Scag STC48V-23CV, STC48V-19KAI, SMTC-48V User Manual

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32

30

33

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37

18

40

IPL

18

33

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35

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MODEL STC

ILLUSTRATED PARTS LIST

THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS:

STC48V-19KAI with a serial number of D6700001 to D6799999
STC48V-23CV with a serial number of D6800001 to D6899999
SMTC-48V with a serial number of D9100001 to D9199999

September, 2007

PART NUMBER 06172

NOTES

NOTES

ILLUSTRATED PARTS LIST

TABLE OF CONTENTS

SUBJECT PAGE

48V Cutter Deck.................................................................................................2-3

Cutter Deck Controls..........................................................................................4-5

Sheet Metal Components ..................................................................................6-7

STC Roll Over Protection System......................................................................8-9

Drive System Components ........................................................................... 10-11

Engine and Attaching Parts - Kawasaki & Kohler ......................................... 12-13

Steering Components ................................................................................... 14-15

Brake Components ....................................................................................... 16-17

Fuel and Hydraulic System........................................................................... 18-19

Electrical System .......................................................................................... 20-21

Hydraulic Pump Assembly (BDP-10A) ......................................................... 22-23

Replacement Decals .................................................................................... 24-25

Electrical Schematic - Kawasaki & Kohler ..........................................................2 6

I

48V CUTTER DECK

Section 8

4

12

6 7 8

52,
52A

13

11

67

18

13

30

56

55

53

72

49

29
21

51

73

3

49

70
26

14

55

31

83

3

83

83

84
81

54

82

14

29

21

87

3

53

49

77

80

76

29

75

74

33

65

3

55

56

84

64 60 62 61

59 58 66 63

13

15

66

23

17

35

14

48

53

49

50

28

20

3

32

2

3

70
26

5 25

68

29

66

27

57

10

71

69

13

36

24

78

1

22

46

47

79

88

9

16

19

89

34

86

37

38

85

40
41
42
37
43
44

45

STC 2008 CD48

2

Section 8

48V CUTTER DECK

Ref. Part
No. No. Description

1 461854 Cutter Deck Velocity Plus
2 43686 Boss, Spring Anchor
3 04019-04 Nut, 3/8-16 Serrated Flange
4 481625-01 Wing Nut, 3/8-16
5 481632 Anti-Scalp Wheel
6 04003-26 Bolt, Carriage 3/8-16 x 4”
7 422478 Bracket, Anti-Scalp Wheel
8 04017-27 Bolt, Serrated Flange 3/8-16 x 1”
9 04043-06 Flatwasher, 5/8” Hardened
10 04021-05 Locknut, 3/8-16 Center Lock
11 461844 Discharge Chute
12 04001-11 Bolt, Hex Head 5/16-18 x 1-1/2”, Rear

04001-12 Bolt, Hex Head 5/16-18 x 1-3/4”, Front
13 04021-10 Nut, Elastic Stop 5/16-18
14 04020-09 Nut, 5/8-11 UNC
15 45944 Shaft, Roller
16 04001-41 Bolt, Hex Head 5/8-11 x 9-1/2”
17 48038 Roller, Rear
18 04001-154 Bolt, Hex Head 5/16-18 x 4-3/4”
19 04063-08 Key, 1/4 x 1/4 x 2”
20 483246 Spring, Idler LH
21 04043-04 Flatwasher, 3/8”
22 04001-176 Bolt, Hex Head 5/16-18 x 1-3/4” Grade 8
23 04019-03 Nut, Serrated Flange 5/16-18
24 04001-51 Bolt, Hex Head 3/8-16 x 3-3/4”
25 48100-15 Bushing, .376 ID Oilite
26 04030-03 Lockwasher 5/16”
27 04040-15 Flatwasher 5/16”
28 04001-136 Bolt, Hex Head 3/8-16 x 1-1/2” Gr. 8
29 04021-09 Nut, Elastic Stop 3/8-16
30 04001-31 Bolt, Hex Head 3/8-16 x 2-1/2”
31 483247 Spring, Idler RH
32 424369 Bracket, Spring Anchor LH 48V
33 04110-03 U-Nut, 3/8-16
34 461663 Spindle Assembly
35 43589 Shaft, Spindle
36 481024 Seal Upper
37 481022 Bearing Assembly
38 48114-04 Grease Fitting
39 48677 Valve, Grease Relief
40 43644 Housing, Spindle
41 43312 Spacer, Outside
42 43296 Spacer, Inside
43 481025 Seal, Lower
44 43297 Bushing, Bottom
45 481035 Nut, Special 1-1/16 - 18

