Scag STC48V-23CV, STC48V-19KAI, SMTC-48V User Manual

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31 32
30
33
36 37
18
40
IPL
18
33
34
29
35
38 41 39
MODEL STC
ILLUSTRATED PARTS LIST
STC48V-19KAI with a serial number of D6700001 to D6799999 STC48V-23CV with a serial number of D6800001 to D6899999 SMTC-48V with a serial number of D9100001 to D9199999
September, 2007
PART NUMBER 06172
Page 2
NOTES
NOTES
Page 3
ILLUSTRATED PARTS LIST
TABLE OF CONTENTS
SUBJECT PAGE
48V Cutter Deck.................................................................................................2-3
Cutter Deck Controls..........................................................................................4-5
Sheet Metal Components ..................................................................................6-7
STC Roll Over Protection System......................................................................8-9
Drive System Components ........................................................................... 10-11
Engine and Attaching Parts - Kawasaki & Kohler ......................................... 12-13
Steering Components ................................................................................... 14-15
Brake Components ....................................................................................... 16-17
Fuel and Hydraulic System........................................................................... 18-19
Electrical System .......................................................................................... 20-21
Hydraulic Pump Assembly (BDP-10A) ......................................................... 22-23
Replacement Decals .................................................................................... 24-25
Electrical Schematic - Kawasaki & Kohler ..........................................................2 6
I
Page 4
48V CUTTER DECK
Section 8
4
12
6 7 8
52, 52A
13
11
67
18
13
30
56
55
53
72
49
29 21
51
73
3
49
70 26
14
55
31
83
3
83
83
84 81
54
82
14
29
21
87
3
53
49
77
80
76
29
75
74
33
65
3
55
56
84
64 60 62 61
59 58 66 63
13
15
66
23
17
35
14
48
53
49
50
28
20
3
32
2
3
70 26
5 25
68
29
66
27
57
10
71
69
13
36
24
78
1
22
46
47
79
88
9
16
19
89
34
86
37
38
85
40 41 42 37 43 44
45
STC 2008 CD48
2
Page 5
Section 8
48V CUTTER DECK
Ref. Part No. No. Description
1 461854 Cutter Deck Velocity Plus 2 43686 Boss, Spring Anchor 3 04019-04 Nut, 3/8-16 Serrated Flange 4 481625-01 Wing Nut, 3/8-16 5 481632 Anti-Scalp Wheel 6 04003-26 Bolt, Carriage 3/8-16 x 4” 7 422478 Bracket, Anti-Scalp Wheel 8 04017-27 Bolt, Serrated Flange 3/8-16 x 1” 9 04043-06 Flatwasher, 5/8” Hardened 10 04021-05 Locknut, 3/8-16 Center Lock 11 461844 Discharge Chute 12 04001-11 Bolt, Hex Head 5/16-18 x 1-1/2”, Rear
