Sanyo FPW-EXA025 Service Manual

Name: Sanyo FPW-EX A025
Brand: Sanyo
SKU: 5182768
Rating: 4.8 (4 reviews)

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Multi-Deck Self Service	FPW-EXA085
Multi-Deck Self Serv ce	FPW-EXA085
Fresh Meat Merchandiser	FPW-EXA025

INSTALLATION AND SERVICE MANUAL

REMOTE TYPE DISPLAY CASE

TABLE OF CONTENTS

1	SPECIFICATIONS ..................................................................................................................................		4
2	DIMENSIONS........................................................................................................................................		5
	2.1	EXTERNAL DIMENSIONS......................................................................................................................	5
	2.2	FOOTPRINT........................................................................................................................................	5
3 UNLOADING AND CARPENTRY PROCEDURES .................................................................................			6
	3.1	NSF CERTIFICATION...........................................................................................................................	6
	3.2	LOCATION .........................................................................................................................................	6
	3.3	SHIPPING DAMAGE ............................................................................................................................	6
	3.4	UNLOADING INSTRUCTIONS & PRECAUTIONS ........................................................................................	6
	3.5	ALIGNING CASES................................................................................................................................	7
	3.6	CASE LEVELING .................................................................................................................................	7
	3.7	JOINING INSTRUCTIONS ......................................................................................................................	8
	3.7.1 Applying gasket (for connecting cases or installing side panels)............................................................		8
	3.7.2 Connecting cases. ..........................................................................................................................		9
	3.8	INSTALLING PATCH ENDS...................................................................................................................	10
	3.9	INSTALLING PRICE TAG MOLDING .......................................................................................................	11
	3.10	INSTALLING KICKPLATE .....................................................................................................................	11
	3.11	INSTALLING HANDRAIL AND BUMPER ..................................................................................................	12
4 REFRIGERATION, PLUMBING & ELECTRICAL PROCEDURES.........................................................			13
	4.1	PIPING (PLUMBING, REFRIGERATION) ...................................................................................................	13
	4.2	ELECTRICAL DATA..............................................................................................................................	14
	4.3	ELECTRICAL – GUIDELINES & PRECAUTIONS .......................................................................................	14
	4.4	WIRING...........................................................................................................................................	14

4.4.1	Wiring Color Code......................................................................................................................	14
4.4.2 Wiring Diagram ......................................................................................................................		15
5 OPERATION ........................................................................................................................................		16
5.1	LOAD LIMITS ...................................................................................................................................	16
5.2	INSTALLING FDA/NSF THERMOMETER ..............................................................................................	17

6 CARE AND CLEANING GUIDELINES.................................................................................................		18
6.1	EXTERIOR PANELS (DAILY CLEANING).................................................................................................	18
6.2	ACRYLIC SHELF GUARD & PRICE TAG MOLDING (DAILY CLEANING) ......................................................	18
6.3	SHELF SURFACES (DAILY CLEANING)..................................................................................................	19
6.4	SHELF ASSEMBLIES (WEEKLY CLEANING) ...........................................................................................	19
6.5	MIRRORS, FLUORESCENT LAMPS, DRAIN TRAP (MONTHLY CLEANING) .................................................	20
6.6	HONEYCOMB ASSEMBLIES (AT LEAST EVERY 3 MONTHS) .....................................................................	20
7 SERVICE ..............................................................................................................................................		21
7.1	REPLACING FAN MOTORS AND BLADES..............................................................................................	21
7.2	REPLACING ELECTRONIC BALLASTS ...................................................................................................	24
7.3	REPLACING FLUORESCENT LAMPS .....................................................................................................	25

1 Specifications

Model Name

FPW-EXA085

FPW-EXA025

General

Application

Medium Temperature (Meat)

Refrigerant

-404A

Cooling Capacity

1182 BTU/h/ft.

2771W

1182 BTU/h/ft.

(4157W)