Ref. Part
No. No. Description

46 43590 Spacer, Spindle
47 482877 Cutter Blade 16.5”
48 483210 Pulley, Idler 5” Dia.
49 48224 Bearing
50 461940 Idler Arm Assy.
51 43689 Idler Pivot
52 424322 Belt Cover (48V)
53 48926 Hub, Tapered 1-1/8” Bore
54 461946 Idler Arm
55 04001-172 Bolt, Hex Head 1/4-20 x 1” Grade 8
56 483282 Pulley 4.75”
57 424208 Turbo Baffle, Bolt On
58 451240 Push Arm Shaft
59 461516 Push Arm (Includes 64,60,62)
60 04020-16 Nut, 5/8-18 UNF
61 04021-13 Nut, Elastic Stop 5/8-11
62 48763 Rod End, 5/8 Male RH Thread
63 04001-79 Bolt, Hex Head 5/8-11 x 4-1/2”
64 48114-04 Grease Fitting, 90 Degree
65 483241 Belt, Cutter Deck Drive (48V)
66 04001-09 Bolt, Hex Head 5/16-18 x 1”
67 483378 Spring, Discharge Chute
68 424173 Baffle Weldment, 48V
69 04003-23 Bolt, Carriage 3/8-16 x 1”
70 04021-22 Nut, Elastic Stop 5/16-18 Grade 8
71 04043-04 Flatwasher 3/8”
72 483239 Belt, RH Cutter Deck
73 48181 Pulley, Idler 5” Dia.
74 483283 Pulley, Double Groove
75 483167 Bolt, Special
76 461929 Lever Assy., Deck Level
77 04003-40 Bolt, Carriage 7/16-14 x 1-1/4"
78 04040-11 Flatwasher, 7/16-.500 x 1.25 x .083
79 04021-11 Nut, Elastic Stop 7/16-14
80 424367 Dust Shield
81 04030-03 Lockwasher 3/8”
82 424376 Bracket, Spring Anchor RH
83 04001-136 Bolt, Hex Head 3/8-16 x 1-1/2” Gr. 8
84 04001-19 Bolt, Hex Head 3/8-16 x 1”
85 04021-04 Nut, Center Lock 5/16-18
86 483176 Wear Pad
87 43689 Idler Pivot
88 04003-12 Bolt, Carraige 5/16-18 x 3/4”
89 04040-04 Flatwasher, 5/16”

3

Section 8

CUTTER DECK CONTROLS

18

4

3

2

1

41

42

37

6

13

46

5

12

38

17

7

14

15

46

45

20

21

26

33

27

40

36

43

22

19

16

23

24

44

24

28

25

24

25

11

30

9

8

10

32

34

35

29

24

29

25

19

23

28

31

CUTTER DECK

24

STC 2006 CDC

4

Section 8

CUTTER DECK CONTROLS

Ref. Part
No. No. Description

1 482624 Rod, Deck Lift Linkage
2 04020-28 Nut, Jam 1/2-20 LH Thread
3 481766 Rod End, 1/2-20 Female Thread
4 04050-10 Retaining Ring, 1/2” External “E”
5 483062 Slide, Deck Height Adjust
6 43487 Pin, Deck Lift
7 423463 Bracket, Cutting Height Adjustment
8 04001-22 Bolt, Hex Head 3/8-16 x 2-3/4”
9 43668 Bushing .502 OD
10 04021-09 Nut, Elastic Stop 3/8-16
11 461874 Lever, Deck Latch
12 422346 Slide, Cutting Height
13 04014-03 Screw, Cap 5/16-18 x 3” FHHS
14 422381 Guide, Short
15 04003-04 Bolt, Carriage 5/16-18 x 1”
16 422380 Guide, Long
17 483177 Spring, Helper
18 04021-05 Nut, 3/8-16 Center Lock
19 04040-09 Flatwasher, 5/8-.656 x 1.312 x .095
20 04019-04 Nut, 3/8-16 Serr. Flange
21 04001-32 Bolt, Hex Head 3/8-16 x 1-1/4”
22 43678 Swivel Joint LH
23 04061-07 Cotter Pin, 3/16 x 1”
24 04019-04 Nut, Serr. Flange 3/8-16
25 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2”
26 04019-04 Nut, Serr. Flange 3/8-16
27 04021-09 Nut, Elastic Stop 3/8-16
28 48540 Chain
29 48114-04 Grease Fitting, 1/4-28 Self Tap
30 483181 Torsion Spring
31 461929 Lever Assy., Deck Level
32 04004-45 Stud, 1/2-13 x 20”
33 04067-09 Pin

