Sanyo MCO-19M, MCO-19AIC UV, MCO-19M UVH, MCO-19AIC, MCO-19M UV User Manual

...
Sterisonic™ GxP Series Cell Culture Incubators
CO2 Incubators
MCO-19AIC(UVH) MCO-19AIC(UV) MCO-19AIC
CO
/ O2 Incubators
2
MCO-19M(UVH) MCO-19M(UV) MCO-19M
Features:
• The industry’s most complete cell culture solution for highly regulated applications or conventional incubation.
• Safe, effective and documented two-hour in situ
decontamination for the fastest turn-around.
H
2O2
www.sanyobiomedical.com
My Life. My Work. My Choice.
MCO-19AIC
MCO-19M MCO-19AIC(UV) MCO-19AIC(UVH)
MCO-19M(UV)
MCO-19M(UVH)
Sterisonic™GxP Series Cell Culture CO2 and CO2 / O2 Incubators
The industry’s most complete cell culture solution for highly regulated applications or conventional incubation. Now with safe, effective and documented two-hour in situ H est turn-around and maximum availability.
Sterisonic™ GxP Selection
Feature
Vapor Decontamination Standard Optional Optional Standard Optional Optional
H
2O2
SafeCell
UV Decontamination Standard Standard Optional Standard Standard Optional
Single Beam, Dual Detector IR CO
Oxygen Concentration Control, Zirconia Control N/A N/A N/A Standard Standard Standard
Sensor Standard Standard Standard Standard Standard Standard
2
MCO-
19AIC(UVH)
CO2 Incubators CO2/O2 Incubators
MCO-
19AIC(UV)
MCO­19AIC
decontamination for the fast-
2O2
MCO-
19M(UVH)
MCO-
19M(UV)
MCO-
19M
Product Applications
The combination of Sterisonic™ GxP incubator performance functions permit use with condence in high-value cell protocols among hard-to-grow cell lines, cells highly sensitive to contamination, ultra-sensitive media and reagents, or protocols that require a strict isolation and decontamination between process­es. These include but are not limited to:
• Stem cell research
• Autologous tissue regeneration
and regenerative medicine
In vitro fertilization
1
• Genomic and proteomic expression
• Esoteric plant and amphibian
cell culture
• Hypersensitive and transgenic
cell culture
• Low media volume microplate work
1
501(k) clearance applied for. Contact SANYO for status. MCO-19AIC and MCO-20AIC CO2 incubators have received U.S. Food and Drug Administration 510(k) clearance for in vitro fertilization applications in accordance with the FDA Safe Medical Devices Act of 1990 and the Medical Device Amendments of 1992. Reference: Number K013703. Regulation Number: 21 CFR 884-6120, Assisted Reproduction Accessories, Regulatory Class II, Product Code 85MOG, October 30, 2001
Designed for use with a variety of standard cell culture vessels and protocols.
• Interior components and adjustable shelves are congured for easy access, in situ decontamination and exible ar­rangement for a variety of applications.
• Four adjustable shelves are included, standard; maximum shelf capacity is 15 shelves.
MC O -19AIC (UV H)
MC O -19 M
Multi-Gas Incubator, Oxygen and CO2 Control
• Ideal for in vitro fertilization (IVF), genetic research, regenerative medicine and other protocols that require CO sub-ambient (hypoxic) or above-ambient oxygen control.
• Cabinet based on MCO-19 platform with inCu safe stainless steel chamber, continuous contamination control, patented D.H.A. multi-point, air-jacketed temperature control system, elevated relative humidity with integral water-level sensor.
copper-enriched
and
2
2 Sterisonic™ GxP Series Cell Culture Incubators
Sterisonc™ GxP Features and Benefits
The SANYO Sterisonic™ GxP is designed for a wide array of demanding and highly regulated applications in the biomedical, pharmaceutical, medical research and clinical laboratory. Representing years of research, development and component testing, the Sterisonic™ GxP incorporates a collective of mutually functional systems and design attributes to offer a holistic solution to cell culture protocols, from the most sophisticated to more familiar and conventional processes.
Decontamination System
• The unique Sterisonic™ GxP H2O2 decontamination system limits down­time to less than three hours when total chamber decontamination with verication is desired.
• All interior components and CO sampling loop are sterilized in situ; no need for removal and autoclaving.
• Active Background Contamination Control
ghts contamination while
cell culture protocols are in process.
The patented SafeCell
system scrubs interior airow to destroy airborne and humidity pan contaminants.
Exclusive inCu saFe
enriched stainless steel interior surfaces assure constant germicidal protection.
Shelf brackets are formed with an exaggerated angle to minimize surface contact with flat shelves*.
UV
copper-
2
Control and Monitoring
• The Sterisonic™ GxP control and information center includes an intuitive pop-up menu, high resolution LCD for inputs, outputs and performance at-a-glance.
• Multi-point data logging offers push-button graphical display. An optional PC interface permits remote transmission for GMP/GLP protocols as required.
• Precise PID logic controls and adjusts to all temperature, CO
set-
2
points and alarm parameters.
CO2 Control
SANYO proprietary single-beam, dual detector infrared (IR2) CO
sensor delivers precise CO
control,
2
quick recovery following door openings, and auto sampling with no moving parts.
