Sartorius arium 611VF Installation And Operation Manual

Installation and Operation Manual
arium 611VF
Water Purification System
85030-513-68
2
About This Manual
arium Systems 5 Control Panel and Display 6
Initial Operation 13 Cartridge Installation 13 System Settings 14 Setting the Date and Time 14 Measurement Units 14 Set Point 15 Language 15 Initial Flush and Sanitization 16 Flushing and Purging Air from the Cartridge Packs 16 System Sanitization 16 Ultrafilter Flush 17 Reset UV Timer Prior to Initial Operation 17 Final Filter Installation 17
Further Options 18 Print Data 18 Pump Protection 18 Time|Volume Dispense 19 Set Cell Constant 20 Calibration of the System 21
Start Up| Operation 22 Normal Operation Mode 22 Dispensing Product Water 22 Standby Mode 22 System Inactive Mode 23
Maintenance and Servicing 24 Sanitization 24 Cartridge Replacement 25 Ultrafilter Replacement 26 Replacing the Final Filter 26 Cell Cleaning 27 UV Bulb Replacement 28 Activate the UV Timer 29 Fuse Replacement 30
Appendix 31 Troubleshooting Guide 31 Specifications 32 Accessories and Replacement Parts 33
This manual instructs you on how to prepare and operate the arium 611VF water purification system.
Sartorius has designed the arium 611 water purification system for reliability, economy and safe operation. To ensure this, you must read this instruction manual carefully before attempting to operate the system. The manual will give you important instructions that will help you avoid potential hazards and ensure the reliability of the arium 611VF.
Please read the Safety Information on page 3.
If you have any questions about the correct use of arium 611VF, please contact us at the address below or your local Sartorius office:
Sartorius AG Life Science Business Unit - Lab Division Weender Landstrasse 94–108 37075 Goettingen Phone +49.551.308.0 Fax +49.5 51.308.3289
Table of Contents
Please read the following safety information thoroughly and follow the instructions exactly. This information is designed to ensure your own safety and will prevent damaging the arium 611VF unit.
The following symbols are used in this manual:
Warning!
Warnings alert you to a possibility of personal injury or property damage.
Caution!
Caution signs alert you to a possibility of damage to the equipment.
Note
Notes alert you to pertinent facts and conditions that are important for economic operation of the equipment.
Warning!
Danger of personal injury! Servicing and repairs may only be performed by trained and qualified personnel.
Warning!
Severe electrical shock hazard or danger of electrocution!
– Use a properly grounded electrical
outlet of correct voltage and current handling capacity (100 to 240 V ~, 50/60 Hz) to plug in the arium 611VF unit.
– Do not locate arium 611VF on top
of electrical equipment. Routine maintenance of this unit may involve water spillage and subse­quent electrical shock hazard if improperly located.
– Remove the plug from the electrical
outlet prior to maintenance and servicing of arium 611VF.
3
Safety Information
Warning!
Danger of fire or explosion!
– Do not use in the presence of
flammable or combustible materi­als; fire or explosion may result. This device contains components which may ignite such materials.
– The arium 611VF is to be used
with water feeds only. Sanitizing| cleaning agents should only be used according to the instructions in this manual.
Warning!
Danger of injury to eyes and skin!
– Avoid splashing sanitants or
disinfecting solutions on clothing or skin.
– Ensure all tubing connections are
tight to avoid chemical leakage.
– Turn off feed water and push
the draw-off lever to the right to depressurize system prior to changing cartridge packs, sanitizing or performing any service on the 611 system.
– Allow a defective UV bulb to cool
off before removing it.
– Carefully follow the manufacturer’s
safety instructions on labels of chemical containers and filter cartridges.
Caution!
Danger of irreversibly damaging arium 611VF components! Be sure to replace defective fuses with those of the same type and rating. When installing a new UV bulb, do not touch the bulb with your bare hands. Finger prints may damage the bulb.