481547 Lanyard
34 04020-09 Nut, 5/8-11 UNC
35 43679 Swivel Joint RH
36 04001-155 Bolt, Hex Head 1/2-13 x 5”
37 481765 Rod End, 1/2-20 Female RH Thread
38 04001-77 Bolt, Hex Head 3/8-16 x 3-1/2”
39 43572 Spacer
40 04021-02 Lock Nut, 1/4-20
41 43630 Spacer
42 04020-27 Nut, 1/2-20 UNF-2B
43 04021-10 Nut, Elastic Stop 5/16-18
44 45904 Lift Bellcrank Weldment, LH Rear

45905 Lift Bellcrank Weldment, RH Rear

04041-14 Flatwasher, 1.0-1.062 x 1.5 x .048

04050-08 Retaining Ring, 1” ext.
45 04062-04 Hair Pin Cotter, .177 x 3-1/4”
46 481477 Grip, Deck Latch Lever

5

SHEET METAL COMPONENTS

Section 8

3

23

25

6

65

A

Seat Assy. With Black Arm Rest

62

64

64

63

65

A

24

61

22

26

27

19

29

18 19

55

28

41

57

58

59

60

A

47

54

53

43

5

15

11

7 8 20

10

2

9

4

17
13

14

56

15

15

46

12

12

47

15

16

21

12

33

35

36

39

31
32

33

34

49

37

40
38

30

42

50

44

51

52

30

1

45

44

42

STC 2008 SMC

6

Section 8

Ref. Part
No. No. Description

SHEET METAL COMPONENTS

Ref. Part
No. No. Description

1 461918 Main Frame Assembly w/decals
2 04001-73 Bolt, Hex Head 5/16-18 x 3-3/4”
3 482632 Cushion, Back
4 04019-04 Nut, Serr. Flange 3/8-16
5 461989 Plate, Seat Mounting w/decals
6 482111 Cushion, Lower Seat
7 43462 Pin Retainer, Spring
8 481389 Spring
9 ** Battery (not available through Scag)
10 423571 Battery Cover
11 482553 Battery Hold Down Pad
12 04003-12 Bolt, Carr. 5/16-18 x 3/4”
13 423556 Battery Box
14 04060-01 Roll Pin, Spring 5/32 x 3/4”
15 04019-03 Nut, Serr. Flange 5/16-18
16 04001-19 Bolt, Hex Head 3/8-16 x 1”
17 482552 Pad, Rubber
18 04001-59 Bolt, Hex Head 1/4-20 x 1-1/4”
19 04019-02 Nut, Serr. Flange 1/4-20
20 451896 Seat Base Support
21 04021-10 Nut, Elastic Stop 5/16-18
22 483385 Seat Assembly w/ adjustment rails
23 482108 Arm Pad, RH

482110 Bracket, Armrest RH

24 482107 Arm Pad, LH

482109 Bracket, Armrest LH
25 482183 Channel, Armrest
26 423557 Footplate
27 04021-09 Nut, Elastic Stop 3/8-16
28 04001-19 Bolt, Hex Head 3/8-16 x 1”
29 48566 Cable, Seat Stop
30 451826 Weldment, Caster Support
31 481559 Cap, Grease
32 04021-20 Nut, Elastic Stop 1.0-14

33 48668 Bearing Set
34 4820 28-0 1 Plug, 1/4-28
35 481025 Seal, 2.0” OD x 1.625” ID
36 04021-07 Nut, Elastic Stop 1/2-13
37 451471 Yoke, Front Caster Wheel
38 04001 -134 Bolt, Hex Head 1/2-13 x 7-1/2”
39 43581 Sleeve
40 9277 Caster Wheel Assembly (Incl. 42, 44, 45)
41 424112 Bracket, Hour Meter
42 482622 Seal
43 04001-32 Bolt, Hex Head 3/8-16 x 1-1/4”
44 482621 Roller Bearing
45 48114-04 Fitting, Grease
46 423575 Mounting Bracket, Oil Tank
47 423764 Mounting Bracket, Fuel Tank
48 482633 Seat Pan
49 43584 Spacer, Caster Wheel
50 04001-28 Bolt, Hex Head 7/16-14 x 1-1/4”
51 04021-11 Nut, Elastic Stop 7/16-14
52 04030-05 Lockwasher, 7/16”
53 04030-04 Lock Washer. 3/8 Spring
54 04110-03 U-Nut, 3/8-16
55 04003-04 Bolt, Carriage 5/16-18 x 1”
56 423912 Bracket, Fuel Valve
57 04021-05 Lock Nut, 3/8-16 Center Lock
58 483371 Spring, Seat Latch
59 451897 Seat Latch Weldment
60 04001 -100 Bolt, Hex Head 3/8-16 x 6”
61 483736 Seat Assembly w/ adj. rails
62 483544 Cushion, Back
63 483545 Cushion, Lower Seat
64 483549 Arm rest Kit
65 482635 Seat Adjustment Track Set

