Sanyo TVQ-EXA089K User Manual

Frozen Food & Ice Cream

TVQ-EXA089K

Wide Island Merchandisers

INSTALLATION AND SERVICE MANUAL

REMOTE TYPE DISPLAY CASE

TVQ-EXA029K TVQ-EXACK

ABLE OF CONTENTS

1 SPECIFICATIONS .................................................................................................................................. 4

DIMENSIONS........................................................................................................................................ 6

2.1 E

2.2 F

XTERNAL DIMENSIONS

OOTPRINT

........................................................................................................................................ 6

...................................................................................................................... 6

3 UNLOADING AND CARPENTRY PROCEDURES ................................................................................. 7

3.1 NSF C

3.2 L

3.3 S

3.4 U

3.5 A

3.6 C

3.7 J

3.7.1 Applying gasket (for connecting cases or installing side panels).

3.7.2 Connecting cases (8-ft and 12-ft cases)

3.7.3 Connecting cases (End cases)

ERTIFICATION

OCATION

HIPPING DAMAGE

NLOADING INSTRUCTIONS

LIGNING CASES

ASE LEVELING

OINING INSTRUCTIONS

......................................................................................................................................... 7

........................................................................................................................... 7

............................................................................................................................ 7

................................................................................................................................ 8

................................................................................................................................. 8

...................................................................................................................... 9

& P

RECAUTIONS

........................................................................................ 7

........................................................... 9

........................................................................................... 10

........................................................................................................ 11

3.8 I

3.9 I

3.10 I

NSTALLING SIDE PANELS

NSTALLING KICKPLATE

NSTALLING HANDRAIL AND BUMPER

.................................................................................................................. 12

..................................................................................................................... 13

.................................................................................................. 14

4 REFRIGERATION, PLUMBING & ELECTRICAL PROCEDURES......................................................... 15

4.1 P

4.2 E

4.3 E

4.4 W

IPING (PLUMBING

LECTRICAL DATA

LECTRICAL

IRING

– G

........................................................................................................................................... 16

, R

EFRIGERATION

) ................................................................................................... 15

.............................................................................................................................. 16

UIDELINES

& P

RECAUTIONS

....................................................................................... 16

4.4.1 Wiring Color Code .................................................................................................................. 16

4.4.2 Wiring diagram - 8-ft and 12-ft cases...................................................................................... 17

Wiring diagram - end cases............................................................................................................... 18

5 OPERATION ........................................................................................................................................ 19

5.1 L

5.2

OAD LIMITS

NSTALLING

................................................................................................................................... 19

FDA/NSF T

HERMOMETER

.............................................................................................. 20

6 CARE AND CLEANING GUIDELINES ................................................................................................. 21

6.1 D

AILY CLEANING

.............................................................................................................................. 21

6.1.1 Exterior Panels ....................................................................................................................... 21

6.2 M

ONTHLY CLEANING

........................................................................................................................ 21

6.2.1 Deck Pan................................................................................................................................ 21

6.2.2 Drain Trap............................................................................................................................... 21

7 SERVICE .............................................................................................................................................. 22

7.1 R

7.2 R

EPLACING FAN MOTORS AND BLADES

EPLACING HEATERS

....................................................................................................................... 25

.............................................................................................. 22

1 Specifications

Model Name

TVQ

EXA08

9K TVQ

EXA029K

General

Application

Refrigerant

Cooling Capacity

Discharge Air

Evaporator Temperature

Medium Temperature Frozen Food Medium Temperature Frozen Food

R-404A R-404A R-404A R-404A

380 BTU/h/ft. (892W) 482 BTU/h/ft. (1130W) 380 BTU/h/ft. (1338W)

24°F (-4.5°C)

19°F (-7.2°C) -20°F (-28.9°C) 19°F (-7.2°C) -20°F (-28.9°C)

-12°F (-24.4°C)

482 BTU/h/ft. (1695W)

24°F (-4.5°C) -12°F (-24.4°C)

Defrost (electric)

Frequency (hr) 12 12

Temp Term (°F) 50 50

Failsafe (min) 30 30

Electrical

Defrost Heater 3600 17.31 5400 25.96

Anti-condensation Heater 158.2 1.32 227.8 1.90

Fan

Motor

Standard

High Efficiency

Components

Defrost Heater

Anti-condensation Heater

Fan

Motor

Fan Blade Pitch

Pipe Diameter

Refrigerant Type

Standard

High Efficiency

Medium Temperature & Frozen Food Medium Temperature & Frozen Food

1-phase 208V 1-phase 208V

(W) (A) (W) (A)

