 423379 Shroud, Fan 5 04010-26 Screw. #10-32 x 1/2” 6 ** Coolant Tank Assembly w/hose (Not Avail.

Through Scag, Contact Briggs & Stratton) 7 423639 Support Bracket, Hood 8 481284 Bumper, Rubber 9 04019-03 Nut, Serrated Flange 5/16-18 10 48136-12 Clamp, 1-1/2” Dia. 11 451486 Hood Weldment 12 422703 Hinge, Hood 13 482404 Muffler with Guard 14 423640 Brace, Muffler Support 15 423637 Mounting Bracket, Hood 16 451487 Mounting Bracket Weldment, Rear Engine Mount 17 482363 Engine ISO Mount, Rear 18 04001-145 Bolt, Hex Head 1/2-13 x 3-1/2” 19 04030-06 Lockwasher, 1/2” Spring 20 04041-33 Flatwasher, 1/2-.531 x 2.0 x .25 21 482403 Manifold Extension, Exhaust 22 423381 Mounting Bracket, Engine 23 451403 Mounting Bracket Weldment, Engine L.H. 24 423382 Mounting Bracket, Engine L.H. 25 482362 Engine ISO Mount, Front 26 04041-33 Flatwasher, 1/2-.531 x 2.0 x .25 27 482270 Engine, Briggs & Stratton 31hp Diesel

(Spec. # ) Not Available Through Scag, Contact

Briggs & Stratton 28 04021-07 Nut, Elastic Stop 1/2-13 29 482602 Bushing, Radiator Isolator 30 43621 Bushing, Radiator ISO Mount 31 423638 Support Bracket, Radiator 32 423383 Mounting Bracket, Engine R.H. 33 451404 Mounting Bracket Weldment, Engine R.H. 34 423424 Mounting Bracket, Water Seperator 35 451083 Debris Screen 36 482368 Hose, Air Intake 37 482405 Air Cleaner Assembly w/mounting Band 38 481816 Pre Cleaner, Engine Air 39 481924 Adapter, Pre Cleaner 40 481818 Indicator, Air Cleaner 41 423915 Bracket, Air Cleaner 42 48136-15 Clamp, Hose 2-1/2” Dia. 43 ** Fuel Filter, Water Seperator

(Not Avail. Through Scag) 44 04001-08 Bolt, Hex Head 5/16-18 x 3/4” 45 04001-52 Bolt, Hex Head 1/2-13 x 2-1/2” 46 481827 Elbow, Exhaust 47 04002-01 Bolt, Hex Head M8-1.25 x 3mm 48 04001-32 Bolt, Hex Head 3/8-16 x 1-1/4”

Ref. Part No. No. Description

49 04017-16 Bolt, Hex Head 5/16-18 x 3/4” 50 423641 Catch Bracket, Hood Latch 51 04001-32 Bolt, Hex Head 3/8-16 x 1-1/4” 52 04041-07 Flatwasher, 3/8-.391 x .938 x .105 53 04041-32 Flatwasher, 1/2-.531 x 2.13 x .1345 54 04003-04 Bolt, Carriage 5/16-18 x 1” 55 04021-10 Nut, Elastic Stop 5/16-18 56 482603 Rubber Isolator 57 04041-35 Flatwasher, 7/16-.469 x 2.0 x .1345 58 04021-21 Nut, Center Lock 7/16-14 59 04021-10 Nut, Elastic Stop 5/16-18 60 04003-12 Bolt, Carriage 5/16-18 x 3/4” 61 ** Bolt, (Not Available Through Scag,

Contact Briggs & Stratton) 62 04003-04 Bolt, Carriage 5/16-18 x 1” 63 04017-16 Bolt, Hex Head 5/16-18 x 3/4” Serr. Flange 64 481309 Latch, Hood 65 04010-21 Screw, #10-32 x .375 66 04031-01 Lockwasher, #10 Spring 67 04020-01 Nut, #10 68 482601 Ring, Isolator 69 04021-09 Nut, Elastic Stop 3/8-16 70 04021-01 Nut, Elastic Stop #10-32 71 04030-03 Lockwasher, 5/16 Spring 72 48633 Muffler Clamp 1-1/2” Dia.

