Sanyo VCD-X220 Service Manual

Page 1
FILE .NO
VCD-X220Service Manual
Portable VCD/CD Player
PRODUCT CODE No.Specifications 1 164 160 00 VCD-X220 (SS)
REFERENCE No. SM3600000
Laser diode properties
Compact disc digital audio/video system Material: GaAIAs
Wavelength: λ = 780nm Emission duration: Continuous Laser output: Less than 44.6uW
(This output is the value measured at a distance of 200mm from the objective lens surface on the optical pick-up block with 7mm aperture.)
D-A conversion Channel number Frequency response
Output (at 4.5V input level)
Power requirements
1-bit quartz time-axis control 2 channel 20-20,000Hz
Audio output (stereo mini jack) Approx. 5mW+ Approx. 5mW at 32 ohms Video output Output level 1Vp-p at 75 ohms Recommended load impedance 75 ohms
Two AA batteries: 3V DC AC power adapter (DC IN 4.5V jack): 110 or 220V 50/60Hz Switchable.
Battery life (approx. Hours)
(When you use the VIDEO CD player on a flat and stable surface.) Player time varies depending on how the CD player is used.
VCD
3
2.0
1.5
MP3
CD
5.5
4.5
4.5
Two NIMH 1800mAh Batteries
Two NIMH 1200mAh Batteries
Two Alkaline Batteries LR6
5.5
4
4
Operating temperature Dimensions (w/h/d)
(excluding projecting parts and controls)
Mass
oo
5 C - 35 C Approx. 128X26X137mm
Unit Net Weight : 210gr.
Specifications subject to change without notice.
Page 2
18
19
17
16
S02
S01
10
9
8
4
3
1
2
5
6
7
12
13
14
15
11
1
EXPLODED VIEW
Page 3
2
PARTS LIST
PRODUCT SAFETY NOTICE
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC SYMBOL IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY , USE ONLY THE REPLACEMENT PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.
Parts No. Description
TG19-44000001-00 Wafer 6 Pin TG19-41000002-00 Connector FPC 6 Pin TG32-30910160-00 FPC Cable 6 Pin TG29-42016000-00 Switching Diode RB160L-40 TG29-42414800-00 Switching Diode RLS4148 TG29-42414800-00 Switching Diode RLS4148 TG29-42414800-00 Switching Diode RLS4148 TG29-42414800-00 Switching Diode RLS4148 TG29-42414800-00 Switching Diode RLS4148 TG29-42414800-00 Switching Diode RLS4148 TG19-62000001-00 DC POWER JACK D128S 3V TG19-12000002-00 LINE JACK BLACK TG19-12000001-00 HEADPHONE JACK GREEN TG14-14033101-00 Choke Coil 330uH 4X5 TG14-14010101-00 Choke Coil 100uH 4X5 TG14-11000001-00 Power Toroid Filter Coil TG14-14010101-00 Choke Coil 100uH 4X5 TG15-15002700-00 Inductor 2.7uH TG14-10000001-00 Inductor 3 Pin (D.D.CON) TG14-14010101-00 Choke Coil 100uH 4X5 TG22-61454705-00 Chip Resistor 47 TG14-15010001-00 Inductor 10uH TG55-70000001-00 LED DC Indicator (Red) TG29-40215000-00 Transistor 2SD2150 TG29-40215000-00 Transistor 2SD2150 TG29-40215000-00 Transistor 2SD2150 TG29-40014400-00 Transistor DTA144TUA
TG29-40113200-00 Transistor 2SB1132 TG29-40215000-00 Transistor 2SD2150 TG29-40011400-00 Transistor DTC114TUA TG29-40011400-00 Transistor DTC114TUA TG22-61451015-00 Chip Resistor 100 TG22-61451035-00 Chip Resistor 10K
TG22-61455625-00 Chip Resistor 5.6K
TG22-61451035-00 Chip Resistor 10K TG22-61451035-00 Chip Resistor 10K TG22-61451035-00 Chip Resistor 10K TG22-61451035-00 Chip Resistor 10K TG22-61450105-00 Chip Resistor 1 TG22-61451535-00 Chip Resistor 15K
Ref. No.