1-phase 120V 1-phase 120V

(W) (A) (W) (A)

92 1.36 138 2.04

22 0.44 33 0.66

Medium Temperature & Frozen Food Medium Temperature & Frozen Food

1-phase 208V 3600W 1-phase 208V 5400W

1-phase 120V 158.2W 1-phase 120V 227.8W

SPFBC51 x 4 SPFBC51 x 6

SSC2B12BRHBV1 x 4 SSC2B12BRHBV1 x 6

＃126×4 ＃126×6

Liquid ⅜” Suction ¾” Liquid ⅜” Suction ¾”

R-404A R-404A

Measurements

 Standard Ambient Conditions : Indoor temperature 75°F (24°C), relative humidity 55%, wind speed under 39.4 fpm.

 All specifications are based upon temperature, humidity, and wind speed values equal to or less than Standard Ambient Conditions.

 Products described in this manual are designed for indoor use only. Products should not be exposed to direct sunlight.

 Fan motors are available in standard-type (AC fan motors) or high-efficiency type (DC fan motors).

Outer Dimensions

Display Area

Effective Capacity

Weight

Waste Outlet Dimensions

Medium Temperature & Frozen Food Medium Temperature & Frozen Food

35 ½” (H) × 70 ⅞” (W) × 96 ⅜” (L) 35 ½” (H) × 70 ⅞” (W) × 144 ⅝” (L)

38.8 sq.ft. 58.0 sq.ft.

47.0 cu.ft. 70.5 cu.ft

816 lbs 1213 lbs

1 ½” 1 ½”

Model Na

me TVQ

EXA

General

Applications Medium Temperature Frozen Food

Refrigerant R-404A R-404A

Cooling Capacity 1194 BTU/h/case (350W) 1501 BTU/h/case (440W)

Discharge Air 24°F (-4.5°C) -12°F (-24.4°C)

Evaporator Temperature 19°F (-7.2°C) -20°F (-28.9°C)

Defrost (electric)

Frequency (hr) 12

Temp Term (°F) 50

Failsafe (min) 30

Electrical

Defrost Heater 1445 6.95

1 phase 120V

(W) (A)

Anti-condensation Heater 82 0.68

Fan Motor

Standard

High Efficiency

Components

Defrost Heater 1-phase 208V 1445W

Anti-condensation Heater 1-phase 120V 82.0W

Standard

High Efficiency

Fan Blade Pitch

Pipe Diameter Liquid Pipe ⅜” Suction Pipe ¾”

Refrigerant Type

Medium Temperature & Frozen Food

1 phase 208V

(W) (A)

23 0.34

5.5 0.11

Medium Temperature & Frozen Food

SPFBC51 x 1 Fan Motor

SSC2B12BRHBV1 x 1

＃109×1

R-404A

Measurements

Outer Dimensions 35 ½” (H)× 37 ¼” (W) × 70 ⅞” (L)

Display Area 12.8 sq.ft.

Effective Capacity 15.6 cu.ft.

Weight 397 lbs

Waste Outlet Dimensions 1 ½”

 Standard Ambient Conditions : Indoor temperature 75°F (24°C), relative humidity 55%, wind speed under 39.4 fpm.

 All specifications are based upon temperature, humidity, and wind speed values equal to or less than Standard Ambient Conditions.

 Products described in this manual are designed for indoor use only. Products should not be exposed to direct sunlight.

 Fan motors are available in standard-type (AC fan motors) or high-efficiency type (DC fan motors).

Medium Temperature & Frozen Food

2 Dimensions

2.1 External Dimensions

(8-, 12-ft models)

* Dimensions given in inches and millimeters (mm in parentheses).

2.2 Footprint

① Waste Outlet

② Electrical Field

Connection

③ Refrigeration

Outlet

(End Case)

3 Unloading and Carpentry Procedures

3.1 NSF Certification

The merchandisers described in this manual are built to meet the requirements of American National Standard/NSF International Standard 7. Each merchandiser bears a nameplate identifying the type of application for which it was certified:

Type I display refrigerator / freezer: Intended for use in an area where the environmental conditions are controlled and maintained so that the ambient temperature typically does not exceed 75°F.