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The arium 611VF water purification system is designed exclusively to provide reagent-grade water for the laboratory from water pretreated by distillation, deionization or reverse osmosis. To ensure that this unit works properly, use only the filter media and other auxiliary media that are listed in this manual. Using this system for any other purpose shall be considered improper usage.
– arium 611VF may only be operated
by trained personnel.
– Operate arium 611VF only using
original accessories or replacement parts. If you modify this water purification system on your own without consulting Sartorius, the performance and operating safety of the system are no longer guaran­teed, thus constituting a safety hazard for the operator.
– Please take all pertinent precautions
to prevent accidents and observe the generally valid technical and occupational safety rules and regulations of your country.
– Use only Sartorius-listed materials
(such cartridges, connectors, gaskets, tools and sanitizing and disinfecting agents).
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Intended Usage
arium Systems
The Sartorius arium 611VF is a water purification system designed to provide pyrogen-free, low TOC reagent grade water that exceeds ASTM Type I and NCCLS Type I standards. The system uses a deionization process with mixed bed resins and activated carbon combined with UV oxidation, ultra­filtration and a 0.2-micron final filter to produce laboratory reagent grade water. The 611VF system is capable of producing pyrogen-free (< 0.001 EU/ml), low TOC (< 1 ppb) water with a resistivity of up to
18.2 MegOhms + cm. Water resistivity is continuously sensed by a resistivity cell and displayed on a digital display.
Item No. Description
1 Left and right door of
arium 611VF
2 Product water outlet with
0.2-micron filter and bell
assembly 3 Display and control panel 4 Recessed grip for opening
the right door 5 Draw-off lever for
opening and closing
the outlet valve
(shown in open position) 6 Outlet for a remote dis-
play|dispenser unit, TOC
instrument or a dispenser 7 15-pin D-sub port for
connecting a remote
display|dispenser unit 8 Outlet for time|volume
dispense 9 Reject water outlet 10 Fuse drawer 11 Main power switch 12 Power cord receptacle 13 9-pin D-sub port for
connecting a printer 14 Connector for pump
interlock that prevents the
pump from running dry 15 Feed water inlet
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Product Description
Front view
Side view, left
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Control Panel and Display
Operate arium 611VF using the control panel that incorporates four function keys and two control keys for the cursor.
STANDBY Key
Press the Standby key to place the unit into Standby Mode. In this mode the water in the system is recirculated for 15 minutes per hour.
OPERATE|STOP Key
Press the OPERATE|STOP key to activate or deactivate the unit. During Normal Operation the system will recirculate. When the system is stopped the pump turns off and water will not recirculate.
MENU Key
This key provides access to system options and menus.
Cursor keys
These two cursor control keys are used to select individual menu items of the different menus. The Y key moves the cursor one line up, the y key one line down.
ENTER Key
Use this key to select a menu item you have highlighted with the cursor.
Display
– During Normal Operation the
display will show the water quality reading – according to the pre-selected measurement unit options: (MO+cm or µS/cm) The letter “C” indicates that the water quality measurement is automatically compensated to 25°C.
– When the system is in Standby
Mode the display will show “Standby”. The UV bulb will turn on periodically to make certain the TOC is kept at an acceptable level. An automatic flush will take place every 24 hours. When the system is flushing the display shows the following:
for 15 minutes every hour.
– The display will show the following
when the system is stopped:
System Inactive
Standby
Auto UF Flush
18.2 MO * c m c
14.32 20.02.01
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Control panel and display of arium 611VF
Flow chart of arium 611VF
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Unpacking
Remove arium 611VF from its packaging. You will find the accessories inside the arium housing and in the top cover of the packing. The equipment supplied includes the following parts:
Display|Dispenser Unit Installation
The Display | Dispenser unit has been designed to mount in 3 ways: At the top of the right door for bench systems, at the bottom of the right door for wall mount systems or in a remote location from the system (additional kit required).
To install:
• If necessary, remove the rubber cover mounted at the bottom of the right door (for wall mounting).