7

12

Section 8

STC ROLL-O VER PROTECTION SYSTEM

4

13

12

1

12

12

Seat Assy. With Black Arm Rest

14

12

14

4

12

1

7

6

1

2

5

3

9

10

11

8

2

5

3

5

3

5

STC 2008 FOLDING ROPS

8

Section 8

STC ROLL-OVER PROTECTION SYSTEM

Ref. Part
No. No. Description

1 9512 STC Foldable ROPS Accessory (incl. all items listed)
2 04001-145 Bolt, Hex Head 1/2-13 x 3-1/2”
3 04021-19 Nut, Center Lock 1/2-13
4 483412 Retractable Seat Belt
5 04040-13 Flatwasher, 1/2-.562 x 1.375 x .109
6 481625-03 Thumb Screw, 5/16-18 NC x 3/4”
7 04062-06 Hair Pin, Cotter
8 483262 Pin
9 04021-19 Nut, Center Lock 1/2-13
10 424407 Bracket, Stop
11 04001-145 Bolt, Hex Head 1/2-13 x 3-1/2”
12 461990 Seat Hardware Kit, STC
13 483451 Bracket
14 483412 Retractable Seat Belt (Seat with Black Arm Rest)

461990 Hardware Package, Seat Belt Mounting

9

DRIVE SYSTEM COMPONENTS

Section 8

21

22

20

18

23

28

24

30

28

26

25

5

29

2

1

3

27

1

31

2

6

17

10

15

14

12
16

1

4

19

32

7

11

8
9

10
1

10
13

7
11

12
16

10

STC 2005 DSC

Section 8

DRIVE SYSTEM COMPONENTS

Ref. Part
No. No. Description

1 04021-09 Nut, Elastic Stop 3/8-16
2 04019-04 Nut, Serrated Flange 3/8-16
3 483087 Spring, Pump Idler
4 43286 Spacer
5 04001-22 Bolt, Hex Head 3/8-16 x 2-3/4”
6 461603 Idler Arm Assy., Pump Drive
7 04063-14 Key, 5 x 5 x 25mm
8 483172 Belt, Transmission
9 483415 Pulley, 3-1/2” Dia. Idler
10 04043-04 Flatwasher, 3/8-.391 x .938 x .105
11 482744 Pulley, 5.75 OD Taper Bore
12 482085 Hub, Tapered, 15mm Bore
13 04001-45 Bolt, 3/8-16 x 2”
14 43503 Pivot, Idler
15 48224 Bearing
16 04001-172 Bolt, Hex Head 1/4-20 x 1” Grade 8
17 04001-31 Bolt, Hex Head 3/8-16 x 2-1/2”
18 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2”
19 483081 Pulley, 5.75 Dia. - 1.125” Bore
20 421203 Clamp Plate
21 04017-05 Hex Head Capscrew, 1/4-20 x 3/4”
22 422969 Control Lever, Pump
23 04017-05 Hex Head Capscrew, 1/4-20 x 3/4”
24 04030-02 Lockwasher, 1/4”
25 48829 Block, Pump Control
26 04060-06 Roll Pin
27 04001-136 Bolt, Hex Head 3/8-16 x 1-1/2” Grade 8
28 04019-04 Nut, Serr. Flange 3/8-16
29 04001-136 Bolt, Hex Head 3/8-16 x 1-1/2” Grade 8
30 424137 Bracket
31 04001-19 Bolt, Hex Head 3/8-16 x 1”
32 483215 Pulley, 5” Dia. Idler

11

ENGINE AND ATTACHING PARTS (KAWASAKI & KOHLER)

5

1

7

2

4

11

Section 8

14

3

4

12

8

15

6

9

13

12

4

10

4

STC 2008 EAPKA

Section 8

ENGINE AND ATTACHING PARTS (KAWASAKI & KOHLER)

Ref. Part
No. No. Description 19KAI 23CV

1 482932 Engine, Kawasaki (FH601V-AS29) x

483281 Engine, Kohler (PS-75607) x
2 423770 Bumper, Rear x x
3 424107 Shield, Rear x x
4 04019-04 Nut, Serr. Flange 3/8-16 x x
5 482510 Extension, Oil Drain 2.3” x

482349 Extension, Oil Drain 4” x
6 04003-23 Bolt, Carr. 3/8-16 x 1” x x
7 04104-01 Bolt, 3/8-16 x 1” Torx x
8 483102 Muffler x