3.2 Location

As noted above, the merchandisers described in this manual are design for the display of products in interior spaces with climate control, with ambient conditions typically maintained below 75°F and 55% relative humidity. Proper merchandiser performance cannot be guaranteed when ambient temperature and/or humidity exceeds this level.

Merchandisers should not be exposed to direct sunlight or other sources of heat.

Merchandisers should not be exposed to strong air currents, as these may disrupt the air curtain used to maintain proper temperature inside the merchandiser display area.

3.3 Shipping Damage

All equipment should be examined for shipping damage prior to and during offloading. All equipment goes through outgoing inspection upon leaving our warehouse, and the carrier assumes responsibility for the safe arrival of our merchandisers.

APPARENT DAMAGE: Any obvious loss or damage should be noted immediately at the time of receipt on the freight bill or express receipt and signed by the carrier’s agent. Failure to do so may lead to rejection of the claim by the carrier.

CONCEALED DAMAGE: If damage that is not apparent during unloading is found after unpacking, retain all packing materials and submit a written request to the carrier for inspection within 15 days.

LOST ITEMS: Any claims related to lost or missing items must be made to SANYO Commercial Solutions within 48 hours of receipt of equipment.

3.4 Unloading Instructions & Precautions

WARNING

Cases are heavy and bulky, and require at least two people for unloading, moving, and installation.

8-ft and 12-ft merchandisers have wooden beams mounted on each side (no beams on end cases). Do not remove the wooden beam from the bottom edges of each case until the cases have been moved into place in the store lineup.

Do not walk on the top of the merchandisers. Walking on the top of the merchandiser may lead to serious injury and/or damage to the merchandiser. Do not place other heavy loads on the top of the merchandiser.

Recommended Practices for Unloading Merchandisers:

1. Use a J-bar (Johnson bar) to lift one end of the merchandiser.

2. Insert one or more dollies under the base leg.

3. Lift the other side with the J-bar.

4. (Optional) Insert one or more dollies.

5. Move merchandiser out of container.

6. Use dollies on both ends of the merchandiser to move to lineup location after unloading from container.

3.5 Aligning Cases

WARNING

Cases are heavy and bulky, and require at least two people for unloading, moving, and installation.

1. Review layout drawings for spaces where merchandisers are to be installed.

2. Based on the layout drawings and the merchandiser footprint drawings, mark the floor to indicate the exact locations of the base legs (back edge and front edge) on each merchandiser. Multiple merchandisers should be aligned based upon the position of the base legs.

3. Snap chalk lines for the front and rear positions of the legs on each row of merchandisers.

4. Mark the location showing the outside edge of each base leg on each merchandiser.

3.6 Case Leveling

Merchandisers must be installed level in order to ensure proper performance and drainage.

1. For each lineup of cases to be joined, use a level (preferably a laser level) to find the highest point on the front and rear chalk lines marked in step 3 above (during Case Alignment).

2. Determine which of the two points marked on the line is higher. This is the highest point in the case lineup.

3. Estimate the number of shims needed for the four corners of each case position, in order to bring all positions to the same height as the highest point found in step 2.

4. For each row, place the first merchandiser case where it will sit over the highest point in the lineup. Ensure that the case is level, using shims as needed.

NOTE: Each base leg should rest on solid supports. Insert shims as needed if there are any gaps between the floor and each base leg.

5. Continue placing cases in the lineup, working outward to both sides from the position of the first case placed. Use shims to ensure that all cases in the lineup are level.

3.7 Joining Instructions

3.7.1 Applying gasket (for connecting cases or installing side panels).

①

Make sure that all merchandisers are resting level.

②

Make sure that all required parts for joining are present (gasket, bolts, joint covers, nuts, etc.).

③

Remove wire racks, deck pans, and air grilles from the far right and left ends of each case being joined.

④

Place gasket along the areas shown in bold in the drawing at right. When connecting two cases, apply gasket to one case only.

 Perimeter gasket is required by NSF.

 Do not stretch or twist gasket when applying.

 Do not leave gaps. Always overlap gasket rather than leaving gaps.

 Gasket ends that are open must be sealed off by applying silicone at the installation site.

Insufficient or improper sealing may lead to insufficient cooling and condensation.

Gasket

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Sanyo TVQ-EXA089K User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual