Sanyo VMC-L1017A Service Manual

SERVICE MANUAL

FILE NO.

CONTENTS

SPECIFICATIONS.....................................3
1. DISASSEMBL Y .....................................4
2. ADJUSTMENT ..................................... 7
3. P AR TS LIST .........................................8
CIRCUIT DIAGRAMS &
PRINTED WIRING BOARDS ................. C1
VMC-L1017 A
(Product Code : 114 954 13) (U.S.A., Canada)
VMC-L1019 A
(Product Code : 114 954 14) (U.S.A., Canada)
PRODUCT SAFETY NOTICE
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
WARNING
You are requested to use RoHS compliant parts for maintenance or repair.
You are requested to use lead-free solder. (This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrying out repair work.)
NOTE: 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N.S.P. : Not available as service parts.
Design and specifications are subject to change without notice.
L8MAJ/USH, L8MAK/USH (R)
REFERENCE No.SM5310693
WARNING
Do not use solder containing lead.
This product has been manufactured using lead-free
solder in order to help preserve the environment.
Because of this, be sure to use lead-free solder when carrying out repair work, and never use solder containing lead.
Lead-free solder has a melting point that is 30 - 40°C (86 ­104°F) higher than solder containing lead, and moreover it does not contain lead which attaches easily to other metals. As a result, it does not melt as easily as solder containing lead, and soldering will be more difficult even if the temperature of the soldering iron is increased.
The extra difficulty in soldering means that soldering time will increase and damage to the components or the circuit board may easily occur.
Because of this, you should use a soldering iron and solder that satisfy the following conditions when carrying out repair work.
Note:
If replacing existing solder containing lead with lead-free solder in the soldered parts of products that have been manufactured up until now, remove all of the existing solder at those parts before applying the lead-free solder.
Soldering iron
Use a soldering iron which is 70 W or equivalent, and which lets you adjust the tip temperature up to 450°C (842°F). It should also have as good temperature recovery characteristics as possible.
Set the temperature to 350°C (662°F) or less for chip components, to 380°C (716°F) for lead wires and similar, and to 420°C (788°F) when installing and removing shield plates.
The tip of the soldering iron should have a C-cut shape or a driver shape so that it can contact the circuit board as flat or in a line as much as possible.
Solder
Use solder with the metal content and composition ratio by weight given in the table below. Do not use solders which do not meet these conditions.
Metal content Tin (Sn) Silver (Ag) Copper (Cu) Composition
ratio by weight
96.5% 3.0% 0.5%
Lead-free solder is available for purchase as a service tool. Use the following part number when ordering:
Part name: Lead-free solder with resin (0.5 mm dia., 500 g) Part number: VJ8-0270
- 2 -

SPECIFICATIONS

Color system : NTSC, PAL LCD display : 17” active matrix TFT LCD panel (VMC-L1017 A), 19” active matrix TFT LCD panel (VMC-L1019 A) Screen size : 432 mm diagonal (VMC-L1017 A), 480 mm diagonal (VMC-L1019 A) Viewable size (H x V) : 337 x 270 mm (5:4) (VMC-L1017 A), 376 x 301 mm (5:4) (VMC-L1019 A) Pixel pitch (H x V) : 0.264 x 0.264 mm (VMC-L1017 A), 0.294 x 0.294 mm (VMC-L1019 A) Horizontal resolution : 500 TV lines or more (Y/C input mode)
1280 x 1024
Scanning frequency : Horizontal 30k - 80kHz, Vertical 56 - 75 Hz Contrast ratio : 500:1 Brightness : 300cd/m Response time Tr/Tf : 2/6 ms Display color : 16.2 M View angle L/R : 75°/75° View angle Up/Down : 70°/60° Display monitor timing : VESA compatible Display mode : VIDEO & S-VIDEO & VGA Input connector Video signal (BNC IN) : Composite sync signal, 1.0 Vp-p, 75 BNC connector S-Video signal (Y/C IN) : Separate Y/C signal, mini-DIN connector
Y signal : 1.0 Vp-p, 75 negative sync C signal : 0.286 Vp-p, 75 negative sync
Audio signal (AUDIO IN) : -6 dBs (400 mVrms), RCA pin VGA signal (VGA IN) : VGA monitor connector (15-pin)
Red signal, Green signal, Blue signal : 0.7 Vp-p, 75 , positive sync
2
54321
10 9 8 7 6
15 14 13 12 11
Pin No.
1
2
3
4
5
Signal Signal Signal
Red signal
Green signal
Blue signal
No use
No use
Pin No.
GND (Red)
6
GND (Green)
7
GND (Blue)
8
No use
9
GND (sync)
10
Output connector Video signal (BNC OUT) : Composite sync signal, 1.0 Vp-p, 75 BNC connector S-Video signal (Y/C OUT) : Separate Y/C signal, mini-DIN connector
Y signal : 1.0 Vp-p, 75 negative sync C signal : 0.286 Vp-p, 75 negative sync
Audio signal (AUDIO OUT) : -6 dBs (400 mVrms), RCA pin Menu language : English/ Chinese/ French/ German/ Spanish/ Italian/ Japanese Audio power output : Approx. 1 W Power input : DC 12 V/ 4.16 A Power consumption : Approx. 50 W Operating condition : Temperature : 0 - 40°C Humidity : 20 - 85 % (non-condensation) Storage condition : Temperature : -20 - 60°C Humidity : 20 - 85 % (non-condensation) Weight (Adaptor included) : 5.0 kg (VMC-L1017 A), 6.1 kg (VMC-L1019 A) Dimensions :
VMC-L1017 A VMC-L1019 A
(Unit: mm)
375.0
341.0
41.6
5°
40°
(Unit: mm)
421.2
379.4
Pin No.
11
12
13
14
15
No use
SDA
H sync
V sync
SCL
44.6
5°
45°
273.4
318.0
52.0
370.0
170.0
Side viewFront view Angles of adjustment
- 3 -
304.0
353.9
52.0
405.6
170.0
Side viewFront view Angles of adjustment