CN2 CN3 CON1 D1 D2 D3 D4 D5 D6 D7 J1 J2 J3 L1 L2 L3 L4 L5 L6 L7 L8 L12 LED1 Q2 Q3 Q4 Q5
Q7 Q8 Q10 Q11 R1 R2
R9
R20 R21 R22 R23 R25 R26
Q6 TG29-40011400-00 Transistor DTC114TUA
R10 TG22-61455625-00 Chip Resistor 5.6K R11 TG22-61455625-00 Chip Resistor 5.6K R12 TG22-61454735-00 Chip Resistor 47K R13 TG22-61452235-00 Chip Resistor 22K R14 TG22-61452235-00 Chip Resistor 22K R15 TG22-61452235-00 Chip Resistor 22K R16 TG22-61452235-00 Chip Resistor 22K R17 TG22-61454735-00 Chip Resistor 47K R18 TG22-61451035-00 Chip Resistor 10K R19 TG22-61451035-00 Chip Resistor 10K
R3 TG22-61451015-00 Chip Resistor 100 R4 TG22-61451025-00 Chip Resistor 1K R5 TG22-61451005-00 Chip Resistor 10 R6 TG22-61452235-00 Chip Resistor 22K R7 TG22-61452735-00 Chip Resistor 27K R8 TG22-61455625-00 Chip Resistor 5.6K
R27 TG22-61452735-00 Chip Resistor 27K R28 TG22-61452235-00 Chip Resistor 22K R29 TG22-61451025-00 Chip Resistor 1K R30 TG22-61451035-00 Chip Resistor 10K R31 TG22-61450205-00 Chip Resistor 2 R32 TG22-61451045-00 Chip Resistor 100K
Parts No. Description
TG16-90010010-00 AC/DC ADAPTER(110v/220v) TG27-11000010-00 STEREO EARPHONE TG31-09000002-00 VIDEO LINE CORD3.5mono TG31-90000001-00 AUDIO LINE CORD 3.5stereo TG60-02000001-00 POLY-PAPER BAG TG60-03000100-00 INSTRUCTION BOOK TG60-04000100-00 CARTON OUTER TG60-05000001-00 CARTON EXPORT (20pcs/box) TG60-06000001-00 CARTON CARD FOR EXPORT TG60-06000002-00 CARTON TRAY TG60-07000003-00 SERIAL NUMBER LABEL TG60-07000007-00 COLOR DOT LABEL (Black) TG60-07000100-00 MODEL LABEL PVC black TG99-03021400-00 REMOTE CONTROL 32keys
TG10-02000001-00 BOTTOM CABINET TG20-02000001-00 SPRING "+" & "-" TG10-05000001-00 HOLD KEY KNOB TG89-10000001-00 LOADER DA-23Z TG10-13000001-00 RUBBER FOOT for Loader TG10-09000001-00 TOP CABINET HOLDER KNOB TG20-02000005-00 CD DOOR LOCK SPRING TG10-10000001-00 CD DOOR LOCK CLICK TG10-05000010-00 CD DOOR OPEN KNOB
TG10-08000002-00 REMOTE CONTROL LENS TG10-13000002-00 Rubber Foot TG10-12000010-00 PVC sheet for Battery "+" TG10-12000020-00 PVC sheet for bottom TG20-02000002-00 Spring for Battery "+" TG20-02000003-00 Spring for Battery "-" TG20-04000001-00 Contact Plate 6D500-1508
TG40-09000002-00 Heat Seal Connector
TG30-48020702-00 Screw 2.0X7.2 PA (Black) TG30-48020902-00 Screw 2.0x9.2 PA (Black)
Ref. No.
1 2 3 4 6 7 8 9 10
S01
TG40-02000002-00 Sponge under LCD display
S02 TG30-64180302-00 Screw 1.8x3 KA (Black)
TG50-01073606-00 Fibre Washer 7x3.6x0.6
5 TG99-03021000-00 TMC-302V Main PCB ASS'Y C11 TG36-80554702-00 Chip Capacitor 47PF C37 TG36-80552202-00 Chip Capacitor 22PF C40 TG36-80552002-00 Chip Capacitor 20PF C41 TG36-80552002-00 Chip Capacitor 20PF
Packing & Accessories
11 TG10-05000001-00 BASS KEY KNOB 12 TG10-01000200-00 MIDDEL CABINET (Silver) 13 TG20-02000004-00 CD DOOR SPRING 14 TG10-03000001-00 BATTERY DOOR (Silver) 15 TG10-16000100-00 KEY RING 17 TG10-04000100-00 FUNCTION KEY 18 TG10-08000100-00 TOP LENS 19 TG10-01000100-00 TOP CABINET
Cabinet & Chassis
Fixing Parts
Electrical Parts (Main PCB)
C69 TG36-80552002-00 Chip Capacitor 20PF C70 TG36-80552002-00 Chip Capacitor 20PF CN1 TG19-41000001-00 Connector FPC 16 Pin
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3
Parts No. Description
TG99-03021001-00 Key PCB ASS'Y TG29-25262100-00 LCD Driver TG55-35000001-00 LCD 22 PIN TG36-80401042-00 Chip Capacitor 0.1UF TG36-80401042-00 Chip Capacitor 0.1UF TG36-80401042-00 Chip Capacitor 0.1UF TG36-80401042-00 Chip Capacitor 0.1UF TG36-80401042-00 Chip Capacitor 0.1UF TG29-42016000-00 Switching Diode RB160L-40 TG22-61453325-00 Chip Resistor 3.3K
Ref. No.
16 IC901 LCD1 C1 C2 C3 C4 C5 D1 R1
PARTS LIST
Electrical Parts (Key PCB)
Parts No. Description
TG22-61453305-00 Chip Resistor 33 TG22-61453305-00 Chip Resistor 33 TG22-61453305-00 Chip Resistor 33 TG22-61453305-00 Chip Resistor 33 TG22-61451045-00 Chip Resistor 100K
TG22-61451025-00 Chip Resistor 1K TG22-61451025-00 Chip Resistor 1K TG22-61451055-00 Chip Resistor 1M TG22-61450475-00 Chip Resistor 4.7 TG22-61451025-00 Chip Resistor 1K TG22-61453305-00 Chip Resistor 33 TG22-61453305-00 Chip Resistor 33 TG22-61453305-00 Chip Resistor 33 TG22-61451045-00 Chip Resistor 100K TG22-61451045-00 Chip Resistor 100K TG22-61451045-00 Chip Resistor 100K TG22-61451045-00 Chip Resistor 100K TG22-61454735-00 Chip Resistor 47K
TG22-61451035-00 Chip Resistor 10K
TG22-61452035-00 Chip Resistor 20K TG22-61452235-00 Chip Resistor 22K TG22-61452235-00 Chip Resistor 22K TG22-61452235-00 Chip Resistor 22K
TG22-61451035-00 Chip Resistor 10K TG22-61451035-00 Chip Resistor 10K
Ref. No.