• Route the supply cables through the large opening of the right door (top or bottom) and the two water tubes from the outside through the small opening.
• Use the 4 screws and washers provided to mount the Display| Dispenser Unit to the door by routing the screws from inside the door through the holes in the door to the outside and screw to the assembly.
• Route the water tubing through the 4 holes inside the door and connect to the color coded connectors. Follow the course of dotted lines in the figure: Positions (1) and (3): data and power cables Positions (2) and (4): water tubes
• Put rubber cover into the remaining hole (top or bottom) in the door.
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Unpacking and Installation
Part Description Number arium 611VF 1 Dispenser unit with display 1 Screws and washers for the Display | Dispenser unit 4 Blue cover with manufacturer's label (VF) 1 Blue cover with model name of arium (for dispenser unit) 1 Ultrafilter cartridge 1 Reject water tubing 1 Tubing adapter for inlet water (1”, English and 4”, NPT) 2 Tube for inlet water with quick disconnect insert 1 Adapter with O-ring for cartridge pack 1 End cap for the sanitization syringe adapter 1 Sanitization syringe 1 Wall mounting bracket 1 Power cord 1 Installation and operation manual 1 Timed Dispense Tube, PE 4 inch OD X 8 feet 1 Tubing adapter, 4 inch OD tube to 4 NPT 1
Note
The cartridge packs are supplied separately. They are not included in the arium system packaging.
Mounting the upper display | dispenser unit
Mounting the lower display | dispenser unit
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Ultrafilter Installation
Caution!
Danger of irreversibly damaging arium 611VF components and the filter cartridges! Tighten all union nuts made of plastic by hand. Do not use a wrench or pliers.
Before starting up arium 611VF, you need to install the ultrafilter module in the housing cover. Proceed as follows:
• Make sure to unplug the power cord from the electrical outlet (“O”).
• Open both doors of the unit.
• Remove ultrafilter from packaging and remove protective covers from fittings.
• Connect the tubing connectors to the ultrafilter module as shown in the Figure: (1): green connector for feed water - Bottom (2): blue connector for product water - Upper left (3): red connector for reject water - Top
• Push in the ultrafilter module all the way into the holders so that the connector fitting on the side is facing left.
• Close both doors.
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Attach the three tubing connectors to the ultrafilter module
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Bench Mounting
Warning!
Severe electrical shock hazard or danger of electrocution! Do not place arium 611VF on top of electrical equipment. Water may spill when using the system.
Warning!
Danger of fire or explosion! Do not use in the presence of flammable or combustible materi­als; fire or explosion may result. The device contains components which may ignite such materials.
• Place the arium 611VF on a flat surface.
• Ensure that feed water and a 100-240 V electric socket are accessible.
Note
The outlet of a gravity feed storage reservoir must be at least 10 cm higher than the inlet of the arium 611VF.
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Wall Mounting
Caution!
Wall composition, condition and construction, as well as fastener type must be considered when mounting this unit. The mounting surface and fasteners selected must be capable of supporting a minimum of 25 kg. Inadequate support and | or fasteners may result in injury to the operator and|or damage to the equipment.
A wall bracket (2) is included in the shipment to enable you to attach the system securely to the wall so that it occupies a minimum amount of space. A clear wall area of 63 + 63 cm is required to mount the arium system. Two sturdy keyhole drill holes (1) are located at the top of the back of the housing enabling you to hang the unit on the two pins (5) on the wall bracket. Use the predrilled holes in the bracket to fasten the bracket to the wall. The lower metal profile (6) on the arium housing functions as a spacer.
• Ensure that water, a 100 - 240 V electric socket and an atmospheri­cally vented drain are accessible.
• Fasten the bracket to the wall with suitable screws and dowels.
• Lower the keyhole drill holes of the arium 611VF onto the two pins on the wall bracket.
• Tighten the screw (3) of the metal support (4) on the right side of the bracket with a screwdriver until the metal support rests against the arium housing.
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Lower the arium housing onto the wall-mounting bracket
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