Page 1
2012-01-24
Operating Instructions
BA 1130 en
Disc-Type Tool Turret
0.5.473.520
The present manual is part of the product.
• The manual should be kept in an easily accessible place during the product’s lifetime.
• The manual should be passed on to the next owner /user of the product.
• Make sure that any possible supplement received is duly added to the manual.
Manual Translation
Page 2
Type plate on turret housing
1 Classification number (series, size)
2 Identification number
3 Order number
BA 1130 en
Classification number
Identification number
(series, size)
0.5.473.520
089 632 115 785
103 012 120 362
103 292 125 365
106 302 125 544
107 198 128 037
107 468 129 602
109 332 134 263
110 660 134 969
111 092 138 083
111 272 138 420
112 722 142 499
112 862 143 182
113 290 143 370
114 703
115 702
Page 3
Table of contents
1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Use within specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Required skills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Notes on product-specific risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Designation of parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Possible faults and remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Service life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3 Service intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.5 Aligning the tool disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.6 Adjusting the angular encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.7 Replacing the angular encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.8 Proximity switch S7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.9 Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.10 Cooling lubricant valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6 Replacement parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Basis-BA 2012-01-19
BA 1130 3
Page 4
Table of contents
Appendix
EP-870
Wiring diagram
Disk-type tool turret
EP-855
Wiring diagram
Tool drive
SK-919
Diagram of functions
Disk-type tool turret
SK-920
Diagram of functions
Disk-type tool turret
SK-940
Diagram of functions
Tool drive
Contact/Order information
4 BA 1130
Page 5
1 Safety notes
The turret corresponds to the state of the art and the
recognized technical safety rules. Nevertheless hazards and
risks can occur.
1.1 Use within specifications
➣ Install and operate turret only in machines complying with
the relevant regulations for workspace protection.
➣ Operate turret only in perfect condition and in compliance
with the Operating Instructions.
1.2 Required skills
Safe ty n o tes
• Work may only be performed on the turret by qualified staff.
These are persons who are able to identify risks and to
prevent possible hazards on the basis of their special
training and their experience (IEC 60 201-1).
• All work on the electrical system is to be carried out by a
qualified electrical engineer only.
• Only trained and competent personnel may work on the
turret; this personnel must have been instructed in
accordance with the Operating Instructions and directly on
the tu rr e t.
1.3 Notes on product-specific risks
Setting tasks require a 24V DC power supply.
Clearing required prior to any work:
➣ Switch the machine off.
➣ Depressurize turret.
BA 1130 5
Page 6
Safe ty note s
WARNING
In the event of a fault or a collision, unexpected rotation of the
tool disk is possible.
Injury hazard.
CAUTION
Do not attempt any further switching operati ons, if the turret is
damaged, as otherwise considerable consequential damage
may be caused.
➣ Call SAUTER Service.
CAUTION
Functional faults may be caused by an ingress of chips and
contamination.
➣ Close open tool locations and cooling lubricant bores by
means of suitable closing plugs.
For manual operation, turn the motor shaft with the help of a
hexagonal pin wrench, complete with T-grip.
WARNING
A reversal of the moment of the motor results in the
accelerat io n of the moto r sh aft . The he x ago nal pin wr e nc h may
thus be unexpectedly accelerated.
Therefore, in order to avoid the ejection of the hex agonal pin
wrench and resulting injuries, firmly grip the hexagonal pin
wrench.
1.4 Disposal
➣ Comply with all national and regional disposal regulations
and laws.
6 BA 1130
Page 7
2 Product description
2.1 Designation of parts
2
Product de s cr ipt ion
Design ation of parts
3
1
4
5
1 Locating disk
2 Tool drive: gear housing
3 Tool drive motor
1)
4 Covering hood for electric components
5 Turret housing
1) not included in scope of delivery
BA 1130 7
Page 8
Product de s cr ipt ion
Designation of parts
13
12
6
11
10
6 Solenoid
7 Terminal box
(tool drive motor)
7
8
8 Flange plate
(tool drive motor)
9 Turret motor
10 Electric supply for turret
11 Angular encoder
9
12 Proximity switch S7
“Check pre-indexation”
13 Cooling lubricant
cartridge
14
17
15
14 Proximity switch S11
“Tool drive disengaged”
15 Proximity switch S10
“Tool drive engaged”
16 Solenoid
17 Tool drive coupling
16
8 BA 1130
Page 9
Product de s cr ipt ion
Technical data 0.5.473.520
2.2 Technical data
Number of indexing positions 8 or 12 or 16
Perm. tangential torque
1)
Nm 3,000
(turret locked)
at calculated safety
Perm. mass moment of inertia of tool disk,
kgm
2
1.3
1.8 – 7.5
2)
tool holders, and tools
Perm. unbalance (load moment)
Nm 63
caused by tool holders and tools
Indexing times
Theoretical cycle time
(unlock/turn/lock)
2)
s
41 α+
----------------
× 017,× 01,+
i
n
.
.
at rotating angle α [degrees]
Gear ratio i see turret type plate
Motor speed n rpm see motor rating plate
Perm. indexing frequency min
-1
10 – 5.5
2)
Operating voltage/m ains frequ ency see motor rating plate
Degree of protection IP 65
Turret mass
kg approx. 70
(wit h o ut tool di s k)
Perm. ambient temperature range °C
°F
Operating pressure for cooling lubricant
3)
+10 ... +40
+50 ... + 104
Cooling lubricant valve – standard version
constant supply
externally switched supply
Medium pressure valve (option)
1) The perm. loads refer to processing without load shocks. Whenever processing is subject
to intermittent cuts , shocks or impacts, a significa ntly reduction in the values needs to be
taken into account.
2) De pending on gea r rat io an d ma in s f re qu e n cy
3) In order to achieve an extended service life of the cooling lubricant valve, it is advisable to
filter the cooling lubricant by ≤ 100µm. Post-connected loads (spindle units with internal
coolin g lubricant guide a.o.) may require a higher degree of filter fineness. Note and
comply with the manufacturer’s instructions!
bar
bar
bar
7
14
25
BA 1130 9
Page 10
Product de s cr ipt ion
Technical data 0.5.473.520
Tool drive
Mass (without any motor) kg
Gear ratio
Perm. speed
Max. perm. torque
1)
2)
on tool drive coupling n
2) 3)
M
i
perm
perm
approx. 40
41/ 41 41/ 31 41 /27 41/21
rpm 4000
Nm 32
on tool drive coupling
Transferable power
2)
P
perm
kW
10
Suitable for spindle units
coupling profile 17 × 14 DIN 5482
1) Th e da t a st ate d he re may dif fer on sp ec ia l versions.