R34 R35 R36 R37 R38
R70 R71 R79 R80 R81 R82 R83 R84 R85 R87 R89 R90 R91
R93
R95 R96 R97 R98
R100 R101
R92 TG22-61451035-00 Chip Resistor 10K
R94 TG22-61452035-00 Chip Resistor 20K
R99 TG22-61452235-00 Chip Resistor 22K
R102 TG22-61451035-00 Chip Resistor 10K R103 TG22-61451035-00 Chip Resistor 10K R160 TG22-61454725-00 Chip Resistor 4.7K R302 TG22-61455625-00 Chip Resistor 5.6K R303 TG22-61455625-00 Chip Resistor 5.6K RK1 TG29-28000001-00 Remote Sensor 3.3V SW1 TG18-45110000-00 Detect Switch (CD DOOR) SW2 TG18-31220000-00 Slide Switch (2P2T) SW4 TG18-31220000-00 Slide Switch (2P2T) U1 TG29-25657510-00 IC BH6575FV U2 TG29-25102410-00 IC TZA1024T U3 TG29-25018800-00 IC LS188C VCD Encoder U4 TG29-25416256-00 IC M11L416256SA 4M DRAM U5 TG29-25416256-00 IC M11L416256SA 4M DRAM U6 TG29-25002000-00 IC W27C020P U8 TG29-25451010-00 IC BA4510F U9 TG29-25732410-00 IC SAA7324H
R33 TG22-61453305-00 Chip Resistor 33
R39 TG22-61454725-00 Chip Resistor 4.7K R40 TG22-61454725-00 Chip Resistor 4.7K R45 TG22-61454735-00 Chip Resistor 47K R46 TG22-61451045-00 Chip Resistor 100K R47 TG22-61451545-00 Chip Resistor 150K R48 TG22-61456235-00 Chip Resistor 62K R49 TG22-61452245-00 Chip Resistor 220K R50 TG22-61455135-00 Chip Resistor 51K R51 TG22-61456235-00 Chip Resistor 62K R52 TG22-61450205-00 Chip Resistor 2 R53 TG22-61457535-00 Chip Resistor 75K R54 TG22-61451035-00 Chip Resistor 10K R55 TG22-61450205-00 Chip Resistor 2 R58 TG22-61457505-00 Chip Resistor 75 R59 TG22-61457505-00 Chip Resistor 75 R60 TG22-61453315-00 Chip Resistor 330 R61 TG22-61454715-00 Chip Resistor 470 R62 TG22-61453315-00 Chip Resistor 330 R66 TG22-61454735-00 Chip Resistor 47K R68 TG22-61451035-00 Chip Resistor 10K R69 TG22-61451025-00 Chip Resistor 1K
U10 TG29-25445300-00 IC BH4453F U12 TG29-25855300-00 IC CS8553T TV Encoder X1 TG39-11000110-00 Quartz Crystal 16.9344MHz X2 TG39-11000001-00 Quartz Crystal 27MHz Z1 TG29-37003600-00 Zener Diode 3.6V (3415)
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4
BLOCK DIAGRAM
LCD
IC901
WV2621
LCD Driver + Function
Key
U4, U5 M11L416256SA
SDRAM
U6 W27C020P
EP ROM
U3
LS-188
VCD Decode
U2
TZA1024
Optic system
Mech Deck
U1 BH6575 Motor driver + Power control
SVCC 3.3V
VIDEO
OUTPUT
U9
SAA7324H/M2B
DSP and DAC System
U12
CS8553
TV ENCODE
U8, U10
BA4510
BH4453
POWER AMPLIFIER
AUDIO
OUTPUT
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5
U1 BH6575FV (POWER CONTROLLER)
IC BLOCK DIAGRAM & DESCRIPTION
Symbol Description
OUT4+ CH4 positive output
OUT3- CH3 negative output
OUT3+ CH3 positive output
FIL1 CH1 feedback filter terminal FIL2 CH2 feedback filter terminal FIL3 CH3 feedback filter terminal FIL4 CH4 feedback filter terminal
PGND1 power unit power supply ground terminal 1
OUT4- CH4 negative output
Pin
12 13 14 15 16 17 18 19 20
Symbol Description
SPRT short-circuit protection setting terminal SOFT soft-start setting terminal
CT Triangular wave output terminal
PVCC H-bridge power supply input terminal OUT2- CH2 negative output
OUT2+ CH2 positive output
OUT1- CH1 negative output OUT1+ CH1 positive output PGND2 power unit power supply ground terminal 2
Pin
21 22 23 24 25 26 27 28 29
START1 DC/DC converter starting terminal
OFF2 DC/DC converter OFF terminal CLK3 External clock synchronization input terminal
MUTE344 CH3,4 mute terminal
MUTE15 CH1 mute terminal RESET6 Reset output terminal
IN17 CH1 input terminal IN28 CH2 input terminal IN39 CH3 input terminal IN410 CH4 input terminal
VREF11 Reference power supply input terminal
DC_IN30 AC adapter power supply input terminal
REGB31 Tr driving terminal for regulator
REGO32 Battery power supply input erminal
GND33 Pre-unit power supply input erminal
