Sanyo FPW-EXA025 Service Manual

FPW

EXA085

Multi

Deck Self Service

EXA0

Multi-Deck Self Service Fresh Meat Merchandiser

Multi-Deck Self Service

Fresh Meat Merchandiser

INSTALLATION AND SERVICE MANUAL

REMOTE TYPE DISPLAY CASE

FPW-EXA085 FPW-EXA025

FPW-EXA025

ABLE OF CONTENTS

1 SPECIFICATIONS .................................................................................................................................. 4

DIMENSIONS........................................................................................................................................ 5

2.1 E

2.2 F

XTERNAL DIMENSIONS

OOTPRINT

........................................................................................................................................ 5

...................................................................................................................... 5

3 UNLOADING AND CARPENTRY PROCEDURES ................................................................................. 6

3.1 NSF C

3.2 L

3.3 S

3.4 U

3.5 A

3.6 C

3.7 J

3.7.1 Applying gasket (for connecting cases or installing side panels).

3.7.2 Connecting cases.

3.8

ERTIFICATION

OCATION

HIPPING DAMAGE

NLOADING INSTRUCTIONS

LIGNING CASES

ASE LEVELING

OINING INSTRUCTIONS

......................................................................................................................................... 6

........................................................................................................................... 6

............................................................................................................................ 6

................................................................................................................................ 7

................................................................................................................................. 7

...................................................................................................................... 8

.......................................................................................................................... 9

NSTALLING PATCH ENDS

& P

RECAUTIONS

........................................................................................ 6

........................................................... 8

................................................................................................................... 10

3.9 I

3.10 I

3.11 I

NSTALLING PRICE TAG MOLDING

NSTALLING KICKPLATE

NSTALLING HANDRAIL AND BUMPER

..................................................................................................................... 11

....................................................................................................... 11

.................................................................................................. 12

4 REFRIGERATION, PLUMBING & ELECTRICAL PROCEDURES......................................................... 13

4.1 P

4.2 E

4.3 E

4.4 W

IPING (PLUMBING

LECTRICAL DATA

LECTRICAL

IRING

4.4.1

Wiring Color Code...................................................................................................................... 14

, R

EFRIGERATION

) ................................................................................................... 13

.............................................................................................................................. 14

– G

UIDELINES

& P

RECAUTIONS

....................................................................................... 14

........................................................................................................................................... 14

4.4.2 Wiring Diagram ...................................................................................................................... 15

5 OPERATION ........................................................................................................................................ 16

5.1 L

5.2 I

OAD LIMITS

NSTALLING

................................................................................................................................... 16

FDA/NSF T

HERMOMETER

.............................................................................................. 17

6 CARE AND CLEANING GUIDELINES ................................................................................................. 18

6.1 E

6.2 A

6.3 S

6.4 S

6.5 M

6.6

XTERIOR PANELS (DAILY CLEANING

CRYLIC SHELF GUARD

HELF SURFACES (DAILY CLEANING

HELF ASSEMBLIES (WEEKLY CLEANING

IRRORS

ONEYCOMB ASSEMBLIES (AT LEAST EVERY 3 MONTHS

, F

LUORESCENT LAMPS

& P

RICE TAG MOLDING (DAILY CLEANING

)................................................................................................. 18

).................................................................................................. 19

) ........................................................................................... 19

, D

RAIN TRAP (MONTHLY CLEANING

) ...................................................... 18

) ................................................. 20

) ..................................................................... 20

7 SERVICE .............................................................................................................................................. 21

7.1 R

7.2 R

7.3 R

EPLACING FAN MOTORS AND BLADES

EPLACING ELECTRONIC BALLASTS

EPLACING FLUORESCENT LAMPS

................................................................................................... 24

..................................................................................................... 25

.............................................................................................. 21

Model Name

FPW

EXA085

FPW

EXA025

404A

Ｒ-

404A

1182 BTU/h/ft.

2771W）

Dimensions

1 Specifications

General

Application Medium Temperature (Meat) Medium Temperature (Meat) Refrigerant Cooling Capacity Discharge Air 31°F (-0.8°C) 31°F (-0.8°C) Evaporator Temperature 24°F (-4.2°C) 24°F (-4.2°C)