2) M
3) The permissible torque can be utilized for non-pulse machining operations.
is the pe rmissible peak load for the gears.
perm
The torque must be limited on the motor freque ncy converter to the va lue
indicated, while adhering to the gear ratio involved!
The us eful power data depend on the performa nce characteristic curve of the motor type
used.
For strongly pulsed machining operations - e.g. inserted tooth milling cutters and others only a significantly reduce d drive torque should be applied to protect the gears again s t
any overloads.
10 BA 1130
Page 11
3 Manual mode
In manual mode, the mechanical functions of the disk-type tool
turret will be checked:
• following initial assembly to the machine
• during troubleshooting
• after a renewed setup following fault conditions
Clearing required prior to any work:
➣ Switch the machine off.
➣ Depressurize turret.
1. Undo fixing screws of covering hood,
withdraw covering hood to rear.
If necessary, use push-off screw.
Manual mode
2. Remove screw plug on motor housing.
Unlock turret
3. Use a hexagonal pin wrench, complete wi t h T-gr ip, to rotate
the moto r sh af t.
➪ If the disk-type tool turret is locked, the locating disk (or
tool disk) does not co-rotate; the centre position of the lock
can be felt.
BA 1130 11
Page 12
Manual mode
WARNING
A reversal of the moment of the motor results in the
accelerat io n of the moto r sh aft . The he x ago nal pin wr e nc h may
thus be unexpectedly accelerated.
Therefore, in order to avoid the ejection of the hex agonal pin
wrench and resulting injuries, firmly grip the hexagonal pin
wrench.
4. Keep the same direction of rotation, continue to rotate.
➪ The disk-type tool turret unlocks; a reversal of the moment
on the motor shaft can be felt.
Rotate tool disk
5. Keep direction of rotation, continue to rotate disk until
loca ting dis k (o r tool dis k) starts to tur n as we ll.
6. Keep direction of rotation, continue to rotate disk until
locati n g dis k (o r tool disk ) has re ac h ed th e po s iti o n re qu i r ed ,
then pre s s in the keep er by mean s of a scr ewd ri ver.
➪ The preindexing bolt engages into a hole.
➪ The tool disk c annot be rotated any further.
12 BA 1130
Page 13
Manual mode
Lock turret
7. Reverse direction of rotation on the motor shaft whilst
simultaneously pressing in keeper.
➪ The disk-type tool turret locks.
The lock resis tance can be felt when rotation is conti nued.
The locking process ends, if the centre position of the lock
can be felt.
On completion of setup or maintenance work:
8. Screw in plug an d fit c over ing hoo d.
Note po siti o n of cables in order to avoid any pinc hin g of the
same.
Lock turret in position 1
IMPORTANT
For some setup and maintenance work the disk-type tool turret
has to be locked in position 1.
Precondition
• Numeral 1 of the locating disk has reached its 12 o’clock
position relative to the turret base area.
or
• Position 1 of the tool disk is in working position.
1. Use a hexagon al pin wre n ch, comp let e with T-grip, and
rotate the motor shaft until position 1 has been reached.
2. Press i n the k eeper b y means of a scr ewd rive r an d rotat e th e
motor shaft until the disk-type tool turret locks (see above).
BA 1130 13
Page 14
Page 15
4 Operation
4.1 Survey
Changing
Tools
Clearing faults
4.2 Tools
→
Page 15
→
Page 16
Operation
Survey
CAUTION
Risk of machine damage due to changing a driven tool
incorrectly:
Impacts on the tool holding fixture can damage
the turre t drive train.
Therefore, always change driven tools as follows:
➣ When loosening/clamping the tool holding fixture, always
support it with a second spanner.
or
➣ Remove spindle unit, change tool and refit spindle unit.
BA 1130 15
Page 16
Operation
Possible faults a nd remedies
4.3 Possible faults and remedies
Clearing required prior to any work:
➣ Switch the machine off.
➣ Depressur ize turret .
Fault Cause Remedy Who carries out
this task?
Turret
Incorrect center heigh t,
tool disk offset relative
to locating disk
Tool disk does not
rotate
Tur ret is diffic ult to
operate
(Thermo protection
device has respon de d)
Turret no lo nger l ocks or
the pre-indexing bolt
gets caught
Tool disk does not stop
in the selected po s i t io n
Collision when turret is
locked
Gearwheels are
defective
Proximity switch S11
does not switch
Insufficient oil in the
gearbox chamber
Contactor is defective Check motor drive
Collision during
pivoting
Angular encoder is not
correctly adjusted or
defective
Turn back tool disk in
the annular groove and
align
SAUTER
Service
Check pro ximity s witch
S11; if necessary, set
or replace
Check oil
SAUTER
Service
Check angular
encoder , set or replac e
if necessar y
User
→
Page 23
User
→
Page 35
User
→
Page 20
User
User
→
Page 24 ,
page 26
Proximity switch S7
does not switch
Too l di sk s top s i n
between two positions
Leakage oil escapes Seals are defective SAUTER
Chips between tool
disk an d turret
Check pro ximity s witch
S7, se t or replace if
necessary
Remove tool disk,
remove chips
Service
User
→
Page 31
User
16 BA 1130
Page 17
Operation
Possible faults and remedies
Fault Cause Remedy Who car ries out
this task?
Cooling lubricant is not
being transferred
Cool in g l ubricant
escapes between tool
disk and turret
Tange ntial play of tool
disk when turret i s
locked
Tool drive
Tool drive does not
engage
Cooling lubricant valve
is defective
Cool in g l ubricant va lve/
line is blocked
Cooling lubricant valve
is defective
Collision while turret is
locked
Wear due to lack of oil
To ol d is k is disp lace d Align tool disk
Tool drive coupling is
defective
Replace cooling
lubricant valve
Blow cooling lubricant
valve/lin e clear
Replace cooling
lubricant valve
SAUTER
Service
SAUTER
Service
User
→
User
→
Page 37
Page 23
Pinion sh aft i s def ec ti v e Repla ce def ect iv e
Solenoid is defective Replace solenoid and
Tool is not driven Gear wh eels are
defective
Tool drive motor is
defective
Proximity switch S10
does not switch
part,
adjust solenoid
adjust
SAUTER
Service
Replac e tool drive
motor
Check proximity switch
S10, se t or replace if
necessary
User
→
User
User
→
Page 34
Page 35
BA 1130 17
Page 18
Maintena nce
Survey
5 Maintenance
Safety notes
→
Page 5
5.1 Survey
Planne d preventive maintenance
Repairs a f ter fault conditio ns
→
Page 19
→
Page 16
5.2 Se rvi ce life
The service life of the turret is approx. 8 million switchings or
approx. 5 years.