Page 56

BRAKE AND STEERING COMPONENTS

TO RH PUMP

TO LH PUMP

43 44 45

STT2002B&SC

Page 57

BRAKE AND STEERING COMPONENTS

Ref. Part No. No. Description

1 482340 Grip, Handle Bar 2 461386 Handle Bar (Includes item 1) 3 04001-32 Bolt, Hex Head 3/8-16 x 1-1/4" 4 04030-04 Lockwasher, 3/8" 5 04041-07 Flatwasher. 3/8" (.391 x .938 x .105) 6 422372 Bar, Control Lever 7 451483 Control Lever Weldment, LH

451484 Control Lever Weldment, RH 8 04001-17 Bolt, Hex Head 5/16-18 x 2" 9 04021-10 Nut, Hex Elastic Stop 5/16-18 10 04001-45 Bolt, Hex Head 3/8-16 x 2" 11 04021-09 Nut, Hex Elastic Stop 12 423488 Mount, Control Linkage 13 48224 Ball Bearings, Neutral Return 14 43607 Spacer 15 04069-01 Pin, Rue Cotter 3/8 Dia. 16 04001-13 Bolt, Hex Head, 5/16-18 x 2.75 Zinc. 17 04021-13 Nut, Hex Elastic Stop 5/8-11 18 461601 Bracket, Control Lever LH

461602 Bracket, Control Lever RH 19 04003-04 Bolt, Carriage 5/16-18 x 1" 20 43600 Spacer, Bearing 21 04003-12 Bolt, Carriage 5/16-18 x 3/4" 22 04019-03 Nut, Hex Serrated Flange 5/16-18 23 04050-01 Ring, Retaining 5/8" External "E" 24 43602 Spacer 25 45918 Bracket, Neutral Return 26 04003-02 Bolt, Carriage 1/4-20 x 3/4" 27 04040-14 Flatwasher, 1/4" (.312 x .750 x .065) 28 04021-08 Nut, Hex Elastic Stop 1/4-20 29 43477 Pin, Retaining Spring 30 481389 Spring 31 04060-01 Roll Pin, Spring 5/32 x 3/4" 32 04061-06 Pin, Cotter 9/16 x 1-1/2" 33 482586 Rod End, Male 3/8-24 RH Thread 34 04020-25 Nut, 3/8-24 RH Thread 35 481767 Tube, Control Link 36 04020-26 Nut, Hex 3/8-24 LH Thread 37 482585 Rod End, Male 3/8-24 LH Thread 38 04021-10 Locknut, 5/16-18, Elastic Stop 39 482794 Gas Damper 40 04001-31 Bolt, Hex Head 3/8-16 x 2-1/2” 41 48114-04 Grease Fitting 42 461082 Lever, Parking Brake (Includes item 43) 43 481548 Grip, Parking Brake

Ref. Part No. No. Description

44 04001-22 Bolt, Hex Head 3/8-16 x 2-3/4" 45 04019-04 Nut, Hex Serrated Flange 3/8-16 46 48343-04 Clevis, Traction Control 47 04064-02 Pin, Clevis 3/8-16 x 1-1/16" 48 04061-02 Pin, Cotter 3/32 x .75 49 04004-34 Rod, Parking Brake 50 48544 Rod End, LH Thread 51 48796 Bushing, Self Align 52 04001-08 Bolt, Hex Head 5/16-18 x 3/4" 53 04001 -1 47 Bolt, Hex Hd 3/8-24 x 5-1/4", 23/4" Thrd 54 481637 Switch 55 04010-12 Screw, Hex SLTD WSHR Head #10 32 x 3/4" 56 461471 Brake Linkage, LH

