Scag STT-25CH-LP User Manual

ILLUSTRATED
30
31
32
33
34
29
33
36
37
40
39
38
41
35
18
18
PARTS
IPL
MANUAL
Model STT-25CH-LP Turf Tiger
THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS:
STT52V-25CH-LP with a serial number of F5300001 to F5399999 STT61V-25CH-LP with a serial number of F5500001 to F5599999
© 2011 Scag Power Equipment Division of Metalcraft of Mayville, Inc.
Part No. 06214 Printed 3/2011
Printed in USA
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Table of Contents
Table of Contents
52V CUTTER DECK ...........................................................................................................................................2
61V CUTTER DECK ...........................................................................................................................................4
CUTTER DECK CONTROLS .............................................................................................................................6
SHEET METAL COMPONENTS ........................................................................................................................8
STT ROLL-OVER PROTECTION SYSTEM .....................................................................................................10
STT SUSPENSION SEAT ................................................................................................................................12
DECK DRIVE COMPONENTS .........................................................................................................................14
ENGINE AND ATTACHING PARTS - KOHLER LP .........................................................................................16
BRAKE AND STEERING COMPONENTS ......................................................................................................18
HYDRAULIC SYSTEM - KOHLER LP .............................................................................................................20
LP SYSTEM - KOHLER ...................................................................................................................................22
BDP-16A HYDRAULIC PUMP ASSEMBLY ..................................................................................................... 24
ELECTRICAL SYSTEM - KOHLER LP ............................................................................................................26
REPLACEMENT DECALS AND INFORMATION PLATES .............................................................................28
ELECTRICAL SCHEMATIC - KOHLER LP .....................................................................................................30
I
R
52V CUTTER DECK
44 61 63
69
12
65
64
52
58
54
17
59
24
14
56
28
56
33
3
A
A
B
B
4
14 29 20
53
2852
24
58
24
52
73
66
32
13
68
55
55
29
58
2
3
23
3
11
50
13
46
60
49
67
24
35
48
9
16
19
15
27
26
12
82
51 23
23
36
37
44
39
43
42
38
45
41
34
62
22
40
37
18
10
1
5
7
68
STT 2008 CD
14
29
12
30
28
31
25
31
21
47
51
12
23
70 71
22
13
72
74
28
29
13
26
57
75
76
77
78
79
80
81
83
84
85
86
Section 8
2
R
Section 8
52V CUTTER DECK
Ref.
Part No. Description
No.
1
461859
2
04003-40
3
04019-04
4
481625-01
5
481632
6
04003-26
7
422478
8
04017-27
9
04043-06
10
04021-05
11
461845
12
04001-11 04001-12
13
04021-22
14
04020-09
15
451240
16
04001-41
17
04003-12
18
04001-108
19
04063-08
20
04063-01
21
04043-04
22
04001-176
23
04019-03
24
04001-172
25
48100-15
26
04030-03
27
04040-15
28
04041-07
29
04021-09
30
04001-62
31
04001-54
32
04001-20
33
04001-136
34
461663
35
43589
36
481024
37
481022
38
43644
39
43312
40
43296
41
481025
42
43297
43
481035
44
48114-04
45
48677
Cutter Deck Velocity Plus Bolt, Carriage 7/16-14 x 1-1/4” Nut, Hex Serr. Flng 3/8-16 Wing nut, 3/8-16 Anti-Scalp Wheel Bolt, Carriage 3/8-16 x 4” Anti-Scalp Wheel Bracket Bolt, Hex Serr. Flng 3/8-16 x 1” Flatwasher, 5/8” Hardened Locknut, 3/8-16 Center Lock Discharge Chute Bolt, Hex Head 5/16-18 x 1-3/4” - Front Bolt, Hex Head 5/16-18 x 1-1/2” - Rear Nut, Hex Elastic Stop 5/16-18 Grd 8 Nut, 5/8-11 UNC Push Arm Shaft Bolt, HH 5/8-11 x 9-1/2” Bolt, Carriage 5/16-18 x 3/4” Bolt, HH 5/16-18 x 4-1/2” Key, 1/4 x 1/4 x 2” Key, 1/4 x 1/4 x 1-1/4” Flatwasher,3/8” (.39 x .938 x .105”) HD Bolt, HH 5/16-18 x 1-3/4” Nut, Hex Serr. Flng 5/16-18 Bolt, HH 1/4-20 x 1” Grd 8 Bushing, .376” I.D. Oilite Lockwasher, 5/16” Flatwasher, 5/16” (.375 x .875 x .083”) Flatwasher, 3/8” (.391 x .938 x .105”) Nut, Hex Elastic Stop 3/8-16 Bolt, HH 3/8-16 x 3-1/4” Bolt, HH 3/8-16 x 3” Bolt, HH 3/8-16 x 1-1/2” Bolt, HH 3/8-16 x 1-1/2” Grd 8 Spindle Assembly Spindle Shaft Seal, Top Bearing Assembly Spindle Housing Spacer, Outside Spacer, Inside Seal, Bottom Spindle Bushing, Bottom Nut, Special 1-1/16-18 Grease Fitting Relief Fitting, Tapered Spindle
Ref.
Part No. Description
No.
46
483378
47
482295
48
482878
49
482486
50
482281
51
45944
52
48926
53
48141
54
461842
55
48224
56
483215
57
461929
58
482744
59
424798
60
422412
61
461516
62
43590
63
04020-16
64
48763
65
04001-79
66
483704
67
482747
68
04110-03
69
04021-13
70
424208
72
43503
73
424840
74
04003-23
75
04040-11
76
04021-11
77
483167
78
04003-12
79
04040-04
80
04021-04
81
483176
82
48038
83
04021-10
84
43763
85
424799
86
04001-154
Spring, Discharge Chute Wheel, Anti-Scalp Cutter Blade, 18” Gearbox Assm, Deck Drive Belt, Cutter Deck Drive Roller Shaft Tapered Hub, 1-1/8” Bore Tapered Hub, 1” Bore Idler Arm, Cutter Deck Bearings, Ball Pulley, Idler Lever Assembly, Deck Level (Incl. 77) Pulley, 5.75” O.D. (52”) Mounting Plate, RH Gearbox Belt, Cover Pusharm (includes items 44, 63 & 64) Spacer, Spindle Bottom Nut, Hex Head 5/8-18 UNF Rod End, 5/8” Male RH Thrd Bolt, Hex Head 5/8-11 x 4-1/2” Spring, Cutter Deck Pulley, 6.95” O.D. U-Nut, 3/8-16 Nut, Hex Elastic Stop 5/8-11 Discharge Baffle 52V Pivot, Idler - Short Baffle, Custom Cut 52V Bolt, Carriage 3/8-16 x 1” Flatwasher, 7/16” (.500 x 1.25 x .083”) Nut, Elastic Stop 7/16-14 Bolt, Deck Adjust Bolt, Carraige 5/16-18 x 3/4” Flatwasher, 5/16” Nut, Center Lock 5/16-18 Wear Pad Wheel, Anti-Scalp Nut, Elastic Stop 5/16-18 Spacer, Gearbox Mount Mounting Plate, LH Gearbox Bolt, HH 5/16-18 x 4-3/4”
3
R