The service life of the tool drive unit is
approx. 8000 operating hours.
These values apply to
• collisio n-f ree op er ation ,
• compliance with the specified operating conditions and the
permissible loads,
→
Technical data, page 12
18 BA 1130
Page 19
5.3 Service intervals
Plan your tasks careful ly in order t o provide for troublefree ope ration and
reduce necessar y d owntimes to a m inimum.
IMPORTANT
➣ Maintenance intervals must be adapted
to the operating conditions involved.
if required Clean to o l d rive coupling. User
Maintena nc e
Service intervals
Check tool drive coupling for damage,
replace if necessary.
after 4 0 00 operating hours
of the machine respectively
Check cooling lubr i ca nt valve for wear
and leak a ge.
Replace any defective parts.
Check oil of the turret g ea rbox
chamber;
if necessary, replenish oi l.
Check grease condition of tool drive
unit; if necess a ry, replenish grease.
after 2½ years respectively Check all elect r ical lines an d
connec ti ons for mechanical d ama ge a s
well as embrittlement.
Replace any defective parts.
after 8 0 00 operating hours
of the machine respectively
Change the oil of the turret gearbox
chamber.
The service life of the tool drive unit
may possibly be reached, depending
on the operating conditions involved.
A general overhaul is recommended
for furt her trouble-free operatio n.
User
SAUTER Service
User
→
Page 37
User
→
Page 20
User
→
Page 22
User
Specialist electrical
engineer
1)
User
→
Page 20
SAUTER Service
after a p prox. 2 –3 mil lion
indexing operations
respectively
The service life of the turret may
possibly be reached, depending on the
operating conditions involved.
SAUTER Service
A general overhaul is recommended
for furt her trouble-free operatio n.
1) These ar e pe rso ns w ho ar e ab le t o id en tif y ri sk s and t o pr e v en t pos sib le ha zard s
on the basis of their special training and their experience
(IEC 60 201-1).
BA 1130 19
Page 20
Maintena nc e w ork
Tu rret gearbox chamber
5.4 Maintenance work
Turret gear b ox ch amber
The turret gear box chamber has to be ser viced after 4, 000 operating hour s.
Clearing required prior to any work:
➣ Switch the machine off.
➣ Depressur ize turret .
IMPORTAN T
Improperly disposed used oil is a danger for our environment.
➣ Pay attention to the legal regulations for the waste disposal
of used oil.
In line w ith the setup position of the disk-type tool turret, the
following apertures (1) for draining or replenishing oil are
provided:
11
Checking the oil
➣ Carefully unscrew oil drain plug and drain the oil
(max. 10 cm
3
) into a suitable container.
20 BA 1130
Page 21
Tu rret gearbox chamber
Assess oil c ondit ion
Condition Cause Action
Maintena nc e wo rk
Oil black or brown, without
metallic abrasio n
Oil black or brown, with
metallic abrasio n
Oil white, mixed with cooling
lubricant
Natural consumption –
Internal parts of turret are
damaged
Turret sealings are damaged
None oil left Turret sealings are damaged
Changing the oil
➣ Open oil drain plug, drain waste oil.
➣ Close oil drain plug.
➣ Remove screw plug from oil charging hole.
Fill oil
300cm
3
Request SAUTER Service!
lubricating oil C acc. to ISO 6743/6
viscosity ISO VG 46 acc. to DIN 51562
➣ Screw in screw plug.
BA 1130 21
Page 22
Maintena nc e w ork
Tool dr iv e
Tool drive
• The product is lubricated with grease.
Lubricant used:
CENTOPLEX CX4/375 (KLÜBER)
• Lubrication must be checked after 4,000 operating hours
respectively.
Clearing required prior to any work:
➣ Switch the machine off.
➣ Depressur ize turret .
➣ Clear access to opening on tool drive.
➣ Remove screw plug off opening.
➣ Rotate gear and assess grease condition:
Condition Cause Measure
Grease: black or brown,
without metallic abrasion
No grease visible on gear Natural consumption
Grease: black or brown,
with metallic abr a si o n
Grease: white, mixed with
cooling lubricant
Grease mixed with oil
Trace of natural wear –
Internal parts of turret
are damaged
Turret sealings
are damaged
➣ Replenish grease.
approx. 1 05 c m
CENTOPLEX CX4/375
➣ Request SAUTER Service!
➣ Re-insert screw plug.
3
22 BA 1130
Page 23
5.5 Aligning the tool disk
Preparation
➣ Lock turre t .
→
Manual mode, page 11
Aligni ng
Repairs after fault conditions
Aligning the tool disk
1
1
➣ If necessary, undo screws (1).
➣ Align the locating hole to center height of the machine;
use a plug gauge (2) if required.
➣ Tighte n sc rews (1 ).
M10 - 12.9 77 Nm
MoS
2
BA 1130 23
Page 24
Repairs aft e r f a ult c onditions
Adjusting the angular encoder
5.6 Adjusting the angula r encoder
IMPORTAN T
Setting tasks require a 24V DC power supply.
Preparation
➣ Lock disk-type tool turret in position 1.
Manual mode, page11
→
➣ Undo claws by means of a hexagonal pin wrench.
Adjustin g
➣ Rotate a ngular enc ode r out of pos itio n unt il il lumi nat ed di ode
lights up.
➣ Clamp in angular encoder by means of the claws.
24 BA 1130
Page 25
Repairs after fault conditions
Adjusting the angular encoder
Checking the setup for symmetry
1. Use hexagonal pin wrench with T-grip for rotating the motor
shaft.
2. Rotate motor shaft until illuminated diode on the angular
encoder or the ind ic ati on “Positio n 1” on th e ma c hin e are
extinguished.