1. DISASSEMBLY

(1)
(1)
(1)
(1)
1-1. DISASSEMBLY
1. Take off the adapter case.
2. Take off the stand cover.
4. Take off the four screws(2) and front panel.
(2)
Caution: Dismount the front panel, both bottom left and right side evenly.
(2)
3. Take off the four screws(1) and stand.
Caution: Make sure to dismount the front panel from the clips.
- 4 -
5.
8. Take off the six screws(7) and two bolts(8). (VMC-L1019 A)
(7)
(7)
(8)
(3)
(7)
(7)
9. Pull out 3 connectors (see the arrow pointed) (9) to dismount the LCD panel.
6.
(9)
(4)
1.FUNCTION board(4).
7. Take off the four screws(5) and two bolts(6). (VMC-L1017 A)
(5)
(5)
(6)
(3)
(6)
(5)
(5)
(9)
10. Pull out the connectors (see the arrow pointed)(10) to the MAIN board and INVERTER board.
(11)
(11)
(9)
(13)
(10)
(12)
(13)
(14)
(13)
(11)
(10)
(11)
1.Take off the four screws(11) and MAIN board(12).
2.Take off the three screws(13) and INVERTER board(14).
- 5 -
1-2. BOARD LOCA TION
MAIN BOARD
FUNCTION BOARD
INVERTER BOARD
- 6 -

2. ADJUSTMENT

INSTRUMENT: (A)VGA Signal Generator, (B) Color Analyzer CA110 INPUT SIGNAL: (a)VGA, (b)Inner Full White Signal TIMING: (1)1280 x 1024/ 75Hz
Check Item
No
MCU Version
1
Brightness
2
Checking
9300K White
3
Balance
6500K White
4
Balance
Pattern
Full White
Full White
Full White
Signal
(a)
(a)(b)
(a)(b)
(a)(b)
Instrument
(A)
(A)(B)
(A)(B)
(A)(B)
Timing
(1)
(1)
(1)
(1)
Method / Procedure
1. Connect to VGA while power on.
2. Press (+), (-) and menu sequentially while power off.
3. Check MCU version.
1. Press Auto key until display turns into full white signal.
2. Set up VGA Color to be User color.
3. Brightness adjustment: (depend by panel)
3-1 Adjust Inverter to 51, ensure the Y value of brightness is not less than the TYP value of panel.
3-2 If Y value less than the panel’s TYP value,
make sure the Y value over than 80% of the TYP value, otherwise NG.
Adjust R and G value until color temperature x=283 ± 15, y=298 ± 15
Adjust R and G value until color temperature x=313 ± 15, y=329 ± 15
VGA Color
5
Temperature Setup
VIDEO Color
6
Temperature Setup
Factory Mode
7
& OSD Color Temperature Checking
Remark: VMC-L1017 A/L1017P CMO (M170E5-L09) (P#:501-1707-071R) TYP=300 cd/m² Min=230 cd/m²
Full White
Full White
Full White
VMC-L1019 A/L1019P CMO (M190E5-L0A) (P#:501-1907-111R) TYP=300 cd/m² Min=240 cd/m²
(a)(b)
(a)(b)
(a)
(A)
(A)
(A)
(1)
(1)
(1)
User Color (For VMC-L1017 A,L1019 A/VMC-L1017P,L1019P)
VMC-L1017 A, VMC-L1019 A: 9300K VMC-L1017P, VMC-L1019P: 6500K
1. Under factory mode, make sure “FORCUS LL MODE” is “OFF”.
2. After factory mode set-up, press menu. The selected values will be saved automatically while menu closes.
3. Open OSD menu, select recall and ensure the normality of OSD color temperature.
- 7 -