483416 Muffler x
9 424133 Bracket, Muffler x x
10 423555 Plate, Skid x x
11 04001-11 Bolt, Hex Head 5/16-18 x 1-1/2” x x
12 04001-19 Bolt, Hex Head 3/8-16 x 1” x x
13 04011-12 Screw, Hex Head 5/16-18 x 3/4” Self Tap x x
14 04019-03 Nut, Serr. Flange 5/16-18 x x
15 04003-31 Bolt, Carr. 3/8-16 x 3/4” x x

13

44

43

Section 8

STEERING COMPONENTS

1

2

3

4

18

19

38

20

39

42

15

40

41

7

25

26

8

5

8

32

27

18

30

21

6

17

34

33,
33A

35

34

31

17

28

4

37

35

9

5

29, 29A

23

22

16

24

To Pump

14

13

12

11

10

STC 2007 SSC

14

Section 8

STEERING COMPONENTS

Ref. Part
No. No. Description

1 482340 Grip, Control Lever
2 461914 Handle Bar, LH (Includes item 1)

461923 Handle Bar, RH (Includes item 1)
3 04001-09 Bolt, Hex Head 3/8-16 x 1-1/4”
4 04030-03 Lock Washer, 3/8”
5 483269 Knob
6 04040-15 Flatwasher, 5/16-.375 x .875 x .083
7 04060-01 Roll Pin, Spring 5/32 x 3/4”
8 483238 Pivot, Control Lever
9 04021-09 Nut, Elastic Stop 3/8-16
10 482330 Rod End, 3/8-24 RH Female
11 04020-14 Nut, 3/8-24 RH Thread
12 482623 Rod, Pump Control Linkage
13 04020-17 Nut, 3/8-24 UNF-2B LH Thread
14 482331 Rod End, 3/8-24 LH Thread
15 43477 Pin Retainer
16 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2”
17 04001-12 Bolt, Hex Head 5/16-18 x 1-3/4”
18 43602 Spacer, Pump Dampener
19 423599 Plate, Control Lever
20 04001-17 Bolt, Hex Head 5/16-18 x 2”
21 482452 Gas Damper
22 04001-19 Bolt, Hex Head 3/8-16 x 1”
23 482099 Block, Clamping
24 04003-12 Bolt, Carriage, 5/16-18 x 3/4”

25 461770 Control Plate - LH (Includes Decal)

461771 Control Plate - RH (Includes Decal)
26 04019-03 Nut, Serr., Flange, 5/16-18
27 04021-08 Nut, Elastic Stop 1/4-20
28 04001-18 Bolt, Hex Head 3/8-16 x 3/4”
29 43616 Shaft, Steering Control
30 04021-10 Nut, Elastic Stop 5/16-18
31 48114-04 Grease Fitting, 1/4-28 Self Tap
32 43559 Spacer, Control
33 49574 Control Lever Assy RH (Includes 31 & 35)

49573 Control Lever Assy LH (Includes 31 & 35)
34 04021-10 Nut, Elastic Stop 5/16-18
35 48100-06 Bushing
36 04041-08 Flatwasher, 1-1/4 x 49/64 x 16 Ga.
37 04050-02 Retaining Ring, 3/4” Ext.
38 423057 Bracket, Switch Actuator
39 04017-16 Bolt, Hex Serr. Flange 5/16-18 x 3/4”
40 04003-02 Bolt, Carr. 1/4-20 x 3/4”
41 45918 Bracket, Control Return
42 481389 Spring

43 483250 Rubber Spacer
44 04003-38 Bolt, Carriage 5/16-18 x 1-1/2”

15

BRAKE COMPONENTS

4 5 18

Section 8

7
6
8
9

36
38

26

33
30

32

40 16 17 35

34
20

31 11 3

24

35
20

25

24

43

22
23

24
2
26
28

41

44

10

21
6
20

19

27

42

1

16

15 14 13 12

STC 2002 BSC

Section 8

BRAKE COMPONENTS

Ref. Part
No. No. Description

1 04019-06 Nut, Serr. Flange 1/2-13
2 48807 Spring
3 04001-08 Bolt, Hex Head 5/16-18 x 3/4”
4 04001-163 Bolt, Hex Head 1/2-13 x 3-3/4”
5 04001-52 Bolt, Hex Head 1/2-13 x 2-1/2”
6 04021-19 Nut, 1/2-13 Center Lock
7 483190 Wheel Motor, Hydro-Gear
8 04063-25 Key, Woodruff 5/16 x 1”
9 461438 Wheel Hub Assembly

10 483644 Brake Band Assembly
11 482061 Bushing, Self Align
12 48680 Nut, Hex Castle 1.0-20 UNEF
13 04061-06 Cotter Pin, 9/64 x 1-1/2”
14 04028-02 Lug Nut, 1/2-20
15 482044 (48”) Wheel Assembly 23 x 9.5 -12

481659 (48”) Rim

482194 (48”) Tire 23 x 9.5 - 12
16 04004-46 Brake Rod Stud, 3/8-24 x 8.125”
17 04020-14 Nut, 3/8-24 UNF
18 423279 Plate Weldment, Motor Backing
19 04064-16 Clevis Pin, 3/8 x 1.93”
20 04069-01 Pin, Rue Cotter 3/8 Dia.
21 451970 Brake Linkage LH

451971 Brake Linkage RH
22 48114-04 Grease Fitting, 1/4-28
23 04020-25 Nut, 3/8-24 UNF
24 04050-01 Retaining Ring, .625 Ext.
25 04021-10 Nut, Elastic Stop 5/16-18
26 04041-07 Flatwasher, 3/8-.391 x .938 x .105
27 04001-187 Bolt, Hex Head 1/2-13 x 2-1/2” Grade 8
28 04001-166 Bolt, Hex Head 3/8-24 x 3-3/4”
29 04061-02 Cotter Pin, 3/32 x 3/4”
30 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2”
31 451463 Brake Shaft
32 04021-09 Nut, Elastic Stop 3/8-16
33 48544 Rod End, 3/8-24 LH Thread
34 04064-02 Clevis Pin, 3/8 x 1.06”
35 48343-04 Clevis, 3/8-24
36 482102 Grip, Brake Lever
37 04019-04 Nut, Serr. Flange 3/8-16
38 461509 Brake Lever (includes item 36)
39 04001-22 Bolt, Hex Head 3/8-16 x 2-3/4”
40 04020-17 Nut, 3/8-24 UNF-2B LH Thread
41 422483 Lever, Brake
42 45974 Shaft Weldment, Pivot
43 43495 Pin, Pivot
44 04008-01 Bolt, Serr. Flange 1/2-20 x 4.563”

17

36

12

7

4

2

E

18 19

45 46

G

12

1

1

3 55

33 47 48

Section 8

FUEL AND HYDRAULIC SYSTEM

9

11

55

34

M

A

B

9

53

M

9

30
28
50

20
19

18

TO

ENGINE

31
44

F

29
5

F

6

18
19
20

J

20
19
18

19

J

18

46

11

A

B

21
22

7

36

4

44

8

27

12

K

20 19

25

31

42

1

58

56

26

37

23
24
39

G

10

D

C

3

K

14
15

9

41

C

D

13

17

16

4
36

37

E

4

36

26

L

35 32 54

L

48 47 49

18

26

43

38

57

51

40

STC 2005 FHS

Section 8

FUEL AND HYDRAULIC SYSTEM

Ref. Part
No. No. Description

1 482643 Pump, BDP-10A-316 (LH)

482644 Pump, BDP-10A-419 (RH)
2 482266-01 Elbow, 90 Degree 9/16 O-Ring x 3/8 Hose
3 48572-02 Fitting, 1/2” JIC x 5/8 O-Ring
4 48811 Hose, 3/8 Pushlock (Specify length)
5 482573 Bushing
6 482574 Fitting
7 482266-01 Elbow, 90 Degree 9/16 O-Ring x 3/8 Hose
8 48136-13 Hose Clamp, .69 Dia.
9 482548 Hose Assembly
10 04060-06 Roll Pin
11 48572-04 Fitting, 1/2” JIC x 1/2” O-Ring
12 48603-06 O-Ring
13 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2”
14 04017-07 Bolt, Hex Head 1/4-20 x 1-1/4”
15 04030-02 Lockwasher
16 04021-09 Nut, Elastic Stop 3/8-16
17 422969 Control Lever
18 04001-08 Bolt, Hex Head 5/16-18 x 3/4”

19 04030-03 Lockwasher, 5/16”
20 04040-15 Flatwasher, 5/16-.375 x .875 x .083
21 481164 Cap, Hydraulic Tank
22 481507 Insert, Filler Neck
23 48829 Control Block
24 421203 Clamp Plate
25 461479 Hydraulic Tank Assembly w/fittings
26 48603-06 O-Ring, 9/16”
27 482277 Tee Fitting, O-Ring to Barb
28 48136-13 Clamp, .69 Max. / .25 Min. Dia.
29 482571 Bushing

Ref. Part
No. No. Description

30 482572 Elbow, 0.38 Hose
31 48136-13 Clamp

32 483617 Fuel Hose, 1/4 ID (order by the inch)
33 423912 Bracket Fuel Valve
34 48059-01 Clamp, Fuel Hose 1/4 Hose ID
35 482212 Valve, Fuel Shutoff
36 48136-13 Clamp, .69 Max. / .25 Min. Dia.
37 482800-02 Fitting, 9/16 O-Ring x 3/8” Hose
38 04019-03 Nut, Serr. Flange 5/16-18
39 04041-07 Flatwasher, 3/8-.391 x .938 x .105
40 48462-01 Oil Filter
41 482798 Filter Head Assembly
42 48 2800-0 1 Fitting, 3/4 O-Ring x 3/8 Hose
43 48604-03 Plug, 9/16-18 O-Ring
44 482557 Hose, Filter Inlet
45 461969 Fuel Tank RH
46 482547 Cap, Fuel Tank (incl. item #53)
47 48309 Tank Bushing
48 48939 Elbow, 90 Degree
49 461476 Fuel Tank LH
50 48811 Hose, 3/8 Pushlock 15” Long
51 04001-17 Bolt, Hex Head 5/16-18 x 2”
52 04010-10 Screw, 1/4-20 x 2”
53 482774 Gasket, Gas Tank Cap
54 ** Fuel Filter
55 482605 Hose Assembly
56 04001-11 Bolt, Hec Head 5/16-18 x 1-1/2”
57 482802 Nipple, Oil Filter 1.0-12 UNF-2A x 1-1/4”
58 48603-02 O-Ring, 3/4”

** Available through the individual engine manufacturer.

19

ELECTRICAL SYSTEM

1

27

Section 8

29

19

23

12

20

21

24

12

30

45

16

44

10

11

25

38

39

40

6

41

26

32

31

12

34

14

33

10

17

11

15

18

10

11

7

35

8

36
37

5

9

2

43

42

20

20

42

2

4

3

SCAG

POWER EQUIPMENT

13

STC 2008 ESKA

20

Section 8

Ref. Part
No. No. Description

1 483355 Hourmeter
2 48298 Fuse, 20 amp
3 483366 Key, Ignition

462069 Key Assembly w/Fob
4 48017-04 Nut, Hex 5/8-32
5 48017-03 Lockwasher, 5/8” Internal
6 461660 Electric PTO Clutch GT3.5
7 48798 Switch, Ignition
8 483162 Switch, PTO
9 483013 Relay
10 04031-01 Lock Washer, #10 External Tooth
11 04020-01 Nut, Hex #10-32
12 481637 Switch, N/O
13 461768 Panel, Instrument
14 482032 Choke & Throttle Control - Kawasaki (Qty 2)

481544 Choke Control - Kohler (Qty 1)
15 482032 Throttle Control - Kohler ( Qty 1)
16 481638 Switch, Seat
17 483029 Module, Interlock
18 04010-01 Screw, #10-32 x .5” Phillips Head
19 483420 Battery, 330CCA (Not Available Through Scag)
20 04001-44 Bolt, Hex Head 1/4-20 x .5”
21 04020-02 Nut, Hex 1/4-20
22 48029-15 Cable, Battery Black (negative)
23 48029-12 Cable, Battery Red (positive)
24 483618 Wiring Harness, Main
25 483081 Pulley, 5.45 OD x 1.125” Bore
26 04021-10 Nut, Elastic Stop 5/16-18 Key
27 424112 Mounting Bracket, Hour Meter
28 04010-11 Screw, #10-32 x 1.5” Phillips Head
29 482543 Adaptor, Wiring Harness (Kawasaki only)

482094 Adaptor, Wiring Harness (Kohler only)
30 04063-23 Key, 1/4 x 1/4 x 3-1/4”
31 04041-28 Flatwasher, 7/16-.469 x 1-3/4” x 1/4”
32 04030-05 Lockwasher, 7/16”
33 04001-101 Bolt, Hex Head 7/16-20 x 2-1/2” UNF
34 04010-12 Screw, #10-32 x 3/4”
35 04001-08 Bolt, Hex Head 5/16-18 x 3/4”
36 04030-03 Lockwasher, 5/16”
37 04040-15 Flatwasher, 5/16-.375 x .875 x .083
38 423909 Backing Plate
39 481716 Rubber Pad, Clutch Stop
40 422534 Plate, Backing
41 48030-09 Clamp
42 483629 Fuse Holder
43 483571 Cover, Sealed Double
44 482588 Clip, Wire
45 483642 Double Fuse Assembly, Sealed (Incl. items 2, 42, 43, 44)

ELECTRICAL SYSTEM

21

HYDRAULIC PUMP ASSEMBLY

29

Overhaul Seal Kit

17

18

Section 8

20

21

23

22

15

14

13

16

30

PORT "A"
SIDE

6

9

24

4

7

8

25

19

27

10

3

1

5

2

24

28

PORT "B"
SIDE

26

30

11

12

22

Section 8

Ref. Part
No. No. Description

1 HG 70516 Housing Kit
2 HG 70573 End Cap Kit
3 HG 50641 Straight Headless Pin
4 HG 50969 Hex Flange Bolt, M8-1.25 x 60mm
5 HG 51232 Housing O-Ring
6 HG 2513027 Charge Pump Kit
7 HG 50273 Gerotor Assembly