461472 Brake Linkage, RH 57 45953 Bellcrank, Brake Actuator 58 48807 Spring 59 04001-163 Bolt, Hex Head 1/2-13 x 3-3/4" 60 04021-19 Locknut, Hex 1/2-13 Center Lock 61 04001-52 Bolt, Hex Head 1/2-13 x 2-1/2" 62 481787 Wheel Motor, Ross 63 04001-12 Bolt, Hex Head, 5/16-18 x 1.75, Zinc 64 481601 Brake Band Assembly 65 04064-16 Pin, Clevis 3/8" Dia. x 1.93" 66 43063 Spacer 67 461438 Wheel Hub/Brake Drum Assembly 68 04063-25 Key, Woodruff 5/16 x 1” 69 481850 Wheel Assembly 24 x 12-12 Turf Master

481851 Rim W/Valve Stem

481852 Tire, 24 x 12-12 Turf Master 70 04028-02 Lug Nut, 1/2-20 71 48680 Nut, Hex Castle 72 422373 Threaded Plate 73 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2" 74 423279 Plate Weldment, Motor Backing 75 423491 Actuator Switch 76 04017-16 Bolt, Hex Serrated Flange 5/16-18 x 3/4" 77 04003-36 Bolt, Carriage 3/8-16 x 4-3/4” 78 04001-19 Bolt, Hex Head 3/8-16 x 1” 79 481638 Switch 80 04001-168 Bolt, Hex Head 3/8-16 x 1-1/4” Grade 8

Page 58

FUEL AND HYDRAULIC SYSTEM

27 28

29 30

21 31

23 24 26 40

To Back Side of Reservoir (Not Shown)

TO INJECTION PUMP

FROM FUEL RAIL

DUMP VALVE

43 (2)

57 56 54

43 (2)

34 25 35

44 45 50

20 19

34 25 35

58 59

36 37

2002 STT-BSD F&HS.eps

Page 59

FUEL AND HYDRAULIC SYSTEM

Ref. Part No. No. Description

1 04110-01 U-Nut 1/4-20 2 48136-13 Hose Clamp, 0.69 dia. 3 04001-03 Bolt, Hex Head 1/4-20 x 2.0” 4 48811 Hose, 3/8” ID Pushlock - (order by inch) 5 482505 Cooler, Oil 6 482266-01 Elbow, 90 Degree - 9/16 O-ring x 3/8 Hose 7 482266-02 Elbow, 90 Degree - 3/4 O-ring x 3/8 Hose 8 482417 Oil Filter Base 9 482563 Hose Assembly, 1/2” ID (Tank to Filter Base) 10 48058 Fuel Hose to Carb., 1/4” ID (order by inch) 11 ** Fuel Filter (Purchase from Briggs & Stratton) 12 48058 Fuel Hose, 1/4” ID. (order by inch) 13 481308 Valve, Shutoff 14 48059-04 Clamp, Fuel Hose 5/16 ID 15 481178 Fuel Hose, 5/16” ID. (order by inch) 16 481312 Hose Fitting 17 48309 Bushing 18 04001-09 Bolt, Hex Head 5/16-18 x1.0” Zinc 19 04019-03 Nut, Serrated Flange 5/16-18 20 48758 Oil Filter 21 482483 Tee, 3/4 O-ring x JIC x 1/2” Hose 22 04021-08 Nut, Hex Elastic Stop 1/4-20 23 481164 Cap, Hydraulic Tank 24 481507 Insert, Filler Neck 25 48603-02 O-Ring 26 461451 Oil Reservoir Assembly (includes 24, 27, 39) 27 482572 Elbow, 90 Degree, 9/16-18 JIC x 9/16 O-Ring 28 48136-13 Hose Clamp, 0.69 dia. 29 48811 Hose, 3/8” ID, Pushlock (order by inch) 30 04010-10 Screw, Phillips Head, 1/4-20 31 48571-02 Cap 32 461452 Fuel Tank Assembly (includes items 23 & 24) 33 48136-05 Clamp, Hose 34 48350-05 Elbow, 90 Degree, 7/8-14 THD 35 48938-02 Bushing, 7/8-14 JIC x 3/4-16 O-Ring