PGND334 power unit power supply input erminal 3
LG35 Drive coil for boosting VG terminal VG36 Drive the power-mos circuit power supply input terminal
SW37 Booster transistor drive terminal
VSYS38 Control circuit power supply input terminal
EI39 DC/DC converter error amplifier input terminal
EO40 DC/DC converter error amplifier output terminal
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6
MGR517
250 kHz
8
4×
2×
1×
TZA1024
14
3
7
10
1
12
9
V/I
V/I
V
DD(L)
V
DD
V
DD
GND
26
V
GAP
MON
4
(1)
DIN
5
CDRW
11
V
DD
13
LD
CFIL
PWRON
RGADJ
CMFB
RFFB
RFEQO
EQSEL
U2 TZA1024 (OPTICAL SYSTEM)
IC BLOCK DIAGRAM & DESCRIPTION
Symbol Description
PWRON power-on select input
LD current output to laser diode
VDD(L) laser supply voltage
CFIL external filter capacitor MON laser monitor diode input
DIN central diode input
GND ground
Pin
1 2 3 4 5 6 7
Symbol Description
CMFB common mode feedback voltage input RFFB external RF feedback resistor
Pin
8 9
RFEQO10 RF amplifier output
CDRW11 gain select input for CD-A/V, CD-R/W EQSEL12 equalizer/speed select input (n=1,2 or 4)
V
DD13 supply voltage
RGADJ14 external laser supply gain adjust resistor
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7
EMI_A_9
EMI_A_11
EMI_A_10
EMI_D_7
EMI_D_6
EMI_D_5
EMI_D_4
EMI_D_3
EMI_D_2
EMI_D_1
EMI_D_0
EMI_A_0
EMI_A_1
EMI_A_2
EMI_A_3
VDD_IO_00
EMI_A_4
EMI_A_5
VSS_IO_00
EMI_A_6
EMI_A_7
EMI_A_12
EMI_A_15
EMI_A_16
EMI_A_18
I2C_CLK
I2C_DAT
VSS_OSC_0
XTLCLK_I
XTLCLK_O
VDD_OSC_0
TEST_H
RESET_L
HSYNC_L
VSYNC_L
CLK27_O
VDAT_7
VDAT_6
DR_D_7 DR_D_8
VSS_CORE_20
LCAS_L
DR_WE_L
VDD_IO_30
UCAS_L URAS_L
VDD_CORE_20
LRAS_L DR_A_8 DR_A_0 DR_A_7 DR_A_1 DR_A_6
VSS_IO_30
DR_A_2 DR_A_5
VSS_CORE_30
DR_A_3 DR_A_4
VDD_CORE_30
EMI_A_17 EMI_A_14 EMI_A_13
EMI_A_8
DR_D_9
DR_D_6
VDD_PLL_0
VSS_PLL_0
DR_D_10
DR_D_5
DR_D_11
DR_D_4
DR_D_12
DR_D_3
VSS_IO_20
DR_D_13
DR_D_2
VDD_IO_20
DR_D_14
DR_D_1
DR_D_15
DR_D_0
CD_C2P0
CD_BCK
CD_LRCK
CD_DATA
IR_IN
GPIO_0
GPIO_1
GPIO_2
GPIO_3
GPIO_4
GPIO_5
GPIO_6
GPIO_7
GPIO_8
GPIO_9
GPIO_10
GPIO_11
GPIO_12
GPIO_13
VSS_IO_10
GPIO_14 GPIO_15 VDD_CORE_10 GPIO_16 GPIO_17 VSS_CORE_10 GPIO_18 GPIO_19 VDD_IO_10 GPIO_20 GPIO_21 GPIO_22 GPIO_23 AUD_DIN AUD_DOUT AUD_LRCK AUD_BCK AUD_XCK VDD_CORE_00 VDAT_0 VDAT_1 VSS_CORE_00 VDAT_2 VDAT_3 VDAT_4 VDAT_5
LS188
Luxsonor Inc.
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39
12345678910111213141516171819202122232425262728293031323334353637
38
103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128
102
101
100
9998979695949392919089888786858483828180797877767574737271706968676665
U3 LS188 (VCD ENCODE)
IC BLOCK DIAGRAM & DESCRIPTION
Symbol Description
EMI_A_18 EMI Adress Bus Outputs 18
EMI_A_9 EMI Adress Bus Outputs 9
EMI_D_0 EMI Data Bus Input 0 EMI_A_0 EMI Adress Bus Outputs 0 EMI_A_1 EMI Adress Bus Outputs 1 EMI_A_2 EMI Adress Bus Outputs 2
Pin
1
11 12 13 14
25
Symbol Description
CLK27_O 27 Mhz Clock output
VDAT_7 Luminance output 7
Pin
36 37
VDAT_638 Luminance output 6 VDAT_539 Luminance output 5 VDAT_440 Luminance output 4 VDAT_341 Luminance output 3 VDAT_242 Luminance output 2
EMI_A_315 EMI Adress Bus Outputs 3
VDD_IO_0016 System I/O power supply
EMI_A_417 EMI Adress Bus Outputs4 EMI_A_518 EMI Adress Bus Outputs 5
VSS_IO_0019 System I/O ground
EMI_A_620 EMI Adress Bus Outputs 6
EMI_A_721 EMI Adress Bus Outputs 7 EMI_A_1222 EMI Adress Bus Outputs 12 EMI_A_1523 EMI Adress Bus Outputs 15 EMI_A_1624 EMI Adress Bus Outputs 16
EMI_A_112 EMI Adress Bus Outputs 11 EMI_A_103 EMI Adress Bus Outputs 10
EMI_D_74 EMI Data Bus Input 7
EMI_D_65 EMI Data Bus Input 6
EMI_D_56 EMI Data Bus Input 5
EMI_D_47 EMI Data Bus Input 4
EMI_D_38 EMI Data Bus Input 3
EMI_D_29 EMI Data Bus Input 2