04001-12 Bolt, Hex Head 5/16-18 x 1-3/4”, Front 13 04021-10 Nut, Elastic Stop 5/16-18 14 04020-09 Nut, 5/8-11 UNC 15 45944 Shaft, Roller 16 04001-41 Bolt, Hex Head 5/8-11 x 9-1/2” 17 48038 Roller, Rear 18 04001-154 Bolt, Hex Head 5/16-18 x 4-3/4” 19 04063-08 Key, 1/4 x 1/4 x 2” 20 483246 Spring, Idler LH 21 04043-04 Flatwasher, 3/8” 22 04001-176 Bolt, Hex Head 5/16-18 x 1-3/4” Grade 8 23 04019-03 Nut, Serrated Flange 5/16-18 24 04001-51 Bolt, Hex Head 3/8-16 x 3-3/4” 25 48100-15 Bushing, .376 ID Oilite 26 04030-03 Lockwasher 5/16” 27 04040-15 Flatwasher 5/16” 28 04001-136 Bolt, Hex Head 3/8-16 x 1-1/2” Gr. 8 29 04021-09 Nut, Elastic Stop 3/8-16 30 04001-31 Bolt, Hex Head 3/8-16 x 2-1/2” 31 483247 Spring, Idler RH 32 424369 Bracket, Spring Anchor LH 48V 33 04110-03 U-Nut, 3/8-16 34 461663 Spindle Assembly 35 43589 Shaft, Spindle 36 481024 Seal Upper 37 481022 Bearing Assembly 38 48114-04 Grease Fitting 39 48677 Valve, Grease Relief 40 43644 Housing, Spindle 41 43312 Spacer, Outside 42 43296 Spacer, Inside 43 481025 Seal, Lower 44 43297 Bushing, Bottom 45 481035 Nut, Special 1-1/16 - 18
Ref. Part No. No. Description
46 43590 Spacer, Spindle 47 482877 Cutter Blade 16.5” 48 483210 Pulley, Idler 5” Dia. 49 48224 Bearing 50 461940 Idler Arm Assy. 51 43689 Idler Pivot 52 424322 Belt Cover (48V) 53 48926 Hub, Tapered 1-1/8” Bore 54 461946 Idler Arm 55 04001-172 Bolt, Hex Head 1/4-20 x 1” Grade 8 56 483282 Pulley 4.75” 57 424208 Turbo Baffle, Bolt On 58 451240 Push Arm Shaft 59 461516 Push Arm (Includes 64,60,62) 60 04020-16 Nut, 5/8-18 UNF 61 04021-13 Nut, Elastic Stop 5/8-11 62 48763 Rod End, 5/8 Male RH Thread 63 04001-79 Bolt, Hex Head 5/8-11 x 4-1/2” 64 48114-04 Grease Fitting, 90 Degree 65 483241 Belt, Cutter Deck Drive (48V) 66 04001-09 Bolt, Hex Head 5/16-18 x 1” 67 483378 Spring, Discharge Chute 68 424173 Baffle Weldment, 48V 69 04003-23 Bolt, Carriage 3/8-16 x 1” 70 04021-22 Nut, Elastic Stop 5/16-18 Grade 8 71 04043-04 Flatwasher 3/8” 72 483239 Belt, RH Cutter Deck 73 48181 Pulley, Idler 5” Dia. 74 483283 Pulley, Double Groove 75 483167 Bolt, Special 76 461929 Lever Assy., Deck Level 77 04003-40 Bolt, Carriage 7/16-14 x 1-1/4" 78 04040-11 Flatwasher, 7/16-.500 x 1.25 x .083 79 04021-11 Nut, Elastic Stop 7/16-14 80 424367 Dust Shield 81 04030-03 Lockwasher 3/8” 82 424376 Bracket, Spring Anchor RH 83 04001-136 Bolt, Hex Head 3/8-16 x 1-1/2” Gr. 8 84 04001-19 Bolt, Hex Head 3/8-16 x 1” 85 04021-04 Nut, Center Lock 5/16-18 86 483176 Wear Pad 87 43689 Idler Pivot 88 04003-12 Bolt, Carraige 5/16-18 x 3/4” 89 04040-04 Flatwasher, 5/16”
3
Page 6
Section 8
CUTTER DECK CONTROLS
18
4
3
2
1
41
42
37
6
13
46
5
12
38
17
7
14
15
46
45
20
21
26
33
27
40
36
43
22
19
16
23
24
44
24
28
25
24
25
11
30
9
8
10
32
34
35
29
24
29
25
19
23
28
31
CUTTER DECK
24
STC 2006 CDC
4
Page 7
Section 8
CUTTER DECK CONTROLS
Ref. Part No. No. Description
1 482624 Rod, Deck Lift Linkage 2 04020-28 Nut, Jam 1/2-20 LH Thread 3 481766 Rod End, 1/2-20 Female Thread 4 04050-10 Retaining Ring, 1/2” External “E” 5 483062 Slide, Deck Height Adjust 6 43487 Pin, Deck Lift 7 423463 Bracket, Cutting Height Adjustment 8 04001-22 Bolt, Hex Head 3/8-16 x 2-3/4” 9 43668 Bushing .502 OD 10 04021-09 Nut, Elastic Stop 3/8-16 11 461874 Lever, Deck Latch 12 422346 Slide, Cutting Height 13 04014-03 Screw, Cap 5/16-18 x 3” FHHS 14 422381 Guide, Short 15 04003-04 Bolt, Carriage 5/16-18 x 1” 16 422380 Guide, Long 17 483177 Spring, Helper 18 04021-05 Nut, 3/8-16 Center Lock 19 04040-09 Flatwasher, 5/8-.656 x 1.312 x .095 20 04019-04 Nut, 3/8-16 Serr. Flange 21 04001-32 Bolt, Hex Head 3/8-16 x 1-1/4” 22 43678 Swivel Joint LH 23 04061-07 Cotter Pin, 3/16 x 1” 24 04019-04 Nut, Serr. Flange 3/8-16 25 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2” 26 04019-04 Nut, Serr. Flange 3/8-16 27 04021-09 Nut, Elastic Stop 3/8-16 28 48540 Chain 29 48114-04 Grease Fitting, 1/4-28 Self Tap 30 483181 Torsion Spring 31 461929 Lever Assy., Deck Level 32 04004-45 Stud, 1/2-13 x 20” 33 04067-09 Pin