Defrost (electric)

Frequency (hr) 4 4 Temp Term (°F) 50 50 Failsafe (min) 30 30

Electrical

Anti-condensation Heater

Standard

High Efficiency

Exterior

Interior

Total

Fan Motor

Illumination

Ｒ

（

1-phase 120V

1 row of lamps

2 rows of lamps

Top panel

Shelves

Total

Medium Temperature Medium Temperature

(W) (A)

N/A N/A

195 2.28

84 1.29

N/A N/A

55 0.47

3-shelf

4-shelf

3-shelf

4-shelf

165 1.41

220 1.88

275 2.35

1 lamp

2 lamps

Top panel

Shelves

Total

1182 BTU/h/ft. (4157W)

1-phase 120V

(W) (A)

N/A N/A

285 3.42

126 1.93

N/A N/A

83 0.71

3-shelf

4-shelf

3-shelf

4-shelf

248 2.12

330 2.82

331 2.83

413 3.53

Components

Anti-condensation heater N/A N/A

Fan Motor

Fan Blade Pitch Illumination FO32/XP (T8) (Output 32W) FO32/XP (T8) (Output 32W) Pipe Diameter Liquid ⅜” Suction ¾” Liquid ⅜” Suction ¾” Refrigerant Type R-404A R-404A

Measurements

Outer Dimensions 77” (H) × 42 ½” (W) × 96 ⅜” (L) 77” (H) × 42 ½” (W) × 144 ⅝” (L) Open Space 53 ⅝” 53 ⅝” Display Area 56.0 sq.ft. 84.1 sq.ft. Effective Capacity 58.9 cu.ft. 88.4 cu.ft.

Weight 661 lbs 992 lbs Waste Outlet Dimensions 1 ½” 1 ½”

 Standard Ambient Conditions : Indoor temperature 75°F (24°C), relative humidity 55%, wind speed under 39.4 fpm.

 All specifications are based upon temperature, humidity, and wind speed values equal to or less than Standard Ambient Conditions.

 Products described in this manual are designed for indoor use only. Products should not be exposed to direct sunlight.

 Fan motors are available in standard-type (AC fan motors) or high-efficiency type (DC fan motors).

Standard

High Efficiency

3-shelf 6 shelves (18” depth) 9 shelves (18” depth) Shelf 4-shelf 2 shelves (16” depth), 6 shelves (18” depth) 3 shelves (16” depth), 9 shelves (18” depth)

SPFBE141 x 3 SPFBE141 x 3 , SPFBE91T x 2

SSC2B12CNHBV1 x 3 SSC2B12CNHBV1 x 3 , SSC2B12BVHBV1 x 2

Inside＃128×2 Outside＃128 x 1 Inside＃128 x 3 Outside＃117 x 2

Electrical Field Connection

* Dimensions given in inches and millimeters (mm in parentheses).

2 Dimensions

2.1 External Dimensions

2.2 Footprint

① Waste Outlet ② ③ Refrigeration Outlet

3 Unloading and Carpentry Procedures

3.1 NSF Certification

The merchandisers described in this manual are built to meet the requirements of American National Standard/NSF International Standard 7. Each merchandiser bears a nameplate identifying the type of application for which it was certified:

Type I display refrigerator / freezer: Intended for use in an area where the environmental conditions are controlled and maintained so that the ambient temperature typically does not exceed 75°F.

3.2 Location

As noted above, the merchandisers described in this manual are design for the display of products in interior spaces with climate control, with ambient conditions typically maintained below 75°F and 55% relative humidity. Proper merchandiser performance cannot be guaranteed when ambient temperature and/or humidity exceeds this level.

Merchandisers should not be exposed to direct sunlight or other sources of heat.

Merchandisers should not be exposed to strong air currents, as these may disrupt the dual air curtains used to maintain proper temperature inside the merchandiser display area.