EMI_D_110 EMI Data Bus Input 1
12C_CLK26 I2C Clock output
12C_DAT27 I2C Clock Bidirectionals
VSS_OSC_028 System OSC ground
XTLCLK_129 Crystal input XTLCLK_O30 Crystal output
VDD_OSC_031 System OSC power supply
TEST_H32 Test input RESET_L33 Hardware Reset input HSYNC_L34 Horizontal sync input VSYNC_L35 Vertical sync input
VSS_CORE_043 System core ground
VDAT_144 Luminance output 1 VDAT_045 luminance output 0
VSS_CORE_046 System core ground
AUD_XCK47 External audio clock AUD_BCK48 Audio bit clock output
AUD_LRCK49 Audio left/right clock output
AUD_DOUT50 Audio data output
AUD_DIN51 Audio data input
GPIO_2352 programmable I/O 23 GPIO_2253 programmable I/O 22 GPIO_2154 programmable I/O 21 GPIO_2055 programmable I/O 20
VDD_IO_1056 System I/O power supply
GPIO_1957 Programmable I/O 19 GPIO_1858 programmable I/O 19
VSS_CORE_1059 System core ground
GPIO_1760 programmable I/O 17 GPIO_1661 programmable I/O 16
VDD_CORE_1062 System core power supply
GPIO_1563 programmable I/O 15 GPIO_1464 programmable I/O 14
VSS_IO_1065 System I/O ground
GPIO_1366 programmable I/O 13 GPIO_1267 programmable I/O 12 GPIO_1168 programmable I/O 11 GPIO_1069 programmable I/O 10
GPIO_970 programmable I/O 9
Page 9
8
U3 LS188 (VCD ENCODE)
IC BLOCK DIAGRAM & DESCRIPTION
Symbol Description
DR_D_10 DRAM Data Bus 10
GPIO_8 programmable I/O 8
CD_C2P0 CD data error flag input
DR_D_0 DRAM Data Bus 0
DR_D_15 DRAM Data Bus 15
DR_D_1 DRAM Data Bus 15
Pin
71
84 85 86 87
98
Symbol DescriptionPin
DR_D_1488 DRAM Data Bus 14
VDD_IO_2089 System I/O power supply
DR_D_290 DRAM Data Bus 2
DR_D_1391 DRAM Data Bus 13
VSS_IO_2092 System I/O ground
DR_D_393 DRAM Data Bus 3
DR_D_1294 DRAM Data Bus 12
DR_D_495 DRAM Data Bus 4
DR_D_1196 DRAM Data Bus 11
DR_D_597 DRAM Data Bus 5
GPIO_673 programmable I/O 6
GPIO_376 programmable I/O 3 GPIO_277 programmable I/O 2 GPIO_178 programmable I/O 1 GPIO_079 programmable I/O 0
IR_IN80 IR input CD_DATA81 CD serial data input CD_LRCK82 CD Left/right Clock input
CD_BCK83 CD bit Clock input
VSS_PLL_099 System PLL ground
VDD_PLL_0100 System PLL power supply
DR_D_6101 DRAM Data Bus 6 DR_D_9102 DRAM Data Bus 9 DR_D_7103 DRAM Data Bus 7 DR_D_8104 DRAM Data Bus 8
VSS_CORE_20105 System core ground
GPIO_574 programmable I/O 5 GPIO_475 programmable I/O 4
GPIO_772 programmable I/O 7
LCAS_L106 Lower Column Address Strobe output
DR_WE_L107 Memory Write Enable output
VDD_IO_30108 System I/O power supply
UCAS_L109 Upper Column Address strobe output URAS_L110 Upper row address strobe output
VSS_CORE_20111 System core ground
LRAS_L112 Lower row address strobe outputs DR_A_8113 DRAM Address bus outputs 8 DR_A_0114 DRAM Address bus outputs 0 DR_A_7115 DRAM Address bus outputs 7 DR_A_1116 DRAM Address bus outputs 1 DR_A_6117 DRAM Address bus outputs 6
VSS_IO_30118 System I/O ground
DR_A_2119 DRAM Address bus outputs 2 DR_A_5120 DRAM Address bus outputs 5
VSS_CORE_30121 System core ground
DR_A_3122 DRAM Address bus outputs 3 DR_A_4123 DRAM Address bus outputs 4
VDD_CORE_30124 System core power supply
EMI_A_17125 EMI Adress Bus Outputs 17 EMI_A_14126 EMI Adress Bus Outputs 14 EMI_A_13127 EMI Adress Bus Outputs 13
EMI_A_8128 EMI Adress Bus Outputs 8
A6 A5 A4 A3 A2 A1 A0 Q0
5 6
7 8 9 10 11 12 13
Q 1
Q 2
Q4Q
5
Q 6
1 4
4
321
3 231
3 0
A14 A13 A8 A9
OE
A11
Q7
29 28 27 26 25 24 23 22 21
32-pin PLCC
G N D
151
6
1 7
18192
0
1 7
V c c
CE
A10
Q5
OE
A10
Q7 Q6
A13 A8
A9
A11
PGM A17
Q0
A0
A2
A3
A4
A5
A6
A7
A12
A15
A16
A14
A1
Vcc
Vpp
A 1 5
A 1 6
1
2
3
4 5
6 7 8 9 10 11 12 13 14
15 16
30
31
32
25
26
27
28
29
20
21
22
23
24
19 18 17
Q3
Q4
GND
Q2
CE
Q1
Q 3
A7
A 1 2
V p p
/ P G M
A
32-pin DIP
CONTROL
OUTPUT
BUFFER
DECODER
CORE
ARRAY
Q0
Q7
.
CE
OE
A0
.
PGM
V
GND
CC
V
PP
A17
+
+
1
2
3
4
8
7
6
5
OUT1
– IN1
+ IN1
V
EE
VCC
OUT2
– IN2
+ IN2
1ch
2ch
U8 BA4510F (OPERATIONAL AMP)
U6 W27C020 (EPROM)
Symbol Description
A0-A17 Address Inputs
Q0-Q7 Data Inputs/Outputs
CE
Chip Enable
OE
Output Enable
Symbol Description
PGM
Program Enable VPP Program/Erase Supply Voltage V
CC
Power Supply
GND Ground
Page 10
9
DECODER
MICRO-
CONTROLLER
INTERFACE
VERSATILE PINS
INTERFACE
SUBCODE
PROCESSOR
KILL
PEAK
DETECT
SERIAL DATA
INTERFACE
TIMING
TEST
ADC
V
ref
GENERATOR
FRONT-END
DIGITAL
PLL
MOTOR
CONTROL
AUDIO
PROCESSOR
EBU
INTERFACE
ERROR
CORRECTOR
MICROCONTROLLER
INTERFACE
PRE-
PROCESSING
CONTROL
FUNCTION
CONTROL
PART
EFM
DEMODULATOR
SRAM
RAM
ADDRESSER
OUTPUT STAGES
FLAGS
12 13
7
40 39 41 42
2 1 3 6
25 31 44
24 16 15 26 49
48 47 46 45
43
38
63 34 61 62 32
8 9 10 11 4 14 5 17 33 50 58 52 57
54
55
56
64
59
60
53
51
30 29 28 27
V
RIN
I
ref
R2
SCL SDA RAB
SILD
HFIN
HFREF
ISLICE
TEST1 TEST2 TEST3
SELPLL
CRIN
CROUT
CL16
CL11/4
SBSY SFSY
SUB
RCK
STATUS
R1
D1 D2 D3 D4
V
SSA1
V
DDA2VSSD2
V
DDD2(C)
V
SSA2
V
DDA1VSSD1VSSD3
V
DDD1(P)
V1 V2/V3 V4 V5 KILL
EF
DATA
WCLK
SCLK
SERIAL DATA (LOOPBACK)
INTERFACE
37 35 36
SDI
WCLI
SCLI
BITSTREAM
DAC
20 21 18 19
LP
22
RN
23
RP
LN
V
pos
V
neg
DOBM
MOTO2
MOTO1
LDON
SL
FO
RA
CFLG
RESET
SAA7324
MGS174
U9 SAA7324 (DAC SYSTEM)
IC BLOCK DIAGRAM & DESCRIPTION
Symbol Description
D2 unipolar current input 2(central diode signal input) D3 unipolar current input 3(central diode signal input) D4 unipolar current input 4(central diode signal input)
HFREF comparator common mode input
VssA1 analog ground 1
V
DDA1 analog supply voltage 1
I
ref reference current output
V
RIN reference voltage for servo ADCs
D1 unipolar current input 1(central diode signal input)
Pin
1
4 5 6 7 8
9 10 11
Symbol Description
V5 versatile output 5
CL11/4 11.2896 or 4.2336 MHZ(for microcontroller)clock output
V
SSD2 digital ground 2
V
DDD3(C) digital ground 3
MOTO1 motor output 1versatile(3-state) MOTO2 motor output 2versatile(3-state)
V4 versatile output 4
Pin
49 50
58 59 60 61 62
V
SSD133 digital ground 1
V2/V334 versatile l/o:versatile input 2 or versatile output 3(open-drain)
WCLI35 word clock input(for data loopback to DAC)
SDI36 serial data input(for data loopback to DAC)
SCL137 serial bit clock input (for data loopback to DAC)
RESET38 power-on reset input(active low)
SDA39 microcontroller interface data l/o line (l2c-busopen-drain output)
SCL40 microcontroller interface clock line input (l2c-bus)
RAB41
microcontroller interface R/W and load control line input(4-wire bus mode)
SILD42
microcontroller interface R/W and load control line input(4-wire bus mode)
STATUS43
servo interrupt repuest line/decoder status register output(open-drain)
TEST344 test control input 3(this pin shoud be tied LOW)
RCK45 subcode clock input
SUB46 P-to-W subcode bit 3-states output(3-state) SFSY47 subcode frame sync output(3-state) SBSY48 subcode block sync output(3-state)
DOBM51 bi-phase mark output(externally buffered3-state) V
DDD1(P)52 digital supply voltage 1 for periphery
CFLG53 correction flag output(open-drain)
RA54 radial actuator output FO55 focus actuator output
SL56 sledge control output
V
DDD2(C)
57 digital supply voltage 2 for core
R112 unipolar current input 1(satellite diode signal input) R213 unipolar current input 2(satellite diode signal input)
V
SSA214 analog ground 2
CROUT15 crystal/resonator output
CRIN16 crystal/resonator input
V
DDA217 analog supply voltage 2
LN18 DAC left channel differential negative output LP19 DAC left channel differential positive output
V
neg20 DAC negative reference input
V
pos21 DAC positive reference input
RN22 DAC right channel differential negative output RP23 DAC right channel differential positive output
SELPLL24 selects whether internal clock multiplier PLL is used
TEST125 test control input 1 (this pin should be tied low)
CL1626 16.9344 MHZ system clock output
DATA27 serial d4(1)data output (3-state)
WCLK28 word clock output(3-state)
SCLK29 serial bit clock output(3-state)
EF30 C2 error flag output(3-state)
TEST231 test control input 2(this pin should be tied LOW)
KILL32 kill output (programmableopen-drain)
HFIN2 coparator signal input
3 ISLICE current feedback output fron data slicer
V163 versatile input 1
LDON64 laser drive on output(open-drain)
Page 11
10
VIDEO-TIMING CONTROLLER
SUB-CARRIER GENERATION
SINE-TABLE
SERIAL
TO
PARALLEL
4:2:2 to
4:4:4
INTER-
u-FILTER
v-FILTER
y-FILTER
POLATION
H, V-SYNC
CLK_27
SLEEP
P[7:0]
MODE[3:0]
SVIDEO
MASTER CBSWAP
COLOR-BURST
&
MODULATION
&
MIXER
CVBS/Y
DAC-
MAPPING
VBIAS VREF_O FSADJUST COMP
DAC
U10 BH4453F (POWER AMP)
U12 CS8553 (TV ENCODE)
IC BLOCK DIAGRAM & DESCRIPTION
Symbol Description
OUT1 Output 1 terminal
Pin
1
Symbol DescriptionPin
IN13 Input 1 terminal
IN25 Input 2 terminal
BIAS6 BIAS terminal
GND4 Ground
MUTE2 Mute control terminal (mute = low)
OUT27 output 2 terminal
VCC8 Power supply
Symbol Description
HSYNC
Horizonta sync,output in master mode or input in slave mode,is synchronized by CLKtoo.