481547 Lanyard 34 04020-09 Nut, 5/8-11 UNC 35 43679 Swivel Joint RH 36 04001-155 Bolt, Hex Head 1/2-13 x 5” 37 481765 Rod End, 1/2-20 Female RH Thread 38 04001-77 Bolt, Hex Head 3/8-16 x 3-1/2” 39 43572 Spacer 40 04021-02 Lock Nut, 1/4-20 41 43630 Spacer 42 04020-27 Nut, 1/2-20 UNF-2B 43 04021-10 Nut, Elastic Stop 5/16-18 44 45904 Lift Bellcrank Weldment, LH Rear
45905 Lift Bellcrank Weldment, RH Rear
04041-14 Flatwasher, 1.0-1.062 x 1.5 x .048
04050-08 Retaining Ring, 1” ext. 45 04062-04 Hair Pin Cotter, .177 x 3-1/4” 46 481477 Grip, Deck Latch Lever
5
Page 8
SHEET METAL COMPONENTS
Section 8
3
23
25
6
65
A
Seat Assy. With Black Arm Rest
62
64
64
63
65
A
24
61
22
26
27
19
29
18 19
55
28
41
57
58
59
60
A
47
54
53
43
5
15
11
7 8 20
10
2
9
4
17 13
14
56
15
15
46
12
12
47
15
16
21
12
33
35
36
39
31 32
33
34
49
37
40 38
30
42
50
44
51
52
30
1
45
44
42
STC 2008 SMC
6
Page 9
Section 8
Ref. Part No. No. Description
SHEET METAL COMPONENTS
Ref. Part No. No. Description
1 461918 Main Frame Assembly w/decals 2 04001-73 Bolt, Hex Head 5/16-18 x 3-3/4” 3 482632 Cushion, Back 4 04019-04 Nut, Serr. Flange 3/8-16 5 461989 Plate, Seat Mounting w/decals 6 482111 Cushion, Lower Seat 7 43462 Pin Retainer, Spring 8 481389 Spring 9 ** Battery (not available through Scag) 10 423571 Battery Cover 11 482553 Battery Hold Down Pad 12 04003-12 Bolt, Carr. 5/16-18 x 3/4” 13 423556 Battery Box 14 04060-01 Roll Pin, Spring 5/32 x 3/4” 15 04019-03 Nut, Serr. Flange 5/16-18 16 04001-19 Bolt, Hex Head 3/8-16 x 1” 17 482552 Pad, Rubber 18 04001-59 Bolt, Hex Head 1/4-20 x 1-1/4” 19 04019-02 Nut, Serr. Flange 1/4-20 20 451896 Seat Base Support 21 04021-10 Nut, Elastic Stop 5/16-18 22 483385 Seat Assembly w/ adjustment rails 23 482108 Arm Pad, RH
482110 Bracket, Armrest RH
24 482107 Arm Pad, LH
482109 Bracket, Armrest LH 25 482183 Channel, Armrest 26 423557 Footplate 27 04021-09 Nut, Elastic Stop 3/8-16 28 04001-19 Bolt, Hex Head 3/8-16 x 1” 29 48566 Cable, Seat Stop 30 451826 Weldment, Caster Support 31 481559 Cap, Grease 32 04021-20 Nut, Elastic Stop 1.0-14
33 48668 Bearing Set 34 4820 28-0 1 Plug, 1/4-28 35 481025 Seal, 2.0” OD x 1.625” ID 36 04021-07 Nut, Elastic Stop 1/2-13 37 451471 Yoke, Front Caster Wheel 38 04001 -134 Bolt, Hex Head 1/2-13 x 7-1/2” 39 43581 Sleeve 40 9277 Caster Wheel Assembly (Incl. 42, 44, 45) 41 424112 Bracket, Hour Meter 42 482622 Seal 43 04001-32 Bolt, Hex Head 3/8-16 x 1-1/4” 44 482621 Roller Bearing 45 48114-04 Fitting, Grease 46 423575 Mounting Bracket, Oil Tank 47 423764 Mounting Bracket, Fuel Tank 48 482633 Seat Pan 49 43584 Spacer, Caster Wheel 50 04001-28 Bolt, Hex Head 7/16-14 x 1-1/4” 51 04021-11 Nut, Elastic Stop 7/16-14 52 04030-05 Lockwasher, 7/16” 53 04030-04 Lock Washer. 3/8 Spring 54 04110-03 U-Nut, 3/8-16 55 04003-04 Bolt, Carriage 5/16-18 x 1” 56 423912 Bracket, Fuel Valve 57 04021-05 Lock Nut, 3/8-16 Center Lock 58 483371 Spring, Seat Latch 59 451897 Seat Latch Weldment 60 04001 -100 Bolt, Hex Head 3/8-16 x 6” 61 483736 Seat Assembly w/ adj. rails 62 483544 Cushion, Back 63 483545 Cushion, Lower Seat 64 483549 Arm rest Kit 65 482635 Seat Adjustment Track Set
