Saturn Equipment SCB24HD Installation Manual

SATURN EQUIPMENT
OWNER’S MANUAL
Gas Charboiler – Heavy Duty
Installaon Operaon Maintenance
SCB24-HD – 24" HEAVY DUTY CHARBROILER
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
Gas equipment manufactured for Saturn Equipment are for use with the type of gas specied on the rang plate
and for installaon will be in accordance with Naonal Fuel Gas Code ANSI Z223.1 (latest edion)
FOR YOUR SAFETY
Instrucons to be followed in the event the user smells gas fumes must be posted in a prominent locaon in the
installed kitchen area. The informaon shall be obtained from a local gas supplier.
WARNING: Improper installaon, adjustment, alteraon, service and maintenance can cause property damage,
injury or death. Read the installaon, operang and maintenance instrucons thoroughly before installing or
servicing this equipment.
SATURN EQUIPMENT
www.saturnequipment.com
Saturn™ Equipment Limited Warranty
Saturn warrants its new product to be free from defects in material and workmanship for a period of one (1) year from the original date of installation not to exceed 18 months from date of original shipment from factory. Equipment sold and installed for residential use, or outside the continental United States is excluded from warranty. This warranty is limited to product(s) sold to the original commercial user. The liability of Saturn is limited to, at Saturn option the repair or replacement of any part found by Saturn to be warranted herein. Saturn shall bear the normal labor charges for repair or replacement to the extent that such repair or replacement is performed within 35 miles of the oce of an authorized service agency, within the continental United States and dur­ing regular (straight time) hours. Travel outside of the 35 miles and any work performed at overtime or weekend rates is the responsibility of the owner/user. Defective parts must be returned to Saturn, freight prepaid, for Warranty inspection. Saturn assumes no responsibility for any product(s) not in­stalled properly in accordance with the instructions supplied with the equipment. Any equipment which has been modi­fied y unauthorized personnel or changed from our original design is not covered under this Warranty. Saturn assumes no obligation for any product which has been subject to misuse, abuse or harsh chemicals. Normal mainte­nance as outlined in the instructions supplied with the equip­ment is the responsibility of the owner-user and is not part of this warranty. Light bulbs, porcelain, glass components, normal parts, wear and maintenance are excluded from this warranty. Saturn Fryers carry one year parts and labor warranty and a
limited, prorated 5 year warranty on stainless steel fry vessels.
This warranty is in lieu of any other agreement, expressed or implied, and constitutes the only warranty of Saturn with respect to the product(s). Saturn shall not be liable whether in contract or in tort or under any other legal theory, for loss of revenue or profi , or any substitute use or performance, or for incidental, in­direct, special or consequential damages, or for any other loss or cost of similar type. Proper installation, initial check out, air shutter adjust­ments, or normal maintenance such as lubrication, adjust­ment or calibration of controls is the responsibility of the dealer, owner-user or installing contractor and is not covered by this warranty. The Company reserves the right, without prior notice, to make changes and revisions in the product specific tions, design, and material. Possession of this price list does not constitute an agree­ment or oer to sell product to the possessor. Prices are subject to change without notice. Prices do not include sales tax. All prices are in U.S. dollars. Returned goods are subject to a 20% restocking charge and the cost of reconditioning the equipment for resale. Prior to returning the goods, a Return Goods Autho­rization (RGA) number must be granted by Saturn. All returned goods must be shipped freight prepaid. Ship­ments received without a RGA number will be refused. Custom units built to the buyer’s specific tions may not be returned or cancelled. Saturn is not responsible for printing errors in pricing or
specific tion.
Saturn Equipment Limited Warranty
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipme t nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment are not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All replacement parts are warranted for ninety (90) days from date of purchase on nonwarranty equipment. This parts warranty is limited only to replacement of the defective part(s).
10. Installation, labor, and job check-outs are not considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
Page 1
SHIPPING DAMAGE CLAIM PROCEDURE
Table of Contents
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
TABLE OF CONTENTS
WARRANTY Page 1 SPECIFICATIONS Page 2 FEATURES & OPERATING CONTROLS Page 3 PRECAUTIONS & GENERAL INFORMATION Page 4 AGENCY LISTING INFORMATION Page 4 INSTALLATION Pages 5 ,6, 7, 8 OPERATION Pages 9, CLEANING INSTRUCTIONS Page 11, 12 TROUBLESHOOTING SUGGESTIONS Page 13 PARTS & SERVICE Page 14 CUSTOMER SERVICE DATA Page 14 PROPANE CONVERSION Pages 15,16
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and fil “CONCEALED DAMAGE” claim with them. This should be done within fi teen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection. Manufactuer cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
INTRODUCTION
Thank You for purchasing this appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL STYLE GAS TYPE
SCB24-HD
4 Burners w/
individual control
Natural Gas 5.0" W.C.