61V Cutter Deck

44 61 63
69
12
65
64
52
58
54
17
59
24
14
56
28
56
33
3
A
A
B
B
4
14 29 20
53
2852
24
58
24
52
73
66
32
13
68
55
55
29
58
2
3
23
3
11
50
13
46
60
49
67
24
35
48
9
16
19
15
27
26
12
82
51 23
23
36
37
44
39
43
42
38
45
41
34
62
22
40
37
18
10
1
5
7
68
STT-EFI 2008 CD
14
29
12
30
28
31
25
31
21
47
51
12
23
71
22
13
72
74
28
29
13
26
57
75
76
77
78
79
80
81
83
84
85
70
Section 8
4
R
Section 8
61V Cutter Deck
Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
Part No. Description
461863 04003-40 04019-04 481625-01 481632 04003-26 422478 04017-27 04043-06 04021-05 461846 04001-12 04021-22 04020-09 451240 04001-41 04003-12 04001-108 04063-08 04063-01 04043-04 04001-176 04019-03 04001-172 48100-15 04030-03 04040-15 04041-07 04021-09 04001-62 04001-54 04001-20 04001-136 461663 43589 481024 481022 43644 43312 43296 481025 43297 481035 48114-04 48677
Cutter Deck Velocity Plus Bolt, Carriage 7/16-14 x 1-1/4” Nut, Hex Serr. Flng. 3/8-16 Wing Nut, 3/8-16 Anti-Scalp Wheel Bolt, Carriage 3/8-16 x 4” Anti-Scalp Wheel Bracket Bolt, Hex Serr. Flng. 3/8-16 x 1” Flatwasher, 5/8” Hardened Locknut, 3/8-16 Center Lock Discharge Chute Bolt, Hex Hd. 5/16-18 x 1-1/2” - Rear Nut, Hex Elastic Stop 5/16-18 Grd. 8 Nut, 5/8-11 UNC Pusharm Shaft Bolt, Hex Hd. 5/8-11 x 9-1/2” Bolt, Carriage 5/16-18 x 3/4” Bolt, Hex Hd. 5/16-18 x 4-1/2” Key, 1/4 x 1/4 x 2” Key, 1/4 x 1/4 x 1-1/4” Flatwasher,3/8 (.39 x .938 x .105”) HD Bolt, Hex Hd. 5/16-18 x 1-3/4” Nut, Hex Serr. Flng. 5/16-18 Bolt, Hex Hd. 1/4-20 x 1” Grd. 8 Bushing, .376” I.D. Oilite Lockwasher, 5/16” Flatwasher, 5/16” (.375 x .875 x .083”) Flatwasher, 3/8” (.391 x .938 x .105”) Nut, Hex Elastic Stop 3/8-16 Bolt, Hex Hd. 3/8-16 x 3-1/4” Bolt, Hex Hd. 3/8-16 x 3” Bolt, Hex Hd. 3/8-16 x 1-1/2” Bolt, Hex Hd. 3/8-16 x 1-1/2” Grd. 8 Spindle Assembly Spindle Shaft Seal, Top Bearing Assembly Spindle Housing Spacer, Outside Spacer, Inside Seal, Bottom Spindle Bushing, Bottom Nut, Special 1-1/16-18 Grease Fitting Relief Fitting, Tapered Spindle
Ref. No.
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85
Part No. Description
483378 482295 482879 482486 481558 45944 48926 48141 461842 48224 483215 461929 482745 424798 424325 461516 43590 04020-16 48763 04001-79 483704 482746 04110-03 04021-13 04001-154 424209 43503 424841 04003-23 04040-11 04021-11 483167 04003-12 04040-04 04021-04 483176 48038 04021-10 43763 424799
Spring, Discharge Chute Wheel, Anti-Scalp Cutter Blade, 21” Gearbox Assembly, Deck Drive Belt, Cutter Deck Drive Roller Shaft Tapered Hub, 1-1/8” Bore Tapered Hub, 1” Bore Idler Arm, Cutter Deck Bearings, Ball Pulley, Idler Lever Assembly, Deck Level (Incl. 77) Pulley, 6.35” O.D. (61”) Mounting Plate, RH Gearbox Belt, Cover Pusharm (Incl. 44, 63 & 64) Spacer, Spindle Bottom Nut, Hex Hd. 5/8-18 UNF Rod End, 5/8” Male RH Thread Bolt, Hex Hd. 5/8-11 x 4-1/2” Spring, Cutter Deck Pulley, 6.75 O.D. U-Nut, 3/8-16 Nut, Hex Elastic Stop 5/8-11 Bolt, Hex Hd. 5/16-18 x 4-3/4” Discharge Baffle 61V Pivot, Idler - Short Baffle, Custom Cut 61V Bolt, Carriage 3/8-16 x 1” Flatwasher, 7/16 (.500 x 1.25 x .083”) Nut, Elastic Stop 7/16-14 Bolt, Deck Adjust Bolt, Carriage 5/16-18 x 3/4” Flatwasher, 5/16” Nut, Center Lock 5/16-18 Wear Pad Wheel, Anti-Scalp Nut, Elastic Stop 5/16-18 Spacer, Gearbox Mount Mounting Plate, LH Gearbox
5
R

CUTTER DECK CONTROLS

STT-28CAT 2008CDC
6
4
21
19
14
32
35
36
34
33
19
14
11
13
4
3
2
5
44
1
42
41
38
14
39
40
37
43
45
7
8
9
12
18
17
16
15
21
14
19
20
22
27
14
19
28
14
19
25
26
23
14
19
CUTTER DECK
19
28
30
24
25
29
24
31
25
26
14
24
10
Section 8
6
R
Section 8
CUTTER DECK CONTROLS
Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
Part No. Description
481764 04020-28 481766 04050-10 45905 43487 482429 04009-02 48100-14 481428 462102 424857 04014-03 04019-04 423509 04003-04 422381 423463 04001-20 04019 -03 481598 48114-04 43526 04020-09 04040-09 04061-07 45904 48540 04004-48 461929 43527 04021-05 04050-08 04041-14 481547 04067-09 04021-09 424504 04021-07 04030-07 04105-01 481765 04001-74 04020-27 43391
Link, Deck Lift Nut, Jam 1/2-20 LH Rod End, Female - 1/2-20 LH Ring, Retaining 1/2” External “E” Bellcrank Weldment, RH Rear Pin, Decklift Slide Weldment, Height Adjustment Bolt, Shoulder 1/2 x 3/4” Bushing, .502 ID. Grip, Deck Latch Deck Latch (Includes items 9 & 10) Lockplate, Decklift Screw, Cap 5/16-18 x 3” FHHS Nut, Hex Serrated Flange 3/8-16 Guide, Long Bolt, Carriage 5/16-18 x 1” Guide, Short Bracket, Cutting Height Adjustment Bolt, Hex Head 3/8-16 x 1-1/2” Nut, Hex Serrated Flange 5/16-18 Spring, Helper (61” & 72” Cutter Decks Only) Grease Fitting Swivel Joint, LH Nut, Hex 5/8-11 Flatwasher, 5/8” (.656 x 1.312 x .095) Cotter Pin, 3/16 x 1” Bellcrank Weldment, LH Rear Chain Stud, 5/8-11 x 26.0” Lever Assembly, Deck Level Swivel Joint, RH Locknut, 3/8-16 Center Lock Ring, Retaining 1” External “E” Flatwasher, 1” (1.062 x 1.50 x .048) Lanyard, Deck Height Pin Ring Pin, 1/2 x 3.06” Nut, 3/8-16 Elastic Stop Foot Pedal, Height Adjustment Nut, Hex Elastic Stop 1/2-13 Lockwasher, 5/8” Capscrew, 5/8-11 x 1-1/2” Rod End, Female - 1/2-20 RH Bolt, Hex Head 1/2-13 x 3” Nut, Jam 1/2-20 RH Spacer, Decklift Pedal
7
R
STT-25CH-LP 2011 SMC
48
50
26
30
25
12
15
19
9
1
23
24
31
32
33
34
29
33
36
37
40
39
38
41
42
43
51
35
44
45
15
27
22
4
20
28
15
14
13
12
11
10
16
17
20
5
8
7
18
18
4
A
A
6
49
47
46
3
8
52
B
B
55
53
53
54
54
54
54

SHEET METAL COMPONENTS

Section 8
8
R
Section 8
SHEET METAL COMPONENTS
Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
36 37 38
39
40
41
42 43 44 45
Part No. Description
451481 04001-09 483371 482621 491729 424819 04001-117 04019-05 * 48903 421274 04003-12 423308 04029-01 04019-03 04003-01 48661 43584 04003-04 482622 04021-09 462329 04019-04 04017-27 451480 423489 04021-09 04001-19 04001-125 04021-13 481559 04021-20 481657 482028-01 451450 451957 451825 451451 481025 04021-07 45934 451416 04001-134 04001-167 43581 43583 9277 9278 04001-01 04001-01 423674 481284
Fender Weldment, RH Bolt, Hex Head, 5/16-18 x 1, Zinc Spring, Seat Latch Bearing w/ Race Seat Plate w/Decal Guard, Fuel Line Bolt, Hex Head 7/16-14 x 1-3/4” Nut, 7/16-14 Serrated Flange Battery (not avail. through Scag) Pad, Battery Cover Cover, Battery Bolt, Carriage 5/16-18 x 3/4” Plate, Battery Box Wing Nut, 1/4-20 x 3/4” Nut, Hex Serrated Flange 5/16-18 Bolt, Carriage 1/4-20 x 6” Rubber Pad Spacer, Caster Wheel Bolt, Carriage 5/16-18 x 1” Seal Locknut, 3/8-16, Elast. Stop Main Frame w/Decals Nut, Hex Serrated Flange 3/8-16 Screw, Hex Serrated Flange 3/8-16 x 1” Fender Weldment, LH Foot Plate Nut, Hex Elastic Stop 3/8-16 Bolt, Hex Head 3/8-16 x 1” Bolt, Hex Head 5/8-11 x 4” Nut, Hex Elastic Stop 5/8-11 Cap, Grease Nut, Hex Elastic Stop 1.0-14 Bearing W/Race Plug, 1/4-28 THD Form Extention Weldment, Caster 52V (LH) Extention Weldment, Caster 52V (RH) Extention Weldment, Caster 61V (LH) Extention Weldment, Caster 61V (RH) Seal, 2.00” OD. x 1.625” Bore Nut, Hex Elastic Stop 1/2-13 Yoke Weldment, Caster (52V) Yoke Weldment, Caster (61V) Bolt, Hex Head 1/2-13 x 7-1/2” (52V) Bolt, Hex Head 1/2-13 x 9-1/2” (61V) Sleeve, Caster Wheel (52V) Sleeve, Caster Wheel (61V) Wheel Assy, 52V (Incl. items 20, 54, 55) Wheel Assy, 61V, 72A (Incl. 20, 54, 55) Bolt, Hex Head 1/4-20 x 3/4” Bolt, Hex Head 1/4-20 x 3/4” Mounting Bracket, STT Cup Holder Bumper, Rubber
Ref. No.
46 47 48 49 50
51 52 53 54 55
Part No. Description
04050-01 484341 9240 491731 462045
462046
461908
461909
48114-10 425289 04001-02 04019-02 48566
Retaining Ring, .625” Ext. “E” Grip, Seat Latch Cup Holder Assembly Lever Assembly, Seat Release Caster Wheel Assembly (Incl. 31 thru 43) 52V (LH) Caster Wheel Assembly (Incl. 31 thru 43) 52V (RH) Caster Wheel Assembly (Incl. 31 thru 43) 61V (LH) Caster Wheel Assembly (Incl. 31 thru 43) 61V (RH) Grease Fitting Cover, Fuel Tank Opening Bolt, Hex Head 1/4-20 x 1-1/4” Nut, Serrated Flange 1/4-20 Cable, Seat Stop
9
R

STT ROLL-OVER PROTECTION SYSTEM

2
3
4
4
2
3
4
3
4
1
1
1
7
8
6
9
5
7
5
11
10
11
6
10
9
2
5
5
Section 8
10
R
Section 8
STT ROLL-OVER PROTECTION SYSTEM
Ref. No.
1 2 3 4 5 6 7 8 9 10 11
Part No. Description
462210 04001-87 04021-19 04040-13 484168 04001-163 04021-19 484166 484170 484169 484167
STT, ROPS Bolt, Hex Head 1/2-13 x 4” Nut, Center Lock 1/2-13 Flatwasher, 1/2-.562 x 1.375 x .109 Pin Assembly (incl. #9 & #10) Bolt, Hex Head 1/2-13 x 3-3/4” Nut, Center Lock 1/2-13 Stop Bracket, ROPS Spring, ROPS Clip, ROPS Spring Clip, ROPS
11
R
3
4
7
6
5
11
10
9
8
4
3
1
2
2
13
12
12
12
12

STT SUSPENSION SEAT

Section 8
Ref. No.
1 2 3 4 5
6 7
8 9 10
11
12 13
Part No. Description
9292 04001-178 04040-11 483594 482950 482945 482946 482940 482943 482948 482942 482952 482944 482948 482941
04001-12 483440
Suspension Seat Assembly w/seat belt Bolt, Hex Head 7/16-20 x 1” Flatwasher, 7/16-.500 x 1.25 x .083 Retractable Seat Belt Armrest Only Armrest Assembly Kit, LH Armrest Assembly Kit, RH Back Cushion Kit Lumbar Kit Knob Kit Shock Absorber Kit Seat Adjustment, Track Set Weight Adjustment Kit Knob Kit Seat Cushion Kit Seat Drain Kit (Included with Seat Cushion) Bolt, Hex Head 5/16-18 x 1-3/4" Wire Harness Adapter
12
R
Section 8
NOTES
13
R

DECK DRIVE COMPONENTS

STT 2005 DDC
B
A
A
B
C
C
Frame
2
1
40
3
47
46
47
43
42
4
41
45
59
53
8
54
72
5
6
64
63
62
7
52
55
9
60
61
10
11
56
52
12
15
65
58
52
14
13
12
20
17
45
18
66
19
67
45
56
21
57
58
52
22
18
23
24
49
50
69
25
26
27
28
29
30
36
35
34
33 32
31
68
48
51
38
71
73
70
39
53
45
46
52
44
45
45
45
37
73
16
45
52
74
75
76
Section 8
14
R
Section 8
DECK DRIVE COMPONENTS
Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
45
Part No. Description
423925 481531 481309 482845 48030-09 461661 482876 483088 48181 481536 482949 481884 483165 483214 483082 43631 04063-14 48224 481284 482745 482667 461609 43632 461697 481035 43297 481025 481022 43312 43296 48114-04 48677 43644 481022 481024 43534 461608 482424 04012-08 04011-11 04041-07 04069-01 43507 452105
04019-04
Belt Guard, Rear Hinge, Belt Guard Latch, Hood Rod Assembly, Clutch Anti-Rotation Clamp, Cable Clutch, Ogura GT-3.5 Belt, Deck Drive Spring, Transmission Idler Pulley, Idler 5” Dia. Tapered Hub, 1” Bore Pulley, 6.70” Tapered Bore Tapered Hub, 17mm Bore Belt, Pump Drive STT Pulley, Idler 4” Dia. Pulley, 4.55” Dia.-1.125” Bore Spacer, Idler Bearing Key, 5.0 x 5.0 x 25mm Ball Bearing Bumper, Rubber Pulley, 6.35” O.D. Spring, PTO Idler Arm Weldment, PTO Drive Pivot, Idler PTO Spindle Assembly, Deck Drive Nut, 1.06”-18 Thread Spindle Bushing, Bottom Seal, 2.0” OD x 1.625” Bore Roller Bearing Tapered Spacer, Outside Spacer, Inside Grease Fitting, 1/4-28 Relief Fitting Spindle Housing Roller Bearing Tapered Seal, 2.0” OD x 1.5” Bore Shaft, Deck Drive Idler Arm Weldment, Pump Drive Driveshaft (Air-Cooled Engine) Set Screw, 3/8-16 x 3/4” Torx Socket Screw, #10-32 x .56” Flatwasher, 3/8 (.391 x .938 x .105”) Pin, Rue Cotter 3/8” Dia. Stud, Anti Rotation Pump Mounting Plate Weldment (STT-25CH-LP) Nut, Serrated Flange 3/8-16
Ref. No.
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
Part No. Description
04019-02 04003-07 04021-22 04001-176 04063-06 04001-171 04043-04 04001-135 04001-136 04001-170 04021-05 04001-136 04021-09 04001-45 04001-109 04030-02 04001-101 04030-05 04041-28 04001-172 04001-21 04019-03 04021-09 04001-19 04021-05 04001-21 04063-02 04063-20 424138 43063 04001-19
Nut, Serrated Flange 1/4-20 Bolt, Carriage 1/4-20 x 1/2” Nut, Elastic Stop 5/16-18 Grade 8 Bolt, Hex Head 5/16-18 x 1-3/4” Grade 8 Key, 1/4 x 1/4 x 1-1/2” Bolt, Hex Head 3/8-16 x 4-1/2” Grd 8 Black Washer, 3/8” Hardened Bolt, Hex Head 3/8-16 x 1-3/4” Grd 8 Black Bolt, Hex Head 3/8-16 x 1-1/2” Grd 8 Black Bolt, Hex Head 3/8-16 x 2-1/2” Grd.8 Nut, Center Lock 3/8-16 Bolt, Hex Head 3/8-16 x 1-1/2” Grd 8 Black Nut, Elastic Stop 3/8-16 Bolt, Hex Head 3/8-16 x 2” Bolt, Hex Head 1/4-20 x 1-3/8” Lockwasher, 1/4” Spring Bolt, Hex Head 7/16-20 x 2-1/2” UNF Lockwasher, 7/16” Spring Flatwasher, 7/16 (.469 x 1.75 x .25”) Bolt, Hex Head 1/4-20 x 1” Grade 8 Bolt, Hex Head 3/8-16 x 1-3/4” Nut, Serrated Flange 5/16-18 Nut, Elastic Stop 3/8-16 Bolt, Hex Head 3/8-16 x 1” Nut, Center Lock 3/8-16 Bolt, Hex Head 3/8-16 x 1-3/4” Key, 1/4 x 1/4 x 2-1/4” Key, 1/4 x 1/4 x 1” Bracket Spacer Bolt, Hex Head 3/8-16 x 1”
15
R
Section 8
STT 2005 EAPKH
1
3
7
8
2
5
9
10
9
14
FRAME
REF. PUMP
MTG. WELDMENT
11
6
15
16
10
12
4
12 10
13

ENGINE AND ATTACHING PARTS - KOHLER LP

16
R
Section 8
ENGINE AND ATTACHING PARTS - KOHLER LP
Ref. No.
Part No. Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
422593 04017-05 ** 482510 04110-01 424691 483537 484052** 04001-19 04030-04 04001-21 04021-09 04001-32 451459 04003-12 04019-03
Muffler Guard Screw, Hex Serrated Flange 1/4-20 x 3/4” Muffler, Part Of Engine (Available only through Kohler) Oil Drain Extension U-Nut, 1/4-20 Rear Cover Hour Meter Engine, Kohler 25 CH LP (Available only through Kohler, Eng. Spec. PS-CH730-0220) Bolt, Hex Head 3/8-16 x 1” Lockwasher, 3/8” Spring Bolt, Hex Head 3/8-16 x 1-3/4” Nut, Hex Elastic Stop 3/8-16 Bolt, Hex Head 3/8-16 x 1-1/4” Plate, Engine Mounting Bolt, Carriage 5/16-18 x 3/4” Nut, Hex Serrated Flange 5/16-18
** Available through the individual engine manufacturer.
17
R

BRAKE AND STEERING COMPONENTS

STT2006B&SC REV 1
A
1
10
11
33
17
9
19
23
41
11 21
34
36
57
73
48
47
46
5
23
53
42
43 44 45
15
56
70
69
71
62
15
65
60
64
67
60
52
41
34
23
51
50
34
35
TO RH PUMP
TO LH PUMP
37
36
27
28
35
33
78
34
31
30
29
8
9
32
13
B
9
B
25
18
72
49
55
54
75
26
58
5
68
66
37
36
61
59
74
7
20
13
14
22
14
39
16
24
38
63
24
38
12
79
22
21
A
40
38
80
77
45
2
76
4
3
6
6
81
5
82
Section 8
18
R
Section 8
BRAKE AND STEERING COMPONENTS
Ref. No.
1 2
3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
36 37 38 39 40 41 42 43 44 45
Part No. Description
482340 461914 461923 04001-09 04030-03 483250 483238 451483 451484 04001-17 04021-10 04001-45 04021-09 423488 48224 43607 04069-01 04001-13 04021-13 461601 461602 04003-04 43600 04003-12 04019-03 04050-01 43602 45918 04003-02 04040-14 04021-08 43477 481389 04060-01 04061-06 482586 04020-25 43629 43624 04020-26 482585 04021-10 482794 04001-187 48114-04 461082 481548 04001-22 04019-06
Grip, Handle Bar Handle Bar, LH (Includes item 1) Handle Bar, RH (Includes item 1) Bolt, Hex Head 5/16-18 x 1” Lockwasher, 5/16” Rubber Spacer Bar, Control Lever Control Lever Weldment, LH Control Lever Weldment, RH Bolt, Hex Head 5/16-18 x 2” Nut, Hex Elastic Stop 5/16-18 Bolt, Hex Head 3/8-16 x 2” Nut, Hex Elastic Stop Mount, Control Linkage Ball Bearings, Neutral Return Spacer Pin, Rue Cotter 3/8” Dia. Bolt, Hex Head, 5/16-18 x 2.75” Zinc Nut, Hex Elastic Stop 5/8-11 Bracket, Control Lever LH Bracket, Control Lever RH Bolt, Carriage 5/16-18 x 1” Spacer, Bearing Bolt, Carriage 5/16-18 x 3/4” Nut, Hex Serrated Flange 5/16-18 Ring, Retaining 5/8” External “E” Spacer Bracket, Neutral Return Bolt, Carriage 1/4-20 x 3/4” Flatwasher, 1/4” (.312 x .750 x .065”) Nut, Hex Elastic Stop 1/4-20 Pin, Retaining Spring Spring Roll Pin, Spring 5/32” x 3/4” Pin, Cotter 9/16” x 1-1/2” Rod End, Male 3/8”-24 RH Thread Nut, 3/8”-24 RH Thread Tube, Control Link Air-Cooled Engine Tube, Control Link Liquid-Cooled Engine Nut, Hex 3/8”-24 LH Thread Rod End, Male 3/8”-24 LH Thread Locknut, 5/16-18, Elastic Stop Gas Damper Bolt, Hex Head 1/2-13 x 2-1/2” Grade 8 Grease Fitting Lever, Parking Brake (Includes item 43) Grip, Parking Brake Bolt, Hex Head 3/8-16 x 2-3/4” Nut, Hex Serrated Flange 1/2-13
Ref. No.
46 47 48 49 50 51 52 53 54 55
56
57 58 59 60 61 62 63 64 65 66 67 68 69
70 71 72 73 74 75 76 77 78 79 80 81 82
Part No. Description
48343-04 04064-02 04061-02 04004-34 48544 48796 04001-08 04001-147 481637 04010-12
462100 462101 45953 48807 04001-163 04021-19 04001-52 482639 04001-12 483644 04064-16 43063 461438 04063-25 481552 481659 481660 481850 481851 481852 04028-02 48680 422373 04001-20 423279 423491 04017-16 04003-36 04001-19 481638 04001-168 04003-38 483269
Clevis, Traction Control Pin, Clevis 3/8-16 x 1-1/16” Pin, Cotter 3/32 x .75” Rod, Parking Brake Rod End, LH Thread Bushing, Self Align Bolt, Hex Head 5/16-18 x 3/4” Bolt, Hex Hd 3/8-24 x 5-1/4”, 23/4” Thrd Switch Screw, Hex-Slotted Washer Head #10 32 x 3/4” Brake Linkage, LH Brake Linkage, RH Bellcrank, Brake Actuator Spring Bolt, Hex Head 1/2-13 x 3-3/4” Locknut, Hex 1/2-13 Center Lock Bolt, Hex Head 1/2-13 x 2-1/2” Wheel Motor, Ross Bolt, Hex Head, 5/16-18 x 1.75”, Zinc Brake Band Assembly Pin, Clevis 3/8” Dia. x 1.93” Spacer Wheel Hub/Brake Drum Assembly Key, Woodruff 5/16 x 1” Wheel Assembly 23 x 10.5-12 (52” Only) Rim W/Valve Stem (52” Only) Tire, 23 x 10.5-12 (52” Only) Wheel Assembly 24 x 12-12 Turf Master Rim W/Valve Stem Tire, 24 x 12-12 Turf Master Lug Nut, 1/2-20 Nut, Hex Castle Threaded Plate Bolt, Hex Head 3/8-16 x 1-1/2” Plate Weldment, Motor Backing Actuator Switch Bolt, Hex Serrated Flange 5/16-18 x 3/4” Bolt, Carriage 3/8-16 x 4-3/4” Bolt, Hex Head 3/8-16 x 1” Switch Bolt, Hex Head 3/8-16 x 1-1/4” Grade 8 Bolt, Carriage 5/16-18 x 1-1/2” Knob
19
R

HYDRAULIC SYSTEM - KOHLER LP

D
D
D
E
F
C
I
H
G
G
F
E
A
A
B
C
DUMP VALVE
B
2009 STT-25CH-LP HS.eps
I
H
39
23 24 26 40
34 25 35
21 31
33
9
30
30
11 12 13
7
4
4
3
44 45 17
5
4
4
5
42
34 25 35
18
8 20 19
6
22 41
27 28
29 46
38
2
2
36 10 37
7
7
22
5
4
4
43 (2)
43 (2)
7
5
1
14
15
16
32
Section 8
20
R
Section 8
HYDRAULIC SYSTEM - KOHLER LP
Ref. No.
1 2 3 4 5 6 7
8 9
10
11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35 36 37 38 39
40
Part No. Description
04110-01 48136-13 04001-03 48811 48136-07 481301-03 482266-01
48471-02 482606
423524 423525 04043-04
04021-09 482696 04001-32 04021-09 482695 481793 04001-09 04019-03 48758 482483 04021-08 481164 481507 48603-02 461451 482572 482571 48136-13 48811 04010-10 48571-02 422694 48136-05 48350-02 48938-02 482505 04001-08 04060-09 482574 482573 423513
U-Nut 1/4-20 Hose Clamp, 0.69” Dia. Bolt, Hex Head 1/4-20 x 2.0” Hose, 3/8” ID Pushlock - (order by inch) Clamp, Hose 1/2” Elbow, 90 Degree - 1/4” NPT x 3/8” Hose Elbow, 90 Degree - 9/16” O-Ring x 3/8” Hose Oil Filter Base Hose Assembly, 1/2” ID (Tank to Filter Base) Mounting Bracket - LH, Oil Cooler Mounting Bracket - RH, Oil Cooler Flatwasher, 3/8” (.391 x .938 x .105”) Grade 8 Nut, Hex Elastic Stop 3/8-16 Pump, Right Hand Bolt, Hex Head, 3/8-16 x 1-1/4” Nut, Hex, Elastic Stop 3/8-16 Pump, Left Hand Block, Pump Control Bolt, Hex Head 5/16-18 x 1.0” Zinc Nut, Serrated Flange 5/16-18 Oil Filter Tee, 3/4” O-Ring x JIC x 1/2” Hose Nut, Hex Elastic Stop 1/4-20 Cap, Hydraulic Tank Insert, Filler Neck O-Ring Oil Reservoir Assembly (incl. 24, 27, 39) Elbow, 90 Degree .38” Hose Bushing, .56” Dia. Viton Hose Clamp, 0.69” Dia. Hose, 3/8” ID, Pushlock (order by inch) Screw, Phillips Head, 1/4-20 x 2" Cap Clamp Plate, Pump Control Clamp, Hose Elbow, 90 Degree, 1/2” x 1/2” Bushing, 7/8”-14 JIC x 3/4”-16 O-Ring Cooler, Oil Bolt, Hex Head 5/16-18 x 3/4” Roll Pin, Spring 3/16 x 3/4” Elbow, 90 Degree Bushing, .78” Dia. Viton Strap, Hydraulic Tank
Ref. No.
41 42 43 44 45 46
Part No. Description
423485 481611 48572-04 04001-59 04030-02 04001-01
Support Bracket, Hydraulic Tank Hose Assembly, Pump Union, 3/4”-16 JIC x 3/4”-16 O-Ring Bolt, Hex Head, 1/4-20 x 1-1/4” Lockwasher, 1/4” Spring Bolt, Hex Head 1/4-20 x 3/4"
21
R
Section 8
A
A
B
B
C
C
D
D
TO VAPORIZER
FROM VAPORIZER
TO CARBURETO R
1
1
3
3
2
11
21
2
5
5
2
4
23
24
25
10
10
7
2
7
8
9
6
6
3
3
3
3
6
17
17
15
16
18
19
20
12
13
22
14
5
5
5
5
5
5
5
5
LP Tank Bracket Kit

LP SYSTEM - KOHLER

22
R
Section 8
LP SYSTEM - KOHLER
Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Part No. Description
04001-12 04001-18 04001-19 04019-03 04019-04 04041-07 422386 425254 425261 425262 425263 483888 483889-01 483903 483909 483910 483911 483912 484000 483899 484033 484034 ** ** **
Bolt, Heax Head 5/16-18 x 1-3/4" Bolt, Head Head 3/8-16 x 3/4" Bolt, Hex Head 3/8-16 x 1" Nut, Serrated Flange 5/16-18 Nut, Serrated Flange 3/8-16 Flatwasher, 3/8-.391 x .938 x .105 Brace Mounting Bracket, Tank Support LH Support, LP Tank Brace, LP Tank Mounting Bracket Mounting Bracket, Tank Support RH LP Quick Coupler Adapter Fitting, 9/16-18 SAE x 1/4" Pipe Mounting Bracket Kit (incl. # 15, 16, 17, 18, 19) Mounting Bracket, LP Tank Front Mounting Bracket, LP Tank Rear Handle, LP Tank Mounting Bracket Bracket, LP Tank Locator Bolt, Hex Head 1/4-20 x 3/8" Locking LP Tank LP Fuel Line, 10" LP Fuel Line, 32" Hose Hose LP Regulator
** Available through the individual engine manufacturer.
23
R
Section 8
OR
OR
PORT "A" SIDE
PORT "B" SIDE
Overhaul Seal Kit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
20
21
21
22
23
24
25
26
27
28
29
30

BDP-16A HYDRAULIC PUMP ASSEMBLY

24
R
Section 8
BDP-16A HYDRAULIC PUMP ASSEMBLY
Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Part No. Description
HG70740 HG51455 HG70735 HG51462 HG51436 HG2000015 HG2000014 HG2000025 HG2000024 HG2000032 HG2000023 HG2000038 HG51092 HG70581 HG70738 HG70739 HG50641 HG51437 HG9005110-7500 HG70743 HG70742 HG9005200-7500 HG70736 HG2513030 HG9004100-1430 HG50406 HG50173 HG2510071 HG51457 HG70402
Overhaul Seal Kit Valve Plate Cylinder Block Kit - 16cc Thrust Ball Bearing Assembly Variable Swashplate Slot Guide Trunnion Arm Block Spring Block Thrust Washer Shaft Ball Bearing Spacer Retaining Ring Seal Kit, Pump Shaft Housing Kit Trunnion Seal Kit Pin O-Ring Straight Thread Plug Shock Valve Kit (.031 Orifice) Shock Valve Kit (.024 Orifice) Straight Thread Plug End Cap Kit Bypass Valve Kit O-Ring Gerotor Assembly (.19 cu.in./rev.) Socket Head Cap Screw (M8 x 1.25-25mm) Charge Pump Kit (.19 STD. Splined) Hex Screw, Flanged Head (M10 x 1.50-65mm) Charge Relief Kit
25
R
SCAG
POWER EQUIPMENT
21
1
3
4
5
6
12
13
17
STT-25CP-LP 2009 ES
10
10
11
17
18
15
14
19
20
22
23
24
25
1
28
27
14
15
9 10
11
8
B
B
7
15
14
16
A
26
18
A
C
C
29
2
20
20
2
31
32
30
TO
MAIN HARNESS
TO
ENGINE
33
Section 8

ELECTRICAL SYSTEM - KOHLER LP

26
R
Section 8
ELECTRICAL SYSTEM - KOHLER LP
Ref. No.
1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Part No. Description
483623 48298 483366 462069 48017-04 48017-03 461916 48798 483957 483013 04031-01 04020-01 481755 451879 04030-02 04001-01 04110-01 481544 04010-01 481638 04001-44 48029-22 04020-02 48029-11 48030-09 48136-05 483599 04002-12 04031-03 483642 482588 483629 483571 484078
Wire Harness, STT Air-Cooled Fuse, 20 AMP Key, Ignition Key Assembly w/Fob Nut, Hex 5/8-32 Lockwasher, 5/8” Internal Instrument Panel, Top w/Decals Key Switch Switch, PTO Relay Lockwasher, #10 External Tooth Nut, Hex #10-32 Ammeter Base, Instrument Panel Lockwasher, 1/4” Bolt, Hex Head 1/4-20 x 3/4” U-Nut, 1/4-20 Throttle And Choke Controls (Kohler) Screw, Phillips Washer Head #10-32 x 1/2” Switch, Interlock-Seat Bolt, Hex Head 1/4-20 x 1/2” Cable, Battery - Red Nut, Hex 1/4-20 Cable, Battery - Black Clamp, Cable 1/2” ID. Clamp, Cable 3/4” ID. Electronic Module Bolt, Hex Head M8-1.25 x 20mm Lockwasher, 5/16” External Tooth Double Fuse Assembly, Sealed (Incl. items 2, 42, 43, 44) Clip, Wire Fuse Holder Cover, Sealed Double Wire Harness Adapter, Kohler
.
27
R

REPLACEMENT DECALS AND INFORMATION PLATES

1
2
5
3
6
4
9
16
18
8
2011 STT-25CH-LP Decals 1
WARNING
INSTALL BELT COVER BEFORE
OPERATING MACHINE
READ OPERATOR'S MANUAL
481568
FORWARD
REVERSE
F
R
13
Hea
vy-
Duty
Co mmerc
ial
481971
12
17
10
11
15
14
483762
CHOKE
SLOWFAST
482983
PUSH IN TO DISENGAGE
MOWER DECK
PULL OUT TO ENGAGE
WARNING
Operation of this equipment may create sparks that can start res around dry vegetation. A spark arrestor may be required. The operator should contact local re agencies for laws or regulations relating to re prevention requirements.
483900
__________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________
California Only
Section 8
28
R
Section 8
481569
R
20
2011 STT-CHLP Decals Page2
22
7
26
19
25
21
R
483727
23
24
484070
PROPANE
481663
481664
48404
ISO 9001 Registered
REPLACEMENT DECALS AND INFORMATION PLATES
Ref. No.
1 2 3 4 5
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part No. Description
483407 483406 483044 483900 483200 483201 481568 481663 481971 483402 484293 483425 482515 482983 483633 483158 482565 482493 484321 484320 482577
Decal, Danger-Spinning Blades Decal, Warning-Rotating Blades Decal, Patents Decal, Warning Spark Arrestor Decal, 52” Velocity Plus Decal, 61” Velocity Plus Decal, Traction Control Decal, Stripes-LH Decal, Heavy Duty Commercial Decal, Belt Cover Decal, Start / Drive Decal, ROPS Decal, Instrument Panel - Upper Decal, Instrument Panel - Lower Decal, Seat Replacement Decal, ROPS Decal, Cutting Height - Lower Decal, Cutting Height - Upper Decal, Start/Drive Procedure Decal, STT Adjustments Decal, Turf Tiger
Ref. No.
21 22 23 24 25 26 ** **
Part No. Description
483405 483229 483727 48404 484070 481664 461982 01411
Decal, Warning Decal, Turf Tiger Decal, Scag Logo Decal, Metalcraft-Made In USA Decal, Turf Tiger Propane Decal, Stripes-RH Spanish Decal Kit, STT DVD Video, Tips for Safe Operation of Your Scag Zero-Turn Mower (not shown)
29
R

ELECTRICAL SCHEMATIC - KOHLER LP

Kohler STT Schematic
Serial No. 7700001 & Higher
RELAY
MODULE
PLUG
POS
AMPMETER
NEG
AMPMETER
PTO
SWITCH
KEY
SWITCH
ENGINE
CLUTCH
NEG
POS
HOURMETER
GROUND
R.H. NEUTRAL
SWITCH
20 AMP FUSE
20 AMP FUSE
BRAKE
INTERLOCK
SWITCH
SEAT
SWITCH
L.H. NEUTRAL
SWITCH
DIODE
DIODE
GRN W/WHT STRIPE
GRN W/BLK STRIPE
GREEN
RED W/YEL STRIPE
PINK
RED
GRN W/BLK STRIPE
WHITE
BLACK
LIGHT BLUE
ORANGE
BROWN
RED
RED
BLUE
RED
LIGHT BLUE
YEL W/RED STRIPE
RED W/YEL STRIPE
RED
YELLOW
RED
RED
WHITE
WHITE
BLACK
BLACK
GREEN
YEL W/RED STRIPE
RED
RED
PINK
RED
RED
YELLOW
YELLOW
RED
RED
BROWN
ORANGE
BLUE
YELLOW
GRN W/WHT STRIPE
RED
WHITE
RED W/WHT STRIPE
RED
RED
RED
RED W/WHT STRIPE
BLACK
BLUE
RED
BLACK
BLACK
BLACK
DIODE
(600V 2A)
Section 8
30
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