7
Page 10
12
Section 8
STC ROLL-O VER PROTECTION SYSTEM
4
13
12
1
12
12
Seat Assy. With Black Arm Rest
14
12
14
4
12
1
7
6
1
2
5
3
9
10
11
8
2
5
3
5
3
5
STC 2008 FOLDING ROPS
8
Page 11
Section 8
STC ROLL-OVER PROTECTION SYSTEM
Ref. Part No. No. Description
1 9512 STC Foldable ROPS Accessory (incl. all items listed) 2 04001-145 Bolt, Hex Head 1/2-13 x 3-1/2” 3 04021-19 Nut, Center Lock 1/2-13 4 483412 Retractable Seat Belt 5 04040-13 Flatwasher, 1/2-.562 x 1.375 x .109 6 481625-03 Thumb Screw, 5/16-18 NC x 3/4” 7 04062-06 Hair Pin, Cotter 8 483262 Pin 9 04021-19 Nut, Center Lock 1/2-13 10 424407 Bracket, Stop 11 04001-145 Bolt, Hex Head 1/2-13 x 3-1/2” 12 461990 Seat Hardware Kit, STC 13 483451 Bracket 14 483412 Retractable Seat Belt (Seat with Black Arm Rest)
461990 Hardware Package, Seat Belt Mounting
9
Page 12
DRIVE SYSTEM COMPONENTS
Section 8
21
22
20
18
23
28
24
30
28
26
25
5
29
2
1
3
27
1
31
2
6
17
10
15
14
12 16
1
4
19
32
7
11
8 9
10 1
10 13
7 11
12 16
10
STC 2005 DSC
Page 13
Section 8
DRIVE SYSTEM COMPONENTS
Ref. Part No. No. Description
1 04021-09 Nut, Elastic Stop 3/8-16 2 04019-04 Nut, Serrated Flange 3/8-16 3 483087 Spring, Pump Idler 4 43286 Spacer 5 04001-22 Bolt, Hex Head 3/8-16 x 2-3/4” 6 461603 Idler Arm Assy., Pump Drive 7 04063-14 Key, 5 x 5 x 25mm 8 483172 Belt, Transmission 9 483415 Pulley, 3-1/2” Dia. Idler 10 04043-04 Flatwasher, 3/8-.391 x .938 x .105 11 482744 Pulley, 5.75 OD Taper Bore 12 482085 Hub, Tapered, 15mm Bore 13 04001-45 Bolt, 3/8-16 x 2” 14 43503 Pivot, Idler 15 48224 Bearing 16 04001-172 Bolt, Hex Head 1/4-20 x 1” Grade 8 17 04001-31 Bolt, Hex Head 3/8-16 x 2-1/2” 18 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2” 19 483081 Pulley, 5.75 Dia. - 1.125” Bore 20 421203 Clamp Plate 21 04017-05 Hex Head Capscrew, 1/4-20 x 3/4” 22 422969 Control Lever, Pump 23 04017-05 Hex Head Capscrew, 1/4-20 x 3/4” 24 04030-02 Lockwasher, 1/4” 25 48829 Block, Pump Control 26 04060-06 Roll Pin 27 04001-136 Bolt, Hex Head 3/8-16 x 1-1/2” Grade 8 28 04019-04 Nut, Serr. Flange 3/8-16 29 04001-136 Bolt, Hex Head 3/8-16 x 1-1/2” Grade 8 30 424137 Bracket 31 04001-19 Bolt, Hex Head 3/8-16 x 1” 32 483215 Pulley, 5” Dia. Idler
11
Page 14
ENGINE AND ATTACHING PARTS (KAWASAKI & KOHLER)
5
1
7
2
4
11
Section 8
14
3
4
12
8
15
6
9
13
12
4
10
4
STC 2008 EAPKA
Page 15
Section 8
ENGINE AND ATTACHING PARTS (KAWASAKI & KOHLER)
Ref. Part No. No. Description 19KAI 23CV
1 482932 Engine, Kawasaki (FH601V-AS29) x
483281 Engine, Kohler (PS-75607) x 2 423770 Bumper, Rear x x 3 424107 Shield, Rear x x 4 04019-04 Nut, Serr. Flange 3/8-16 x x 5 482510 Extension, Oil Drain 2.3” x
482349 Extension, Oil Drain 4” x 6 04003-23 Bolt, Carr. 3/8-16 x 1” x x 7 04104-01 Bolt, 3/8-16 x 1” Torx x 8 483102 Muffler x
483416 Muffler x 9 424133 Bracket, Muffler x x 10 423555 Plate, Skid x x 11 04001-11 Bolt, Hex Head 5/16-18 x 1-1/2” x x 12 04001-19 Bolt, Hex Head 3/8-16 x 1” x x 13 04011-12 Screw, Hex Head 5/16-18 x 3/4” Self Tap x x 14 04019-03 Nut, Serr. Flange 5/16-18 x x 15 04003-31 Bolt, Carr. 3/8-16 x 3/4” x x