3.3 Shipping Damage

All equipment should be examined for shipping damage prior to and during offloading. All equipment goes through outgoing inspection upon leaving our warehouse, and the carrier assumes responsibility for the safe arrival of our merchandisers.

APPARENT DAMAGE: Any obvious loss or damage should be noted immediately at the time of receipt on the freight bill or express receipt and signed by the carrier’s agent. Failure to do so may lead to rejection of the claim by the carrier.

CONCEALED DAMAGE: If damage that is not apparent during unloading is found after unpacking, retain all packing materials and submit a written request to the carrier for inspection within 15 days.

LOST ITEMS: Any claims related to lost or missing items must be made to SANYO Commercial Solutions Company within 48 hours of receipt of equipment.

3.4 Unloading Instructions & Precautions

WARNING

Cases are heavy and bulky, and require at least two people for unloading, moving, and installation.

Do not remove the wooden beam from the bottom front edge of each case until the cases have been moved into place in the store lineup.

Do not walk on the top of the merchandisers. Walking on the top of the merchandiser may lead to serious injury and/or damage to the merchandiser. Do not place other heavy loads on the top of the merchandiser.

Recommended Practices for Unloading Merchandisers:

1. Use a J-bar (Johnson bar) to lift one end of the merchandiser.

2. Insert one or more dollies under the base leg.

3. Lift the other side with the J-bar.

4. (Optional) Insert one or more dollies.

5. Move merchandiser out of container.

6. Use dollies on both ends of the merchandiser to move to lineup location after unloading from container.

3.5 Aligning Cases

WARNING

Cases are heavy and bulky, and require at least two people for unloading, moving, and installation.

1. Review layout drawings for spaces where merchandisers are to be installed.

2. Based on the layout drawings and the merchandiser footprint drawings, mark the floor to indicate the exact locations of the base legs (back edge and front edge) on each merchandiser. Multiple merchandisers should be aligned based upon the position of the base legs.

3. Snap chalk lines for the front and rear positions of the legs on each row of merchandisers.

4. Mark the location showing the outside edge of each base leg on each merchandiser.

3.6 Case Leveling

Merchandisers must be installed level in order to ensure proper performance and drainage.

1. For each lineup of cases to be joined, use a level (preferably a laser level) to find the highest point on the front and rear chalk lines marked in step 3 above (during Case Alignment).

2. Determine which of the two points marked on the line is higher. This is the highest point in the case lineup.

3. Estimate the number of shims needed for the four corners of each case position, in order to bring all positions to the same height as the highest point found in step 2.

4. For each row, place the first merchandiser case where it will sit over the highest point in the lineup. Ensure that the case is level, using shims as needed.

NOTE: Each base leg should rest on solid supports. Insert shims as needed if there are any gaps between the floor and each base leg.

5. Continue placing cases in the lineup, working outward to both sides from the position of the first case placed. Use shims to ensure that all cases in the lineup are level.

3.7 Joining Instructions

3.7.1 Applying gasket (for connecting cases or installing side panels).

①

Make sure that all merchandisers are resting level.

②

Make sure that all required parts for joining are present (gasket, bolts, joint covers, nuts, etc.).

③

Remove shelves, rear interior panels, wire racks, deck pans, and front air grilles from the far right and left ends of each case being joined.

④

Place gasket along the areas shown in bold in the drawing at right. When connecting two cases, apply gasket to one case only.

 Perimeter gasket is required by NSF.

 Do not stretch or twist gasket when applying.

 Do not leave gaps. Always overlap gasket rather than leaving gaps.

 Gasket ends that are open must be sealed off by applying silicone at the installation site.

Insufficient or improper sealing may lead to insufficient cooling and condensation.

Gasket

Important for preventing condensation.

Note : To connect exterior top, insert exterior top joint

Silicon

seal

Note: Gasket ends that are open must

be sealed off by applying silicone

3.7.2 Connecting cases.

① Apply gasket as described above.

② Connect cases by using the attached bolts, joint covers, and nuts.

Gasket

Note: Connection point must

at the installation site.

be silicone sealed.

from rear, and fasten it with screws as shown.

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