• Continuous zero calibration is standard.
• An optional semi-automatic, one-point calibration system is available. Catalog No. MCO-SG; see Accessories.
2
Zirconia O2 Control System, MCO-19M Series
A zirconia oxygen sensor main-
tains sub-ambient O 1% to 18%. Additionally, enriched O levels from 22% to 80% are enabled with proper safety precautions.
• Concurrently the MCO-19M permits
a CO
range 0% to 20% via infrared
2
sensor.
• Nitrogen gas bubbler accelerates
recovery of chamber humidity levels following door openings.
• An electronic P.I.D. control maintains
accurate temperature and gas set­points over the entire system range.
• The MCO-19M includes an automatic
gas switchover system that changes from the primary to a secondary gas cylinder for either oxygen or nitrogen; an optional second gas switchover system is available for CO
• Cabinet based on MCO-19 platform
with inCu saFe
copper-enriched stainless steel chamber, continuous contamination control, patented D.H.A. multi-point, air-jacketed temperature control system, elevated relative hum­idity with integral water-level sensor.
levels from
2
.
2
2
MC O-19 M
MCO-19M shown with four separate inner doors with gaskets.
3
Sterisonc™ GxP Features and Benefits
Temperature and Humidity Control
• The patented Direct Heat and Air™ conditioning system manages setpoint temperature through multiple, variable warming points under microprocessor control.
• The humidity pan is easy to ll, easy to clean; the automatic optical sensor advises of low water level.
H2O2 Decontamination
The use of H2O2 decontamination in biological safety cabinets and barrier isolators is a popular alternative to ethyl­ene oxide (EtO) as a safer, more efcient decontamination method. H been widely used in the pharmaceutical industry. In aerospace research, H used to sterilize satellites.
The FDA has recently granted 510(k) clearance to use H
in individual medi-
2O2
cal device manufacturing applications. EtO criteria outlined in ANSI/AAMI/ISO
has long
2O2
2O2
is
14937 may be used as a validation guide­line. For references online visit www.sanyobiomedical.com/sterisonic.
Unlike conventional incubators, unique features of the SANYO Sterisonic GxP incubator permit use of the H process in situ with complete safety, zero impact on adjacent equipment or the environment, and speed to return the incubator to service.
• The H functions with the patented SANYO SafeCell
decontamination process
2O2
UV system. Following a seven-minute H circulation and dwell cycle, vaporization is stopped and the SafeCell turned ON for up to ninety minutes.
• When exposed to UV light, the H vapor breaks down into water and oxygen, leaving only traces of water droplets. These droplets automati­cally condense onto a naturally cooler section of the interior oor for easy wipe-up.
• Throughout the entire cycle the Sterisonic
GxP airow system con­tinues to gently circulate interior air assuring 100% vapor contact with all interior surfaces, ultimately creating a serial dilution of H over the UV lamp.
vaporization,
2O2
as it passes
2O2
2O2
UV lamp
2O2
• Orientation of interior sample ports of the single beam, dual detector IR CO
sensor creates a slight Venturi
2
ow through the sample chamber, per­mitting total decontamination of the CO
system at the same time.
2
• Shape and location of interior compo­nents such as shelves, shelf brackets, plenum covers and the humidity pan permit the components to remain in the chamber during the decontami­nation process, conveniently bypass­ing the need for a separate autoclave cycle.
• Once the cycle is complete, the door locking system is released; the inner door can be opened, interior compo­nents repositioned and the incubator is returned to service.
Ergonomic Cabinet Design
With reversible inner and outer doors, a single SANYO incubator offers the industry's most exible installation options available.
• Low prole cabinet with door-mounted control panel permits easy access and viewing.
• The outer door latch and door heater cable is easily switched if a reverse opening is required.
Sterisonic™ GxP Series H2O2 Decontamination Performance Value
2 Hours
SANYO Sterisonic™
H2O
decontamination vs. high heat decontamination
2
= Uptime (Hours)
The documented two-hour in situ H2O2 sequence puts the fully sterilized Sterisonic™ GxP available and ready for use quicker than any other incubator worldwide.
4 Sterisonic™ GxP Series Cell Culture Incubators www.sanyobiomedical.com
Brand X
=
Downtime (Hours)
14 Hours
Sterisonc™ GxP Features and Benefits
• Cabinet knock-outs are pre-drilled and tapped to eliminate drilling and to simplify re-mounting of door hardware.
• The outer door closes against a soft, easily cleaned magnetic gasket designed to eliminate ambient air shear across the glass inner door, minimizing condensation.
• A door ajar alarm provides an audible and visual warning if the outer door is left open.
• A center-mounted key lock is located beneath the door for added security; model MCO-19AIC(UVH) only.
Shelves and Inventory Management
Convenient space efcient inventory management is simplied through a sys­tem of adjustable, extendable shelves.
• Inventory shelves and brackets are formed from polished copper-enriched stainless steel, removable without tools, and can remain inside the incubator during the H nation cycle or autoclaved separately if desired.
decontami-
2O2
• Shelves are perforated to permit natu­ral vertical air convection through and around labware.
• Shelf brackets are formed with an exaggerated angle to minimize surface contact with at shelves (patent pend­ing). Brackets slip easily into vertical supports that attach to interior cham­ber walls with clearance sufcient to permit proper air circulation.