13
Page 16
44
43
Section 8
STEERING COMPONENTS
1
2
3
4
18
19
38
20
39
42
15
40
41
7
25
26
8
5
8
32
27
18
30
21
6
17
34
33, 33A
35
34
31
17
28
4
37
35
9
5
29, 29A
23
22
16
24
To Pump
14
13
12
11
10
STC 2007 SSC
14
Page 17
Section 8
STEERING COMPONENTS
Ref. Part No. No. Description
1 482340 Grip, Control Lever 2 461914 Handle Bar, LH (Includes item 1)
461923 Handle Bar, RH (Includes item 1) 3 04001-09 Bolt, Hex Head 3/8-16 x 1-1/4” 4 04030-03 Lock Washer, 3/8” 5 483269 Knob 6 04040-15 Flatwasher, 5/16-.375 x .875 x .083 7 04060-01 Roll Pin, Spring 5/32 x 3/4” 8 483238 Pivot, Control Lever 9 04021-09 Nut, Elastic Stop 3/8-16 10 482330 Rod End, 3/8-24 RH Female 11 04020-14 Nut, 3/8-24 RH Thread 12 482623 Rod, Pump Control Linkage 13 04020-17 Nut, 3/8-24 UNF-2B LH Thread 14 482331 Rod End, 3/8-24 LH Thread 15 43477 Pin Retainer 16 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2” 17 04001-12 Bolt, Hex Head 5/16-18 x 1-3/4” 18 43602 Spacer, Pump Dampener 19 423599 Plate, Control Lever 20 04001-17 Bolt, Hex Head 5/16-18 x 2” 21 482452 Gas Damper 22 04001-19 Bolt, Hex Head 3/8-16 x 1” 23 482099 Block, Clamping 24 04003-12 Bolt, Carriage, 5/16-18 x 3/4”
25 461770 Control Plate - LH (Includes Decal)
461771 Control Plate - RH (Includes Decal) 26 04019-03 Nut, Serr., Flange, 5/16-18 27 04021-08 Nut, Elastic Stop 1/4-20 28 04001-18 Bolt, Hex Head 3/8-16 x 3/4” 29 43616 Shaft, Steering Control 30 04021-10 Nut, Elastic Stop 5/16-18 31 48114-04 Grease Fitting, 1/4-28 Self Tap 32 43559 Spacer, Control 33 49574 Control Lever Assy RH (Includes 31 & 35)
49573 Control Lever Assy LH (Includes 31 & 35) 34 04021-10 Nut, Elastic Stop 5/16-18 35 48100-06 Bushing 36 04041-08 Flatwasher, 1-1/4 x 49/64 x 16 Ga. 37 04050-02 Retaining Ring, 3/4” Ext. 38 423057 Bracket, Switch Actuator 39 04017-16 Bolt, Hex Serr. Flange 5/16-18 x 3/4” 40 04003-02 Bolt, Carr. 1/4-20 x 3/4” 41 45918 Bracket, Control Return 42 481389 Spring
43 483250 Rubber Spacer 44 04003-38 Bolt, Carriage 5/16-18 x 1-1/2”
15
Page 18
BRAKE COMPONENTS
4 5 18
Section 8
7 6 8 9
36 38
26
33 30
32
40 16 17 35
34 20
31 11 3
24
35 20
25
24
43
22 23
24 2 26 28
41
44
10
21 6 20
19
27
42
1
16
15 14 13 12
STC 2002 BSC
Page 19
Section 8
BRAKE COMPONENTS
Ref. Part No. No. Description
1 04019-06 Nut, Serr. Flange 1/2-13 2 48807 Spring 3 04001-08 Bolt, Hex Head 5/16-18 x 3/4” 4 04001-163 Bolt, Hex Head 1/2-13 x 3-3/4” 5 04001-52 Bolt, Hex Head 1/2-13 x 2-1/2” 6 04021-19 Nut, 1/2-13 Center Lock 7 483190 Wheel Motor, Hydro-Gear 8 04063-25 Key, Woodruff 5/16 x 1” 9 461438 Wheel Hub Assembly
10 483644 Brake Band Assembly 11 482061 Bushing, Self Align 12 48680 Nut, Hex Castle 1.0-20 UNEF 13 04061-06 Cotter Pin, 9/64 x 1-1/2” 14 04028-02 Lug Nut, 1/2-20 15 482044 (48”) Wheel Assembly 23 x 9.5 -12
481659 (48”) Rim
482194 (48”) Tire 23 x 9.5 - 12 16 04004-46 Brake Rod Stud, 3/8-24 x 8.125” 17 04020-14 Nut, 3/8-24 UNF 18 423279 Plate Weldment, Motor Backing 19 04064-16 Clevis Pin, 3/8 x 1.93” 20 04069-01 Pin, Rue Cotter 3/8 Dia. 21 451970 Brake Linkage LH