Ref. Part No. No. Description

36 423701 Support Bracket, Fuel Tank 37 04019-03 Nut, 5/16-18 Serrated Flange 38 04003-02 Bolt, Carraige 1/4-20 x 3/4” 39 482574 Elbow, 90 Degree 40 423513 Strap, Hydraulic Tank 41 423485 Support Bracket, Hydraulic Tank 42 482516 Hose Assembly, Pump 43 48350-05 Elbow, 90 Degree 7/8-14 Thread 44 04001-59 Bolt, Hex Head, 1/4-20 x 1-14” 45 04030-02 Lockwasher, 1/4” Spring 46 04060-06 Roll Pin, Spring 3/16 x 3/4” 47 482571 Bushing, .56 Dia. 48 482573 Bushing, .78 Dia. 49 422694 Clamp Plate, Pump Control 50 481793 Block, Pump Control 51 481792 Pump, Left Hand, BDP-21L-305 52 04021-09 Nut, Hex, Elastic Stop 3/8-16 53 04001-32 Bolt, Hex Head, 3/8-16 x 1-1/4 54 481819 Pump, Right Hand, BDP-21L-403 55 482498 Cap, Fuel Tank W/Gauge 56 04021-09 Nut, Hex Elastic Stop 3/8-16 57 04043-04 Flatwasher, 3/8” (.391 x .938 x .105) Grade 8 58 423524 Mounting Bracket - LH, Oil Cooler

423525 Mounting Bracket - RH, Oil Cooler 59 04001-08 Bolt, Hex Head 5/16-18 x 3/4” 60 48059-03 Clamp, 3/16 Hose 61 481179 Hose, 3/16” I.D. (order by inch) 62 481778 Hose Fitting, Straight DAPCO

** Available through the individual engine manufacturer.

Page 60

ELECTRICAL SYSTEM

GLOW

PLUGS

STARTER

2005STTBSD-EES

Page 61

ELECTRICAL SYSTEM

Ref. Part No. No. Description

1 481176-08 Cable, Positive Battery 2 481176-07 Cable, Negative Battery 3 461613 Clutch, Electric PTO 4 481808 Module, Interlock 5 * Battery (not available through Scag) 6 481687 Switch, PTO 7 48798 Switch, Key (Includes Nut and Lockwasher)

48017-03 Nut, 5/8-32 Special

48017-04 Lock Washer 5/8” 8 481806 Cable, Control (Throttle, Choke) 9 481638 Switch, Seat 10 481183 Gauge, Water Temperature 11 481805 Gauge, Oil Pressure 12 481184 Gauge, Volts 13 423544 Panel, Instrument Panel 14 42413 Bracket, Fuse Holder 15 04010-11 Screw, #10-32 x 1.5” Phillips 16 04021-01 Nut, #10-32 Elastic Stop 17 48297 Fuse Holder w/ 20 Amp Fuse 18 48298 Fuse, 20 Amp 19 483057 Harness, Wiring 20 04010-01 Screw, #10-32 x .5” Phillips 21 04020-01 Nut, Hex #10-32 22 04031-01 Lock Washer #10 23 483013 Relay 24 04001-01 Bolt, Hex Head 1/4-20 x .75” 25 04030-02 Lock Washer 1/4” 26 451081 Base, Instrument Panel 27 04110-01 U-Nut, 1/4-20 28 48017-02 Key & Ring Assembly 29 481791 Sender Unit, Water Temperature 30 481812 Switch, Low Oil Pressure 31 481811 Sender Unit, Oil Pressure 32 481813 Manifold, Oil 33 481919 Hose, Oil Pressure Sender 34 04002-17 Bolt, Hex Head M8-1.25 x 14 35

483072 Hour Meter

36 48030-09 Clamp, Cable .5” ID

48030-10 Clamp, Cable .75” ID 37 481335 Boot, Positive Battery Terminal 38 04031-03 Washer, Star 39 481182 Indicator Light, Glow Plugs 40 482361 Indicator Light, Water Separator 41 481826 Relay, 40 Amp 42 482365 Fitting, Oil Sender - 45 Degree 43 481824 Fuse, 40 Amp