3. Note the T-grip position.
WARNING
A reversal of the moment of the motor results in the
acceler ati on of t he mo tor s haf t. The hexagonal pin wrench ma y
thus be unexpectedly accelerated.
Therefore, in order to avoid the ejection of the hexagonal pin
wrench and resulting injuries, firmly grip the hexagonal pin
wrench.
4. Carefully continue to rotate until a moment reversal can be
felt on the moto r sha ft .
5. Note the T-grip position.
The distance between the two grip positions characterizes the
angle range.
6. R ep ea t ste ps 1 to 5 w i th reverse dire ctio n of rot at ion . The
α must be the same for both directions of rotation!
angle
By turning the angular encoder out of position, any
dissymmetry can be removed.
BA 1130 25
Page 26
Repairs aft e r f a ult c onditions
Replacing the angular encoder
5.7 Repl acing the angular encoder
The location of t he angular enc oder depe nds on the disk -type tool turr et
version (without/with fluid rotary feedthrough).
IMPORTAN T
Setting tasks require a 24V DC power supply.
Angular encoder, centrally positioned
Preparation
➣ Lock disk-type tool turret in position 1.
→
Manual mode, page11
1
2
3
➣ Note the position of the cable outlet (2) on the
angular encoder (1), remove attachment.
➣ Undo cables (3) on terminal strip (note where they are
connected).
➣ Undo claws by means of a hexagonal pin wrench.
26 BA 1130
Page 27
Repairs after fault conditions
Replacing the angular encoder
Replacing
➣ Undo setscrew.
➣ Carefully withdraw angular encoder.
➣ Connect new angular encoder electrically.
Wiring diagram EP-870 in the appendix to these
→
Operating Instructions
➣ Rotate shaft of the angular encoder until the illumin ation of
the LED on the angular encoder indicates the “Position 1”
setting.
This indication must remain w hilst the following steps are
carried out.
IMPORTANT
The LED is used only to indicate position 1 during the
adjustment work. It is no position indicator during operation.
BA 1130 27
Page 28
Repairs aft e r f a ult c onditions
Replacing the angular encoder
➣ Ensur e th at the cabl e outle t is in its cor r ect posi t ion .
➣ Insert the shaft of the angular encoder into the bore of the
➣ Use setscrew to attach the angular encoder to the shaft.
➣ If necessary, check the adjustment of the angular encoder.
flexible shaft and introduce carefully until the angular
encoder is in contact with the plate. Ensure that the claws
are in their correct position!
Page 25
→
➣ Use claws to secure the angular encoder.
➣ Fit covering hood. Note position of cables in order to avoid
any pinching of the same.
28 BA 1130
Page 29
Repairs after fault conditions
Replacing the angular encoder
Angular e ncoder, in side positio n
Preparation
➣ Lock disk-type tool turret in position 1.
→
Manual mode, page 11
1
23
➣ Note the position of the cable outlet (2) on the angular
encoder (3), remove attachment.
➣ Undo cables (1) on terminal strip (note where they are
connected).
Replacing
➣ Undo claws by mea ns of a hex ag on al pin wr en ch .
➣ Carefully withdraw angular encoder.
On the shaft of the angular encoder, a disk is located which is
fixed in position by means of a setscrew.
➣ Undo setscrew and remove disk.
➣ Connect new angular encoder electrically.
Wiring diagram EP-870 in the appendix to these
→
Operating Instructions
BA 1130 29
Page 30
Repairs aft e r f a ult c onditions
Replacing the angular encoder
➣ Rotate shaft of the angular encoder until the illumination of
➣ Fit disk in its correct posi tion.
the LED on the angular encoder indicates the “Position 1”
setting.
This indication must remain whilst the following steps are
carried out.
➣ Ensur e th at the cabl e outle t is in its cor r ect posi t ion .
➣ Insert the angular encoder into the opening of the plate,
note the position of the claws!
➣ If necessary, check the adjustment of the angular encoder.
Page 25
→
➣ Use claws to secure the angular encoder.
➣ Fit covering hood. Note position of cables in order to avoid
any pinching of the same.
30 BA 1130
Page 31
5.8 Proximity switch S7
IMPORTANT
Setting tasks require a 24V DC power supply.
Clearing required prior to any work:
➣ Switch the machine off.
➣ Depressurize turret.
➣ Undo fixing screws of covering hood, withdraw covering
hood to rear. If necessary, use push-off screw.
Repairs after fault conditions
Proximity switch S 7
Replacing
2
1
➣ Undo clip (3 ) a nd withdraw proximity switch (1 ) from
eccentric bushing (2).
3
BA 1130 31
Page 32
Repairs aft e r f a ult c onditions
Proximity switch S 7
Checking
.
+
brown
black
blue
8
11
V
24 V
−
H-Signal ≥ 90% of rated voltage
➣ Apply a voltage of 24 V DC to the proximity switch (1).
The proximity switch is energized when the LED lights up.
➣ Insert tested/new proximity switch (1).
Adjusting
➣ Unlock disk-type tool turret.
→
Manual mode, page 11
➣ Move disk-type tool turret into a location between two
positions.
If the k eepe r (M) is oper ate d, t he p r ei ndexing bolt ( 4) c an b e
pres se d in pa rtial l y on ly.
a
5
4
M
x
3
2
1
➣ Set switching distance x = 0.3 – 0.5 mm.
➣ Determine dimension a.
a = stroke of the preindexing bolt (4) up to the damping
ring (5) when the solenoid is operated manually
(corresponds to the press-in depth of the keeper (M)).
32 BA 1130
Page 33
Repairs after fault conditions
Proximity switch S 7
➣ Adjust proximity s witch (1) on eccentric bu shing (2) such that
its signal begins to drop after a+ 2
+0.5
mm immersion depth
of the preindexing bolt.
Any greater immersion depth may cause the motor to be
blocked.
➣ Tighten clip (3).
➣ Fit covering hood. Note position of cables in order to avoid
any pinchin g of the same.
Function test
➣ Switch on turret.
➣ Check switching process repeatedly.
BA 1130 33
Page 34
Repairs aft e r f a ult c onditions
Solenoid
5.9 Solenoid
The solenoid dete rm ines the engage ment pat h. The coupling e nd positions
are controlled by means of the proximity switch es S10 “Tool drive engaged”
and S11 “Tool drive disengaged”.
Clearing required prior to any work:
➣ Switch the machine off.
➣ Depressur ize turret .