Discharge Air

31°F (-0.8°C)

Evaporator Temperature

24°F (-4.2°C)

Defrost (electric)

Medium Temperature

Frequency (hr)

Temp Term (°F)

Failsafe (min)

Electrical

1-phase 120V

(W)

(A)

(W)

(A)

Anti-condensation Heater

N/A

Fan Motor

Standard

195

2.28

285

3.42

High Efficiency

1.29

126

1.93

Exterior

1 row of lamps

N/A

1 lamp

N/A

2 rows of lamps

N/A

2 lamps

N/A

Top panel

0.47

Top panel

0.71

Illumination

Interior

Shelves

3-shelf

165

1.41

Shelves

3-shelf

248

2.12

4-shelf

220

1.88

4-shelf

330

2.82

Total

3-shelf

220

1.88

Total

3-shelf

331

2.83

4-shelf

275

2.35

4-shelf

413

3.53

Components

Anti-condensation heater

N/A

Fan Motor

Standard

SPFBE141 x 3

SPFBE141 x 3 , SPFBE91T x 2

High Efficiency

SSC2B12CNHBV1 x 3

SSC2B12CNHBV1 x 3 , SSC2B12BVHBV1 x 2

Fan Blade Pitch

Inside 128×2 Outside 128 x 1

Inside 128 x 3 Outside 117 x 2

Illumination

FO32/XP (T8) (Output 32W)

Pipe Diameter

Liquid ⅜”

Suction ¾”

Liquid ⅜” Suction ¾”

Refrigerant Type

R-404A

Measurements

Outer Dimensions

77” (H) × 42 ½” (W) × 96 ⅜” (L)

77” (H) × 42 ½” (W) × 144 ⅝” (L)

Open Space

53 ⅝”

Display Area

56.0 sq.ft.

84.1 sq.ft.

Effective Capacity

58.9 cu.ft.

88.4 cu.ft.

Shelf

3-shelf

6 shelves (18” depth)

9 shelves (18” depth)

Dimensions

4-shelf

2 shelves (16” depth), 6 shelves (18” depth)

3 shelves (16” depth), 9 shelves (18” depth)

Weight

661 lbs

992 lbs

Waste Outlet Dimensions

1 ½”

Standard Ambient Conditions : Indoor temperature 75°F (24°C), relative humidity 55%, wind speed under 39.4 fpm.

All specifications are based upon temperature, humidity, and wind speed values equal to or less than Standard Ambient Conditions.

Products described in this manual are designed for indoor use only. Products should not be exposed to direct sunlight.

Fan motors are available in standard-type (AC fan motors) or high-efficiency type (DC fan motors).

* Dimensions given in inches and millimeters (mm in parentheses).

2 Dimensions

2.1 External Dimensions

2.2 Footprint

Waste Outlet

Electrical Field Connection

Refrigeration Outlet

3 Unloading and Carpentry Procedures

3.1NSF Certification

The merchandisers described in this manual are built to meet the requirements of American National Standard/NSF International Standard 7. Each merchandiser bears a nameplate identifying the type of application for which it was certified:

Type I display refrigerator / freezer: Intended for use in an area where the environmental conditions are controlled and maintained so that the ambient temperature typically does not exceed 75°F.

3.2Location

As noted above, the merchandisers described in this manual are design for the display of products in interior spaces with climate control, with ambient conditions typically maintained below 75°F and 55% relative humidity. Proper merchandiser performance cannot be guaranteed when ambient temperature and/or humidity exceeds this level.

Merchandisers should not be exposed to direct sunlight or other sources of heat.

Merchandisers should not be exposed to strong air currents, as these may disrupt the dual air curtains used to maintain proper temperature inside the merchandiser display area.

3.3Shipping Damage

All equipment should be examined for shipping damage prior to and during offloading. All equipment goes through outgoing inspection upon leaving our warehouse, and the carrier assumes responsibility for the safe arrival of our merchandisers.