Inner Door and Gasket
The inner design is critical to successful contamination control technique.
• The inner gasket body forms an effective thermal transition between the ambient air and warm, humidied incubator atmosphere, minimizing condensation and eliminating moisture traps which can harbor contaminants.
• The inner door gasket is a dual durometer extrusion (two levels of softness) from closed-cell silicone to inhibit contamination.
• The gasket feather-edge allows the inner glass door to close gently against the chamber opening for a tight peripheral seal.
• The entire inner door gasket is remov­able for cleaning and/or replacement if required.
• Radiant heat from the outer door, apportioned by the microprocessor
MCO-38AIC(UVH)
Stacking Doubles Capacity in Same Footprint.
• The Sterisonic™ GxP cabinet is designed for stacking, allowing one unit to be positioned on top of another, doubling interior volume without additional oor space.
• The combination of stacking and reversible doors offers the most installation options possible.
• An optional roller base is recom­mended for stacked installations to permit mobility if required; see Accessories.
control as a function of the patented Direct Heat and Air Jacket
, automati­cally warms the inner door glass in proportion to total heat demand and condensation control.
Field Reversible Door
The eld-reversible door allows universal installation using the left-hand hinge (standard) or a right-hand hinge modication
• The outer door includes a universal nger grip at each side.
• Mounting holes for hinge hardware are pre-drilled and capped with easily removable trim plugs.
• The door heater cable plugs into the alternate connection to complete the change.
Elevated Humidity, Low Water Level Warning
To avoid cell culture desiccation, the SANYO Sterisonic maintains ~95% RH at 37°C.
• Humidication is achieved by a com­bined forced-air and natural evapora­tion method enhanced by the Direct Heat and Air Jacket protected by an optical water level indicator to warn of low water in the removable humidity pan.
• The humidity pan removes easily for regular cleaning and rell.
• When lled, the pan slides into place. The optical sensor returns to position and the SafeCell any contaminants introduced during the process.
• For the H cycle the humidity pan is repositioned against the chamber wall to eliminate the need for separate autoclaving.
GxP CO2 incubator
base heater, and
UV lamp destroys
in situ decontamination
2O2
5
Sterisonic™ GxP Control System
Intelligent Interface Through Integrated LCD Control with Graphical Display—The Sterisonic™ GxP incubator is managed by an integrated micro­processor controller with LCD graphical display to simplify all incubator functions. Stable temperature and humidity conditions are achieved through a combination of performance systems supervised by the controller complete with alarm, programming, calibration and diagnostic protocols.
Control Features
• The Sterisonic™ GxP control and information center includes an intuitive pop-up menu, high resolution LCD for inputs, outputs and performance at-a-glance.
• Multi-point data logging offers push­button graphical display. An optional PC interface permits remote transmission for GMP/GLP protocols as required.
• Selected performance histories can be acquired in graphical format for easy interpretation.
• Precise PID logic controls and adjusts to all temperature and CO
setpoints
2
and alarm parameters.
• A range of setpoint, alarm and program­mable inputs are established through pop-up menus and function keys.
• Standard parameters are factory-set for quick start-up, and all parameters can be changed as required.
• Logged parameters can be exported to remote databases, off-site alarm or data capture systems through optional communications board for compliance monitoring; see Accessories.
• A remote alarm terminal mounted at the rear of the cabinet can be connected to an external alarm system.
• Tactile feedback, touch pad data shift and entry keys simplify operation.
• The control panel is center mounted in the outer door for easy access and viewing.
Decontamination Cycle
The H2O2 decontamination cycle is monitored for safety and cycle status. A physical interlock and neutralization sequence assures total decontamination and operator safety.
1
Start Cycle: When the H2O2 button is pressed a confirming message prompts the user to proceed with the decontamination cycle or cancel.
2
H2O2 Vapor Cycle: Once the door locks auto­matically, the cycle starts. The flashing H2O2 display confirms the process and counts down remaining H2O2 vaporization time.
3
UV Resolution: The H2O2 atomizer automatically completes after a 7 minute cycle. UV lamp comes ON. The flashing UV Resolve display counts down remaining time in the UV cycle as H2O2 is reduced to water and trace oxygen.
4
Cycle Complete: When the cycle is complete the door lock releases automatically. The H2O2 atomizer and cable can be disconnected and removed and all interior components restored to their normal position.
Sterisonic™ GxP H202
Decontamination Cycle
(3 Hours, total)
Elapsed Time:
Conventional High Heat
Decontamination
(24 Hours, total)
Sterilize: 7 min.
SANYO H2O2 atomizer creates vapor which is circulated throughout chamber by interior blower.
PREP: 15 min.
Reposition shelves, humidity pan and plenum inside SANYO chamber. Interior surfaces are exposed.
Start Cycle: 30 min.
Press H2O2 start button. Chamber warms to 45˚C.
15 min. 30 min. 45 min. 1 2
Resolve: 90 min.
UV lamp glows for 90 minutes, reducing H
to harmless water droplets.
2O2
Finish.
Shelves, humidity pan and plenum are returned to operating position.
3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PREP: 15 min.
Remove interior components sensitive to high heat.