Preparation
➣ If necessary, remove the covering hood on the tool drive unit.
If a tool disk is fitted, the tool holder location must be
accessible in working position:
➣ If necessary, disassemble tool holder.
1
2
5
Replacing
3
4
➣ Remove screws (1) on the flange plate of the solenoid (2).
➣ Undo setscrew (5).
➣ Replace the solenoid (2) complete with adjusting nut (3) and
bushing (4).
➣ Tighten screws (1).
34 BA 1130
Page 35
~1mm
Repairs after fault conditions
Solenoi d
Checking
Is the clearance from the pinion shaft (10) to the edge of the
spindle unit coupling (11) 1mm when the keeper is drawn out?
➣ If necessary, adjust final coupling position.
67 8 9
0.3-0.5mm
53
1011
Adjusting the final coupling position
➣ Undo setscrew (5).
➣ Undo adjusting nut (3) and rotate keeper.
➣ Adjust clearance.
➣ Tighten setscrew (5).
Adjusting the proximity switches
➣ Undo screws (8) of clip(7).
➣ Adju st pro xi mi ty sw itc h S11 (6) to a c l ear anc e of 0. 3 - 0. 5 mm
rel at i ve to it s switchin g a re a .
➣ Tighten screws (8) of clip (7).
➣ Adjust proximity switch S10 (9) in the same way.
BA 1130 35
Page 36
Page 37
5.10 Cooling lubr icant valve
• Cooling lubricant valves for SAUTER Disk-type tool turrets
are executed depending on the order involved.
The cooling lubricant connection may be situated on the
valve.
• Cooling lubricant valves are wearing parts and must
therefore be inspected after 4,000 operating hours of the
machine resp ecti vely.
• For ordering replacement parts, the identification number of
the cooling lubricant valve can be indicated, if engraved.
Otherwise, the order number (i.e. Comm. No. on the turret
nameplate) must be given.
• Operating pressure and filter fineness for cooling lubricant:
Technical data
→
Repairs after fault conditions
Cooling lub ricant valve
Clearing required prior to any work:
➣ Switch the machine off.
➣ Depressurize turret.
➣ Turn off cooling lubricant supply unit.
Replacing
1
3
2
➣ Unscrew screw p lug (2).
➣ Withdraw cooling lubricant cartridge complete with
screw plu g (2).
➣ Check cooling lubricant cartridge; if necessary, replace
bushing (3) and O-ring seal (1).
➣ Refit cooling lubricant cartridge complete with screw plug.
BA 1130 37
Page 38
Replacement parts
6 Replacement par ts
IMPORTANT
➣ Please contact SAUTER Services.
➣ Please follow the ordering instructions.
Information at the end of the present manual
→
A
B
A Replacement parts for turrets (without tool drive)
Indexing, page 40
→
→
Clamping and angular encoder, page 41
→
Gear, drive, pre-indexation, page 42
IMPORTANT
Request assembly guideline MR 02.025!
38 BA 1130
Page 39
B Replacement parts tool drive for turret
0.5.473.520 - 089 632
- 103 012
→
→
Replacement parts
Page 44
Page 46
-
103 292
- 106 302
- 107 198
- 107 468
-
109 332
- 110 660
- 111 092
- 111 272
- 112 722
- 112 862
- 113 290
- 114 703
-
115 702
- 115 785
- 120 362
→
Page 48
→
Page 50
→
Page 52
→
Page 54
→
Page 56
→
Page 58
→
Page 60
→
Page 62
→
Page 64
→
Page 66
→
Page 68
→
Page 70
→
Page 72
→
Page 74
→
Page 76
- 125 365
- 125 544
- 128 037
- 129 602
- 134 263
- 134 969
- 138 083
- 138 420
- 142 499
- 143 182
-
143 370
→
→
→
→
→
→
→
→
→
→
→
Page 78
Page 80
Page 82
Page 84
Page 86
Page 88
Page 90
Page 92
Page 94
Page 96
Page 98
BA 1130 39
Page 40
Replacement parts
Indexing
Indexing
1
2
Setscrew is only applied
and secured (LOCTITE 221)
No. Ident No. Designation Qty.
1 058 073 O-ring seal 1
2 102 048
Replacements parts group
Indexing
3
40 BA 1130
Page 41
Clamping and angular encoder
Clamping and angular encoder
Replacement parts
1
2
3
4
No. Ident No. Designation Qty.
1 067 586 Disk (for tuning) 1
2 063 358
3
4 105 500
O-ring seal
Replacements parts group
Angular encoder
Clamping
1
1
1
BA 1130 41
Page 42
Replacement parts
Gear, drive, pre-indexation
Gear, drive, pre-indexation
12 5364
7
89 10
42 BA 1130
Page 43
Replacement parts
Gear, drive, pre -in dexa t ion
No. Ident No. Designation Qty.
1 071 904
2 078 218
3 069 340
4 063 365
5 065 718
Sealing ring
O-ring seal
O-ring seal
O-ring seal
O-ring seal
6 Motor
7 004 157
8 070 460
9 067 659
10 064 813
Proximity switch
Sealing ring
Compression spring
Solenoid
1) will be supplied complete with housing and bearing
2) data according to motor’s nameplate
1) 2)
1
1
1
1
1
1
1
1
1
1
BA 1130 43
Page 44
Replacement parts To ol Drive
for tur re t 0.5.47 3.52 0 - 089 6 32
for turret 0.5.473.520 - 089 632
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
44 BA 1130
Page 45
Replacement parts Tool D rive
for turret 0.5.473.520 - 089 632
0.5.473.520 - 089 632
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 543
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
065 993 O-ring seal
7 060 801 O-ring seal
058 495 O-ring seal
8 076 749
Proximity switch
1) 2)
3)
1) 3)
2)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 778 Pinion shaft, complete 1
1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 086
2) for motor SIEMENS 1FK7 083
3) for motor FANUC alpha 30 /3000
2
BA 1130 45
Page 46
Replacement parts To ol Drive
for turret 0.5.473.520 - 103 012
for turret 0.5.473.520 - 103 012
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
46 BA 1130
Page 47
Replacement parts Tool D rive
for turret 0.5.473.520 - 103 012
0.5.473.520 - 103 012
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 543
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
058 075 O-ring seal
065 993 O-ring seal
1) 2)
3)
4) 5) 6)
7 058 495 O-ring seal 1
8 076 749
Proximity switch
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 530 Pinion shaft, complete 1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 076
2) for motor SIEMENS 1FT6 084
3) for motor FANUC 2S
4) for motor SIEMENS 1FT6 064
5) for motor INDRAMAT MAC 93
6) for motor MITSUBISHI HA 203
2
BA 1130 47
Page 48
Replacement parts To ol Drive
for turret 0.5.473.520 - 103 292
for turret 0.5.473.520 - 103 292
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
48 BA 1130
Page 49
Replacement parts Tool D rive
for turret 0.5.473.520 - 103 292
0.5.473.520 - 103 292
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 058 494
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
7 059 932 O-ring seal
058 548 O-ring seal
8 076 749
Proximity switch
1) 2)
1)
2)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 130 633 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
1
1
1
1
1
2
1
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 082 i=1
2) for motor SIEMENS 1FT6 082 i=1.32
2
BA 1130 49
Page 50
Replacement parts To ol Drive
for turret 0.5.473.520 - 106 302
for turret 0.5.473.520 - 106 302
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
50 BA 1130
Page 51
Replacement parts Tool D rive
for turret 0.5.473.520 - 106 302
0.5.473.520 - 106 302
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 555
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
060 117 O-ring seal
065 993 O-ring seal
7 058 495 O-ring seal
058 521 O-ring seal
059 304 O-ring seal
8 076 749
Proximity switch
1) 2) 3)
4)
5)
1) 2) 4)
5)
3)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
1
1
1
1
1
1
1
1
2
11 058 506
O-ring seal
12 103 530 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 076
2) for motor SIEMENS 1FT6 084
3) for motor SIEMENS 1FT6 066
4) for motor FANUC 20 S
5) for motor FANUC alpha 30
1
2
BA 1130 51
Page 52
Replacement parts To ol Drive
for turret 0.5.473.520 - 107 198
for turret 0.5.473.520 - 107 198
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
52 BA 1130
Page 53
Replacement parts Tool D rive
for turret 0.5.473.520 - 107 198
0.5.473.520 - 107 198
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
058 521 O-ring seal
058 075 O-ring seal
7 058 495 O-ring seal
059 303 O-ring seal
8 076 749
Proximity switch
1) 2) 3)
4) 5)
6)
1) 2) 3)
4) 5) 6)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
1
1
1
1
1
1
1
2
1
12 103 778 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 07x
2) for motor SIEMENS 1FT6 08x
3) for motor HEIDENHAIN QS4 155 C ECODIN
4) for motor FANUC alpha 12 /4000 HVis
5) for motor FANUC alpha 22 /4000 HVis
6) for motor FANUC alpha 2
2
BA 1130 53
Page 54
Replacement parts To ol Drive
for turret 0.5.473.520 - 107 468
for turret 0.5.473.520 - 107 468
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
54 BA 1130
Page 55
Replacement parts Tool D rive
for turret 0.5.473.520 - 107 468
0.5.473.520 - 107 468
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
058 521 O-ring seal
063 461 O-ring seal
065 993 O-ring seal
7 058 495 O-ring seal
059 932 O-ring seal
8 076 749
Proximity switch
1) 2) 3) 4)
5)
6)
7)
1) 2) 3) 4) 6) 7)
5)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
1
1
1
1
1
1
1
1
2
11 058 506
O-ring seal
12 103 530 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 072
2) for motor SIEMENS 1FT5 076
3) for motor SIEMENS 1FT6 084
4) for motor FAGOR FXM 55
5) for motor FANUC alpha 22
6) for motor SIEMENS 1FT5 066
7) for motor FANUC 6S
1
2
BA 1130 55
Page 56
Replacement parts To ol Drive
for turret 0.5.473.520 - 109 332
for turret 0.5.473.520 - 109 332
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
56 BA 1130
Page 57
Replacement parts Tool D rive
for turret 0.5.473.520 - 109 332
0.5.473.520 - 109 332
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 543
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
065 993 O-ring seal
7 060 801 O-ring seal
058 495 O-ring seal
8 076 749
Proximity switch
1) 2)
3)
1) 3)
2)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 778 Pinion shaft, complete 1
1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 086
2) for motor SIEMENS 1FK7 083
3) for motor FANUC alpha 30 /3000
2
BA 1130 57
Page 58
Replacement parts To ol Drive
for turret 0.5.473.520 - 110 660
for turret 0.5.473.520 - 110 660
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
58 BA 1130
Page 59
Replacement parts Tool D rive
for turret 0.5.473.520 - 110 660
0.5.473.520 - 110 660
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 067 810
O-ring seal
3 068 207 Wire race ball bearing 1
4 064 594
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 075 O-ring seal
058 548 O-ring seal
058 521 O-ring seal
065 993 O-ring seal
7 058 521 O-ring seal
065 993 O-ring seal
8 076 749
Proximity switch
1)
2)
3)
4) 5) 6)
3) 6)
1) 2) 4) 5)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
1
1
1
1
1
1
1
1
2
11 058 506
O-ring seal
12 103 778 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor FANUC 2S
2) for motor SIEMENS 1FT5 072
3) for motor FANUC alpha M 12
4) for motor SIEMENS 1FT6 064
5) for motor INDRAMAT MDD 93A
6) for motor FANUC alpha M 12/4 000 HVi
1
2
BA 1130 59
Page 60
Replacement parts To ol Drive
for turret 0.5.473.520 - 111 092
for turret 0.5.473.520 - 111 092
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
60 BA 1130
Page 61
Replacement parts Tool D rive
for turret 0.5.473.520 - 111 092
0.5.473.520 - 111 092
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 075 O-ring seal
058 548 O-ring seal
065 993 O-ring seal
7 059 932 O-ring seal
8 076 749
Proximity switch
1)
2)
3)
1) 2) 3)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 104 127 Pinion shaft, complete 1
1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor FANUC alpha 3
2) for motor SIEMENS 1FT6 082
3) for motor FANUC alpha 1,5
2
BA 1130 61
Page 62
Replacement parts To ol Drive
for turret 0.5.473.520 - 111 272
for turret 0.5.473.520 - 111 272
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
62 BA 1130
Page 63
Replacement parts Tool D rive
for turret 0.5.473.520 - 111 272
0.5.473.520 - 111 272
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 062 797
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
058 075 O-ring seal
058 665 O-ring seal
7 058 521 O-ring seal
58 548 O-ring seal
8 076 749
Proximity switch
1) 2) 3)
4)
5)
1) 2) 5)
3) 4)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
1
1
1
1
1
1
1
2
1
12 103 530 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 074
2) for motor SIEMENS 1FT6 084
3) for motor INDRAMAT MHD 93B
4) for motor FANUC alpha 2
5) for motor FANUC 2S
2
BA 1130 63
Page 64
Replacement parts To ol Drive
for turret 0.5.473.520 - 112 722
for turret 0.5.473.520 - 112 722
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
64 BA 1130
Page 65
Replacement parts Tool D rive
for turret 0.5.473.520 - 112 722
0.5.473.520 - 112 722
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 058 494
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
065 993 O-ring seal
7 059 932 O-ring seal
8 076 749
Proximity switch
1)
2) 3)
1) 2) 3)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 130 734 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
1
1
1
1
1
2
1
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 082
2) for motor FANUC alpha 1,5
3) for motor FANUC alpha 12 /4000is
2
BA 1130 65
Page 66
Replacement parts To ol Drive
for turret 0.5.473.520 - 112 862
for turret 0.5.473.520 - 112 862
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
66 BA 1130
Page 67
Replacement parts Tool D rive
for turret 0.5.473.520 - 112 862
0.5.473.520 - 112 862
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 075 O-ring seal
058 548 O-ring seal
065 993 O-ring seal
7 059 932 O-ring seal
8 076 749
Proximity switch
1)
2)
3)
1) 2) 3)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 104 127 Pinion shaft, complete 1
1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor FANUC alpha 3
2) for motor SIEMENS 1FT6 082
3) for motor FANUC alpha 1,5
2
BA 1130 67
Page 68
Replacement parts To ol Drive
for turret 0.5.473.520 - 113 290
for turret 0.5.473.520 - 113 290
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
68 BA 1130
Page 69
Replacement parts Tool D rive
for turret 0.5.473.520 - 113 290
0.5.473.520 - 113 290
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
058 521 O-ring seal
7 058 495 O-ring seal
059 303 O-ring seal
8 076 749
Proximity switch
1) 2)
3) 4)
1) 2)
3) 4)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 101 926 Pinion shaft, complete 1
1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 07x
2) for motor SIEMENS 1FT6 08x
3) for motor FANUC alpha 12 /4000 HVis
4) for motor FANUC alpha 22 /4000 HVis
2
BA 1130 69
Page 70
Replacement parts To ol Drive
for turret 0.5.473.520 - 114 703
for turret 0.5.473.520 - 114 703
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
70 BA 1130
Page 71
Replacement parts Tool D rive
for turret 0.5.473.520 - 114 703
0.5.473.520 - 114 703
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 058 494
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
7 059 932 O-ring seal
058 548 O-ring seal
8 076 749
Proximity switch
1) 2)
1)
2)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 130 633 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
1
1
1
1
1
2
1
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 082 i=1
2) for motor SIEMENS 1FT6 082 i=1.32
2
BA 1130 71
Page 72
Replacement parts To ol Drive
for turret 0.5.473.520 - 115 702
for turret 0.5.473.520 - 115 702
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
72 BA 1130
Page 73
Replacement parts Tool D rive
for turret 0.5.473.520 - 115 702
0.5.473.520 - 115 702
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
058 521 O-ring seal
063 461 O-ring seal
065 993 O-ring seal
7 058 495 O-ring seal
059 932 O-ring seal
8 076 749
Proximity switch
1) 2) 3)
4)
5)
6)
1) 2) 3) 5) 6)
4)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
1
1
1
1
1
1
1
1
2
11 058 506
O-ring seal
12 103 530 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 072
2) for motor SIEMENS 1FT5 076
3) for motor SIEMENS 1FT6 0084
4) for motor FANUC alpha 22
5) for motor SIEMENS 1FT5 066
6) for motor FANUC 6S
1
2
BA 1130 73
Page 74
Replacement parts To ol Drive
for turret 0.5.473.520 - 115 785
for turret 0.5.473.520 - 115 785
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
74 BA 1130
Page 75
Replacement parts Tool D rive
for turret 0.5.473.520 - 115 785
0.5.473.520 - 115 785
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
058 521 O-ring seal
058 075 O-ring seal
7 058 495 O-ring seal
059 303 O-ring seal
8 076 749
Proximity switch
1) 2) 3)
4) 5)
6)
1) 2) 3)
4) 5) 6)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
1
1
1
1
1
1
1
2
1
12 103 778 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 07x
2) for motor SIEMENS 1FT6 08x
3) for motor HEIDENHAIN QS4 155 C ECODIN
4) for motor FANUC alpha 12 /4000 HVis
5) for motor FANUC alpha 22 /4000 HVis
6) for motor FANUC alpha 2
2
BA 1130 75
Page 76
Replacement parts To ol Drive
for turret 0.5.473.520 - 120 362
for turret 0.5.473.520 - 120 362
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
76 BA 1130
Page 77
Replacement parts Tool D rive
for turret 0.5.473.520 - 120 362
0.5.473.520 - 120 362
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 058 494
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
112 272 O-ring seal
7 059 932 O-ring seal
8 076 749
Proximity switch
1)
2)
1) 2)
1
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 130 633 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
1
1
1
1
2
1
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 082
2) for motor FANUC alpha 3
2
BA 1130 77
Page 78
Replacement parts To ol Drive
for turret 0.5.473.520 - 125 365
for turret 0.5.473.520 - 125 365
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
78 BA 1130
Page 79
Replacement parts Tool D rive
for turret 0.5.473.520 - 125 365
0.5.473.520 - 125 365
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 067 810
O-ring seal
3 068 207 Wire race ball bearing 1
4 064 594
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 075 O-ring seal
068 208 O-ring seal
7 058 521 O-ring seal
059 308 O-ring seal
8 076 749
Proximity switch
1) 2)
3)
1) 2)
3)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 778 Pinion shaft, complete 1
1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor FANUC 2S
2) for motor FANUC 3S
3) for motor SIEMENS 1FT6 084
2
BA 1130 79
Page 80
Replacement parts To ol Drive
for turret 0.5.473.520 - 125 544
for turret 0.5.473.520 - 125 544
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
80 BA 1130
Page 81
Replacement parts Tool D rive
for turret 0.5.473.520 - 125 544
0.5.473.520- 089632
0.5.473.520 - 125 544
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 543
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
065 993 O-ring seal
7 060 801 O-ring seal
058 495 O-ring seal
8 076 749
Proximity switch
1) 2)
3)
1) 3)
2)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 778 Pinion shaft, complete 1
1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 086
2) for motor SIEMENS 1FK7 083
3) for motor FANUC alpha 30 /3000
2
BA 1130 81
Page 82
Replacement parts To ol Drive
for turret 0.5.473.520 - 128 037
for turret 0.5.473.520 - 128 037
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
82 BA 1130
Page 83
Replacement parts Tool D rive
for turret 0.5.473.520 - 128 037
0.5.473.520 - 128 037
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 543
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
7 058 495 O-ring seal
8 076 749
Proximity switch
1) 2)
1) 2)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 530 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
1
1
1
1
2
1
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 076
2) for motor SIEMENS 1FK7 083
2
BA 1130 83
Page 84
Replacement parts To ol Drive
for turret 0.5.473.520 - 129 602
for turret 0.5.473.520 - 129 602
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
84 BA 1130
Page 85
Replacement parts Tool D rive
for turret 0.5.473.520 - 129 602
0.5.473.520 - 129 602
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 543
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
7 058 495 O-ring seal
8 076 749
Proximity switch
1) 2)
1) 2)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 530 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
1
1
1
1
2
1
15 060 663
O-ring seal
1) for motor SIEMENS 1FT5 076
2) for motor SIEMENS 1FK7 083
2
BA 1130 85
Page 86
Replacement parts To ol Drive
for turret 0.5.473.520 - 134 263
for turret 0.5.473.520 - 134 263
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
86 BA 1130
Page 87
Replacement parts Tool D rive
for turret 0.5.473.520 - 134 263
0.5.473.520 - 134 263
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 068 017 Wire race ball bearing 1
4 058 494
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 521 O-ring seal
7 127 636 O-ring seal
8 076 749
Proximity switch
1)
1)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 130 633 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
1
1
1
1
2
1
15 060 663
O-ring seal
1) for motor FANUC alpha 22 /6000
2
BA 1130 87
Page 88
Replacement parts To ol Drive
for turret 0.5.473.520 - 134 969
for turret 0.5.473.520 - 134 969
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
88 BA 1130
Page 89
Replacement parts Tool D rive
for turret 0.5.473.520 - 134 969
0.5.473.520 - 134 969
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 072 763 O-ring seal
7 060 801 O-ring seal
8 076 749
Proximity switch
1)
1)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 778 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
1
1
1
1
2
1
15 060 663
O-ring seal
1) for motor FAGOR FM7 A055-1
2
BA 1130 89
Page 90
Replacement parts To ol Drive
for turret 0.5.473.520 - 138 083
for turret 0.5.473.520 - 138 083
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
90 BA 1130
Page 91
Replacement parts Tool D rive
for turret 0.5.473.520 - 138 083
0.5.473.520 - 138 083
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
7 059 932 O-ring seal
8 076 749
Proximity switch
1)
1)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 104 127 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
1
1
1
1
2
1
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 082
2
BA 1130 91
Page 92
Replacement parts To ol Drive
for turret 0.5.473.520 - 138 420
for turret 0.5.473.520 - 138 420
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
92 BA 1130
Page 93
Replacement parts Tool D rive
for turret 0.5.473.520 - 138 420
0.5.473.520 - 138 420
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 555
O-ring seal
5 000 706 Deep groove ball bearing 1
6 065 993 O-ring seal
7 058 495 O-ring seal
8 076 749
Proximity switch
1)
1)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 130 633 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
1
1
1
1
2
1
15 060 663
O-ring seal
1) for motor INDRAMAT MAC 93
2
BA 1130 93
Page 94
Replacement parts To ol Drive
for turret 0.5.473.520 - 142 499
for turret 0.5.473.520 - 142 499
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
94 BA 1130
Page 95
Replacement parts Tool D rive
for turret 0.5.473.520 - 142 499
0.5.473.520 - 142 499
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 555
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
060 117 O-ring seal
7 058 495 O-ring seal
059 304 O-ring seal
8 076 749
Proximity switch
1) 2)
3)
1) 3)
2)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 530 Pinion shaft, complete 1
1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 084
2) for motor SIEMENS 1FT6 066
3) for motor FANUC 20 S
2
BA 1130 95
Page 96
Replacement parts To ol Drive
for turret 0.5.473.520 - 143 182
for turret 0.5.473.520 - 143 182
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
96 BA 1130
Page 97
Replacement parts Tool D rive
for turret 0.5.473.520 - 143 182
0.5.473.520 - 143 182
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 063 365
O-ring seal
3 069 657 Wire race ball bearing 1
4 068 017
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
7 058 665 O-ring seal
8 076 749
Proximity switch
1)
1)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 778 Pinion shaft, complete 1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
1
1
1
1
2
1
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 08x
2
BA 1130 97
Page 98
Replacement parts To ol Drive
for turret 0.5.473.520 - 143 370
for turret 0.5.473.520 - 143 370
6
5
4
3
Setscrew is only applied and
secured
(LOCTITE 221)
2
1
7
10
11
13
12
14
8
15
9
(15)
(13)
(14)
98 BA 1130
Page 99
Replacement parts Tool D rive
for turret 0.5.473.520 - 143 370
0.5.473.520- 089632
0.5.473.520 - 143 370
No. Ident No. Designation Qty.
1 036 588 Spaghetti hose 0.636 m
2 068 017
O-ring seal
3 066 935 Wire race ball bearing 1
4 058 543
O-ring seal
5 000 706 Deep groove ball bearing 1
6 058 548 O-ring seal
065 993 O-ring seal
7 060 801 O-ring seal
058 495 O-ring seal
8 076 749
Proximity switch
1) 2)
3)
1) 3)
2)
9 065 815 Solenoid 1
10 034 592 FU groove ring 1
11 058 506
O-ring seal
12 103 778 Pinion shaft, complete 1
1
1
1
1
1
1
2
1
13 074 861 Radial seal for rotating shaft 2
14 038 494 Deep groove ball bearing 2
15 060 663
O-ring seal
1) for motor SIEMENS 1FT6 086
2) for motor SIEMENS 1FK7 083
3) for motor FANUC alpha 30 /3000
2
BA 1130 99
Page 100
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