Sanyo NV-E7000 User Manual

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Page 1

FILE NO.

NV-E7000

(U.S.A.)

SERVICE MANUAL

Portable DVD Navigation

System

PRODUCTCODENo.

949 005 03

REFERENCE No. SM590496

INDEX

SPECIFICATIONS........................................................................................................................................................... 1

ACCESSORIES............................................................................................................................................................... 2

COMPONENT NAMES AND FUNCTIONS ..................................................................................................................... 3

DISASSEMBLY ............................................................................................................................................................. 10

ADJUSTMENT PROCEDURES .................................................................................................................................... 13

EXPLANATION OF MICROCOMPUTER ...................................................................................................................... 15

TROUBLE SHOOTING ................................................................................................................................................. 25

EXPLANATION OF OPERATION(DVD-ROM MECHANISM)....................................................................................... 29

EXPLANATION OF CIRCUIT ........................................................................................................................................ 30

EXPLODED VIEW(DVD-ROM MECHANISM) .............................................................................................................. 33

PARTS LIST(DVD-ROM MECHANISM)........................................................................................................................ 34

EXPLODED VIEW ......................................................................................................................................................... 35

PARTS LIST .................................................................................................................................................................. 36

ABOUT UPGRADES ..................................................................................................................................................... 40

CONNECTING A VIDEO DECK/VIDEO CAMERA ....................................................................................................... 41

BLOCK DIAGRAM......................................................................................................................................................... 42

SCHEMATIC DIAGRAM................................................................................................................................................ 45

WIRING DIAGRAM........................................................................................................................................................ 45

REGARDING CLEANING THE PICKUP ....................................................................................................................... 90

Page 2

SPECIFICATIONS

_ _

MONITOR

Type Liquid crystal color monitor

Drive system TFT active matrix system

Screen size 7V type

Light source Cold cathode tube

NAVIGATION

GPS antenna Micro-strip flat

antenna

Reception frequency 1575.42MHz

(C/A cord)

Reception system 18 channels

parallel

Reception sensitivity –130dBm

Updating Interval About 1 second

Format Original DVD

format

DVD VIDEO/CD PLAYER

Made for the following disc type:

¡DVD video ¡Music CD (CD-DA)

5 inch (12 cm) and 3 inch (8 cm) diameter

Reading format Non-contact optical

reading (using a semiconductor laser)

Frequency range 20Hz to 20kHz

(+1.0dB to –2.0dB)

S/N ratio 85dB or more

High harmonic distortion

Dynamic range 88dB or more

Wow and flutter Within or under the

0.1% or less

measurement limit

I/O TERMINAL

Expansion output terminal

14 pin connector

Power supply input terminal

DC 9V (EIAJ terminal)

GPS exterior antenna input terminal

GPS connector

Brake terminal Mini-jack

Headphone output terminal

Stereo mini-jack

Video I/O terminal

Audio I/O terminal/ optic digital audio output terminal

S video output terminal S terminal

Mini-jack

stereo mini-jack/optic mini-jack

OTHER

Power source AC 120V, 60Hz

DC 12V

Current 2.0A (when using DC-DC)

Power consumption

18W (when using the navigation system)

Temperature range

32 to +122°F (0 to +50°C) (when in NAVI or VIDEO mode) 41 to +95°F (+5 to +35°C) (when in DVD mode)

Exterior dimensions

About 175X42X137mm (width x height x depth) *excluding projections

Weight About 800g (main unit only)

* The specifications and design of this unit are

subject to change for improvements without prior notification.

* The V-type monitor screen size (7V type) is a

standard based on the dimensions necessary for an effective screen.

Page 3

ACCESSORIES

_ _

12V cigarette lighter connector cable

1 cable 1 cable

Remote control and holder

Each 1

Map DVD-ROM

AC/DC adapter

Velcro tape

1 pair

RCA cord (when in AUDIO mode)

Parking brake connector cable

Tapping screw (M3x8)

2 screws

RCA cord (when in VIDEO mode)

Self-lock connector

2 clips2 cables

AAA battery

2 batterys

Core (Large)

1 disc

Core (Small)

1 core

1 cable

GPS Exterior Antenna and Installation Parts

1 cable

1 core

Kit for Installation

Page 4

_ _

COMPONENT NAMES AND FUNCTIONS

DVD VIDEO/CD OPERATION

MAIN UNIT

Page 5

_ _

COMPONENT NAMES AND FUNCTIONS

Liquid crystal display

Brightness sensor

Speaker

Video I/O terminal

Used when connecting to a TV image input terminal using the included RCA cord (when in VIDEO mode).

Audio I/O and optical digital audio output terminal

Used when connecting the sound input terminal of a TV or amp using the included RCA cord (when in AUDIO mode).

Headphone terminal

Used when connecting commercially available headphones.

Power supply switch

Remote control infrared receiver

Extension terminal

Brake terminal

Connects to the vehicle’s parking brake signal line.

DC input 9V terminal

Connects to the included 12V vehicle battery cigarette lighter cable / the included AC/DC adaptor.

Page 6

_ _

COMPONENT NAMES AND FUNCTIONS

DVD VIDEO/CD OPERATION

REMOTE CONTROL

Page 7

_ _

COMPONENT NAMES AND FUNCTIONS

button

†

This button displays the playback time on the top left corner of the screen.

button

(only when playing back DVD video discs)

Every time this button is pressed, the subtitle language item is switched from the list of languages recorded in the disc.

10-KEY

Flip-top opened

button

Displays the chapter search and time search selection screens.

button

This button displays the 10-key numerical value input screen.

button (only when playing back DVD video discs)

Every time this button is pressed, the angle is switched.

button

Ω

¡For DVD video discs

Every time this button is pressed, the screen zooms up 1.5, 2 and 4 times magnification.

¡For JPEG imaging

Toggles between ZOOM ON and OFF.

10-key button

Used when inputting numeric values.

button

Every time this button is pressed, the repeat mode is switched.

çbutton

Used to correct values when inputting numbers using the 10-key buttons.

button (only when playing back DVD video discs)

Every time this button is pressed, the voice language item is switched from the list of languages recorded in the disc.

button

(CD)

The sound output is switched every time this button is pressed.

Íbutton

(only when in CD mode)

This button is to select shuffle playback.

Press this button to display the initial settings screen and setup key.

button

Page 8

COMPONENT NAMES AND FUNCTIONS

_ _

OPERATING THE NAVIGATION UNIT

MAIN UNIT

Page 9

_ _

COMPONENT NAMES AND FUNCTIONS

Liquid crystal display

Brightness sensor

Speaker

S-video output terminal

Video I/O terminal

Used when connecting to a TV image input terminal using the included RCA cord (when in VIDEO mode).

Audio I/O and optical digital audio output terminal

Used when connecting the sound input terminal of a TV or amp using the included RCA cord (when in AUDIO mode).

Headphone terminal

Used when connecting commercially available headphones.

Power supply switch

Remote control infrared receiver

Extension terminal

Brake terminal

Connects to the vehicle’s parking brake signal line.

GPS exterior antenna terminal

Connects to the included GPS exterior antenna.

DC input 9V terminal

Connects to the included 12V vehicle battery cigarette lighter cable / the included AC/DC adaptor.

Page 10

_ _

COMPONENT NAMES AND FUNCTIONS

OPERATING THE NAVIGATION UNIT

REMOTE CONTROL

Page 11

_ _

DISASSEMBLY

How to remove the PCB - ML,MAIN, DVD MECHANISM,MDVC07 and PCB - ML,DVD.

[Refer to figures 1,2,3]

1.Remove 4 screws A which fasten the REAR CABINET ASSY, and the Hook. Remove FFC,28P which is connected to the PCB - ML,MAIN and PCB - W,LCD.

2.Remove 6 screws B which fasten the PCB - ML,MAIN.

Remove the LEAD WIRES placed on the PCB - ML,DVD side, and FPC. The PCB - ML,MAIN can be removed.

3.Remove the 3 SPECIAL SCREWS C which fasten the DVD MECHANISM,MDVC07. Remove FFC,50P which is connected to t he DVD MECHANISM,MDVC07 and

PCB - ML,DVD.

The DVD MECHANISM,MDVC07 can be removed.

4.Remove 8 screws D which fasten the PCB- ML,DVD. Remove the solder of 2 LEAD WIRES placed on the FAN,MOTOR,DC side.

The PCB - ML,DVD can be removed.

How to remove the PCB- W,LCD [Refer to figures 2]

1.Remove the 2 screws E which fasten the BRACKET, LCD.

2.Remove the solder of 2 LEAD WIRES placed on the SPEAKER side.

The PCB - W,LCD can be removed.

How to remove the PCB - W,KEY. [Refer to figures 2,4]

1.Remove the BUTTON, SCROLL.

2.Remove the 2 screws F which fasten the BRACKET, LCD.

3.Remove FFC,6P.

4.Remove the solder of 3 LEAD WIRES placed on the PCB- W,SENSOR side.

5.Remove the 5 screws G which fasten the PCB - W,KEY.

The PCB - W,KEY can be removed.

How to remove the PCB - W,SENSOR. [Refer to figure 4]

1.Remove SPECIAL SCREW H which fasten the PCB - W,SENSOR.

2.Remove the solder of 3 LEAD WIRES placed on the PCB - W,KEY side.

The PCB - W,SENSOR can be removed.

HOOK

REAR CABINET ASSY

Figure1

Page 12

_ _

DISASSEMBLY

LEAD WIRE

PCB-ML,MAIN

LEAD WIRE

CS051

CS982

BRACKET, LCD

PCB-W,LCD

LEAD WIRES PLACED ON SPEAKER SIDE

FPC

LEAD WIRE

FFC,28P

PCB-W,KEY

BRACKET, LCD

FFC,6P

BRACKET, LCD

Figure2

BRACKET, LCD

Page 13

_ _

DISASSEMBLY

LEAD WIRES PLACED ON FAN,MOTOR,DC SIDE

CS651

DVD MECHANISM, MDVC07

FFC,50P

C796

CS641

CS601

PCB-ML,DVD

Figure3

PCB-W, SENSOR

LEAD WIRE

Figure4

PCB-W,KEY

LEAD WIRE

Page 14

ADJUSTMENT PROCEDURES

_ _

1.Adjustment Conditions

Power supply voltage DC

Input the suitable signal for each adjustment.

It shifts to TEST MODE by pressing in order of [OUT] [OUT][IN] [IN]

[VOLUME-] [VOLUME [RETURN] [POSITION].

When in TEST MODE, the items can be changed by pressing

of joystick, and the values can be changed by pressing [VOLUME ] or

[VOLUME-]

2.LCD Adjustment

< Adjustment conditions >

In VIDEO MODE, input monochrome10 step signal from VIDEO IN. Go to TEST MODE and adjust in order of the following.

Adjust each video signal value by default value (COLOR/TINT/ BLACK:

CENTER, DIMMER: MAX, AUTO DIMMER: OFF ).

1 )

B - B Adjustment

Observe VG(CS1, pin 8 ) by Synchro - scope.

Adjust [RGB AMP] to become [4.0V P- P 0.1V] between Black - Black

voltage (V

B - B )

2) B - W Adjustment Observe VG(CS1, pin 8 ) by Synchro - scope.

Adjust [BRIGHT] to become [2.9V

voltage (V B- W ).

3) Red Adjustment

Observe VR(CS1, pin 7 ) by Synchro - scope.

Adjust [SUB R] to become [2.9V P- P 0.1V] between Black - White

voltage (V B- W ).

4) Blue Adjustment

Observe VB(CS1, pin 6 ) by Synchro - scope.

Adjust [SUB B] to become [2.9V

voltage (V B - W )

5) VCOM Adjustment

Observe VCOM(CS1, pin 9 ) by Synchro - scope.

Adjust [COM AMP] to become wave Form [4.0V P- P 0.1V]

The steps should be like figure 1 by the above - mentioned adjustment.