451971 Brake Linkage RH 22 48114-04 Grease Fitting, 1/4-28 23 04020-25 Nut, 3/8-24 UNF 24 04050-01 Retaining Ring, .625 Ext. 25 04021-10 Nut, Elastic Stop 5/16-18 26 04041-07 Flatwasher, 3/8-.391 x .938 x .105 27 04001-187 Bolt, Hex Head 1/2-13 x 2-1/2” Grade 8 28 04001-166 Bolt, Hex Head 3/8-24 x 3-3/4” 29 04061-02 Cotter Pin, 3/32 x 3/4” 30 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2” 31 451463 Brake Shaft 32 04021-09 Nut, Elastic Stop 3/8-16 33 48544 Rod End, 3/8-24 LH Thread 34 04064-02 Clevis Pin, 3/8 x 1.06” 35 48343-04 Clevis, 3/8-24 36 482102 Grip, Brake Lever 37 04019-04 Nut, Serr. Flange 3/8-16 38 461509 Brake Lever (includes item 36) 39 04001-22 Bolt, Hex Head 3/8-16 x 2-3/4” 40 04020-17 Nut, 3/8-24 UNF-2B LH Thread 41 422483 Lever, Brake 42 45974 Shaft Weldment, Pivot 43 43495 Pin, Pivot 44 04008-01 Bolt, Serr. Flange 1/2-20 x 4.563”
17
Page 20
36
12
7
4
2
E
18 19
45 46
G
12
1
1
3 55
33 47 48
Section 8
FUEL AND HYDRAULIC SYSTEM
9
11
55
34
M
A
B
9
53
M
9
30 28 50
20 19
18
TO
ENGINE
31 44
F
29 5
F
6
18 19 20
J
20 19 18
19
J
18
46
11
A
B
21 22
7
36
4
44
8
27
12
K
20 19
25
31
42
1
58
56
26
37
23 24 39
G
10
D
C
3
K
14 15
9
41
C
D
13
17
16
4 36
37
E
4
36
26
L
35 32 54
L
48 47 49
18
26
43
38
57
51
40
STC 2005 FHS
Page 21
Section 8
FUEL AND HYDRAULIC SYSTEM
Ref. Part No. No. Description
1 482643 Pump, BDP-10A-316 (LH)
482644 Pump, BDP-10A-419 (RH) 2 482266-01 Elbow, 90 Degree 9/16 O-Ring x 3/8 Hose 3 48572-02 Fitting, 1/2” JIC x 5/8 O-Ring 4 48811 Hose, 3/8 Pushlock (Specify length) 5 482573 Bushing 6 482574 Fitting 7 482266-01 Elbow, 90 Degree 9/16 O-Ring x 3/8 Hose 8 48136-13 Hose Clamp, .69 Dia. 9 482548 Hose Assembly 10 04060-06 Roll Pin 11 48572-04 Fitting, 1/2” JIC x 1/2” O-Ring 12 48603-06 O-Ring 13 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2” 14 04017-07 Bolt, Hex Head 1/4-20 x 1-1/4” 15 04030-02 Lockwasher 16 04021-09 Nut, Elastic Stop 3/8-16 17 422969 Control Lever 18 04001-08 Bolt, Hex Head 5/16-18 x 3/4”
19 04030-03 Lockwasher, 5/16” 20 04040-15 Flatwasher, 5/16-.375 x .875 x .083 21 481164 Cap, Hydraulic Tank 22 481507 Insert, Filler Neck 23 48829 Control Block 24 421203 Clamp Plate 25 461479 Hydraulic Tank Assembly w/fittings 26 48603-06 O-Ring, 9/16” 27 482277 Tee Fitting, O-Ring to Barb 28 48136-13 Clamp, .69 Max. / .25 Min. Dia. 29 482571 Bushing
Ref. Part No. No. Description
30 482572 Elbow, 0.38 Hose 31 48136-13 Clamp
32 483617 Fuel Hose, 1/4 ID (order by the inch) 33 423912 Bracket Fuel Valve 34 48059-01 Clamp, Fuel Hose 1/4 Hose ID 35 482212 Valve, Fuel Shutoff 36 48136-13 Clamp, .69 Max. / .25 Min. Dia. 37 482800-02 Fitting, 9/16 O-Ring x 3/8” Hose 38 04019-03 Nut, Serr. Flange 5/16-18 39 04041-07 Flatwasher, 3/8-.391 x .938 x .105 40 48462-01 Oil Filter 41 482798 Filter Head Assembly 42 48 2800-0 1 Fitting, 3/4 O-Ring x 3/8 Hose 43 48604-03 Plug, 9/16-18 O-Ring 44 482557 Hose, Filter Inlet 45 461969 Fuel Tank RH 46 482547 Cap, Fuel Tank (incl. item #53) 47 48309 Tank Bushing 48 48939 Elbow, 90 Degree 49 461476 Fuel Tank LH 50 48811 Hose, 3/8 Pushlock 15” Long 51 04001-17 Bolt, Hex Head 5/16-18 x 2” 52 04010-10 Screw, 1/4-20 x 2” 53 482774 Gasket, Gas Tank Cap 54 ** Fuel Filter 55 482605 Hose Assembly 56 04001-11 Bolt, Hec Head 5/16-18 x 1-1/2” 57 482802 Nipple, Oil Filter 1.0-12 UNF-2A x 1-1/4” 58 48603-02 O-Ring, 3/4”