APPARENT DAMAGE: Any obvious loss or damage should be noted immediately at the time of receipt on the freight bill or express receipt and signed by the carrier’s agent. Failure to do so may lead to rejection of the claim by the carrier.

CONCEALED DAMAGE: If damage that is not apparent during unloading is found after unpacking, retain all packing materials and submit a written request to the carrier for inspection within 15 days.

LOST ITEMS: Any claims related to lost or missing items must be made to SANYO Commercial Solutions Company within 48 hours of receipt of equipment.

3.4Unloading Instructions & Precautions

WARNING

Cases are heavy and bulky, and require at least two people for unloading, moving, and installation.

Do not remove the wooden beam from the bottom front edge of each case until the cases have been moved into place in the store lineup.

Do not walk on the top of the merchandisers. Walking on the top of the merchandiser may lead to serious injury and/or damage to the merchandiser. Do not place other heavy loads on the top of the merchandiser.

Recommended Practices for Unloading Merchandisers:

1.Use a J-bar (Johnson bar) to lift one end of the merchandiser.

2.Insert one or more dollies under the base leg.

3.Lift the other side with the J-bar.

4.(Optional) Insert one or more dollies.

5.Move merchandiser out of container.

6.Use dollies on both ends of the merchandiser to move to lineup location after unloading from container.

3.5Aligning Cases

WARNING

Cases are heavy and bulky, and require at least two people for unloading, moving, and installation.

1.Review layout drawings for spaces where merchandisers are to be installed.

2.Based on the layout drawings and the merchandiser footprint drawings, mark the floor to indicate the exact locations of the base legs (back edge and front edge) on each merchandiser. Multiple merchandisers should be aligned based upon the position of the base legs.

3.Snap chalk lines for the front and rear positions of the legs on each row of merchandisers.

4.Mark the location showing the outside edge of each base leg on each merchandiser.

3.6Case Leveling

Merchandisers must be installed level in order to ensure proper performance and drainage.

1. For each lineup of cases to be joined, use a level (preferably a laser level) to find the highest point on the front and rear chalk lines marked in step 3 above (during Case Alignment).

2. Determine which of the two points marked on the line is higher. This is the highest point in the case lineup.

3. Estimate the number of shims needed for the four corners of each case position, in order to bring all positions to the same height as the highest point found in step 2.

4. For each row, place the first merchandiser case where it will sit over the highest point in the lineup. Ensure that the case is level, using shims as needed.

NOTE: Each base leg should rest on solid supports.

Insert shims as needed if there are any gaps between the floor and each base leg.

5.Continue placing cases in the lineup, working outward to both sides from the position of the first case placed. Use shims to ensure that all cases in the lineup are level.

3.7Joining Instructions

3.7.1Applying gasket (for connecting cases or installing side panels).

Make sure that all merchandisers are resting level.

Make sure that all required parts for joining are present (gasket, bolts, joint covers, nuts, etc.).

Remove shelves, rear interior panels, wire racks, deck pans, and front air grilles from the far right and left ends of each case being joined.

Place gasket along the areas shown in bold in the drawing at right. When connecting two cases, apply gasket to one case only.

Perimeter gasket is required by NSF.

Do not stretch or twist gasket when applying.

Do not leave gaps. Always overlap gasket rather than leaving gaps.

Gasket ends that are open must be sealed off by applying silicone at the installation site.

Insufficient or improper sealing may lead to insufficient cooling and condensation.

Gasket

Important for preventing condensation.

3.7.2Connecting cases.

Apply gasket as described above.

Connect cases by using the attached bolts, joint covers, and nuts.

Gasket

Silicone seal

Note: Connection point must be silicone sealed.

Note : To connect exterior top, insert exterior top joint from rear, and fasten it with screws as shown.

Note: Gasket ends that are open must be sealed off by applying silicone at the installation site.

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