Saturn Equipment SMDR-36-6 Installation Manual

Gas range with oven

(SMDR-36-6)

Operation

Please read it carefully & keep it in a convenient place for reference

Manual

del SMDR-36-6

Saturn Equipment Primoris Inc.

5670 Greenwood Plaza, Blvd Suite 501 Greenwood Villigae,Colorado 801 11-2409

www.ThinkSaturn.com

Gas Range Manual Page 1 Revision: 24 Feb 2011

INSTALLATION AND OPERATION

MANUAL

RANGE SERIES

WARNINGS

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR DEATH. THE INSTRUCTION MANUAL MUST BE READ CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT

TO BE INSTALLED ONLY BY AN AUTHORISED PERSON IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY, GAS, ELECTRICITY , ANY APPLICABLE ST ATUTORY REGULA TIONS AND MANUF ACTURER REQUIREMENTS.

POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE

Gas Range Manual Page 2 Revision: 24 Feb 2011

THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT. HOT SURFACES WILL CAUSE BURNS. A HAZARD AND RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE.

DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR THIS APPLIANCE.

DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE WHILE IT IS IN OPERATION.

INSTALLATION CLEARANCES AS SPECIFIED MUST BE OBSERVED.

IF YOU SMELL GAS, TURN THE UNIT OFF AND THE MAIN GAS SUPPLY VALVE TO THE UNIT. CONTACT YOUR GAS SUPPLIER OR AN AUTHORISED PERSON.

BEFORE TURNING ON THE MAIN GAS SUPPLY, CHE CK THE UNIT TO BE CERTAIN THAT ALL THE VALVES ARE IN THE “OFF” POSITION.

PLEASE KEEP THIS MANUAL FOR FUTURE

REFERENCE AND REFERENCE BY ALL OPERATORS.

Gas Range Manual Page 3 Revision: 24 Feb 2011

CONGRATULATIONS

Thank you for choosing this product and welcome you to the ever-growing customer circle. This product has been specifically designed to meet a wide range of applications and represents the best quality and highest value equipment.

Please read the instruction manual carefully to ensure the safe and reliable operation and performance of your equipment.

Should you ever require service, you will be supported by trained and qualified service network – the largest available.

We assure you of every support and wishes you every business success.

Gas Range Manual Page 4 Revision: 24 Feb 2011

TABLE OF CONTENTS

INTRODUCTION ---------------------------------------------------------------------------------------------- 7

GENERAL -----------------------------------------------------------------------------------------------WARRANTY --------------------------------------------------------------------------------------------- 7

GENERAL INFORMATION -------------------------------------------------------------------------------- 8

INSPECTION -------------------------------------------------------------------------------------------- 8 OPERATOR MANUAL --------------------------------------------------------------------------------- 8 INSTALLATION ------------------------------------------------------------------------------------------ 8 GAS CONNECTION ----------------------------------------------------------------------------------- 8 GAS PRESSURE --------------------------------------------------------------------------------------- 9 COMMISSIONING ------------------------------------------------------------------------------------- 9

SPECIFICATIONS ------------------------------------------------------------------------------------------ 10

INSTALLATION ---------------------------------------------------------------------------------------- 10 GAS INPUT INFORMATION ----------------------------------------------------------------------- 11 GAS SUPPLY PRESSURE ------------------------------------------------------------------------ 11 NOMINAL GAS CONSUMPTION ---------------------------------------------------------------- 11 TEST POINT PRESSURE-------------------------------------------------------------------------- 12 VENTILATION & AIR SUPPLY -------------------------------------------------------------------- 12

OPERATING INSTRUCTIONS ------------------------------------------------------------------------- 13

LIGHTING INSTRUCTIONS ----------------------------------------------------------------------- 13 OPEN TOP BURNERS ------------------------------------------------------------------------------ 14 OVEN BURNER -------------------------------------------------------------------------------------- 14