9.0 V.

]

[VOLUME-] [VOLUME

P- P 0.1V] between Black - White

]

[ ]

Page 15

_ _

ADJUSTMENT PROCEDURES

SIGNAL

SAME STEPS

BLACK LEVEL

V B W BLACK-WHITE VOLTAGE

V B B BLACK-BLACK VOLTAGE

3. FLICKER Adjustment

< Adjustment conditions >

Adjustment shall be done with the combination of a paired LCD module.

Adjustment in TEST MODE.

Display map in NAVI MODE.

Adjust each video signal value by default value.

(BLACK : CENTER. DIMMER : MAX

Figure1

WHITE LEVEL

V B W

B B

1) FLICKER adjustment

Give a shock to the set, and adjust the visually optimal.

[FLICKER] to make the FLICKER

4. DISPLAY POSITION ADJUSTMENT

< Adjustment conditions >

Display the following screen in NAVI MODE, and adjust the VOLUME on the reverse side of the LCD module to

make the both ends of right and left of the

screen equalize.

Check disc.

Right and left of the both ends of the white line shall be equalized.

Page 16

EXPLANATION OF MICROCOMPUTER

_ _15_ _

IC501 (M30802)1/2

1 SDA_D I/O 2 DVD_INT 3 DVD_RST 4 VOL_O 5 DARC_DO 6 DARC_DI 7 DARC_CLK 8 DRAC_CE

9 DRAC_RST 10 TV_CLK 11 TV_DATA 12 TV_LE 13 TV_LOCK I 14 TV_SD 15 BYTE 16 CNVSS 17 AU_SW1

19 RST I RESET input 20 XOUT 21 VSS 22 XIN I 23 VCC PWR 24 - 25 VSYNC 26 DARC_INT 27 RMC 28 VD_IN 29 DOOR I 30 KEY_TX O RS232C output (to NAVI block) 31 BAT_O O 32 PARK_O 33 PARK_I 34 CDCHK I GND 35 - 36 SCL O I

38 VICSTX 39 VCC PWR 40 VICSRX I 41 VSS PWR GND 42 FM_SD 43 FM_CE 44 FM_DO O 45 FM_DI I 46 FM_CLK O 47 - 48 TV O 49 VIDEO O VIDEO(VIDEO:Hi,Other:Lo) 50 NAVI O 51 DVD O 52 - 53 RAS O DRAM 54 - 55 - 56 POWER O POWER ON/OFF output 57 VSS PWR GND 58 AMP O AMP ON/OFF output 59 VCC PWR 60 D_MENU I GND 61 ILM O 62 - 63 WE O DARM 64 - -

Signal

I/O

NC O O O

NC O DARC

I DARC O DARC O DARC O DARC O TV tuner O O

TV tuner TV tuner TV tuner

I Hi input

PWR GND

O AUDIO change sw O

AUDIO change sw18 AU_SW2

Main clock oscillator input

PWR GND

Main clock oscillator output Power supply4.2 5.5V NC

Vortical syncro input I DARC I

Remote control sensor input I VIDEO input

Battery output (to NAVI block)

Parking output (to NAVI block)

Parking input (to NAVI block)

C BUS

I/O

C BUS37 SDA

Power supply4.2 5.5V

I FM tuner SD

FM tuner

NAVI(NAVI:Hi,Other:Lo)

DVD(DVD:Hi,Other:Lo)

Power Supply 4.2V 5.5V

NAVI display(Day/Night)change

Function

Page 17

EXPLANATION OF MICROCOMPUTER

IC501 (M30802)2/2

Pin I/O

65 CAS O DRAM 66 LMUTE O LINE OUT Mute 67 VOL_CLK O 68 VOL_DATA O 69

72 73 DA10R O DRAM address 74 VCC PWR 75 DA9 O DRAM address 76 VSS PWR GND 77 DA8

85 DA0 86 NV_BEEP1 I NAVI Beep input 87 NV_BEEP2

88 BEEP 89 SMUTE 90 DMUTE O 91 VCC PWR 92 - 93 VSS PWR GND 94

109 110 D7

113 D4 114 115 116 PARK_SW 117 DISVICS 118 TEST 119 D3

122 D0 123 LCD_CLK 124 LCD_DATA 125 LCD_CS 126 DM2 O LCD display mode output 127 DM3 O 128 OSD_SW O OSD display output 129 DIMOUT O 130 VSS PWR GND 131 MODEL_SW I Model(NV-DK700/750)change 132 VCC 133 - 134 - 135 - 136 TEMP I 137 BAT_I I 138 DIMIN I 139 FM_SM I 140 AVSS PWR Analog GND 141 - 142 VREF PWR 143 AVCC PWR 144 SCL_D I/O

Signal Function

O DRAM address

I O O

I/O

O LCD I/F CLOCK

Electronic Volume Electronic Volume

Power supply 4.2V 5.5V

NC Beep output Audio mute output Image mute output Power supply 4.2V 5.5V NC

DRAM

NC NC Parking cable plug input NC Test mode input

DRAM data

LCD display mode output

Dimmer output

Power supply 4.2V 5.5V NC NC NC Temperature input Battery input Dimmer sensor input NC

NC Battery reference

Analog power supply NC

Page 18

_ _

EXPLANATION OF MICROCOMPUTER

IC861 (LC24072B)1/2

Pin I/O

1 LVcc PWR +3.3V 2 HD8 3 HD7 4 HD9 5 HD6 6 HD10 7 HD5 8 HD11

9 HD4 10 HD12 11 HD3 12 HD13 13 GND PWR 0V 14 HD2 15 HD14 16 HD1 17 HD15 18 HD0 19 LVcc PWR +3.3V 20 HDREQ 21 /HRD 22 /HWR O 23 /HIORDY I ATAPI Wait 24 /HDACK O ATAPI DMA transmit strobe 25 HA1 26 HA0 27 HA2 28 /HCS1 29 /HCS3 O 30 GND PWR 0V 31 LVcc PWR +3.3V 32 FM-ASIC 33 ASIC-FM 34 BEACON-ASIC I 35 ASIC-BEACON O 36 GYRO-ASIC I 37 ASIC-GYRO 38 39 - 40 IRQ_FM O 41 IRQ_BEACON O 42 IRQ_GYRO 43 44 VCK I Clock input(7.15909MHz) 45 SC O 3.579545MHz output 46 PLLCK O 15.7342kHz output 47 GND PWR 0V 48 /CS_CARD O PC card chip select 49 /LOAD I BOOT Soft load 50 SI O Serial data output(Voice Gaideance) 51 LRCK O 52 SCK O 53 /WAIT_Q2 I Q2i Wait input 54 /CS_Q2UGM O Q2i UGM chip select

Signal

I/O ATAPI data bus

I/O

I ATAPI DMA transmit request

O ATAPI Read strobe

O ATAPI Address bus O O O ATAPI Control Register chip select

I Pull-up

Function

ATAPI data bus

ATAPI Write strobe

ATAPI Address bus ATAPI Address bus

ATAPI Command Register chip select

NC NC NC NC NC NC

NC NC NC NC NC

L/R clock(Voice Gaideance) Clock output(Voice Gaideance)

Page 19

_ _

EXPLANATION OF MICROCOMPUTER

IC861 (LC24072B)2/2

Pin I/O

55 /CS_Q2REG O Q2i inside register chip select 56 ADPCM_SW I ADPCM switch 57 GND PWR 0V 58 /RST_3 I Power on reset 59 CKIO I System clock input(39.3216MHz) 60 GND PWR 0V 61 LVcc PWR +3.3V 62 /FCS O Flash memory chip select 63 /FWE O 64

65 66 /DACK1 67 /DACK0 68 /WAIT O Wait output 69 /CS6 70 /CS5 71 /CS4 72 /CS0 73 GND PWR 0V 74 /WE1 75 /WE0 76 /RD I Read strobe 77 SA22 I Address bus 78 SA5

82 SA1 83 GND PWR 0V 84 SD0

89 SD5 90 GND PWR 0V 91 LVcc PWR +3.3V 92 SD6

99 SD13

100 GND PWR 0V 101 SD14

109 SD22 110 GND PWR 0V 111 SD23

119 SD31 120 GND PWR 0V

Signal

/DREQ1 /DREQ0

O DMA acknowledge

I Chip select input

I Write strobe

I/O Data bus

I/O

Function

Flash memory write strobe

DMA request

Address bus

Data bus

Page 20

_ _

EXPLANATION OF MICROCOMPUTER

IC801 (HD6417706)1/3

Pin Signal I/O Function

1 LLVcc PWR +1.9V 2 XTAL2 O NC 3 EXTAL2 I Pull-up 4 GND PWR 0V 5 SD31

I/O Data bus 10 SD26 11 GND PWR 0V 12 SD25 I/O 13 LVcc PWR +3.3V 14 SD24

I/O 18 SD20 19 GND PWR 0V 20 SD19 I/O 21 LLVcc PWR +1.9V 22 SD18

I/O 24 SD16 25 GND PWR 0V 26 SD15 I/O 27 LVcc PWR +3.3V 28 SD14

I/O 36 SD6 37 GND PWR 0V 38 SD5 I/O 39 LVcc PWR +3.3V 40 SD4

I/O 44 SD0 45 SA0

O 48 SA3 49 GND PWR 0V 50 SA4 O 51 LVcc PWR +3.3V 52 SA5

O 60 SA13 61 GND PWR 0V 62 SA14 O 63 LVcc PWR +3.3V 64 SA15

O 70 SA21 71 GND PWR 0V 72 SA22 O 73 LVcc PWR +3.3V 74 SA23

O 76 SA25

Data bus

Address bus

Page 21

_ _

EXPLANATION OF MICROCOMPUTER

IC801 (HD6417706)2/3

Pin I/O

77 /BS O 78 /RD O 79 /WE0 O 80 /WE1 O 81 /WE2 O 82 /WE3 O 83 RD/WR O 84 GND PWR 0V 85 /CS0 O 86 LVcc PWR +3.3V 87 /CS2 O 88 /CS3 O

89 /CS4 O 90 /CS5 O 91 /CS6 O 92 /CE2A O 93 GND PWR 0V 94 PTD[7] O 95 LVcc PWR +3.3V 96 /RAS O 97 PTD[1] O 98 /CAS O

99 PTD[3] I/O 100 PTD[4] I/O 101 /IOIS16 I Pull-up 102 /BACK O 103 /BREQ I Pull-up 104 /WAIT I 105 /DACK0 O 106 /DACK1 O 107 PTE[2] I 108 PTE[3] I 109 PTF[0] I 110 PTF[1] I 111 PTF[2] I 112 PTF[3] I Pull-up 113 PTF[4] O 114 PTG[0] I Pull-up 115 GND PWR 0V 116 PTG[1] I Pull-up 117 LLVcc PWR +1.9V 118 PTG[2] I Pull-up 119 PTG[3] I Pull-up 120 PTF[5] I/O 121 PTF[6] I/O 122 /ASEMD0 I Pull-up 123 LLVcc PWR +1.9V 124 CAP1 125 GND PWR 0V 126 GND PWR 0V 127 CAP2 128 LLVcc PWR +1.9V 129 MD1 I Pull-up 130 GND PWR 0V

Signal

Function

NC Read strobe D70-D0 select signal D15-D8 select signal D23-D16 select signal D31-D24 select signal Read/write select signal

Chip select

NC Chip select 3 Chip select 4

Chip select 5 Chip select 6 NC

Input/output port D

Lower32 Mbytes address RAS Input/output port D Lower32 Mbytes address CAS NC NC

Hardwave wait request DMA acknowledge 0 DMA acknowledge 1 Input/output port E Input/output port E Input/output port F NC Input/output port F

Input/output port F

NC NC

PLL1 external capacitance pin

PLL2 external capacitance pin

Page 22

_ _

EXPLANATION OF MICROCOMPUTER

IC801 (HD6417706)3/3

Pin I/O

131 XTAL O Clock oscillator pin 132 EXTAL I 133 STATUS0 O 134 STATUS1 O 135 PTE[6] I/O 136 PTE[7] I ADPCM SW 137 GND PWR 0V 138 CKIO O Systen clock input/output(39.3216MHz) 139 LVcc PWR +3.3V 140 TxD0 O 141 SCK0 I/O 142 TxD2 O Pull-up 143 SCPT[3] O 144 SCPT[4] I/O 145 RxD0 I 146 RxD2 I 147 IRQ5 I Pull-up 148 GND PWR 0V 149 /RESETM I Pull-up 150 LLVcc PWR +1.9V 151 IRQ0 I 152 IRQ1 I External interrupt request(ATAPI) 153 IRQ2 I External interrupt request(FM) 154 IRQ3 I 155 IRQ4 I 156 GND PWR 0V 157 NMI I Pull-up 158 LVcc PWR +3.3V 159 PTG[4] I Pull-up 160 /DREQ0 I 161 /DREQ1 I 162 PTG[5] I 163 MD0 I Pull-down 164 MD2 I Pull-down 165 /RESETP I 166 CA I Pull-up 167 MD3 I Pull-down 168 MD4 I Pull-up 169 MD5 I Pull-down 170 GND PWR 0V 171 PTJ[0] I GND 172 PTJ[1] I GND 173 PTJ[2] I GND 174 PTJ[3] I GND 175 LVcc PWR +3.3V 176 GND PWR 0V

Signal

External Clock/crystal oscillator pin Processor status

Processor status NC

SCI transmit data0 NC

SC port NC SCI receive data0 SCIF receive data2

External interrupt request(Q2)

NC NC

DMA request DMA request

Input port G

Power-on reset request

Function

Page 23

_ _

EXPLANATION OF MICROCOMPUTER

Signal

/RST0

/RST1

SPDRVPS

MUTEL

MUTER

MD2

LSPEED

FLCNT

AUDIO

VSS

VCC

HA0

HA1

HA2

HA3

HA4

HA5

HA6

HA7

VSS

LOEJKEY

I/O

Function

ATAPI controller/decoder reset

Servo/data processor reset

Spindle motor driver power save

H : Operation mode, L : Standby

H : MUTE ON / L : MUTE OFF LcH

H : MUTE ON / L : MUTE OFF RcH

Normally 5V,boot flash writing 0V

PLL output

Flash memory output

AUDIO Disc play : H

H : Standby,L : Operation mode

GND

CPU data bus

+5V

CPU address bus

GND

IC1151 (HD64F3039TEBL18)1/3

Page 24

_ _

EXPLANATION OF MICROCOMPUTER

IC1151 (HD64F3039TEB L18)2/3

Signal

INSIDE

CLOSESW

CSEL

NAVI

SRVDPCS

ATACS

PSC

MD0

MD1

PHI

STBY

I/O

Function

Inside switch input

Cover OPEN / CLOSE SW input

IDE cable select input

NAVI,DVD change terminal(Low at NAVI)

Chip select output

RF AMP prescaler

+5V

GND

System clock output

CPU hard ware standby terminal +5V

RES

NMI

VSS

EXTAL

XTAL

VCC

/RD

/WR

/FEW

AVSS

LVL

TEST0

TEST1

CPU hard reset +5V

GND

Crystal connection terminal

+5V

READ

WRITE

Flash memory output

GND

Focus error signal input

SUM signal input

KEY input terminal for TEST

TEST2

TEST3

TEST CNT

KEY input terminal for TEST

Test mode input

GND

Page 25

_ _

EXPLANATION OF MICROCOMPUTER

IC1151 (HD64F3039TEBL18)3/3

Signal

AVCC

/ATAINT

/SDINT

TXD

RXD

ENCODER

/PWR DWN1

/PWR DWN2

STBY

DIR

DVDR

RFMVON

I/O

Function

+5V

ATAPIcontroller/decoder interrupt input

Servo/decoder processor interrupt input

Serial data trans terminal for debug

Serial data receive terminal for debug

ENCODER pulse input

Analog+5V power down control output

Digtal+5V power down control output

PWMdriver MUTEoutput STBY : L

H : DSP output, L : DSP input

DVD-Rdisc : L Other disc : H

Laser RF output DVD : H

Page 26

_ _

TROUBLE SHOOTING

NO POWER

Is the DC 9.0V connected to the

Power supply socket(JK110)?

Then connect the DC 9.0V.

Yes

Is the Power supply switch(SW110)turned ON?

Yes

Confirm 5V at Q572 emitter voltage.

Yes

Confirm 5V at pin 1 of IC570.

Yes

Confirm 14V at D140 cathode side.

Yes

Confirm 5.3V at DZ111 cathode side.

Yes

Confirm 3.6V at DZ110 cathode side.

Yes

Refer to [NO IMAGE] [NO SOUND]

Then turn the Power supply switch ON.

Then check around Q572.

Then check around IC570,Q570 and Q571.

Then check around IC140.

Then check around IC110.

NO IMAGE

Confirm CS402 is inserted correctly.

Yes

Confirm CS401and CS051 are inserted correctly.

Yes

Confirm the signal at pin 9,13 of IC055.

VIDEO

MODE?

NAVI

DVD

Then insert CS402 correctly.

Then insert CS401and CS051 correctly.

Yes

Then check around IC055.

Page 27

TROUBLE SHOOTING

_ _

Confirm the signal at pin 3 of IC053.

Then check around JK310.

Confirm the signal at pin 1,9,14 of IC051 and pin 5 of IC054.

NAVI BLOCK

Confirm the signal at pin 8,11,16 of IC051 and pin 3 of IC054.

VIDEO

NAVI

DVD

Yes

Then check around IC053.

Then check around

IC051 and ICO54.

Then check around IC051 and ICO54.

DVD BLOCK

Then check around IC

751,

IC701,Q754,Q755 and Q756.

NO SOUND

Confirm connecti on of SP is correct.

Yes

Confirm CS051and CS402 are inserted correctly.

Yes

Confirm the signal at pin 13,24 of IC270.

Confirm t he signal at pin 5,8 of IC270.

Confirm pin 9,10 of IC250 is changed correctly by mode.

Yes

VIDEO

MODE?

NAVI

DVD

Then connect correctly.

Then insert CS051and CS402 correctly.

Yes

Then check around IC270 and JK270.

Yes

Then check around IC270.

Then check around IC501 and 250.

pin10 pin9 MODE

H L NAVI

L H VIDE

H H DVD

Page 28

_ _

TROUBLE SHOOTING

VIDEO

Confirm the signal at pin 2,15 of IC250.

Yes

Then check around IC250.

Confirm the signal at pin 2 ,6 of IC220.

Then check around IC260 and JK301.

NAVI

Confirm the signal at pin 5,14 of IC250.

Then check NAVI BLOCK (around IC881 and IC882).

DVD

Confirm the signal at pin 4,11 of IC250.

Yes

Then check around IC220.

Then check around IC250.

Confirm the signal at pin 3,5 of IC240.

Then check around IC791, 781 and 701 of DVD BLOCK.

Yes

Then check around IC240.

Page 29

_ _

TROUBLE SHOOTING

(DVD - ROM MECHANISM)

Does disc rotate?

Yes

Is laser luminescence performed?

Check RF AMP IC(IC1101) Check DSP IC(IC1201)

Check SPINDLE MOTOR

Is a map displayed?

Yes

Good product

Yes

Check the socket between PCB and MECHANISM

(CS1101 ,CS1301, CS1302 and CS1303)

Check laser drive circuit

(Q1102 and Q1103) Check inside SW for PICK UP Check feed motor circuit (IC1102) Check 3.3V power supply circuit

(IC1103, IC1104 and Q1101)

Check laser PICK UP

Check I/F socket(CS1201)

Check ATAPII/F IC(IC1250) Check DRAM(IC1251) Check microcomputer IC(IC1151)

Check DSP IC(IC1201) Check DRAM(IC1202)

Check feed motor pulse count circuit(IC1105)

Page 30

EXPLANATION OF OPERATION(DVD-ROM MECHANISM)

_ _

(NAVI MODE)

[Operation flow from inserting a disc to map display]

1. Turn the power supply ON after inserting a disc

2. Check inside switch of PICK UP

3. Movement of PICK UP (inside switch ON

OFF ON)

4. Focus search operation (dual layer DVD)

5. Focus servo ON

6. Start spindle motor rotation

7. TOC read

8. Movement of PICK UP is performed by command from NAVI main p

read the data.

9. Data transmission to NAVI main part

10.Map display

(DVD MODE)

[Operation flow from inserting a disc to DVD video display]

1. Turn the power supply ON after inserting a disc

2. Check inside switch of PICK UP

3. Movement o

f PICK UP (inside switch ON OFF ON)

4. Laser ON

5. Disc distinction operation (focus search)

6. Disc distinction (single layer DVD or dual layer DVD or CD)

7. Focus search operation

8. Focus servo ON

9. Start spindle motor rotation

10. TOC read

11. Start the DVD video opening display (when auto play is ON)

art, and then

Since map disc is limited to dual layer DVD disc, focus search is directly

performed as dual layer disc without disc distinction.

In DVD mode, disc distinction is performed.

Page 31

EXPLANATION OF CIRCUIT

_ _

1.NAVI BLOCK

In NAVI MODE, the power supply is supplied to NAVI BLOCK and SERVO PCB.

The NAVI signal from the microcomputer is Hi, and 3.3V and 5V are supplied to

NAVI BLOCK from Q168 and 108.

a. CPU(IC801)

IC801 controls ASIC, MEMORY, and GRAPHIC CONTROLER etc. in MAIN CPU. Taking in the key signal from GPS data and microcomputer are also performed

by CPU. And CPU detects the state of BEEP output, Parking brake, and Disc cover etc.

b. ASIC(IC861)

ASIC performs output of the control signal at the time of memory access of CPU, and communicates with DVD drive.

Voice guidance is outputted through IC881(DAC)and IC82(LPF/AMP)by ASIC.

c. MEMORY(IC841,842,843)

IC841 and 842 are used for memory of Map data and calculation of NAVI microcomputer by SDRAM.

IC843 is used for memory of program software, font data, bit map data, and

back up data of course and initial setting by FLASH.

d. GRAPHIC CONTROLER(IC901)

The data sen t from NAVI microcomputer or MEMORY is changed into the data for

display. IC931 is used as work memory by DRAM. Graphic data is inputted by 6- bit RGB data synchronizing with DCLK. IC 941 is inputted to pin 3 and pin14 by PLL.

15.7KHz is compared and DCLK is outputted from pin 4.

e. VIDEO DAC(IC951)

Digital RGB outputted from IC901 is synchronizes with DCLK and changed into

ANALOG, and RGB signal and Composite video signal are outputted.

5V is supplied to SERVO PCB from Q120.

f. GPS

GPS tuner and MAIN PCB are connected by CS971 and wire. Pin 8 is power supply for tuner, pin 9 is power supply for antenna, and pin 2 is power supply for backup.

Pin 6 receives data from NAVI microcomputer, and data is transmitted to NAVI Microcomputer from pin 7. From GPS tuner, position/time data is outputted for every seconds, and it is inputted into pin 145 of NAVI microcomputer.

Page 32

_ _

EXPLANATION OF CIRCUIT

2.VIDEO BLOCK

a. Microcomputer part

Microcomputer manages the whole set, such as power supply management, change mode, change image/audio , sensor input processing of remote control

Communication with parking brake input and NAVI BLOCK are also performed.

b. Image part

There are 3 kinds of images displayed by this set. NAVI image, DVD image, and VIDEO IN image. Their signals are switched by VIDEO SW (IC053, IC054) and outputted to LCD

interface IC(IC055). However, since NAVI image is outputted from NAVI BLOCK and DVD image is outputted from DVD BLOCK by RGB signal, so DVD image and NAVI image are switched by RGB SW(IC051) , and RGB signal of OSD is switched by RGB SW (IC052), and then they are outputted to LCD interface IC(IC055). Gamma correction and bright adjustment of the image signal inputted to LCD interface are performed, and then the image signal is out putted to LCD side as

RGB signal.

c. Audio part There are 3 kinds of audio outputted by this set. NAVI GUIDANCE, DVD AUDIO,

and VIDEO IN AUDIO.

NAVI GUIDANCE outputted from NAVI BLOCK is directly inputted to SW(IC250).

The audio outputted from DVD BLOCK is outputted to IC250 via GRAND

ISOLATOR(IC240). VIDEO IN AUDIO is switched (input/output)by IC260 and AMP is performed at

IC220 and inputted to IC250.

The audio signal outputted from SW is inputted to HEADPHONE SPAMP (IC270)with electronic volume, and volume is adjusted based on the data from the microcomputer and outputted to SPEAKER.

or dimmer.

3. POWER SUPPLY BLOCK When the power supply SW is turned ON, 5V will be supplied to microcomputer

by regulator(Q572). If the power supply signal from microcomputer is “Hi”, the IC for DC - DC(IC110,

140) will operate and 5V, 3V, 3V, 6V, and 14V will be outputted. Furthermore, 8V will be outputted by regulator( Q101).

These power supplies are supplied to block required in each mode.

4. LCD PCB

LCD PCB has POWER SUPPLY BLOCK for LCD and INVERTER

BLOCK.

a. POWER SUPPLY BLOCK for LCD

By DC- DC IC(IC601), 16/- 16V power supply for LCD is outputted from

5V supplied from MAIN PCB, and supplied to LCD PANEL.

b. INVERTER BLOCK

The high pressure for LCD back light is generated based on 14v supplied from MAIN PCB. (T431, 432)

Light adjustment is also performed by DIMOUT signal from microcomputer.

Page 33

_ _

EXPLANATION OF CIRCUIT

5. KEY PCB

KEY PCB has various keys and remote control dimmer sensor port.

a. 3V is supplied to IC503 by IC540, key SW is taken in, and assignment of

remote control and the data of main part key are performed.

6. DVD PCB

In DVD MODE, the power supply is supplied to DVD BLOCK and SERVO PCB. The DVD signal from the microcomputer is Hi, and 3.3V and 5V are supplied to DVD BLOCK from Q611 and Q613.

5V is supplied to SERVO PCB from Q120.

a. DVD DECODER

IC701 communicates with microcomputer, and playbacks DVD by DVD DECODER.

b. VIDEO DAC

IC751 outputs DVDRGB, Y/C signal and VIDEO signal by DVD VIDEO DAC

c. AUDIO DAC

IC781 outputs DVD audio through BUFFER(IC791) by DVD AUDIO DAC.

(SERVO PCB)

1. RF AMP PART(IC1101) For the signal read by PICKUP, AMP is performed, and equalizing of playback RF

signal an d error signal required for each SERVO are generated.

2. DSP PART(IC1 201)

Digital signal processing of the signal from RF AMP is performed, and control

signals of PICK UP, SPINDLE MOTOR, and FEED MOTOR etc are outputted.

Recovery and correction of R

F signal are also performed.

3. ATAPII/F PART(IC1250)

It communicates by ASIC and ATAPII/F in NAVI PCB.

4. MICROCOMPUTER PART(IC1151)

When in NAVI MODE, 5V power supply is supplied, and operation of DVD BLOCK

is controlled .

Page 34

_ _

EXPLODED VIEW(DVD-ROM MECHANISM)

PCB

1RA4U20A36300

Page 35

PAR TS LIST(DVD-ROM MECHANISM)

Ref. No. PART No. DESCRIPTION Q'tyRef. No. PART No. DESCRIPTION Q'ty

DVD-ROM MECHANISM

661 035 1884 ASSY,CHASSIS,DVD, 1

NO SERVICE PART 41 661 030 2503 BASE 1 42 632 889 9166 PLATE,BOTTOM 1 43 412 056 0208 SPECIAL SCREW,MECHANISM 3 44 411 166 2607 SCR S-TPG PAN PCS 2X3 3

SERVO PCB 45 661 025 2419 FFC,45P 30MM 1

MECHA-SERVO PCB

632 864 9211 POLY COVER,200X250 1

SERVO P.C.B.ASSEMBLY

PCB1 661 031 4179 PCB-ML ASSY,SERVO 1 CS1101 661 022 4669 SOCKET,45P 1 CS1101 OR 632 855 3945 SOCKET,45P 1 CS1201 661 022 4652 SOCKET,50P 1 CS1201 OR 632 818 9397 SOCKET,50P 1 IC1101 409 438 7603 IC TA1293F 1 IC1101 OR 410 347 0906 IC TA1293F(DRY,C) 1 IC1102 409 430 6208 IC BA5918FP-Y 1 IC1105 409 353 4404 IC TC75S51F 1 D1101 407 130 4500 DIODE DAP202U 1 Q1102 405 030 7300 TR 2SA1338-5 1 Q1103 405 030 7300 TR 2SA1338-5 1 Q1152 405 030 7300 TR 2SA1338-5 1 Q1104 405 131 2501 TR DTC114TUA 1 Q1105 405 131 2501 TR DTC114TUA 1 RA1162 632 754 3268 RESISTOR,2X1K 1 RA1103 632 754 3442 RESISTOR,2X10K 1 RA1102 632 754 3572 RESISTOR,2X47K 1 IC1151 410 497 4304 IC HD64F3039TEBL18/7531AB 1 IC1103 409 371 1102 IC RN5RG33AA 1 IC1152 409 375 7001 IC TC7ST08FU 1

IC1153 409 424 7709 IC IC-PST597EN 1 IC1154 409 323 8708 IC TC7WU04FU 1 IC1104 405 164 2202 TR HAT1025R 1 IC1104 OR 405 173 7106 TR NTMD6P02R2 1 Q1101 405 124 2402 TR 2SB1424-R 1 Q1101 OR 405 124 2303 TR 2SB1424-Q 1 Q1151 405 083 6206 TR DTA114YU 1 D1102 407 130 4500 DIODE DAP202U 1 D1105 407 130 4401 DIODE DAN202U 1 X1151 632 815 2773 RESONATOR,CERAM,16.000MHZ 1 RA1151 632 754 3268 RESISTOR,2X1K 1 RA1152 632 746 7144 RESISTOR,4X47K 1 RA1154 632 746 7144 RESISTOR,4X47K 1 RA1155 632 746 7144 RESISTOR,4X47K 1 RA1157 632 746 7144 RESISTOR,4X47K 1 IC1201 409 504 3607 IC TC94A03F 1 IC1202 410 318 2908 IC MSM511666C-50TS-K-DR1 1 IC1203 410 328 9607 IC TC74VHC245FT-(EL) 1 IC1204 409 320 9401 IC TC7S66FU 1 IC1205 409 320 9401 IC TC7S66FU 1 IC1206 409 320 9401 IC TC7S66FU 1 X1201 632 843 4602 RESONATOR,CERAM,22.579MHZ 1 SVR120 632 721 2218 POTENTIOMETER,4.7K 1 RA1202 632 754 3268 RESISTOR,2X1K 1 RA1201 632 754 3442 RESISTOR,2X10K 1 RA1205 632 754 3572 RESISTOR,2X47K 1 RA1203 632 746 6970 RESISTOR,4X10K 1 IC1250 410 377 9702 IC TC9469BF(BS,DRY,CA) 1 IC1251 410 318 2809 IC MSM514265C-50TS-K-DR1 1 X1250 632 833 4513 RESONATOR,CERAM,50.000MHZ 1 RA1250 632 746 5966 RESISTOR,4X47 1 RA1251 632 746 5966 RESISTOR,4X47 1 RA1252 632 746 5966 RESISTOR,4X47 1 RA1253 632 746 5966 RESISTOR,4X47 1 RA1256 632 746 5966 RESISTOR,4X47 1 RA1257 632 746 5966 RESISTOR,4X47 1

NOTES: 1. Part orders must contain Model Number, Part Number and Description.

2. Ordering quantity of screws and resistors must be multiple of 10 pcs.

3. Regular type resistor and capacitor are omitted. Check the schematic diagram for these values.

_ _

Page 36

EXPLODED VIEW

_ _

PCB

NV-E7000

194900503

PCB

STAND

LCD

PCB

Page 37

PAR TS LIST

PRODUCT SAFETY NOTICE

Each precaution in this manual should be followed during servicing. Components identified with the IEC symbol in the parts list and the schematic diagram designate components in whitch safety can be of special significance. When replacing a component identified with use only the replacement parts designated, or parts with the same ratings of resistance, wattage or voltage that are designated in the parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably insulated from the supply circuit before returning the product to the customer.

Ref. No. PART No. DESCRIPTION Q'tyRef. No. PART No. DESCRIPTION Q'ty

INDIVIDUAL

661 049 4161 INNER CARTON 1 661 031 5794 SHEET 1 661 043 5430 SHEET 1 661 042 9859 POLY COVER,230X300 1 661 031 2410 PAD,PARTITION 1

661 031 2427 SHEET,REMOTE CONTROL 1 661 031 2397 PAD,PLAIN 1 661 035 4847 SHEET 1

REMOTE CONTROL

ACCESSORY

661 050 0282 INSTRUCTION MANUAL 1 661 049 4123 NOTICE 1 661 049 4130 NOTICE 1 661 049 4147 NOTICE 1 661 042 9859 POLY COVER,230X300 1

661 052 8200 AC ADAPTOR,NVP-AC7E 1

661 052 3748 ASSY,DC-DC CONVERTER 1

423 009 4006 FUSE 125V 3A 1

661 059 0405 ASSY,ANTENNA,GPS 1

661 031 8849 ANTENNA,GPS (1) 661 031 4483 PLATE,EARTH (1) 632 763 3549 CORD,1500MM 2 632 785 2292 CORD,PARKING BRAKE CABLE (1)

632 635 1116 CONNECTOR,U ELEMENT (1)

661 040 8755 CORD ASSY 1 661 040 8397 CORD,RCA (1)

661 040 8403 CORD,RCA (1)

661 050 4464 DVD-ROM,NVP-KS01U 1

661 050 6451 REMOCON,NVP-R7000 1

632 871 1765 TARESIVE SHEET 1

632 871 1772 TARESIVE SHEET 1

411 073 2400 SCR TPG PAN 3X8 2

661 050 6130 BATTERY,LR03 2

632 835 5723 POLY COVER,100X100 1 632 891 7280 ASSY,STAND 1

661 052 2338 CUSHION 2 661 025 6721 POLY COVER,120X175 1 411 073 2400 SCR TPG PAN 3X8 4 632 807 1807 CORD BUSHING 4 632 835 5723 POLY COVER,100X100 1 661 052 9085 CORE 1

661 052 9078 CORE 1

AC/DC ADAPTER

12V CIGARETTE LIGHTER CONNECTOR CABLE

DC-DC CONVERTER

GPS EXTERIOR ANTENNA AND INSTALLATION PARTS

PARKING BRAKE CONNCTOR CABLE

SELF-LOCK CONNECTOR

WHEN IN AUDIO MODE

WHEN IN VIDEO MODE

MAP DVD-ROM

REMOTE CONTROL AND HOLDER

VELCRO TAPE

TAPPING SCREW(M3X8)

AAA BATTERY

KIT ROR INSTALLATION

CORE(LARGE)

CORE(SMALL)

CABINET

1 661 049 4253 CABINET ASSY 1 30 661 049 4246 CABINET (1) 31 661 043 2521 RING (1) 32 661 043 2453 FILTER (1) 33 661 059 0412 RING ASSY (1)

34 412 063 2806 SPECIAL SCREW (2) 35 661 049 4192 BUTTON,ENTER (1) 36 661 049 4208 BUTTON,VOL (1) 37 661 049 4215 BUTTON,MENU (1) 38 661 049 4222 BUTTON,MODE (1) 39 632 835 5693 LUG 1 40 412 063 2806 SPECIAL SCREW 2 41 661 043 3900 BUTTON,SCROLL 1 42 661 043 3924 ILLUMINANT 1 2 661 049 4260 REAR CABINET ASSY 1 27 661 059 0429 LID ASSY,CD (1) 28 661 030 2718 KNOB,OPEN 1

411 102 8205 SCR S-TPG BIN 2.6X8 4

3 632 887 7720 KNOB,SLIDE,POWER 1

661 049 7278 RATING LABEL 1

661 049 7261 LABEL,LICENSE,DTS 1 4 632 814 3146 CAP,SOCKET 1 73 661 050 3900 FIXER 2

661 052 2321 CAUTION LABEL 1

5 661 030 2442 STOPPER,LID,CD 1 6 412 056 9904 SPECIAL SCREW 1 7 661 030 2435 FIXER 1 8 661 030 6839 COIL SPRING 1

411 025 9006 SCR S-TPG PAN 2X4 2 9 661 030 2466 BRACKET,SOCKET 1 46 661 043 4341 BRACKET,LCD 4

411 025 4209 SCR S-TPG BIN 2X6 4

411 025 4209 SCR S-TPG BIN 2X6 5

11 661 033 4436 INSULATOR 1 12 661 043 7540 SHEET,LCD-PCB 1

661 049 7285 CAUTION LABEL 1

632 717 5827 LABEL,IDENTIFICATION 1 13 412 061 7704 SPECIAL SCREW,FAN 2

411 025 3905 SCR S-TPG BIN 2X5,SPEAKE 2 14 632 866 3545 SPECIAL SCREW, 3X8,STAND 2

411 086 3609 WASHER SPR 3,STAND 2 47 412 056 9805 SPECIAL SCREW 2

411 025 4209 SCR S-TPG BIN 2X6 6

411 025 4209 SCR S-TPG BIN 2X6 8

632 644 5518 SHEET 2 16 632 870 1391 DAMPER 3 17 661 025 6486 SHIELD PLATE 1

18 412 061 6806 SPECIAL SCREW 3 19 661 032 1092 PLATE SPRING 1 20 412 063 2806 SPECIAL SCREW 2

632 824 7561 LABEL,COLOR,FAN 1 24 661 034 5333 SPACER 1

632 559 9656 PAD 7 50 661 044 2377 INSULATOR,LCD 1 43 661 037 2810 VEIL 1 51 661 045 8019 SHELTER 1

632 666 4674 SHEET 4 55 661 052 1218 SHIELD SHEET,LCD 3

CHASSIS ELECTRICAL

LCD1 661 031 0348 DISPLAY MODULE 1 SP1 661 031 3127 SPEAKER,8 OHM 1 STAND1 661 049 7292 STAND ASSY 1

661 029 7465 DVD MECHANISM,MDVC07 1

661 041 3049 FAN,MOTOR,DC 1 61 661 032 0668 FPC,MAIN PCB-DVD PCB 1 62 661 034 9447 WIRE,50P-64MM 1

64 661 057 1251 FFC,50P 92MM 1

661 046 0173 WIRE,6P-72MM 1

CHASSIS

BRACKET,LCD-CABINET

SW PCB-CABINET

MECHANISM(68X52)

MAIN PCB-DVD PCB

DVD PCB-MECHANISM

NOTES: 1. Part orders must contain Model Number, Part Number and Description.

2. Ordering quantity of screws and resistors must be multiple of 10 pcs.

3. Regular type resistor and capacitor are omitted. Check the schematic diagram for these values.

_ _

Page 38

PAR TS LIST(CONTINUED)

Ref. No. PART No. DESCRIPTION Q'tyRef. No. PART No. DESCRIPTION Q'ty

65 661 015 0333 WIRE,24P-82MM,LCD PCB-LC 1

661 046 0166 WIRE,28P-92MM 1

661 059 7701 WIRE HANESS,9P-60MM 1 68 661 035 1372 CORE,MAIN PCB-DVD PCB 1 69 661 046 6847 CORE,FERRITE 1

MAIN PCB-LCD PCB

70 661 025 9586 CORE,FERRITE 1

DVD PCB-MECHANISM

MAIN & GPS P.C.B. ASSEMBLY

PCB1 661 059 4953 PCB-ML ASSY,MAIN & GPS 1

661 059 0436 PCB-ML ASSY,MAIN (1) IC801 410 448 1604 IC HD6417706F133 ((1)) IC802 410 359 8709 IC SN74AHC1G08HDCK-R ((1)) IC834 410 359 8709 IC SN74AHC1G08HDCK-R ((1)) IC802 OR 409 368 5809 IC TC7SH08FU ((1)) IC834 OR 409 368 5809 IC TC7SH08FU ((1)) IC831 410 415 7509 IC SN74AHC1G00HDCKR ((1)) IC831 OR 409 395 5902 IC TC7SH00FU ((1)) IC832 409 532 0302 IC R3112Q271A ((1)) IC833 410 369 9505 IC SN74AHC2G14HDC-TR ((1)) IC833 OR 409 468 2302 IC TC7WH14FU ((1)) IC835 409 506 5807 IC NC7ST08P5 ((1)) IC835 OR 409 375 7001 IC TC7ST08FU ((1)) IC841 410 459 3604 IC V54C365164VCT-7 ((1)) IC842 410 459 3604 IC V54C365164VCT-7 ((1)) IC841 OR 410 402 8106 IC HY57V641620HGT-P ((1)) IC842 OR 410 402 8106 IC HY57V641620HGT-P ((1)) IC841 OR 410 441 0000 IC K4S641632F-TC75 ((1)) IC842 OR 410 441 0000 IC K4S641632F-TC75 ((1)) IC841 OR 410 449 3300 IC MT48LC4M16A2TG-75 ((1)) IC842 OR 410 449 3300 IC MT48LC4M16A2TG-75 ((1)) IC841 OR 410 450 2309 IC M12L64164A-7T ((1)) IC842 OR 410 450 2309 IC M12L64164A-7T ((1)) IC841 OR 410 451 6306 IC NT5SV4M16DT-7K ((1)) IC842 OR 410 451 6306 IC NT5SV4M16DT-7K ((1)) IC841 OR 410 433 7000 IC HY57V641620HGT-K ((1)) IC842 OR 410 433 7000 IC HY57V641620HGT-K ((1)) IC843 410 500 9401 IC TC58FVT321FT-10/7560AA ((1)) IC843 OR 410 509 5008 IC TC58FVM5T2ATG65/7560AA ((1)) IC861 410 444 8805 IC LC24072B-WC8-E ((1)) IC871 409 323 8708 IC TC7WU04FU ((1)) IC872 409 301 5101 IC TC7W04FU ((1)) IC881 409 391 5005 IC UPD6379ALGR ((1)) IC882 409 228 9206 IC NJM2100M ((1)) IC901 409 429 7100 IC HD64412F ((1)) IC921 409 511 1207 IC XC2151A510M ((1)) IC923 409 435 9501 IC NC7S04P5 ((1)) IC923 OR 409 330 2508 IC TC7SH04FU ((1)) IC931 410 403 9706 IC MSM5118165F-60TS-K ((1)) IC941 410 371 6004 IC CD74HC4046AM-96 ((1)) IC951 409 459 9303 IC CXA2106R ((1)) X801 661 040 2074 RESONATOR,XTAL,14.7456MHZ ((1)) X871 632 807 3719 RESONATOR,XTAL,7.15909MHZ ((1)) X921 661 032 5212 RESONATOR,XTAL,32.000MHZ ((1)) CS971 632 870 6884 PLUG,9P ((1)) CS981 632 789 6951 SOCKET,50P ((1)) CS991 632 789 6951 SOCKET,50P ((1)) CS982 661 032 8084 SOCKET,34P ((1))

632 892 1157 SOCKET,GPS ((1))

661 000 4773 RETAINER,SOCKET,GPS ((1)) Z971 632 806 8784 BATTERY ((1)) Q801 405 183 8704 TR RT1N141M ((1)) Q802 405 183 8704 TR RT1N141M ((1)) Q804 405 183 8704 TR RT1N141M ((1)) Q805 405 183 8704 TR RT1N141M ((1)) Q806 405 183 8704 TR RT1N141M ((1)) Q807 405 183 8704 TR RT1N141M ((1)) Q803 405 183 9008 TR RT1N441M ((1)) Q951 405 102 5609 TR 2SD1819A-R ((1)) Q952 405 102 5609 TR 2SD1819A-R ((1)) Q971 405 111 2408 TR 2SD601A-R ((1)) Q971 OR 405 014 4509 TR 2SC2412K-R ((1)) D971 407 216 8101 DIODE MA721WK ((1)) D972 407 008 5707 DIODE MA152K ((1)) DZ941 407 056 5506 ZENER DIODE RD4.3MB1 ((1)) L801 632 883 2132 INDUCTOR,FERRITE ((1)) L802 632 883 2132 INDUCTOR,FERRITE ((1)) L841 632 883 2132 INDUCTOR,FERRITE ((1)) L842 632 883 2132 INDUCTOR,FERRITE ((1))

L861 632 883 2132 INDUCTOR,FERRITE ((1)) L862 632 883 2132 INDUCTOR,FERRITE ((1)) L871 632 883 2132 INDUCTOR,FERRITE ((1)) L881 632 883 2132 INDUCTOR,FERRITE ((1)) L882 632 883 2132 INDUCTOR,FERRITE ((1)) L901 632 883 2132 INDUCTOR,FERRITE ((1)) L902 632 883 2132 INDUCTOR,FERRITE ((1)) L921 632 883 2132 INDUCTOR,FERRITE ((1)) L931 632 883 2132 INDUCTOR,FERRITE ((1)) L951 632 883 2132 INDUCTOR,FERRITE ((1)) L952 632 883 2132 INDUCTOR,FERRITE ((1)) L971 632 883 2132 INDUCTOR,FERRITE ((1)) L941 632 889 9449 INDUCTOR,FERRITE ((1)) L953 661 048 5800 INDUCTOR,56UH J ((1)) NF951 661 012 0138 FILTER,EMI ((1)) RA817 632 754 3053 RESISTOR,2X33 ((1)) RA819 632 754 3053 RESISTOR,2X33 ((1)) RA820 632 754 3053 RESISTOR,2X33 ((1)) RA870 632 754 3053 RESISTOR,2X33 ((1)) RA868 632 754 3114 RESISTOR,2X100 ((1)) RA869 632 754 3268 RESISTOR,2X1K ((1)) RA823 632 754 3442 RESISTOR,2X10K ((1)) RA825 632 754 3442 RESISTOR,2X10K ((1)) RA881 632 754 3442 RESISTOR,2X10K ((1)) RA901 632 754 3442 RESISTOR,2X10K ((1)) RA872 632 754 3442 RESISTOR,2X10K ((1)) RA801 632 746 5942 RESISTOR,4X33 ((1)) RA802 632 746 5942 RESISTOR,4X33 ((1)) RA803 632 746 5942 RESISTOR,4X33 ((1)) RA804 632 746 5942 RESISTOR,4X33 ((1)) RA805 632 746 5942 RESISTOR,4X33 ((1)) RA806 632 746 5942 RESISTOR,4X33 ((1)) RA807 632 746 5942 RESISTOR,4X33 ((1)) RA808 632 746 5942 RESISTOR,4X33 ((1)) RA809 632 746 5942 RESISTOR,4X33 ((1)) RA810 632 746 5942 RESISTOR,4X33 ((1)) RA811 632 746 5942 RESISTOR,4X33 ((1)) RA812 632 746 5942 RESISTOR,4X33 ((1)) RA813 632 746 5942 RESISTOR,4X33 ((1)) RA814 632 746 5942 RESISTOR,4X33 ((1)) RA815 632 746 5942 RESISTOR,4X33 ((1)) RA816 632 746 5942 RESISTOR,4X33 ((1)) RA818 632 746 5942 RESISTOR,4X33 ((1)) RA861 632 746 5942 RESISTOR,4X33 ((1)) RA862 632 746 5942 RESISTOR,4X33 ((1)) RA863 632 746 5942 RESISTOR,4X33 ((1)) RA864 632 746 5942 RESISTOR,4X33 ((1)) RA865 632 746 5942 RESISTOR,4X33 ((1)) RA866 632 746 5942 RESISTOR,4X33 ((1)) RA871 632 746 5942 RESISTOR,4X33 ((1)) RA902 632 746 5966 RESISTOR,4X47 ((1)) RA903 632 746 5966 RESISTOR,4X47 ((1)) RA904 632 746 5966 RESISTOR,4X47 ((1)) RA905 632 746 5966 RESISTOR,4X47 ((1)) RA906 632 746 5966 RESISTOR,4X47 ((1)) RA907 632 746 5966 RESISTOR,4X47 ((1)) RA908 632 746 5966 RESISTOR,4X47 ((1)) RA909 632 746 5966 RESISTOR,4X47 ((1)) RA954 632 746 5966 RESISTOR,4X47 ((1)) RA867 632 746 6048 RESISTOR,4X100 ((1)) RA951 632 746 6062 RESISTOR,4X150 ((1)) RA821 632 746 6970 RESISTOR,4X10K ((1)) RA822 632 746 6970 RESISTOR,4X10K ((1)) RA824 632 746 6970 RESISTOR,4X10K ((1)) RA910 632 746 6970 RESISTOR,4X10K ((1)) RA931 632 746 6970 RESISTOR,4X10K ((1)) RA932 632 746 6970 RESISTOR,4X10K ((1)) RA933 632 746 6970 RESISTOR,4X10K ((1)) RA934 632 746 6970 RESISTOR,4X10K ((1)) RA981 632 746 6970 RESISTOR,4X10K ((1)) RA991 632 746 6970 RESISTOR,4X10K ((1)) RA992 632 746 6970 RESISTOR,4X10K ((1)) RA993 632 746 6970 RESISTOR,4X10K ((1)) RA994 632 746 6970 RESISTOR,4X10K ((1)) RA995 632 746 6970 RESISTOR,4X10K ((1)) RA996 632 746 6970 RESISTOR,4X10K ((1)) JK110 632 637 5211 SOCKET, DC JACK ((1)) JK270 632 696 1124 JACK,HEAD PHONE ((1)) JK301 632 889 2105 JACK,LINE IN/OUT ((1)) JK310 632 891 4128 JACK,VIDEO IN/OUT ((1)) JK560 661 030 1070 JACK,PARK ((1))

NOTES: 1. Part orders must contain Model Number, Part Number and Description.

2. Ordering quantity of screws and resistors must be multiple of 10 pcs.

3. Regular type resistor and capacitor are omitted. Check the schematic diagram for these values.

_ _

Page 39

PAR TS LIST(CONTINUED)

Ref. No. PART No. DESCRIPTION Q'tyRef. No. PART No. DESCRIPTION Q'ty

SW110 632 815 1585 SWITCH,SLIDE,POWER ((1)) CS051 632 889 2068 SOCKET,28P ((1)) X051 632 659 7989 RESONATOR,XTAL3.579545MHZ ((1)) X501 661 015 6786 OSC,XTAL,12.000MHZ ((1)) IC051 409 494 4905 IC MM1234XFBE ((1)) IC052 409 494 4905 IC MM1234XFBE ((1)) IC053 409 476 7009 IC BA7652AF ((1)) IC054 409 476 7009 IC BA7652AF ((1)) IC055 409 508 4808 IC RB5P0060M ((1)) IC110 409 535 2709 IC LTC3707EGN ((1)) IC140 409 520 7108 IC XC9101D09AK ((1)) IC160 409 531 2109 IC XC6203E192F ((1)) IC201 409 182 1209 IC NJM4565M-B ((1)) IC220 409 182 1209 IC NJM4565M-B ((1)) IC240 409 262 4205 IC BA3121F ((1)) IC250 409 485 0107 IC CD4052BC ((1)) IC260 409 485 0107 IC CD4052BC ((1)) IC270 409 537 8709 IC BH7884EFV ((1)) IC301 410 359 8709 IC SN74AHC1G08HDCK-R ((1)) IC301 OR 409 368 5809 IC TC7SH08FU ((1)) IC310 409 482 0407 IC MM1228XF ((1)) IC501 410 496 9607 IC M30802FCGP/7548AA ((1)) IC530 410 350 7800 IC MSM5117805D-60TS-K ((1)) IC540 409 531 9207 IC M35075-050FP ((1)) IC550 409 530 4401 IC BR24C02FV-W ((1)) IC570 409 506 5906 IC XC61CC4202M ((1)) Q572 405 182 5605 TR 2SC4132 ((1)) Q109 405 165 8401 TR RT1N144M ((1)) Q121 405 165 8401 TR RT1N144M ((1)) Q141 405 165 8401 TR RT1N144M ((1)) Q161 405 165 8401 TR RT1N144M ((1)) Q261 405 165 8401 TR RT1N144M ((1)) Q051 405 092 4101 TR 2SC4081-R ((1)) Q101 405 022 6304 TR 2SD1621-T ((1)) Q108 405 124 2402 TR 2SB1424-R ((1)) Q160 405 124 2402 TR 2SB1424-R ((1)) Q120 405 153 4903 TR 2SA2016 ((1)) Q140 405 030 7102 TR 2SB1203-T ((1)) Q201 405 144 1508 TR DTA143XUA ((1)) Q260 405 144 1508 TR DTA143XUA ((1)) Q570 405 144 1508 TR DTA143XUA ((1)) Q202 405 083 5209 TR DTC343TK ((1)) Q203 405 083 5209 TR DTC343TK ((1)) Q270 405 083 5209 TR DTC343TK ((1)) Q310 405 083 5209 TR DTC343TK ((1)) Q271 405 102 5609 TR 2SD1819A-R ((1)) Q571 405 102 5609 TR 2SD1819A-R ((1)) Q301 405 183 8605 TR RT1P136C ((1)) Q110 405 167 4104 TR FY5ACJ-03F ((1)) Q111 405 167 4104 TR FY5ACJ-03F ((1)) Q110 OR 405 158 5509 TR FDS8936A ((1)) Q111 OR 405 158 5509 TR FDS8936A ((1)) Q142 405 140 9409 TR IRF7201 ((1)) Q560 405 161 4506 TR RT1P141C ((1)) Q112 405 145 0104 TR 2SA1586-GR ((1)) DZ571 407 057 3709 ZENER DIODE RD6.2MB2 ((1)) DZ052 407 055 7402 ZENER DIODE RD3.3MB2 ((1)) DZ110 407 207 7700 ZENER DIODE PTZ3.9B ((1)) DZ111 407 207 9209 ZENER DIODE PTZ6.2B ((1)) DZ260 407 058 0400 ZENER DIODE RD9.1MB1 ((1)) DZ570 407 057 1101 ZENER DIODE RD5.6MB2 ((1)) DZ101 407 058 0509 ZENER DIODE RD9.1MB2 ((1)) D051 407 228 3507 DIODE UMN1N ((1)) D053 407 228 3507 DIODE UMN1N ((1)) D055 407 224 5109 DIODE MC2848-T11 ((1)) D056 407 224 5109 DIODE MC2848-T11 ((1)) D115 407 224 5109 DIODE MC2848-T11 ((1)) D201 407 224 5109 DIODE MC2848-T11 ((1)) D202 407 224 5109 DIODE MC2848-T11 ((1)) D310 407 224 5109 DIODE MC2848-T11 ((1)) D110 407 108 4006 DIODE DSM10C ((1)) D111 407 149 0807 DIODE 1SS355 ((1)) D112 407 149 0807 DIODE 1SS355 ((1)) D203 407 149 0807 DIODE 1SS355 ((1)) D204 407 149 0807 DIODE 1SS355 ((1)) D301 407 149 0807 DIODE 1SS355 ((1)) D311 407 149 0807 DIODE 1SS355 ((1)) D560 407 149 0807 DIODE 1SS355 ((1)) D113 407 217 4904 DIODE EP10QY03 ((1)) D114 407 217 4904 DIODE EP10QY03 ((1)) D140 407 217 4904 DIODE EP10QY03 ((1))

NOTES: 1. Part orders must contain Model Number, Part Number and Description.

2. Ordering quantity of screws and resistors must be multiple of 10 pcs.

3. Regular type resistor and capacitor are omitted. Check the schematic diagram for these values.

D160 407 217 4904 DIODE EP10QY03 ((1)) D270 407 217 4904 DIODE EP10QY03 ((1)) TH501 407 211 3101 THERMISTOR SC20-3U104K ((1)) TH570 408 049 2205 TH NCP18XH103F03RB ((1)) L110 661 010 5951 CHOKE COIL ((1)) L111 632 868 7732 INDUCTOR,FERRITE ((1)) L112 632 869 5652 INDUCTOR 22UH M ((1)) L141 632 869 5652 INDUCTOR 22UH M ((1)) L113 632 889 3317 INDUCTOR 8.2UH M ((1)) L114 661 000 7187 INDUCTOR,FERRITE ((1)) L140 661 000 7187 INDUCTOR,FERRITE ((1)) L142 661 000 7187 INDUCTOR,FERRITE ((1)) L160 661 000 7187 INDUCTOR,FERRITE ((1)) L161 661 000 7187 INDUCTOR,FERRITE ((1)) L163 661 000 7187 INDUCTOR,FERRITE ((1)) L260 632 883 2132 INDUCTOR,FERRITE ((1)) L261 632 883 2132 INDUCTOR,FERRITE ((1)) L310 632 883 2132 INDUCTOR,FERRITE ((1)) L501 661 001 2518 INDUCTOR,FERRITE ((1)) L530 661 001 2518 INDUCTOR,FERRITE ((1)) L540 661 001 2518 INDUCTOR,FERRITE ((1)) L541 661 001 2518 INDUCTOR,FERRITE ((1)) L550 661 001 2518 INDUCTOR,FERRITE ((1)) BR503 632 754 3114 RESISTOR,2X100 ((1)) BR508 632 754 3114 RESISTOR,2X100 ((1)) BR514 632 754 3114 RESISTOR,2X100 ((1)) BR250 632 754 3268 RESISTOR,2X1K ((1)) BR270 632 754 3411 RESISTOR,2X6.8K ((1)) BR509 632 754 3442 RESISTOR,2X10K ((1)) BR251 632 754 3619 RESISTOR,2X100K ((1)) BR501 632 746 6048 RESISTOR,4X100 ((1)) BR517 632 746 6048 RESISTOR,4X100 ((1)) BR541 632 746 6178 RESISTOR,4X1K ((1)) BR051 632 746 7229 RESISTOR,4X100K ((1)) R122 402 083 4300 MT-GLAZE 0.024 JA 1/2W ((1)) R123 402 083 4300 MT-GLAZE 0.024 JA 1/2W ((1)) R114 402 083 4508 MT-GLAZE 0.047 JA 1/2W ((1)) R150 402 083 4508 MT-GLAZE 0.047 JA 1/2W ((1))

661 036 0008 SHIELD,SHEET ((1)) 661 056 1368 SHIELD SHEET ((1)) 661 056 1375 SHIELD SHEET ((1)) 661 056 1382 SHIELD SHEET ((1)) 632 848 0975 SHEET ((2)) 661 059 4946 PCB-W ASSY,GPS (1) 661 052 1980 GPS RECEIVING UNIT ((1)) 632 870 8178 SOCKET,9P(PLUG) ((1)) 661 058 5081 BRACKET ((1))

LCD P.C.B. ASSEMBLY

PCB2 661 051 2872 PCB-W ASSY,LCD 1 CS401 632 798 5822 SOCKET,24P 1 CS402 632 891 4449 SOCKET,28P 1 CS402 OR 632 860 8300 SOCKET,28P 1 CS431 632 775 2707 PLUG,2P 1 CS404 661 044 6931 SOCKET,6P 1 IC441 409 509 2001 IC XC6367B103M 1 Q431 405 182 5605 TR 2SC4132 1 Q432 405 182 5605 TR 2SC4132 1 Q433 405 124 2402 TR 2SB1424-R 1 Q434 405 165 8609 TR RT1N144C 1 Q441 405 182 5605 TR 2SC4132 1 D441 407 218 1803 DIODE RB706D-40 1 D442 407 149 0807 DIODE 1SS355 1 T431 661 015 6076 INVERTER TRANSFORMER 1 T432 661 015 6076 INVERTER TRANSFORMER 1 L431 661 000 7187 INDUCTOR,FERRITE 1 L432 661 009 4651 INDUCTOR 100UH K 1 L441 661 009 2916 INDUCTOR 100UH M 1 L461 632 755 3571 CORE 1

KEY P.C.B. ASSEMBLY

PCB3 661 059 0443 PCB-W ASSY,KEY 1 IC541 409 410 7805 IC TC7WT241FU 1 IC503 410 483 7104 IC M34282M2-338GP 1 IC540 410 464 4009 IC S-812C33AUA-C2N-T2 1 Q550 405 102 5609 TR 2SD1819A-R 1 Q560 405 102 5609 TR 2SD1819A-R 1 Q561 405 102 5609 TR 2SD1819A-R 1 X501 661 046 5345 RESONATOR,CERAM,4.000MHZ 1

_ _

Page 40

PAR TS LIST(CONTINUED)

Ref. No. PART No. DESCRIPTION Q'tyRef. No. PART No. DESCRIPTION Q'ty

S540 632 868 0221 SWITCH,TACT 1 S511 632 668 1442 SWITCH,TACT 1 S512 632 668 1442 SWITCH,TACT 1 S513 632 668 1442 SWITCH,TACT 1 S515 632 668 1442 SWITCH,TACT 1 S516 632 668 1442 SWITCH,TACT 1 S517 632 668 1442 SWITCH,TACT 1 S519 632 668 1442 SWITCH,TACT 1 S521 632 668 1442 SWITCH,TACT 1 S528 632 668 1442 SWITCH,TACT 1 S531 632 668 1442 SWITCH,TACT 1 D501 407 231 2306 LED CL-191B1-X 1 D502 407 231 2306 LED CL-191B1-X 1 D503 407 231 2306 LED CL-191B1-X 1 D504 407 231 2306 LED CL-191B1-X 1 D505 407 231 2306 LED CL-191B1-X 1 D506 407 231 2306 LED CL-191B1-X 1 D507 407 231 2306 LED CL-191B1-X 1 D508 407 231 2306 LED CL-191B1-X 1 D509 407 231 2306 LED CL-191B1-X 1 D510 407 231 2306 LED CL-191B1-X 1 D511 407 231 2306 LED CL-191B1-X 1 D513 407 231 2306 LED CL-191B1-X 1 D514 407 231 2306 LED CL-191B1-X 1 D515 407 231 2306 LED CL-191B1-X 1 CS501 661 044 6931 SOCKET,6P 1 REM501 407 213 2102 SENSOR RPM6938-V4 1

661 033 7475 SPACER 1 661 045 8026 SHEET 1 661 053 6472 CUSHION 1

SENSOR P.C.B. ASSEMBLY

PCB4 661 051 2889 PCB-W ASSY,SENSOR 1 PH601 407 232 1506 PHOTO DIODE RPM-075PT 1

DVD P.C.B. ASSEMBLY

PCB5 661 059 0450 PCB-ML ASSY,DVD 1 IC701 409 513 8709 IC ES4408FD 1 IC731 409 487 9108 IC S-24C02BFJ 1 IC731 OR 410 382 0107 IC HN58X2402FPI-Z 1 IC733 410 496 9706 IC W29C040T-90/7549AA 1 IC734 410 359 8709 IC SN74AHC1G08HDCK-R 1 IC734 OR 409 368 5809 IC TC7SH08FU 1 IC735 409 323 8708 IC TC7WU04FU 1 IC737 410 416 3401 IC SN74AHC174PW-R 1 IC741 409 525 3204 IC A43L0616AV-6 1 IC742 409 525 3204 IC A43L0616AV-6 1 IC741 OR 410 390 2209 IC LC3816161ET-70-MPB 1 IC742 OR 410 390 2209 IC LC3816161ET-70-MPB 1 IC741 OR 409 521 5707 IC T431616A-7S 1 IC742 OR 409 521 5707 IC T431616A-7S 1 IC751 409 507 1600 IC CS4955-CQ 1 IC781 409 480 3806 IC PCM1720E 1 IC782 409 435 9501 IC NC7S04P5 1 IC782 OR 409 330 2508 IC TC7SH04FU 1 IC791 409 039 7804 IC NJM4558M 1 IC601 409 533 1407 IC NC7WB3306K8 1 IC671 409 533 1506 IC FST16210MTD 1 IC672 409 533 1506 IC FST16210MTD 1 IC673 409 533 1506 IC FST16210MTD 1 X731 661 036 8356 RESONATOR,XTAL,27.000MHZ 1 CS601 632 801 7270 SOCKET,34P 1 CS631 661 015 1255 SOCKET,4P 1 CS641 632 761 9833 SOCKET 1 CS651 632 869 1371 SOCKET,50P 1 CS661 632 789 6951 SOCKET,50P 1 SW661 632 775 2844 SWITCH,MICRO 1 L701 632 883 2132 INDUCTOR,FERRITE 1 L702 632 883 2132 INDUCTOR,FERRITE 1 L734 632 883 2132 INDUCTOR,FERRITE 1

L751 632 883 2132 INDUCTOR,FERRITE 1 L781 632 883 2132 INDUCTOR,FERRITE 1 L782 632 883 2132 INDUCTOR,FERRITE 1 L791 632 883 2132 INDUCTOR,FERRITE 1 L611 632 883 2132 INDUCTOR,FERRITE 1 L612 632 883 2132 INDUCTOR,FERRITE 1 L752 632 559 5733 INDUCTOR 8.2UH K 1 L753 632 559 5733 INDUCTOR 8.2UH K 1 L754 632 559 5733 INDUCTOR 8.2UH K 1 NF751 661 012 0138 FILTER,EMI 1 NF641 661 012 0145 FILTER,EMI 1 Q751 405 145 0104 TR 2SA1586-GR 1 Q752 405 145 0104 TR 2SA1586-GR 1 Q753 405 145 0104 TR 2SA1586-GR 1 Q754 405 145 0104 TR 2SA1586-GR 1 Q755 405 145 0104 TR 2SA1586-GR 1 Q756 405 145 0104 TR 2SA1586-GR 1 Q612 405 165 8401 TR RT1N144M 1 Q614 405 165 8401 TR RT1N144M 1 Q671 405 165 8401 TR RT1N144M 1 Q701 405 165 8401 TR RT1N144M 1 Q613 405 124 2402 TR 2SB1424-R 1 Q611 405 118 7901 TR 2SB709A-R 1 D611 407 092 9506 DIODE SB07-03C 1 DZ601 407 056 5506 ZENER DIODE RD4.3MB1 1 DZ641 407 227 4802 ZENER DIODE RSA6.1EN 1 RA723 632 754 3053 RESISTOR,2X33 1 RA730 632 754 3053 RESISTOR,2X33 1 RA734 632 754 3053 RESISTOR,2X33 1 RA758 661 011 7077 RESISTOR,2X75 1 RA705 632 754 3114 RESISTOR,2X100 1 RA707 632 754 3114 RESISTOR,2X100 1 RA641 632 754 3114 RESISTOR,2X100 1 RA642 632 754 3114 RESISTOR,2X100 1 RA791 632 754 3237 RESISTOR,2X560 1 RA735 632 754 3367 RESISTOR,2X4.7K 1 RA651 632 754 3442 RESISTOR,2X10K 1 RA701 632 746 5942 RESISTOR,4X33 1 RA702 632 746 5942 RESISTOR,4X33 1 RA703 632 746 5942 RESISTOR,4X33 1 RA704 632 746 5942 RESISTOR,4X33 1 RA708 632 746 5942 RESISTOR,4X33 1 RA709 632 746 5942 RESISTOR,4X33 1 RA710 632 746 5942 RESISTOR,4X33 1 RA711 632 746 5942 RESISTOR,4X33 1 RA712 632 746 5942 RESISTOR,4X33 1 RA713 632 746 5942 RESISTOR,4X33 1 RA714 632 746 5942 RESISTOR,4X33 1 RA715 632 746 5942 RESISTOR,4X33 1 RA716 632 746 5942 RESISTOR,4X33 1 RA717 632 746 5942 RESISTOR,4X33 1 RA718 632 746 5942 RESISTOR,4X33 1 RA719 632 746 5942 RESISTOR,4X33 1 RA720 632 746 5942 RESISTOR,4X33 1 RA721 632 746 5942 RESISTOR,4X33 1 RA722 632 746 5942 RESISTOR,4X33 1 RA725 632 746 5942 RESISTOR,4X33 1 RA726 632 746 5942 RESISTOR,4X33 1 RA727 632 746 5942 RESISTOR,4X33 1 RA728 632 746 5942 RESISTOR,4X33 1 RA729 632 746 5942 RESISTOR,4X33 1 RA753 632 746 5966 RESISTOR,4X47 1 RA755 632 746 5980 RESISTOR,4X56 1 RA754 632 746 6062 RESISTOR,4X150 1 RA751 661 012 9674 RESISTOR,4X300 1 RA752 661 012 9674 RESISTOR,4X300 1 RA706 632 746 6901 RESISTOR,4X4.7K 1 RA792 632 746 7229 RESISTOR,4X100K 1

661 052 1171 SHIELD SHEET 1 661 036 0978 SHIELD,SHEET 1 661 055 8573 SHIELD 1 661 056 1351 SHIELD SHEET 1

NOTES: 1. Part orders must contain Model Number, Part Number and Description.

2. Ordering quantity of screws and resistors must be multiple of 10 pcs.

3. Regular type resistor and capacitor are omitted. Check the schematic diagram for these values.

_ _

Page 41

thick

cord

Align the cord with the groove

in the small ferrite core

Align the cord with the groove

in the small ferrite core and

make one turn.

thin

cord

ABOUT UPGRADES

_ _

1 You can listen to the unit’s audio using headphones.

TO THE HEADPHONE TERMINAL OF THE UNIT

CONNECTING COMMERCIALLY AVAILABLE HEADPHONES

mode only) using your existing digital audio device.

view images on the unit’s screen from a video deck/video camera.

2 If using commercially available optic digital cables, you can hear the unit’s audio (DVD

“Connecting a video deck/video camera”

3 If using the RCA cords (AUDIO and VIDEO respectively) included with the unit, you can

4 If using the RCA cords (AUDIO and VIDEO respectively) included with the unit, you can

become significantly clearer.

view the images from the unit on an exterior monitor (with AV output provided).

* If the exterior monitor has an S video terminal, images provided by commercially available media

* Inquire at the store of purchase for commercially available items that can be used with this unit.

Mount the included small ferrite core to the headphones.

q to r are commercially available. (See the numbers below and their corresponding

descriptions on the right.)

Page 42

CONNECTING A VIDEO DECK/VIDEO CAMERA

_ _

“VIDEO” “NAVI” “DVD”

Use the AUDIO and VIDEO RCA cords included with this unit to enable the playback of images from your video deck or video camera.

Connect your video deck/video camera to the unit.

* Prior to connecting, cut off the power supply to the video deck/video camera.

Turn the power supply ON for the video deck/video camera

”VIDEO” will be displayed on the screen for roughly 10 seconds.

*If the unit is in another mode, press the button to return the unit to the VIDEO mode.

Start playback on the video deck/video camera.

* Refer to the video deck/video camera instruction manual for their respective operation

method.

Hint

When connecting the unit to the video deck/video camera, press the MODE button to switch modes in the following order:

Video deck/video camera operation is enabled only after having put the unit in VIDEO mode.