Pin
1
Symbol DescriptionPin
AGND3 Analog ground
CVBS/Y4 Composite output or luminance (with blanking and sync)
NC/VSS2 No connection in PLCC.Analog ground in TQFP
VSYNC32
Vertical sync,output in master mode or input in slave mode, is synchronized by CLK.
P[7:0]21
YCbCr pixel inputs (TTL compatible).Also,synchronized by CLK with respect to the incoming HSYNC timing,the higher index corresponds to a greater significance.
P[7:1]22
YCbCr pixel inputs (TTL compatible).Also,synchronized by CLK with respect to the incoming HSYNC timing,the higher index corresponds to a greater significance.
P[7:2]23
YCbCr pixel inputs (TTL compatible).Also,synchronized by CLK with respect to the incoming HSYNC timing,the higher index corresponds to a greater significance.
P[7:3]24
YCbCr pixel inputs (TTL compatible).Also,synchronized by CLK with respect to the incoming HSYNC timing,the higher index corresponds to a greater significance.
P[7:4]25
YCbCr pixel inputs (TTL compatible).Also,synchronized by CLK with respect to the incoming HSYNC timing,the higher index corresponds to a greater significance.
P[7:5]26
YCbCr pixel inputs (TTL compatible).Also,synchronized by CLK with respect to the incoming HSYNC timing,the higher index corresponds to a greater significance.
P[7:6]27
YCbCr pixel inputs (TTL compatible).Also,synchronized by CLK with respect to the incoming HSYNC timing,the higher index corresponds to a greater significance.
P[7:7]28
YCbCr pixel inputs (TTL compatible).Also,synchronized by CLK with respect to the incoming HSYNC timing,the higher index corresponds to a greater significance.
CLKI29 Pixel clock,27MHZ,twice the Y sample rate
VDD31 Digital power
FSADJUST5
Full scale adjust control pin. A resistor is connected to GND. Used to control the fullscale output current on analog outputs.
COMP6
Compensation pin. A 0.1uF capacitor is used to bypass this pin to VCC.
VAA7 Analog power
VREFO8
Voltage reference output ,typically 1.2V,may be used to connect to VREFI input
VREFI/VRDAC9
Voltage reference input ,typically 1.235V. A 0.11uF capacitor must be used to decouple this input to GND. DAC current switch reference input ,connect to Vrefo output
VBIAS10 DAC bias voltage, 0.7 v less than COMP signal
NC11 No connection in PLCC.Analog ground in TQFP AGND12 Analog ground SLEEP13 1:power down,reset 0:normal operation
SVIDEO14
00:00 composite output same signal on both Y,C channels, 01:00 s-video output,Y,C channels
CBSWAP15 0:Normal Cr,Cb sequence .1:swaps Cr ,Cb sequence
MASTER16
in 0:slave mode,h and v sync are inputs. 01:00 master mode,
h and v sync are outputs. MD[3:0]17 Configuration inputs MD[3:0]18 Configuration inputs
MD[3:0]20 Configuration inputs
MD[3:0]19 Configuration inputs
GND30 Digital ground
Page 12
11
WIRING CONNECTION
MAIN PCB
KEY PCBCD MECHANISM
LCD DISPLAY DESCRIPTION
Page 13
12
VOLTAGE OF IC & TRANSISTOR
Q8 2SD2150 Q10 DTC114TUA
Q2 2SD2150 Q3 2SD2150
B EBCE
0.15 0 3 3.7 3.4
U3 LS188 (VCD ENCODE)
U2 TZA1024 (OPTICAL SYSTEM)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1.8 3.2 0.8 0.2 0.7 0 1.7 1.5 0.8 1.7 0 3.3 3.2 1.1
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PLAY VCD 1 2 1.3 0.4 0 0.7 1.5 0.9 0.5 0.5 0.5 0.8 0.8 0.8 0.8
(V)
PLAY CD 1 2 1.3 0.4 0 0.7 1.5 0.9 0.5 0.5 0.5 0.8 0.8 0.8 0.8
PLAY MP3 1 2 1.3 0.4 0 0.7 1.5 0.9 0.5 0.5 0.5 0.8 0.8 0.8 0.8
PIN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PLAY CD 0.8 0.8 0 1.2 1.7 2 00002.62.6003.3 PLAY MP3 0.8 0.8 0 1.2 1.7 2 0 0 0 2.6 2.6 0 1.5 0 3.3 PLAY VCD 0.8 0.8 0 1.2 1.7 2 0 0 0 2.6 2.6 0 1.5 0 3.3
PIN 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
PLAY CD 3.3 2.1 2.1 3.3 3.3 0 00000002.11.8 PLAY MP33.32.12.13.33.3003.3000002.11.8 PLAY VCD3.32.12.13.33.3003.3000002.11.8
PIN 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
PLAY CD 1.7 1.7 0.6 3.3 3.3 2.6 2.6 3.3 3.3 3.3 0 2.6 2.6 2.2 0.6 PLAY MP3 1.7 1.7 0.6 3.3 3.3 2.6 2.6 3.3 3.3 3.3 0 2.6 2.6 2.2 0.6 PLAY VCD 1.7 1.7 0.6 0 3.3 2.6 2.6 3.3 3.3 3.3 0 2.6 2.6 2.2 0.6
PIN 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
PLAY CD 0 2.8 3.3 3.3 2.8 3.3 0 0 3.3 3.3 3.3 3.3 0 2.8 3.3 PLAY MP3 0 3.3 3.3 3.3 2.8 3.3 0 0 3.3 3.3 3.3 3.3 0 2.8 3.3 PLAY VCD 0 3.3 3.3 3.3 2.8 3.3 0 0 3.3 3.3 3.3 3.3 0 2.8 3.3
PIN 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95
PLAY CD 1.7 1.7 1.7 0 1.6 1.6 1.6 1.6 3.3 1.6 1.7 0 0.6 0.6 0.6 PLAY MP3 1.7 1.7 1.7 1.6 1.6 1.6 1.6 3.3 3.3 3.3 1.7 0 0 0.6 1.2 PLAY VCD 1.7 1.7 1.7 0 1.6 1.6 1.6 3.3 3.3 3.3 1.7 0 0 0.6 1.2
PIN 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111
PLAY CD 0.6 0.6 0 2.1 0.6 1.2 0.6 1.7 0 3.3 3.3 3.3 3.3 3.3 2.1 PLAY MP3 0.6 0.6 0 2.1 0.6 1.2 0.6 1.7 0 3.3 3.3 3.3 3.3 3.3 2.1 PLAY VCD 0.6 0.6 0 2.1 0.6 1.2 0.6 1.7 0 3.3 3.3 3.3 3.3 3.3 2.1
PIN 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127
PLAY CD 1.2 2.5 1.1 1.8 1.2 0 2.3 1.2 0 2.9 1.3 2.1 1.7 3.3 0 PLAY MP3 2.2 2.5 1.1 1.8 1.2 0 2.3 1.2 0 2.9 1.3 2.1 1.7 3.3 0 PLAY VCD 2.2 2.5 1.1 1.8 1.2 0 2.3 1.2 0 2.9 1.3 2.1 1.7 3.3 0
U4/U5 M11L416256SA (SDRAM)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
3.3 1.7 1.7 1.7 1.7 3.3 1.7 1.7 1.7 1.7 0 0 3.3 3.3 0
PIN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1.31.133.300000003.33.301.7
PIN 33 34 35 36 37 38 39 40
1.7 1.7 0 1.7 1.7 1.7 1.7 0
U6 W27C020 (EPROM)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1.5 1.3 1.3 1.3 1.3 1.3 1.3 1.3 0.9 0.9 0.9 0 0 0.7 0.7
PIN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
0.8 0 2.8 0 2 2.6 1.6 1.6 3 1.5 3.3 3.3 3.3 0 0
U8 BA4510F (OPERATIONAL AMP)
PIN 1 2 3 4 5 6 7 8
1.4 1.5 1.5 0 1.5 1.5 1.5 3.3
U10 BH4453F (POWER AMP)
PIN 1 2 3 4 5 6 7 8
1.4 2.6 1.4 0 1.4 1.4 1.4 3.3
(V)
(v)
U1 BH6575FV (POWER CONTROLLER)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
3.3 3.3 0 1.6 0 3.3 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
PIN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
0.50003.9000000.041.10.603.2
PIN 33 34 35 36 37 38 39 40
0 0 3.8 5.9 0.2 3.3 0.9 0.4
(V)
16
0
32
3.8
(V)
16
3.3
3.3
3.3
32
0 0 0
48
1.7
1.7
1.7
64
0
3.1
3.1
80
3.3
3.3
3.3
96
0.6
0.6
0.6
112
3.1
3.1
3.1
128
1.6
1.6
1.6
(V)
16
1.6
32
1.7
U12 CS8553 (TV ENCODE)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PLAY CD 0 2.1 2.1 0.9 0.9 0 0.7 0 3.3 0 0 2.1 0 3.3 2.1 PLAY MP3 0 2.1 2.1 0.9 0.9 0 0.7 0 3.3 0 0 2.1 0 3.3 2.1 PLAY VCD00.72.10.90.900.700002.103.32.1
PIN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PLAY CD 00003.30003.302.12.12.100
(V)
16
0 0 0
32
0
U9 SAA7324 (DAC SYSTEM)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1.5 1.7 1.7 0 3.3 1.2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 0 1.7
PIN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
3.3 1.5 1.6 0 3.3 1.5 1.6 3.3 0 1.8 1.6 1.6 1.6 0 0
PIN 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
0 0 1.6 1.6 1.6 2.3 3.3 3.3 3.3 0 0 0 0.5 0 1.9
(V)
16
1.6
32
0
48
0.5
(V)
16
0.6
32
1.7
(V)
Q4 2SD2150 Q5 DTA144TUA Q6 DTC114TUA Q7 2SB1132
BCEBCEBCEBCE
4.4 5.5 3.3 0 3.3 3.3 0 0.1 0 3.1 2.1 3.8
Q11 DTC114TUA
1.9 1.4 3.8 0 0 3.8 3.3 3.3
C
3.7
3.1
BCEBCEBCE
PLAY MP300003.30003.302.12.12.1000 PLAY VCD 1.2 1.1 1.1 0 0 1.4 0 3.3 1.5 0 2.1 2.1 2.1 0 0.2 0.7
PIN 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
0.6 0 1.6 3.3 0 1.5 1.2 0 3.3 0 1.7 1.6 1.5 3.3 3.3 1.7
Page 14
13
SCHEMATIC DIAGRAM
MAIN PCB (1/2)
Page 15
14
SCHEMATIC DIAGRAM
MAIN PCB (1/2)
TO KEY PCB
Page 16
15
SCHEMATIC DIAGRAM
MAIN PCB (2/2)
Page 17
16
SCHEMATIC DIAGRAM
MAIN PCB (2/2)
Page 18
17
CN901
SCHEMATIC DIAGRAM
KEY PCB
Page 19
18
SW2
J2
J3
WIRING DIAGRAM (MAIN PCB)
TOP VIEW
Page 20
19
WIRING DIAGRAM (MAIN PCB)
BOTTOM VIEW
Page 21
20
WIRING DIAGRAM (KEY PCB)
TOP VIEW
BOTTOM VIEW
Page 22
SANYO Electric Co., Ltd. Osaka, Japan
Mar./03/ Printed in China
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