** Available through the individual engine manufacturer.
19
Page 22
ELECTRICAL SYSTEM
1
27
Section 8
29
19
23
12
20
21
24
12
30
45
16
44
10
11
25
38
39
40
6
41
26
32
31
12
34
14
33
10
17
11
15
18
10
11
7
35
8
36 37
5
9
2
43
42
20
20
42
2
4
3
SCAG
POWER EQUIPMENT
13
STC 2008 ESKA
20
Page 23
Section 8
Ref. Part No. No. Description
1 483355 Hourmeter 2 48298 Fuse, 20 amp 3 483366 Key, Ignition
462069 Key Assembly w/Fob 4 48017-04 Nut, Hex 5/8-32 5 48017-03 Lockwasher, 5/8” Internal 6 461660 Electric PTO Clutch GT3.5 7 48798 Switch, Ignition 8 483162 Switch, PTO 9 483013 Relay 10 04031-01 Lock Washer, #10 External Tooth 11 04020-01 Nut, Hex #10-32 12 481637 Switch, N/O 13 461768 Panel, Instrument 14 482032 Choke & Throttle Control - Kawasaki (Qty 2)
481544 Choke Control - Kohler (Qty 1) 15 482032 Throttle Control - Kohler ( Qty 1) 16 481638 Switch, Seat 17 483029 Module, Interlock 18 04010-01 Screw, #10-32 x .5” Phillips Head 19 483420 Battery, 330CCA (Not Available Through Scag) 20 04001-44 Bolt, Hex Head 1/4-20 x .5” 21 04020-02 Nut, Hex 1/4-20 22 48029-15 Cable, Battery Black (negative) 23 48029-12 Cable, Battery Red (positive) 24 483618 Wiring Harness, Main 25 483081 Pulley, 5.45 OD x 1.125” Bore 26 04021-10 Nut, Elastic Stop 5/16-18 Key 27 424112 Mounting Bracket, Hour Meter 28 04010-11 Screw, #10-32 x 1.5” Phillips Head 29 482543 Adaptor, Wiring Harness (Kawasaki only)
482094 Adaptor, Wiring Harness (Kohler only) 30 04063-23 Key, 1/4 x 1/4 x 3-1/4” 31 04041-28 Flatwasher, 7/16-.469 x 1-3/4” x 1/4” 32 04030-05 Lockwasher, 7/16” 33 04001-101 Bolt, Hex Head 7/16-20 x 2-1/2” UNF 34 04010-12 Screw, #10-32 x 3/4” 35 04001-08 Bolt, Hex Head 5/16-18 x 3/4” 36 04030-03 Lockwasher, 5/16” 37 04040-15 Flatwasher, 5/16-.375 x .875 x .083 38 423909 Backing Plate 39 481716 Rubber Pad, Clutch Stop 40 422534 Plate, Backing 41 48030-09 Clamp 42 483629 Fuse Holder 43 483571 Cover, Sealed Double 44 482588 Clip, Wire 45 483642 Double Fuse Assembly, Sealed (Incl. items 2, 42, 43, 44)
ELECTRICAL SYSTEM
21
Page 24
HYDRAULIC PUMP ASSEMBLY
29
Overhaul Seal Kit
17
18
Section 8
20
21
23
22
15
14
13
16
30
PORT "A" SIDE
6
9
24
4
7
8
25
19
27
10
3
1
5
2
24
28
PORT "B" SIDE
26
30
11
12
22
Page 25
Section 8
Ref. Part No. No. Description
1 HG 70516 Housing Kit 2 HG 70573 End Cap Kit 3 HG 50641 Straight Headless Pin 4 HG 50969 Hex Flange Bolt, M8-1.25 x 60mm 5 HG 51232 Housing O-Ring 6 HG 2513027 Charge Pump Kit 7 HG 50273 Gerotor Assembly
8 HG 9004101-1340 O-Ring