Start Cycle: 90 min.
Interior chamber elevates to high heat.
Sterilize: 14 hours
Interior chamber remains at high heat.
6 Sterisonic™ GxP Series Cell Culture Incubators www.sanyobiomedical.com
Sterisonic™ GxP Control System
Digital alphanumeric LCD display.
Message display
Pop-up menu
1
2
3
4
Visual alarm indicator
decontamination sequence
H
2O2
start key
Menu call button
Display contrast adjustment
Positive feedback tactile
input buttons
Positive feedback tactile
entry and function keys
Finish.
Incubator must cool from high heat temperatures to near ambient.
7
Sterisonic™ GxP Design and Technology
All SANYO CO2 incubators feature patented Direct Heat and Air Jacket™ temperature control for accurate, uniform temperature control and inCu saFe™ for continuous contamination control. SANYO laboratory CO2 incubators feature selected SafeCell™ UV with exclusive, patented Active Background Contamination Control™.
Direct Heat and Air Jacket™ Heating System
Zone Location Function Energy Microprocessor Controller
Main (Red)
Base (Yel low )
Side, top and rear walls Dominant heat source Variable
Floor
Base heater elevates the humidity reservoir to achieve 95% RH at 37 °C
Variable
Energizes any, all or
in combination of heating
elements as required.
Front (Green)
Air Jacket (White)
Insulation (Gray)
Outer door
Side, top and rear walls
Side, top and rear walls, door
Direct Heat and Air Jacket™ Heating System
The patented Direct Heat and Air
Jacket
surrounds the inner walls with a natural convection airow that converts to radiant wall heat through thermal con­duction to achieve accurate, uniform and highly responsive temperature control within the chamber.
• The microprocessor controller directs
proportional distribution of power to independent heating sources sur­rounding the chamber.
• Arranged in three zones, these
sources include the side, top and rear walls, the chamber base and the outer door.
• Each zone is controlled by the micro-
processor which manages continuous feedback from the incubator chamber sensors.
Warms the inner glass in response to ambient conditions; eliminates condensation on glass and around the opening and promotes temperature uniformity
Sealed, surrounds interior chamber with natural air convection and promotes chamber wall uniformity
Promotes energy efciency, mitigates effect of ambient temperature uctuations on air jacket
The patented Direct Heat and Air Jacket™ heating system distributes proportional energy to the interior chamber through a natural convection air jacket surrounded by a high density insulation to protect against ambient temperature fluctuations
Variable
– –
– –
H2O2 Decontamination
The unique Sterisonic™ GxP H2O2
decontamination system limits downtime to less than three hours when total chamber decontamination is desired.
• All interior components and CO
sampling
2
loop are sterilized in situ; no need for removal and autoclaving.
• Available as standard on the
MCO-19AIC(UVH) and MCO-19M(UVH); optional on the MCO-19AIC(UV) and MCO-19M(UV).
• Following decontamination, SANYO Active
Background Contamination Control
ghts contamination while cell culture protocols are in process.
SafeCell™ UV System
Sterisonic GxP Models –UVH
and –UV include SafeCell contamination control technology based on an integrated combination of narrow band­width, ozone-free ultraviolet light, ceramic infrared CO
control, inCu saFe™ copper-
2
enriched stainless steel alloy interiors and Direct Heat and Air Jacket
aged by a microprocessor controller.
UV
heating man-
8 Sterisonic™ GxP Series Cell Culture Incubators www.sanyobiomedical.com
Sterisonic™ GxP Design and Technology
These incubators offer the industry's most stable cell culture environment and are useful for the most critical applications where continuous contami­nation control is essential to cell viability. SANYO SafeCell
UV Series CO2 incuba­tors offer signicant economic benets by minimizing interruptions for decon­tamination, by improving cell culture growth and expression under stable, repeatable conditions, and by minimizing the potential for product loss.
• SafeCell
UV includes a programmable ultraviolet lamp, isolated from cell cultures, that sterilizes conditioned air and humidity reservoir water to pre­vent contamination without affecting cell cultures in vitro.
• SafeCell
UV inhibits the growth of mycoplasma, bacteria, molds, spores, yeasts and fungi without costly HEPA lter air scrubbers which accumulate contaminants in the chamber air.
• High temperature decontamination systems, which can actually encour­age in vitro growth of heat resistant thermophilic and hyperthermophilic microorganisms, are avoided.
• inCu saFe
interior surfaces provide
natural resistance to contamination.
• The SafeCell
UV lamp reduces H2O2 to trace sterile water condensate following the seven-minute vapor decontamination process.
Dual Wavelength Infrared CO2 Control System
The SANYO single beam, dual detector infrared CO unprecedented control accuracy and stability by simultaneously measuring two wavelengths.
The chamber sample and a reference is congured around a ceramic-based sensor linked to the microprocessor controller with a sophisticated P.I.D./R (proportional, integral and derivative) algo­rithm. Benets include ultra-fast recovery without overshoot and accurate CO ages during periods of frequent incubator access with multiple door openings.
system offers
2
aver-
2
• The ceramic-based technique is imper­vious to changes in temperature and relative humidity, highly stable during door openings, and sensitive to resto­ration of setpoint equilibrium when the door is closed.