3. PARTS LIST (R)

LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION
ACCESSORIES & PACKING MATERIALS
645 092 1933 USER MANUAL HCP-15/LCP-17.19 645 087 9388 VGA CABLE 2919/ 1300+-50MM 645 092 8178 CARTON LCP-17W01 II,VMC-L1017 A ONLY 645 092 8161 CARTON LCP-19W01 II,VMC-L1019 A ONLY 645 087 9326 CARTON LCP-17W01 2 IN 1,
VMC-L1017 A ONLY 645 092 4033 CARTON LCP-19W01,VMC-L1019 A ONLY 645 087 9418 HANDLE LP-10R01 645 087 9449 PE BAG 50*70CM 0.04MM,VMC-L1017 A ONLY 645 092 4040 PE BAG 800*580*0.04T,VMC-L1019 A ONLY
CABINET & CHASSIS PARTS
1 645 087 8961 FRONT PANEL LCP-17W01 ABS,
VMC-L1017 A ONLY
1 645 092 3975 FRONT PANEL LCP-19W01 ABS,
VMC-L1019 A ONLY 2 645 087 9029 OSD FUNCTION PANEL LCP-19W01 3 645 087 9043 FUNCTION KNOB LCP-19W01 ABS 4 645 087 9050 LED LENS LCP-17W01 5 645 087 9364 DIGI.FUNCTION STICKER LCP17W01 (N.S.P.) 6 645 088 0230 FUNCTION BOARD LCP-17W01 7 645 088 0674 LCD PANEL 17' TFT LVDS A,
VMC-L1017 A ONLY 7 645 092 4064 LCD PANEL 19' TFT LVDS A,
VMC-L1019 A ONLY 8 645 087 9036 PANEL BRACKET LCP-17W01 SECC,
VMC-L1017 A ONLY 8 645 092 3999 FIXED BRACKET LCP-19W01,
VMC-L1019 A ONLY 9 645 092 1971 MAIN BOARD LCP-17W01 N3 10 645 092 3951 LCD INVERTER TI-100 N1 11 645 087 9258 MYLAR FILM 195MM*94MM*0.3T 12 645 092 4071 L/W HOUSING 1571#28AWG+CORE 13 645 092 2022 L/W HOUSING UL1007#28 O/2C/B 14 645 092 2015 FLAT CABLE L=310MM CORE 6PIN 15 645 088 0360 SPEAKER ASSíY LCP-15V01 16 645 092 3968 REAR CABINER LCP-17W01,
VMC-L1017 A ONLY 16 645 092 3982 REAR CABINER LCP-19W01,
VMC-L1019 A ONLY 17 645 087 9012 ADAPTER CASE LCP-17W01 RAL9011 18 645 087 9401 ADAPTER 12V/4.16A/180CM/5.5/90 19 645 087 9296 ID LABEL 100*25MM (N.S.P.) 20 645 087 9210 DVI CONNECTOR HOLE COVER HCP15 21 645 087 9227 HOLD PLUG M-10 22 645 087 9067 HINGE LCP-17W01,VMC-L1017 A ONLY 22 645 092 4002 HINGE LP-15R01,VMC-L1019 A ONLY 23 645 087 9005 BASE ARM LCP-17W01 24 645 087 9081 HINGE COVER LCP-17W01 25 645 087 8992 BASE COVER LCP-17W01 ABS 26 645 087 8985 BASE PLATE LCP-17W01 SECC 27 645 087 9203 FOOT PAD LP-12 28 645 087 9425 PVC 360MM*290MM*0.1T,VMC-L1017 A ONLY 28 645 092 4989 PVC 390MM*320MM*0.1T,VMC-L1019 A ONLY 29 645 087 9104 PH SCREW 2*6MM 30 645 087 9098 PH SCREW M3*4MM,VMC-L1017 A ONLY 30 645 092 4019 BH SCREW 3*6MM,VMC-L1019 A ONLY 31 645 087 9197 CONNECTOR SCREW 5.2 M3*6MM 32 645 087 9159 NUT 3*6MM 33 645 087 9173 CONNECTOR SCREW 3*4.75*11.8MM 34 645 087 9180 BINDING HEAD SCREW M3*4MM 35 645 087 9166 BIND. HEAD-SELF-TAP. SCREW 3*8 36 645 087 9142 SCREW+WASHER 4*14MM 37 645 087 9135 SCREW+WASHER 4*8 38 645 087 9128 FH SCREW 3*10MM 39 645 087 9234 HOLD PLUG LCP-19 7.0*6.3L 40 645 087 9111 PH W/W SCR. 3*8MM 41 645 087 9265 3M VHB TAPE 7MM*66M 3M 4920 42 645 087 9241 MYLAR FILM 188MM*123MM*0.3T 43 645 087 9074 PCB HOLDER LCP-19 SECC 44 645 087 9302 ID LABEL 50*15MM 25U (N.S.P.) 45 645 092 1858 COPPER TAPE 50*25MM 46 645 092 1865 COPPER TAPE 50*70*0.06MM 47 645 092 1827 SHIELD GASKET 240MM*8MM*4T 48 645 092 1889 COPPER TAPE 240MM*50MM*0.06T,
VMC-L1019 A ONLY 49 645 092 1872 COPPER TAPE 145*25*0.06MM,
VMC-L1019 A ONLY
8
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