9 HG 50095 Socket Head Screw, M6 x 1.0-20mm 10 HG 2513030 Bypass Valve Kit 11 HG 70521 Pumpshaft Kit 12 HG 50315 Ball Bearing, 17 x 40 x 12 13 HG 51161 Lip Seal 14 HG 50329 Retaining Ring 15 HG 50951 Spacer 16 HG 70331 Cylinder Block Kit 17 HG 2003014 Block Spring 18 HG 2003017 Block Thrust Washer 19 HG 51444 Valve Plate 20 HG 2003087 Swash Plate 21 HG 50551 Ball Thrust Bearing 22 HG 2003005 Trunnion Arm 23 HG 2000015 Slot Guide 24 HG 2510062 Check Valve Kit (.024” Orfice) port “A” on Left Hand Pump, port “B” on Right Hand Pump 25 HG 70403 Charge Relief Kit 26 HG 2513043 Trunnion Seal with Retainer 27 HG 9005110-4400 Straight Thread Plug 28 HG 50408 Straight Headless Pin 29 HG 70525 Overhaul Seal Kit 30 HG 70743 System Check Relief Kit, port “B” on Left Hand Pump, port “A” on Right Hand Pump
HYDRAULIC PUMP ASSEMBLY
23
Page 26
REPLACEMENT DECALS AND INFORMATION PLATES
3
482982
12
Section 8
48404
8
11
FORWARD
R
F
INSTALL BELT COVER BEFORE
REVERSE
482100
6
WARNING
OPERATING MACHINE
READ OPERATOR'S MANUAL
Hea
vy-
Duty
Co mmerc
483402
9
ial
481971
5
1
7
4
10
24
12
18
STC 2007 RDP1
Page 27
Section 8
REPLACEMENT DECALS AND INFORMATION PLATES
Ref. Part No. No. Description
1 483407 Decal, Danger-Spinning Blades 2 483406 Decal, Warning-Rotating Blades 3 483199 Decal, 48V 4 483158 Decal, ROPS 5 483044 Decal, Patents 6 482100 Decal, Traction Control 7 481971 Decal, Heavy Duty Commercial 8 48404 Decal, Metalcraft - Made in USA 9 483402 Decal, Belt Cover 10 482982 Decal, Instrument Panel 11 482835 Decal, Fuel Valve Position 12 482566 Decal, Cutting Height Bottom Row of Holes 13 482578 Decal, Tiger Cub 14 482709 Decal, Seat Support 15 482579 Decal, Rear Bumper 16 482166 Decal, Front Footplate 17 483405 Decal, Discharge Chute 18 482549 Decal, Cutting Height Top Row of Holes ** 461983 Spanish Decal Kit, STC / STWC (not shown)
14
R
482166
STC 2008 RDP2
15
3
16
17
25
Page 28
KAWASAKI ADAPTER HARNESS
WHITE
RED W/YEL STRIPE
YELLOW
GRN W/WHT STRIPE
MAIN HARNESS
RED
KOHLER ADAPTER HARNESS
GRN W/WHT STRIPE
WHITE
YELLOW
MAIN HARNESS
RED
ELECTRICAL SCHEMA TIC - KAWASAKI, K OHLER
PTO
MAGNETO FUEL SOLENOID
ENGINE PLUG
SOLENOID "B+"
SOLENOID
RECTIFIER
SWITCH
LIGHT BLUE
RED
KEY
SWITCH
BLUE
RED
RED W/YEL STRIPE
WHITE
GREEN
BLACK
RED
RED
YELLOW
RED
DIODE
GRN W/BLK STRIPE
GRN W/WHT STRIPE
RED W/YEL STRIPE
GREEN
20 AMP FUSES
RELAY
Section 8
STC Electrical Schematic
Serial No. 7630001 & Higher
GROUND
BLACK
BLACK
RED
RED
POS
NEG
HOURMETER
BLACK BLACK BLACK
CLUTCH
DIODE
LIGHT BLUE
BLUE
BLACK
RED
RED
TO
ENGINE
ADAPTER
HARNESS
BRAKE
BROWN
MODULE
PLUG
INTERLOCK
SWITCH
PINK
RED
RED
ORANGE
SEAT
SWITCH
ORANGE
RED W/WHT STRIPE
L.H. NEUTRAL
SWITCH
GRN W/WHT STRIPE
GRN W/BLK STRIPE
YELLOW
WHITE
RED
STARTER STARTER
SOLENOID
R.H. NEUTRAL
SWITCH
26
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