Propane (LP) 10" W.C.
MANIFOLD
PRESSURE
Total B.T.U.
per Hour
80,000
Page 2
FEATURES & OPERATING CONTROLS
FEATURES AND OPERATING CONTROLS
Fig. 1 Heavy Duty Gas Charbroiler - Features & Operating Controls
Page 3
PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only. This appliance is intended to prepare food for human consumption. No other use is recommended or authorized by the manufacturer or its agents. This appliance must be installed by a technician qualified and ertifie or licensed to install gas-fi ed equipment. A licensed technician must perform the initial start-up and adjustment of the appliance. Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance. Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product. DO NOT submerge appliance or burners in water. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, or at any control. DO NOT splash or pour water on, in or over any controls. DO NOT wash counter around this appliance with water jet. Burners which have become wet must be thoroughly dried before use. Burner and grate surfaces will be very hot when in use. Contact will cause severe injury. This appliance must be operated with the supplied 4” legs properly installed. Do not operate this appliance if the smell of gas is present. Turn o all gas supply valves and move to a remote location to call your manufacturer service. The technical content of this manual, including any parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified echnical personnel only. Any procedure which requires the use of tools must be performed by a qualified echnician. This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
WARNING: FIRE HAZARD
All servicing of the gas supply and combustion components of this appliance must be performed by a technician trained and certified in the mai tenance of gas appliances. Improper servicing of gas
equipment can result in fi e.
and explosion.
CAUTION: HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Unit must be installed 18" away from any combustable material.
PRECAUTIONS AND GENERAL INFORMATION
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual. This appliance meets ANSI Z.83.11 specific tions for gas-fi ed food service equipment.
Page 4
INSTALLATION
UNPACKING & INSPECTION Carefully remove the appliance from the carton. Remove all protective plastic film, pac ing materials and accessories from the appliance before connecting performing any installation procedure. Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation. Read and understand all labels and diagrams attached to the appliance. Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS Grates (SCB12-HD, 2 ea.; SCB24-HD, 4 ea.; SCB36-HD, 6 ea.; SCB48-HD, 8ea.) Radiants (SCB12-HD, 2 ea.; SCB24-HD, 4 ea.; SCB36-HD, 6 ea.; SCB48-HD, 8ea.) Burners (SCB12-HD, 2 ea.; SCB24-HD, 4 ea.; SCB36-HD, 6 ea.; SCB48-HD, 8ea.) Adjustable Legs (set of 4) Drip Tray Wire Brush
SETUP
This appliance is designed for use in non-combustible locations only. Setup the charbroiler only on a fi m, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal or tile over combustible material may not meet code for non-combustible surfaces. Clearances to non-combustible surfaces must be maintained. Maintain 0” from side and rear to non-combustible walls, and 4” from non-combustible counter as established by provided 4” legs. Maintain adequate clearances for cleaning and proper operation. The charbroiler must be installed in an area with suffici t make-up air for proper combustion, and must be installed such that the fl w of combustion and ventilation air will not be obstructed. For servicing, manufacturer recommends 6” clearance from rear of the appliance to wall. Install adjustable legs, one on each corner of the appliance, in the holes provided. Verify that the unit sits fi mly ON ALL FOUR LEGS. With the adjustable legs, adjust as required to level the appliance. All four legs must be adjusted to fi mly contact the floor in o der to prevent tipping. When used with an exhaust fan, special precautions must be observed to avoid interference with the operation of the charbroiler, such as drafts and air starvation.
Page 5
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
DANGER: HEALTH HAZARD This appliance must be properly ventilated. Failure to provide and maintain proper ventilation of exhaust gasses can result in severe injury or death.
WARNING: FIRE HAZARD Do not store gasoline or any other flammable o combustible material near this appliance. The open flam can cause such materials to ignite. The area where the charbroiler is installed must be kept clear of combustibles and flammable . This includes mops, rags, grease, wrapping paper and electric cords.
NOTICE: Manufacturer’s warranty on this charbroiler is in eect only when the charbroiler is installed in accordance with these instructions and local codes and ordinances or, in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1 (current edition). The manufacturer of this charbroiler assumes no liability for any damage or injury resulting from failure to comply with this notice.
INSTALLATION AND INSPECTION
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