• The sensor maintains a continuous auto-zero function for accuracy.
• Actual CO
is displayed on the main
2
control panel.
• A CO
sample port mounted on the
2
incubator front permits convenient conrmation of chamber CO
• An optional automatic CO
density.
2
switchover
2
system is available; see Accessories. A two-stage regulator from the supply cylinder to the incubator is required; see Accessories.
MCO-19M Series Multi-Gas Performance O2 Control System
In addition to precise CO MCO-19M Series incubator delivers exceptional O
control in support of cell
2
culture processes which require below­ambient or above-ambient oxygen levels. These include in vitro fertilization (IVF), gene research, regenerative medicine and emerging applications that are sensi­tive to oxygen levels other than ambient.
• A zirconia oxygen sensor maintains sub-ambient O
levels from 1% to
2
18%. Additionally, enriched O from 22% to 80% are enabled with proper safety precautions.
• Concurrently the MCO-19M permits a CO
range 0% to 20% via infrared
2
sensor.
• Nitrogen gas bubbler accelerates recovery of chamber humidity levels following door openings.
• An electronic P.I.D. control maintains accurate temperature and gas set­points over the entire system range.
• The MCO-19M includes an automatic gas switchover system that changes from the primary to a secondary gas cylinder for either oxygen or nitrogen;
control, the
2
levels
2
an optional second gas switchover system is available for CO
.
2
• Cabinet based on MCO-19 platform with inCu safe™ copper-enriched stainless steel chamber, continu­ous contamination control, patented D.H.A. multi-point, air-jacketed temper­ature control system, elevated relative humidity with integral water-level sensor.
inCu saFe™ Construction for Germicidal Protection
SANYO offers exclusive use of inCu saFe steel alloy interior surfaces within a technical design created to eliminate contamination sources and to mitigate the effect of airborne contaminates introduced through normal use.
• Selected to provide natural germicidal
protection without rust or corrosion, inCu saFe micidal attribute to inhibit the growth of molds, fungi, mycoplasma and bacteria.
• All interior components, including
the air management plenum, shelf supports, humidity pan and blower wheel assembly are easily removable without tools if required.
• During the H
cycle interior components can be repositioned within the chamber for in situ decontamination.
• When components are removed, all
interior surfaces are exposed for con­ventional wipe down.
• Large curve corners and electropol-
ished surfaces are easy to clean.
• Pass thru ports accommodate probes
or instrumentation leads as required for specialized cell culture protocols. Each chamber includes a port posi­tioned in the interior, rear wall, upper left, with dual, non-VOC silicone stop­pers inside and outside the cabinet for added protection.
copper-enriched stainless
expresses a natural ger-
decontamination
2O2
9
Sterisonic™ GxP Design and Technology
Active Background Contamination Control
A continuous Active Background Con­tamination Control contamination without downtime.
At the base of the plenum an isolated beam of high intensity, ozone-free ultraviolet light destroys contaminants in the air and in the humidity water res­ervoir, away from active cell cultures.
process eliminates
SafeCell™ UV Lamp Program Cycles
Mode Function
After H
2O2
Vaporization
After Door Opening
OFF If UV protection is not desired.
24 Hour Continuous ON
The UV lamp automatic ally cycles ON for up to 90 minutes following the seven-minute
H2O2 vapor cycle, reducing the H2O2 to water droplets. These droplets automatically
condense onto a naturally cooler section of the interior oor for easy wipe -up.
UV lamp automatically ON for ve minutes after door is closed decontaminates incoming room air.
Useful for overnight decontamination prior to rst use, clinical decontamination protocols between patients, or following total chamber wipe-out af ter maintenance or ser vice.
• Contaminants trapped within the distilled water pan are destroyed by ultraviolet light.
• Sterile, humidied air is released from the lower plenum for vertical con­vection through and around the per­forated shelves. Interior air motion is suspended when the door is opened, minimizing movement of room air contaminants into the chamber.
• UV light is isolated by the plenum cover to protect cell cultures
• Airborne contaminants are eliminated by an automatic UV cycle that au­tomatically turns ON for a specied period after each door opening.
• Trace contaminants that attach to interior surfaces are destroyed by the passive germicidal properties of the inCu saFe
surfaces.
The SafeCell™ UV lamp cycle is factory set for normal use, and can be re-programmed as desired by entering parameters through the central microprocessor control panel. Program parameters for the H2O2 decontamination cycle are non-adjustable for operator safety.
Mycoplasma Survival Results
Mycoplasma Strain
Mycoplasma fermentans PG18
Mycoplasma orale CH19299
Mycoplasma arginini G230
Mycoplasma hominis PG21
Chart summarizes test results with four strains of mycoplasma. Results demonstrate how SANYO InCu saFe™ copper enriched stainless steel alloy offers germicidal properties of conventional C1100 copper while maintaining both corrosion-proof and discoloration-resistant properties of conventional Type 304 stainless steel. Detailed test results are available from SANYO.
Positive
Control
survival no survival survival survival
survival no survival survival survival
survival no survival survival survival
survival no survival survival survival
Conventional Type
304 Stainless Steel
SANYO
InCu saFe
Conventional
Copper C1100
10 Sterisonic™ GxP Series Cell Culture Incubators www.sanyobiomedical.com
Sterisonic™ GxP Specifications
Sterisonic™ GxP Series Energy, Electrical and Utilties
Description
MCO-19AIC
MCO-19AIC(UV)
MCO-19AIC(UVH)
MCO-19M
MCO-19M(UV)
MCO-19M(UVH)
Maximum Power Consumption 310W 310W
Maximum Heat Discharge 1062 BTU 1062 BTU
Electrical Connection
Gas Connection 4 to 6 mm inner diameter tubing 4 to 6 mm inner diameter tubing
CO
2
CO
Gas Input Pressure Nominal 4.3 psi from two- stage CO2 regulator Nominal 4.3 psi from two- stage CO2 regulator
2
CO
Gas Cylinder Switchover System Optional Optional
2
O
Control System N/A Microprocessor PID, Zirconia Sensor
2
O
Range and Variation N/A 1-18%, 22-8 0%
2
N
Inlet Connect/ Pressure N/A Nominal 7 psi from two-stage regulator
2/O2
N
Switchover System N/A Standard
2/O2
115V,60Hz, 1 phase, NEMA 5 -15P plug provided;
requires NEMA 5-15R grounded receptacle.
115V,60Hz, 1 phase, NEMA 5 -15P plug provided;
requires NEMA 5-15R grounded receptacle.
Sterisonic™ GxP Series Dimensions, Weights and Capacities
Model Number
MC O-19AI C MCO-19AIC(UV) MCO-19AIC(UVH)
MC O-19 M MC O-19 M(UV ) MC O-19 M(UV H)
Volume
(cu.ft.)
6.0
170 L
6.0
170 L
Exterior Dimensions
(w x f-b x h)
24.4" x 27.9" x 35.4"
620 x 710 x 900 mm
24.4" x 27.9" x 35.4"
620 x 710 x 900 mm
Interior Dimensions
(w x f-b x h)
19.3" x 20.6" x 26 .2"
490 x 523 x 665 mm
19.3" x 20.6" x 26 .2"
490 x 523 x 665 mm
Shelves Net Weight
15 max / 4 supplied std.
17.7 " x 17.7 " (15.4 lbs capacity)
450 x 450 mm (7 kg capacity)
15 max / 3 supplied std.
17.7 " x 17.7 " (15.4 lbs capacity)
450 x 450 mm (7 kg capacity)
(nominal)
205 lbs
93 kg
207 lbs
94 kg
4.5"
(115 mm)
4.9" (125 mm)
FRONT SIDE
24.4" (620 mm)
19.3" (490 mm)
22.8" (580 mm)
26.2" (665 mm)
34.6" (880 mm)
0.8" (20 mm)
24.8" (630 mm)
20.6" (523 mm)
18.4" (469 mm)
3.1"
(80 mm)
1.9" (49 mm)
1.3" (34 mm)
1.7" (44 mm)
11
Sterisonic™ GxP CO2 Series Specifications
Sterisonic™ GxP CO2 Incubators
Description
Single Chamber Model Number MCO-19AIC(UVH) MCO-19AIC(UV) MCO-19AIC
Dual Chamber Model Number MCO-38AIC(UVH) MCO-38AIC(UV) MCO-38AIC
Major Operating Systems
H2O2 Decontamination System Standard Optional Optional
SafeCell
UV System Standard Standard Optional
Single Beam, Dual Detector IR CO
inCu saFe
Copper Enriched Stainless Steel Interior Standard Standard Standard
LCD Graphical Controller/ Display, Door Mounted Standard Standard Standard
Direct Heat, Air
(DHA ) Air Jacket Standard Standard Standard
Decontamination
H
Decontamination System Vaporization in situ Optional Optional
2O2
Interior UV Lamp, Programmable, Ozone Free Standard Standard Optional
Copper Enriched Stainless Steel Interior with Germicidal Protection
Sensor Standard Standard Standard
2
Standard Standard Standard
Environmental Performance
Temperature Control Range +5ºC above ambient to 50°C (in a 5ºC to 35ºC ambient)
Temperature Control Uniformity Deviation ±0.25ºC (in 25ºC ambient, setting 37 ºC, 5% CO
CO
Control Range and Deviation 0% to 20%, ±0.15% in 25ºC ambient, set ting 37 ºC, 5% CO2, no load
2
CO
Sensor Platform
2
Calibration Single point zero automatic; semi- automatic one point span @ reference optional.
CO
2
Ceramic based, single beam, dual wavelength measurement
of actual vs. contrast, with continuous auto-zero calibration.
, no load)
2
Airow Gentle vertical air ow, continuous with inner door closed.
Interior Humidity 95%RH @ 37°C through evaporation via DHA
heating system; reective optical low water sensor.
Control, Monitoring, Alarm
Temperature and CO
Control P.I.D., setpoint resolution 0.1% and 0.1°C
2
Display Alphanumeric LCD digital display messaging.
Data Acquisition Data Acquisition Automatic log function of temperature and CO
Communications
Optional PC interface, Catalog No. MTR- 4 80 with RS232/RS4 85 data ports available
Remote alarm contacts standard. Optional 4-20mA connection.
.
2
Cabinet Design and Construction
Interior, Shelves 4, Copper-enriched stainless steel.
Inner Door Tempered glass.
Insulation Rigid foam polyurethane.
Outer Door Reversible, heated.
Access Port Single opening with interior and exterior 1.18" (30 mm) non -VOC silicone stoppers.
Leveling Feet 4, adjustable.
12 Sterisonic™ GxP Series Cell Culture Incubators www.sanyobiomedical.com
Sterisonic™ GxP CO2/O2 Series Specifications
Sterisonic™ GxP CO2/O2 Incubators
Description
Single Chamber Model Number MCO-19M(UVH) MCO-19M(UV) MCO-19 M
Dual Chamber Model Number MCO-38M(UVH) MCO- 38M(UV ) MCO -38M
Major Operating Systems
H2O2 Decontamination System Standard Optional Optional
SafeCell
Single Beam, Dual Detector IR CO
inCu saFe
LCD Graphical Controller/ Display, Door Mounted Standard Standard Standard
Direct Heat, Air
Decontamination
H
Interior UV Lamp, Programmable, Ozone Free Standard Standard Optional
Copper Enriched Stainless Steel Interior with Germicidal Protection
UV System Standard Standard Optional
Sensor Standard Standard Standard
2
Copper Enriched Stainless Steel Interior Standard Standard Standard
(DHA ) Air Jacket Standard Standard Standard
Decontamination System Vaporization in situ Optional Optional
2O2
Standard Standard Standard
Environmental Performance
Temperature Control Range +5ºC above ambient to 50°C (in a 5ºC to 35ºC ambient)
Temperature Control Uniformity Deviation ±0.25ºC (in 25ºC ambient, setting 37 ºC, 5% CO
CO
Control Range and Deviation 0% to 20%, ±0.15% in 25ºC ambient, set ting 37 ºC, 5% CO2, no load
2
CO
Sensor Platform
2
Calibration Single point zero automatic; semi-automatic one point span at reference (optional).
CO
2
O
Control Range and Deviation 1-18%, 22-80%, ±0.2% in 25º C ambient, setting 37º C, no load
2
O
Sensor Platform Zirconia sensor, microprocessor P.I.D. control
2
Ceramic based, single beam, dual wavelength measurement
of actual vs. contrast, with continuous auto-zero calibration.
, no load)
2
Airow Gentle vertical air ow, continuous with inner door closed.
Interior Humidity 95%RH @ 37°C through evaporation via DHA
heating system; reective optical low water sensor.
Control, Monitoring, Alarm
Temperature and CO
Control P.I.D., setpoint resolution 0.1% and 0.1°C
2
Display Alphanumeric LCD digital display messaging.
Data Acquisition Data Acquisition Automatic log function of temperature and CO
Communications
Optional PC interface, Catalog No. MTR- 4 80 with RS232/RS4 85 data ports available
Remote alarm contacts standard. Optional 4-20mA connection.
.
2
Cabinet Design and Construction
Interior, Shelves 3, Copper-enriched stainless steel.
Inner Door 4 separate, gasketed inner doors, tempered glass
Insulation Rigid foam polyurethane.
Outer Door Reversible, heated.
Access Port Single opening with interior and exterior 1.18" (30 mm) non -VOC silicone stoppers.
Leveling Feet 4, adjustable.
13
Sterisonic™ GxP CO2 Series Accessories
SANYO Biomedical products include a broad range of accessories to meet specific application requirements. For accessories or options not listed herein, contact SANYO or your authorized SANYO sales representative.
Sterisonic™ GxP CO2 Series Incubators
Single Chamber Model Number
Dual Chamber Model Number
H
Decontamination K it Built-in MCO-HL N / A
2O2
H
Vapor Atomizer MCO-HP N/A N / A
2O2
H
Reagent (Formulated for SAN YO Sterisonic™ GxP) MCO- H2O2 N/A N / A
2O2
Automatic CO
Gas Calibration System, semi-automatic one point calibration function. MCO-SG MCO-SG MCO-SG
CO
Cylinder Regulator, CGA tting 320 M CO -10 0L M CO -10 0L MCO-10 0 L
2
Roller Base. For use in single or stacked installations. MCO-18 RB MC O -18R B MCO -18 RB
inCu saFe
inCu saFe
Integrated Cooling Option MCO-CL MCO-CL MCO- CL
Communications Port. Located at rear of chamber. Connector, cable and software not supplied.
Communications Port. Located at rear of chamber, analog 4 -20 mA . MCO-420MA MCO-420MA MCO- 420MA
SafeCell
Cylinder Switchover System M CO - 21GC MCO-21G C M CO- 21G C
2
Shelf and Brackets. Includes two shelf brackets. Full shelf MCO- 47S T M CO -47ST MCO- 47S T
Half Tray System MCO-25ST MCO-25ST MCO -25ST
UV System Kit Narrow-bandwidth 253.7nm lamp and assembly. Built-In Built- In MCO -19 UV S
MCO-19AIC(UVH)
MCO-38AIC(UVH)
Catalo g No. Catalog No. C atalog No.
MTR-480 MTR- 480 MTR-480
MCO-19AIC(UV)
MCO-38AIC(UV)
MCO-19AIC
MCO-38AIC
H2O2 Reagent (MCO-H2O2)
SANYO H2O2 solution is specially formulated for optimal use with the MCO-HP atomizer. Each pre-measured bottle is sufficient for a complete H2O2 decontamination sequence. Unit of issue: six per carton.
H2O2 Vapor Atomizer (MCO-HP)
Shown with connecting cable, standard.
Integrated Cooling Coil (MCO-CL)
Factory installed; specify when ordering. Water bath/ circulator not included. Permits stable operation at ambient or below ambient temperatures. Extends performance specifications as follows:
Temperature Range: +18°C to +50°C, distribution +/-0.25°C, variation +/-0.1°C.
Relative Humidity: 5°C to +50°C, 95% +/- 5%RH; 20°C to 25°C >80%RH; 18°C >70%RH
Includes temperature mapping results for individual unit per serial number.
Relative Temperature Performance
+50ºC +50ºC
With
Cooling Coil
+18 ºC
Without
Cooling Coil
+29ºC over
Ambient
Ambient Temperature +24ºC
14 Sterisonic™ GxP Series Cell Culture Incubators www.sanyobiomedical.com
Sterisonic™ GxP CO2/O2 Series Accessories
Sterisonic™ GxP CO2/O2 Series Incubators
Single Chamber Model Number
Dual Chamber Model Number
H
Decontamination K it Built-in N /A N / A
2O2
H
Vapor Atomizer MCO-HP N/A N / A
2O2
H
Reagent (Formulated for SAN YO Sterisonic™ GxP) MCO- H2O2 MCO- H2O2 N / A
2O2
Automatic CO
Cylinder Switchover System M CO - 21GC MCO-21G C M CO- 21G C
2
Gas Calibration System, semi-automatic one point calibration function. MCO-SG MCO-SG MCO-SG
CO
Cylinder Regulator, CGA tting 320 M CO -10 0L M CO -10 0L MCO-10 0 L
2
N
Cylinder Regulator, CGA tting 5 80 (for low oxygen applications) MC O -100N MCO -10 0N MCO -10 0N
2
O
Cylinder Regulator, CGA tting 5 40 (for high oxygen applications) MCO-10 0 M M CO -10 0 M MCO-100 M
2
Roller Base. For use in single or stacked installations. MCO-18 RB MC O -18R B MCO -18 RB
inCu saFe
inCu saFe
Shelf and Brackets. Includes two shelf brackets. Full shelf MCO- 47S T M CO -47ST MCO- 47S T
Half Tray System MCO-25ST MCO-25ST MCO -25ST
Integrated Cooling Option MCO-CL MCO-CL MCO- CL
Communications Port. Located at rear of chamber. Connector, cable and software not supplied.
Communications Port. Located at rear of chamber, analog 4-20 mA . MCO-420MA MCO-420MA MCO- 420MA
SafeCell
UV System Kit Narrow-bandwidth 253.7nm lamp and assembly. Built-In Built- In MCO -19 UV S
MCO-19M(UVH
MCO-38M(UVH)
MCO-19M(UV)
MCO-38M(UV)
MCO-19M
MCO-38M
Catalo g No. Catalog No. C atalog No.
MTR-480 MTR- 480 MTR-480
Integrated Cooling Option
Feature
Temperature Range +18ºC to +50 ºC, distribution + / -0.25 ºC, variation +/ - 0.1ºC
Relative Humidity 5ºC to +50ºC, 9 5% +/ - 5%RH; 20ºC to 25ºC > 80%RH; 18ºC > 70%RH
Includes temperature mapping results for individual unit per serial number
Components Stainless Steel Cooling Coil, Interconnection Lines, 6 L, Refrigerated Water Bath & Circulator (Optional / Not Provided )
15
Service and Technical Support
Unique SANYO Services
• On-site consultation
• Specialized documentation for each individual unit
• Customized testing procedures based on personalized customer requirements
SANYO Connect
SANYO’s customer-driven biomedi­cal service program guarantees local attention from qualied SANYO service representatives, whenever and wher­ever you need it.
• New Unit Installation and Training
• Preventative Maintenance
• Warranty and Non-Warranty Repairs
• Calibration/Validation Services
• Refurbishment and Reconditioning
• Customized Service and Warranty Programs
• In-Stock Parts for Immediate Delivery
Predelivery and On-Site Services
Predelivery services include factory acceptance testing, calibration, and temperature mapping. On-site services include installation qualication, operational qualication, performance qualication, calibration and temperature mapping.
Product conforms to RoHS (European Restriction of Hazardous Substance directives)
SANYO Electric Co.,Ltd., Biomedical Division, Gumma is certied for quality management system:ISO9001/medical devices quality management system:ISO13485/environmental management system:ISO14001
UV U.S. Patent 6255103; Direct Heat and Air Jacket™ U.S. Patent 5519188;
SafeCell SafeCell™ UV, inCu saFe™, Direct Heat and Air Jacket™, P.I.D./R™ and Active Background Contamination Control™, are trademarks of SANYO Electric Biomedical Co., Ltd.
© 2010 Specifications subject to change without notice.
SANYO North America Corporation
1300 Michael Drive, Suite A, Wood Dale, IL 60191
Toll free USA (80 0) 858-8442, Fax (630) 238-0074
Biomedical Solutions Division
www.sanyobiomedical.com
101910 V6
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