Page 43

_ _

BLOCK DIAGRAM

VIDEO BLOCK

SELECT SW

REM501

IMAGE SIGNAL

AUDIO SIGNAL

DRAM

(IC530)

IC541

IC503 KEY SW

DVD BLOCK

NAVI BLOCK

TV MICOM

(IC501)

VIDEO IN

(AUDIO)

NAVI

GUIDE

DVD

AUDIO

RGB SW

IC051

VIDEO IN (VIDEO)

IC053

NAVI COMPOSITE

VIDEO

DVD COMPOSITE

OSD

(IC540)

E2PROM

(IC550)

CLK/DATA

AMP

(Q004)

AMP

(IC220)

VIDEO SW

(IC310)

VIDEO SW

(IC054)

RGB SW

(IC052)

AUDIO SW

(IC250)

HSYNC/VSYNC

REM IN

DIM IN

DIM OUT

JK310

LCD I/F

(IC055)

VOLUME,

HEAD PHONE AMP,

PWR AMP

(IC270)

AMP

(IC201)

HEAD PHONE

JK301

CS641

R/G/B

(CS051)

MAIN - LCD SOCKET

JK270

NAVI BLOCK

GPS TUNER

DRAM

(IC931)

CPU

(IC801)

CARD I/F (CS991)

GRAPHIC

CONTROLLER

(IC901)

PLL

(IC941)

NV_HSYNC

CONTROL ADDRESS DATA

PLL CK

VIDEO

DAC

(IC951)

SDRAM

(IC841,842)

FLASH

(IC843)

BEACON / GYRO

RGB / COMPOSITE

DVD-ROM DRIVE

(CS981)

ASIC

(IC861)

GUIDE DAC

(IC881)

LPF/AMP

(IC882)

NAVI GUIDE

DVD

BLOCK

BUS SW

(IC671,

672,673)

Page 44

BLOCK DIAGRAM

_ _

LCD PCB BLOCK

HSYNC/VSYNC

R/G/B

(CS601)

MAIN - LCD SOKET

POWER SUPPLY BLOCK

DIM IN

REM IN

DIMMER SENSOR

REMCON

SENSOR

REG. (+5V)

(Q572)

+5.3V

+14V

DIM OUT

SP+

SP-

DC-DC

(+16V,-16V)

(IC441)

BACKLIGHT

INVERTER

LCD

MICROCOMPUTER

BLOCK

(MICOM/DRAM)

DC IN

(JK110)

DC-DC

(IC110)

DC-DC (+14V)

(IC140)

+5.3V

+3.6V

REG. (+1.9V)

(IC160)

REG. (+8V)

(Q101)

NAVI BLOCK

DVD BLOCK

BACKLIGHT

INVERTER

TV TUNER FM TUNER

Page 45

_ _

BLOCK DIAGRAM

_ _

SCHEMATIC DIAGRAM

WIRING DIAGRAM

DVD BLOCK

SCL,SDA

IC731

EEPROM

DVD_INT

BUS SW

IC701

DVD DECODER

IC741,742

SDRAM

IC733

FLASH

EXTENSION TERMINAL

( AUDIO SW OUTPUT )

( NAVI ASIC )

/DVD_RST

Control Address Data

IC751

VIDEO

ENCODER

IC781

DVD DAC

AUDIO BUFFER (Q204)

GYRO

DVD_R,DVD_G DVD_B,DVD_CV

DACL,DACR,SGND,P_MUTE

EXT_L/R

GPS

MAIN 4/7 CS971

(CS402)

DVD-ROM MECHANISM

SPINDLE

MOTOR

SPINDLE

MOTOR DRIVER

AN8472SA

( NAVI ASIC )

DISC

O.P.U.

SLED MOTOR

ENCODER

PHOTO INTERRUPTER

SPI-236-17

BEACON

IC1101

TA1293F

PRE-AMPLIFIER

IC1151

HD64F3039

MICRO

PROCESSOR

SERVO PCB

IC1201

TC94A03F

CD/DVD-DPS

DVD DATA

PROCESSOR

EXTENSION TERMINAL

IC1202

1M-DRAM

GPS P.C.B. GPS P.C.B.

MAIN P.C.B. CS971

IC1102

BA5918F

ACTUATOR/

SLED MOTOR

DRIVER

IC1250 TC9469BF DECODER

NAVI PCB

IC1251

4M-DRAM

Page 46

WIRING DIAGRAM

_ _

MAIN P.C.B.

DVD P.C.B. 3

DVD P.C.B. 2

LCD P.C.B. CS402

DVD P.C.B. CS601

DVD P.C.B. 1

Page 47

_ _

WIRING DIAGRAM

_ _

MAIN P.C.B.

BRAKE TERMINAL

VIDEO,I/O TERMINAL

SW110

DVD P.C.B. CS661

AUDIO I/O AND OPTICAL DIGITAL AND IO OUTPUT TERMINAL

HEADPHONE TERMINAL

POWER SUPPLY SWITCH

DC INPUT 9V TERMINAL

GPS P.C.B. CN999

Page 48

SCHEMATIC DIAGRAM

_ _

MAIN 1/7

1.9V REG

GND ISOLATOR

5V SW

RT1N144M

MC2848

3.3V SW

RT1N144M

MC2848

LINE OUT

MUTE

LINE IN

AMP

LINE IN

AMP

LINE OUT

AMP

BA3121F

CD4052BC

RD9.1M

CD4052BC

LINE IN/OUT SW

RT1N144M

IMAGESIGNAL

AUDIOSIGNAL

HEADPHONE

MUTE

OPEN

DRIVER

HEADPHONE

SP AMP

OPEN

150k

DRIVER

MUTE

DRIVER

XC9101D09AK

LINE OUT

MUTE

POWER SW

RT1N144M

LINE OUT

AMP

FY5ACJ-03F FY5ACJ-03F

5.3V DRIVER

EGN

3.6V DRIVER

DC-DC CONVERTER

MC2848

RT1P136C

AND

BUFFER

SN74AHC1G 08HDCK

IN/OUT SEL.SW

0.01

2SA1586

POWER SW

Page 49

_ _

SCHEMATIC DIAGRAM

_ _

MAIN 2/7

RESET

INVERTER

SN74AHC2G14HDC

BUFFER

NC7ST08P5

SN74AHC1G08HDCK-R

AND BUFFER

RT1N141M

HD6417706F133

NAVI

MICRO COMPUTER

BUFFER SN74AHC1G08HDCK

OPEN

BUFFER

SN74AHC1G00HDCKR

14.7456MHz

RT1N141M

RT1N441M

RT1N141M

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

Page 50

SCHEMATIC DIAGRAM

_ _

MAIN 3/7

音声信号

uPD6379ALGR

AUDIO GAID DAC

LC24072B-WC8-E

ASIC

INVERTER

TC7WU04FU

INVERTER

L.P.F.

TC7WU04FU

L.P.F.

Page 51

_ _

SCHEMATIC DIAGRAM

_ _

MAIN 4/7

DVD1/2 CS601

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

DVD1/2 CS661

REG.

2SD601A

GPS CN999

Page 52

SCHEMATIC DIAGRAM

_ _

MAIN 5/7

SD-RAM SD-RAM FLASHMEMORY

V54C365164VTC-7

TC58FVT321FT-10/7560AA

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

Page 53

_ _

SCHEMATIC DIAGRAM

_ _

OPEN

OPE N

OPEN

OPE N

OPEN

OPE N

OPEN

O PEN

OPEN

O PEN

OP EN

OPEN

MAIN 6/7

120K

82K

LCD CS402

OPEN

MC2848

M30802FCGP/7548AA

MAIN MICRO COMPUTER

OPEN

VICS D-RAM

MSM5117805F-60TS-K

OSD

M35075-050FP

OPEN

RT1N144M

5V SW

5V REG

2SC4132

RESET SW

RD5.6M

OPEN

RESET SW

OPEN

RD6.2M

OPEN

8V REG

OPEN

RD3.3M

RD9.1M

OPEN

BR24C02FV

PARKING

RT1P141C

Page 54

SCHEMATIC DIAGRAM

_ _

MAIN 7/7

NAVI IMAGE IC

NC7S04P5

RD4.3M

IMAGE SIGNAL

CD74HC4046AM-96

PLL

OPEN

IMAGE DAC

REG.

VIDEO BUFFER

XC2151A510M

CLOCK GENERATOR

MSM5118165F-60TS-K

D-RAM

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

Page 55

_ _

SCHEMATIC DIAGRAM

_ _

LCD

CS501

14V DRIVER

DC-DC CONVERTER

LCD

2SC4132

INVERTER DRIVER

2SC4132

INVERTER DRIVER

DIMMER DRIVER

RT1N144C

MAIN 6/7 CS051

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

Page 56

WIRING DIAGRAM

_ _

LCD P.C.B. LCD P.C.B.

LCD P.C.B.

KEY P.C.B. CS501

LCD

MAIN P.C.B. CS051

LCD P.C.B.

SENSOR P.C.B.

RED

BROWN

BLACK

SENSOR P.C.B.

KEY P.C.B. KEY P.C.B.

BROWN

RED

BLACK

VOL.

MODE

POSITION

LCD P.C.B. CS404

RETURN

ENTER

JOYSTICK

VIEW

OUT

LCD

REMCOM

Page 57

_ _

SCHEMATIC DIAGRAM

KEY

SEL. SW

REGULATOR 3.3V

TO LCD CS404

D501-511,513-515 CL-191B1

ENTER

SENSOR

LIGHT SENSOR

JOYSTICK

KEY MICOM

M34282M2-338GP

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

Page 58

SCHEMATIC DIAGRAM

_ _

DVD 1/2

SERVO 3/3 CS1201

CS651

BUS SW

FST16210MTD

RT1N144M

BUS SW

FST16210MTD

NAVI/DVD SW

BUS SW

FST16210MTD

RT1N144M

2SB709A

+5V SW

RT1N144M

+3.6V SW

RD4.3M

NC7WB3306K8

5V 3.6V CHANGE

MAIN 4/7 CS982

MAIN 4/7 CS981

RSA6.1EN

Page 59

_ _

SCHEMATIC DIAGRAM

_ _

OPEN

DVD DAC MODE CONTROL

OPEN

SN74AHC1G08HDCK

SN74AHC174PW-R

OPEN

DVD 2/2

RESET BUFFER

OPEN

W29C040T-90

DVD FLASH

OPEN

IMAGESIGNAL

AUDIOSIGNAL

RT1N144M

INVERTER

S-24C02BFJ

DVD EEPROM

VIDEO

ENCODER

NC7S04P5

FILTER

DVD DAC

OPEN

DVD DECODER

BUFFER

2SA1586

BUFFER

2SA1586

BUFFER

2SA1586

BUFFER

2SA1586

BUFFER

2SA1586

OPEN

2SA1586

OPEN

CLOCK INVERTER

TC7WU04FU

DVD SDRAM

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

Page 60

WIRING DIAGRAM

_ _

DVD P.C.B.

MAIN P.C.B. 1

MAIN P.C.B. CS981

MAIN P.C.B. 2

MAIN P.C.B. 3

SERVO P.C.B. CS1201

EXTENTION TERMINAL

MAIN P.C.B. CS982

Page 61

_ _

WIRING DIAGRAM

_ _

DVD P.C.B.

Page 62

_ _

WIRING DIAGRAM

SERVO P.C.B.

DVD P.C.B. CS651

DVDMECHANISM

Page 63

_ _

WIRING DIAGRAM

_ _

SERVO P.C.B.

Page 64

SCHEMATIC DIAGRAM

_ _

SERVO 1/3

INVERTER

DVD MECHANISM

POWER

SW

HD64F3039TEBL18

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

Page 65

_ _

SCHEMATIC DIAGRAM

_ _

SERVO 2/3

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

Page 66

SCHEMATIC DIAGRAM

_ _

SERVO 3/3

NOTES

1. RESISTOR VALUES IN OHMS.(k=1000) RESISTOR ARE 1/6W,1/8W,1/10W&1/16W 5% UNLESS MARKED OTHERWISE.

2. CAPACITOR VALUES IN MICRO FARADS. (p=uuF)

3. MODIFICATION MAY BE DONE WITHOUT ANY NOTICE.

4. THE MENTIONED FIGURE OF UNIT ON THE IC ARE VOLTS.

DVD1/2 CS651

Page 67

_ _

SCHEMATIC DIAGRAM

_ _

SPINDLE MOTOR

Page 68

REGARDING CLEANING THE PICKUP

_ _

Nov./'03/45 Printed in Japan.

For CANADA only Sanyo Canada Inc. 1-300 Applewood Cres. Concord, Ont. L4K 5C7

For U.S.A. only For parts or service contact Sanyo Fisher Service Company 21605 Plummer Street Chatsworth, CA 91311