sauter AVM Series, AVM 104S F132, AVM 105S F132, AVM 114S F132, AVM 115S F132 Instructions Manual

AVM 104S…115S: Valve drive with Sauter Universal Technology SUT
For controllers with continuous output (0...10V) or switched output (2- or 3-point control). To operate through valves or three-way valves in series VXN/BXN, VUD/BUD, VUE/BUE. Choice of characteristic (linear/equal-percentage) can be set on the actuator. Two-part housing of fire-retardant plastic, lower part in black, upper part in yellow. With stepping motor, SUT electronic control unit and maintenance-free gears. Fixing bracket of plastic and cap nut of brass for fitting the valve. Assembly with the valve is practically automatic. Direction of operation can be changed at the cable. Electronic, torque-based cut-out via stops on either the actuator or the valve; automatic adaptation to the valve’s stroke. Coding switches for selecting characteristic and running time. Disengageable gears for positioning the valve by hand (Allen key enclosed with product). Power cable 1,2 m long, 5× 0,5 mm². Fitting position: anywhere from vertical to horizontal, but not upside dow n.
mm
Stroke
mm
5)
Pushing force
Pushing force
3)
; MV 505795
3)
Power Weight
N
2)
2)
0
0 or 10V
Switching range Xsh 200 mV
1)
200 ms
Wiring diagram A09673
Power Weight
N
; MV 505795
kg
0,7 0,7
kg
Type Running timesStroke
For valves with linear characteristic, can be switched over to equal-percentage
AVM 104S F132 AVM 114S F132
35/65/130 7,5 250 24 V~/=
60/120 7,5 500 24 V~/=
For valves with equal-percentage characteristic, can be switched over to linear
AVM 105S F132 AVM 115S F132
Positioner
Control signal 0...10V, Ri > 100 kΩ Starting point U Positional feedback signal 0...10V, load > 10 kΩ Control span ΔU 10V
Power supply 24V∼± 20%, 50...60 Hz Protection (horizontal) IP 54 as per EN 60529
Power consumption
AVM 105S F132 4,8 W 8,5 VA Response time AVM 115S F132 4,9 W 8,7 VA
Max. m e d i a t e m p e r a t u r e 100 °C Dimension drawing M09743 Permissible amb. temp. –10...55 °C Fitting instructions 1 . 4S MV 505790 Ambient humidity 5…95 %rh Fitting instructions 1 . 5S MV 506065
1)
35/60/120 8,0 250 24 V~/= 0,7
60/120 8,0 500 24 V~/= 0,7
24V= 2)+ 20% / - 10% Protection class III as per IEC 60730
without condensation Declaration on materials MD 51.362
For control valve type KTM512 / TA-Regulator DN 15…50
Type Running time
s
AVM 115S F901
80/160 10,0 500 24 V~ 0,7 Deviation from standard type: inverse scale therefore inverse direction of operation. Adaptor for control valve available on the valve or from TA-Regulator, stating reference no. 52 757 003.
Accessories
0313529 001* Split-range unit for setting sequences; to be fitted in separate distribution box as
per MV 505671
0372145 001* Single auxiliary change-over contacts 0372145 002* Double auxiliary change-over contacts 0372249 001* Intermediate piece required for media temperature >100 °C
(recommended for temperature < 10 °C); MV 505932
0372273 001* Adaptor for Siemens VVG / VXG 44 and 48 valves; MV 505848
0372286 001 Potentiometer 0372286 002 Potentiometer 0372286 003 Potentiometer 0372462 001 CASE Drives PC Tool for configuration of actuators per computer; MV 506101
*) Dimension drawing or wiring diagram are available under the same number
1) Also for 2-point or 3-point. depending on type of connection
2) 24V = for input signal of 0...10V only on AVM 1 . 4; on AVM 1 . 5S for all functions.
3) Fully variable from 0...100%; max. loading 5 (2) A. 24....230V
4) Only one potentiometer or one set of auxiliary contacts can be fitted to each drive!
5) Maximum stroke of drive = 10,0 mm
4)
130 Ω; MV 505795
4)
1000 Ω; MV 505795
4)
5000 Ω; MV 505795
51.362/1
M
Y07552
100 %
D
ir
of
ecti
o
pe
on
r
a
tio
n
2
o
0 %
0 V Output signal y 10 V
ion
1
ct
n
tio
Dire
a
er
p
f o
B07650
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51.362/2 AVM 104S...115S
Operation
Depending on how it is connected (see wiring diagram). the actuator can be used as a continuous
0...10V. as a 2-point (open/close) or as a 3-point drive (open/stop/close) with intermediate position. The running time can be matched to requirements using switches S1 and S2 (AVM 105, S1 only). The characteristic (equal-percentage or linear) can be selected with switch S3. The AVM 104/114 is com­bined with valves that have a linear basic characteristic such as the VXN and BXN valves. The AVM 105/115 is combined with valves that have an equal-percentage basic characteristic such as the VUD. BUD. VUE and BUE valves. The AVM 115 can be fitted on a valve with a linear characteristic (e.g. VUE 050F200). but you must pay attention to the position of the coding switches. With the AVM 105. it is not possible to create an equal-percentage characteristic for a valve with a linear characteristic. Manual adjustment is performed by disengaging the gears (sliding switch next to the power cable) and simultaneously turning. using an Allen key in the insert on the upper part of the drive. Eight mm of stroke is attained with 1½ turns. N.B.: After manual adjustment. re-set the sliding switch (engage the gears).
Connected as a 2-point actuator
Open/close activation can be effected via two wires. Power is applied to the drive via the blue and the brown wires. On connecting power to the black wire. the valve’s control passage opens. When power is switched off. the drive goes to the opposite end position and closes the valve. The unused red and grey wires should not be connected. nor should they come into contact with other wires. We recommend that you insulate them.
Connected as a 3-point control unit
By connecting power to the wires (brown or black). the valve can be moved to any position. The cou­pling rod extends and opens the valve if power is applied to the black wire. It retracts and closes the valve if power is applied to the blue and the brown wires. In the end positions (on hitting a stop in the valve or reaching the maximum stroke) or in the event of an overload. the electronic motor cut-off responds (no end switches). The direction of the stroke can be changed by swapping the power-supply w ires over (BN/BK). The unused red and grey w ires should not be connected. nor should they come into contact with other wires. We recommend that you insulate them.
Connections for control voltage 0...10V
The integrated positioner controls the drive as a function of the controller’s positioning signal y. Direction of operation 1 (mains power on brown wire): the coupling rod extends and opens the valve (control passage) as the positioning signal rises. Direction of operation 2 (mains power on black wire): the coupling rod retracts and closes the valve (control passage) as the positioning signal rises. The starting point and the control span are both permanently set. There is a split-range unit available (as an accessory) for setting partial ranges. After manual adjustment or in the event of a power failure for longer than 5 minutes, the drive re­adjusts itself automatically, always with a running time of: AVM 104 65 s AVM 114 60 s AVM 105 35 s AVM 115 60 s
After power has been applied. the stepping motor moves to the lower stop. connects to the valve spin­dle and moves to the upper stop in the valve. thereby determining the closed position. Depending on the control voltage. any stroke between 0 and 8 mm can then be obtained. Thanks to the electronics unit. no steps can be lost. and the drive needs no periodical re-adjustment. Parallel operation of more than one drive of the same type is guaranteed. The feedback signal y0 = 0...10V corresponds to the effective stroke of 0 to 8 mm. If the control signal (0...10V) is interrupted and direction of operation 1 is connected. the valve closes fully (0% position). The valve’s characteristic can be selected using the coding switch. The characteristics can be gener­ated only if the drive is used as a continuous drive. Other switches enable the running times to be set. These can be applied irrespective of whether the 2-point. 3-point or the continuous function has been chosen.
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Coding switch for running time selection
AVM 104 S
Run time per mm
4,375 s
8,125 s
Switch coding
1 2 3
On Off
1 2 3
On Off
Run time for 8 mm stroke
35 s ± 1
65 s ± 2
AVM 114S
Run time per mm
7,5 s
Switch coding
1 2 3
1 2 3
AVM 104S...115S 51.362/3
Run time for 8 mm stroke
On Off
60 s ± 2
On Off
1 2 3
On Off
16,25 s
On Off
= factory setting
Coding switch for characteristics selection
AVM 104S , AVM 114S
Desired
character.
curve
Switch coding
Characteristic curve for valve
v
1 2 3
On
Equal
percentage
Off
v
1 2 3
Linear
On
Off
v
1 2 3
On
Off
Equal
percentage
= factory setting
130 s ± 4
Stroke
Stroke
Stroke
B10699
Stroke
Stroke
Stroke
15 s
Characteristic curve for drive
Signal
Signal
Signal
1 2 3
On Off
On Off
Effective on valve
v
= %
Signal
v
lin
Signal
v
= %
Signal
B10701
120 s ± 4
= factory setting
B10700
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51.362/4 AVM 104S...115S
A
Coding switch for running time selection
AVM 105S
Coding switch for characteristics selection
AVM 115S
Run time per mm
7,5 s
15 s
Switch coding
1 2 3
1 2 3
Run ti me for 8 mm stroke
On Off
On Off
60 s ± 2
120 s ± 4
= factory setting
B10703
VM 105S
Desired
character.
curve
Equal
percentage
Linear
Linear
Switch coding
1 2 3
1 2 3
1 2 3
= factory setting
Characteristic curve for valve
v
On Off
Stroke
v
On Off
Stroke
v
On
Off
Stroke
Characteristic curve for drive
Stroke
Stroke
Stroke
Signal
Signal
Signal
Effective on valve
v
= %
Signal
v
lin
Signal
v
lin
Signal
B10704
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Coding switch for characteristics selection
AVM 115S
Desired
character.
curve
Switch coding
Characteristic curve for valve
v
1 2 3
On Off
Equal
percentage
v
1 2 3
On Off
Quadratic
v
1 2 3
On
LinearEqual
Off
v
1 2 3
On Off
percentag e
v
1 2 3
On
Linear
Off
Stroke
Stroke
Stroke
Stroke
Stroke
Characteristic curve for drive
Stroke
Signal
Stroke
Signal
Stroke
Signal
Stroke
Signal
Stroke
Signal
AVM 104S...115S 51.362/5
Effective on valve
v
= %
Signal
v
2
x
Signal
v
lin
Signal
v
= %
Signal
v
lin
Signal
= factory setting
B10705
Split-range unit. Accessory 0361529 001 The starting point U
0 and the control span ΔU can be set using the potentiometer. This makes it possi-
ble to activate several regulating units in sequence or in cascade using the controller’s control signal. The input signal (partial range) is amplified into an output signal of 0...10V. This accessory cannot be fitted in the drive. but should be located externally in an electric distribution box.
CASE Drives PC Tool, Accessory 0372462 001 CASE Drives enables all the actuator's parameters to be set and viewed on site. Connection is via a serial port on the PC (laptop) and a socket on the actuator. The set comprises: software including installation and operating instruction, fitting instructions, connectors, cable (1,2 metres in length) and an interface converter for the PC. The application is designed for commissioning and service techni­cians and for experienced users. The last setting (i.e. whether with coding switch or CASE Drives) has priority. This setting is active when the valve's running time or characteristic is changed via the coding switch. To ensure that the settings with CASE Drives cannot be overwritten, the coding switch should be removed before setting values through CASE Drives (special tool included).
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51.362/6 AVM 104S...115S
Engineering and fitting notes
The ingress of condensate. drops of water etc. along the valve spindle and into the drive should be prevented. With the electrical connection. you must also make sure that the cross-section of the supply line is adapted to the power and length. In any case. however. we recommend that the cross-section should not be less than a minimum of 0,75 mm
2
. The assembly of drive and valve is done by fitting and tightening the cap nut without further adjust­ment; no tools should be used. The valve spindle and the drive spindle are coupled together automati­cally. either by using the manual adjustment facility or by applying power. When dismantling. first re­lease the drive/valve spindle. then loosen the cap nut. The drive is supplied ex works in the middle position. The combination of stepping motor and electronics allows several actuators of the same SUT type to be run in parallel. The following accessories can be fitted to each actuator: one set of auxiliary contacts. The coding switches are accessible via an opening with black lid in the housing cover. The auxiliary contacts should be screwed onto the drive’s top cover. Before the mechanical connection can be established. the indicator knob should be removed. A new indicator is then visible on the lid of the auxiliary contacts. N.B.: The housing should not be opened. Fitting outdoors. If the devices are fitted outdoors. we recommend that additional measures be taken to protect them against the effects of the weather.
Additional technical data
The upper part of the housing. with the lid. indicator knob and the cap. contains the stepping motor and the SUT electronic control unit. The lower part contains the maintenance-free gears.
Auxiliary change-over contacts Switch rating: max. 230V a.c.; min. current 20 mA at 20V Switch rating: max. 4...30V d.c.; current 1...100 mA
Power consumption: Type Running time
s
Condition active power PWapparent power S
VA
AVM 105S F132 35 Operating 2,45 4,75
Standstill 0,35 0,8
60 Operating 4,8 8,5
Standstill 0,35 0,8
120 Operating 2,2 4,25
Standstill 0,35 0,8
AVM 115S F132 60 Operating 4,9 8,7
Standstill 0,35 0,75
120 Operating 2,25 4,3
Standstill 0,35 0,75
CE conformity
EMC directive 2004/108/EC Machine directive 98/37/EEC (II B) EN 61000-6-1 EN 1050 EN 61000-6-3 EN 61000-6-4
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Wiring diagram
AVM 104S...115S 51.362/7
RD = red BN = brown BK = black BU = blue GY = grey
A10450
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51.362/8 AVM 104S...115S
Dimension drawing
6345,6
43,5
46,5
23,5
372145, 372286
122
126,7
35
M09743b
0372249 001
32
107,1
372273
2,5
70
15
Ø33
5
60
Ø42
Ø8
Ø8
2,5
10
3,2
55,8
Ø16
Ø26,5
Z10214
Ø33
SW30
Ø33
Ø26,7
3,2
15,5
810 10 4
24
M10203
Accessories
MM 01/02
372145 001
RD BN BK
03
A09782
372145 002
RD BN BK GN GY VT
A10183
Printed in Switzerland Right of amendment reserved N.B.: A comma between cardinal numbers denotes a decimal point © Fr. Sauter AG. CH-4016 Basle 7151362003 03
Sauter Components
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