OPERATOR MAINTENANCE --------------------------------------------------------------------------- 15

SEASONING THE GRILL -------------------------------------------------------------------------- 15 CLEANING STAINLESS STEEL ------------------------------------------------------------------ 16 OVEN INTERIOR (Enamel) ------------------------------------------------------------------------ 16 OPEN TOP BURNERS ------------------------------------------------------------------------------ 16 TRIVETS ------------------------------------------------------------------------------------------------ 17

Gas Range Manual Page 5 Revision: 24 Feb 2011

TABLE OF CONTENTS (continued)

SERVICE ........................................................................................................................ 18

RECOMMENDED SERVICE ................................................................................... 18

SERVICE INFORMATION ....................................................................................... 18

OPEN AND GRILL BURNER ADJUSTMENTS ........................................................ 19

OVEN CONTROL SETTINGS AND ADJUSTMENTS .............................................. 20

CONVERSION INSTRUCTIONS ............................................................................. 21

SPARE PARTS ........................................................................................................ 22

TROUBLE SHOOTING ................................................................................................... 23

ALL BURNERS ........................................................................................................ 23

OVEN ....................................................................................................................... 24

RANGE – EXPLODED VIEWS,PART LIST AND GAS DIAGRAM ........................... 25-32

RANGE – INSTALLATION OF BACKGUARD .......................................................... 33-35

NOTES ............................................................................................................................ 36

Gas Range Manual Page 6 Revision: 24 Feb 2011

INTRODUCTION

GENERAL

The range is designed for commercial catering purposes and incorporates a wide range of design features..

WARRANTY

This product is subject to the correct installation, operation, maintenance and care of the equipment.

Warranty does not extend to:

• Damages caused in shipment

• Damage as a result of incorrect installation.

• Damage as a result of incorrect operation

• Damages caused by unauthorised service and use of non original parts

• Gas supply issues to the equipment

• Failure resulting from improper maintenance.

• Failure as a result of tampering with, removal of, or changing any preset

control or safety device

• Service ‘After hours’

• Conditions as defined in dealer’s terms and condition of sale

Please ensure you quote the Model and Serial Number of the unit.

Gas Range Manual Page 7 Revision: 24 Feb 2011

GENERAL INFORMATION

Inspection.

Please inspect the unit on receipt. If the unit is damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

Operator Manual.

This manual contains important information for your safety and the installation, operation, maintenance and service of this equipment. Please read the manual carefully and ensure all operators of the equipment are aware of the contents and safety requirements. You must also assess all hazards and risks associated with the operation of the equipment in your environment and advise all operators of these.

Installation.

This equipment must be installed by an authorized person in accordance with local codes, or in the absence of local codes, with the national fuel gas code (ANSI Z223.1), or the natural gas installation code CAN/CGA B149.1, or the propane installation code CAN/CGA B149.2, as well as local gas, electricity, any applicable statutory regulations and manufacturer requirements.

An approved gas shut-off valve must be installed between the main gas piping system and the appliance. To facilitate servicing of appliance, it is advisable to install a 3/4” pipe union between gas shut-off valve and equipment.

Gas Connection.

The appliance must be connected by an authorized person to the gas type specified on the unit. The gas type is shown adjacent to the rear gas connection point and on the data plate. Connect to and use only the correct type of gas.

Gas Range Manual Page 8 Revision: 24 Feb 2011

Gas Pressure.

The authorized person installing this equipment must ensure that the gas operating pressure is the same as shown on the rating plate and that there is sufficient gas volume.

The unit and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the gas supply piping system at test pressures in excess of 1/2 PSIG (3.45 kPa)

Commissioning.

The authorized person installing this equipment must commission the equipment - gas leakage, operational checking, adjustments and instructing the owner on use of the equipment are prescribed requirements.

The equipment must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.45 kPa)

Gas Range Manual Page 9 Revision: 24 Feb 2011

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