481089 Fuse Holder (Not Shown)

Page 62

HYDRAULIC PUMP ASSEMBLY - BDP-21L

HYDRAULIC PUMP ASSEMBLY

Overhaul Seal Kit

STT 2K BDP-21

Page 63

HYDRAULIC PUMP ASSEMBLY - BDP-21L

Ref. Part No. No. Description

1 HG 2510065 Housing Kit (Includes Housing, Journal Bearing) 2 HG 2510066 End Cap 3 HG 50641 Straight Headless Pin 4 HG 50633 Socket Head Screw 5 HG 50381 End Cap Gasket 6 HG 2510071 Charge Pump Kit (Includes Charge Cover, Gerotor Assy., O-Ring) 7 HG 50406 Gerotor Assembly 8 HG 9004100-1430 O-Ring

9 HG 70402 Charge Relief Valve Kit

10 HG 9007200-3116 Socket Head Screw 11 HG 2510027 Check Valve Kit (Includes Check Plug, Spring, O-Ring, Orifice Check Valve) 12 HG 2513030 Bypass Valve Kit (Includes Bypass Valve, O-Ring, Back-up Ring) 13 HG 50619 Valve Plate 14 HG 70080 Cylinder Block Kit 15 HG 50574 Trunion Seal Retaining Ring 16 HG 2510073 Overhaul Kit 17 HG 50552 Roller Thrust Bearing 18 HG 50203 Swash Plate 19 HG 2000014 Trunnion Arm 20 HG 2000015 Guide Slot 21 HG 2000025 Block Spring 22 HG 2000037 Lip Seal 23 HG 50601 Pump Shaft 24 HG 2000032 Ball Bearing 25 HG 2000038 Retaining Ring 26 HG 51092 Lip Seal 27 HG 2000038 Retaining Ring 28 HG 2000023 Spacer

Page 64

WIRE HARNESS, STT - 31BSD

PART NUMBER 483057

Page 65

482285

REPLACEMENT DECALS AND INFORMATION PLATES

481955 - 61A 481956 - 71A

482286

482290

481568

481039

482360

FORWARD

INSTALL BELT COVER BEFORE

REVERSE

WARNING

OPERATING MACHINE

READ OPERATOR'S MANUAL

48656

Hea

vy-

Co mmerc

481971

481039

Duty

ial

481971

48404

482580

482528

482565

482493

2004 STT-31BSD Decals

Page 66

482367

48825

REPLACEMENT DECALS AND INFORMATION PLATES

481937

48314

481925

483154

482165

481921

482581

482834

481663

481664

481663

2005 STT-31BSD Decals 2

Page 67

LIMITED WARRANTY - COMMERCIAL EQUIPMENT

Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor . This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer.

This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship:

* Wear items including drive belts, blades, hydraulic hoses and tires are warranted for ninety (90) days. * Batteries are covered for ninety (90) days. * Frame and structural components including oil reservoir, fittings, and oil coolers are warranted for 2 years (Parts and labor 1st year; Parts only 2nd year). * Cutter decks are warranted against cracking for a period of three (3) years. (Parts and labor 1st year; Parts only 2nd and 3rd year) The repair or replacement of the cutter deck will be at the option of Scag Power Equipment. We reserve the right to request components for evaluation. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. * Engines and electric starters are covered by the engine manufacturer’s warranty period. * Major drive system components are warranted for two (2) years by Scag Power Equipment. (Parts and labor 1st year; Parts only 2nd year) (T wo year warranty exclude fittings, hoses, drive belts). The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. * Electric clutches have a Limited Warranty for 2 year (Parts and labor 1st year; Parts only 2nd year). * Cutter Spindle Assemblies 46631 have a Limited Warranty for three years (Parts and labor 1st year; Parts only 2nd and 3rd year). * Any Scag product used for rental purposes is covered by a 90 day warranty.

The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’ s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower.

This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty

does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability .

Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the two (2) year

warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate two year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner , mechanic’s travel time, telephone or telegram char ges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.