8 HG 9004101-1340 O-Ring

9 HG 50095 Socket Head Screw, M6 x 1.0-20mm
10 HG 2513030 Bypass Valve Kit
11 HG 70521 Pumpshaft Kit
12 HG 50315 Ball Bearing, 17 x 40 x 12
13 HG 51161 Lip Seal
14 HG 50329 Retaining Ring
15 HG 50951 Spacer
16 HG 70331 Cylinder Block Kit
17 HG 2003014 Block Spring
18 HG 2003017 Block Thrust Washer
19 HG 51444 Valve Plate
20 HG 2003087 Swash Plate
21 HG 50551 Ball Thrust Bearing
22 HG 2003005 Trunnion Arm
23 HG 2000015 Slot Guide
24 HG 2510062 Check Valve Kit (.024” Orfice) port “A” on Left Hand Pump, port “B” on Right Hand Pump
25 HG 70403 Charge Relief Kit
26 HG 2513043 Trunnion Seal with Retainer
27 HG 9005110-4400 Straight Thread Plug
28 HG 50408 Straight Headless Pin
29 HG 70525 Overhaul Seal Kit
30 HG 70743 System Check Relief Kit, port “B” on Left Hand Pump, port “A” on Right Hand Pump

HYDRAULIC PUMP ASSEMBLY

23

REPLACEMENT DECALS AND INFORMATION PLATES

3

482982

12

Section 8

48404

8

11

FORWARD

R

F

INSTALL BELT COVER BEFORE

REVERSE

482100

6

WARNING

OPERATING MACHINE

READ OPERATOR'S MANUAL

Hea

vy-

Duty

Co mmerc

483402

9

ial

481971

5

1

7

4

10

24

12

18

STC 2007 RDP1

Section 8

REPLACEMENT DECALS AND INFORMATION PLATES

Ref. Part
No. No. Description

1 483407 Decal, Danger-Spinning Blades
2 483406 Decal, Warning-Rotating Blades
3 483199 Decal, 48V
4 483158 Decal, ROPS
5 483044 Decal, Patents
6 482100 Decal, Traction Control
7 481971 Decal, Heavy Duty Commercial
8 48404 Decal, Metalcraft - Made in USA
9 483402 Decal, Belt Cover
10 482982 Decal, Instrument Panel
11 482835 Decal, Fuel Valve Position
12 482566 Decal, Cutting Height Bottom Row of Holes
13 482578 Decal, Tiger Cub
14 482709 Decal, Seat Support
15 482579 Decal, Rear Bumper
16 482166 Decal, Front Footplate
17 483405 Decal, Discharge Chute
18 482549 Decal, Cutting Height Top Row of Holes
** 461983 Spanish Decal Kit, STC / STWC (not shown)

14

R

482166

STC 2008 RDP2

15

3

16

17

25

KAWASAKI ADAPTER HARNESS

WHITE

RED W/YEL STRIPE

YELLOW

GRN W/WHT STRIPE

MAIN HARNESS

RED

KOHLER ADAPTER HARNESS

GRN W/WHT STRIPE

WHITE

YELLOW

MAIN HARNESS

RED

ELECTRICAL SCHEMA TIC - KAWASAKI, K OHLER

PTO

MAGNETO
FUEL SOLENOID

ENGINE PLUG

SOLENOID "B+"

SOLENOID

RECTIFIER

SWITCH

LIGHT BLUE

RED

KEY

SWITCH

BLUE

RED

RED W/YEL STRIPE

WHITE

GREEN

BLACK

RED

RED

YELLOW

RED

DIODE

GRN W/BLK STRIPE

GRN W/WHT STRIPE

RED W/YEL STRIPE

GREEN

20 AMP FUSES

RELAY

Section 8

STC Electrical Schematic

Serial No. 7630001 & Higher

GROUND

BLACK

BLACK

RED

RED

POS

NEG

HOURMETER

BLACK
BLACK
BLACK

CLUTCH

DIODE

LIGHT BLUE

BLUE

BLACK

RED

RED

TO

ENGINE

ADAPTER

HARNESS

BRAKE

BROWN

MODULE

PLUG

INTERLOCK

SWITCH

PINK

RED

RED

ORANGE

SEAT

SWITCH

ORANGE

RED W/WHT STRIPE

L.H. NEUTRAL

SWITCH

GRN W/WHT STRIPE

GRN W/BLK STRIPE

YELLOW

WHITE

RED

STARTER
STARTER

SOLENOID

R.H. NEUTRAL

SWITCH

26