Sanyo DVD-HP62 Service Manual

Service Manual

FILE NO.

REFERENCE No. SM5810758

PRODUCT CODE No. 137 130 02

Portable DVD Player

DVD-HP62 (XE)

CONTENTS

Laser beam safety precaution .......................................... 1

Exploded View (Packing & Accessories) ......................... 2

Exploded View (Cabinet & Chassis) ................................ 3

Parts List .......................................................................... 4

Schematic Diagram .......................................................... 6

Wiring Diagram ............................................................... 22

Wiring Connection ........................................................... 30

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CAUTION : USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

LASER OUTPUT................ 0.6 mW Max. (CW)

WAVE LENGTH ................. 790 nm

• Pickup that emits a laser beam is used on this CD section.

LASER BEAM SAFETY PRECAUTION

CAUTION – INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSE FOR STRÅLING.

VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG.

VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN DECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN.

VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.

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EXPLODED VIEW (PACKING & ACCESSORIES)

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EXPLODED VIEW(CABINET & CHASSIS)

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PARTS LIST

CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.

Regular type resistors are less than 1/4W carbon type and 0 ohm chip resistors. Regular type capacitors are less than 50V and less than 1000µF of Ceramic type and Electrolytic type.

PRODUCT SAFETY NOTICE

EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC SYMBOL

IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED , USE ONLY THE REPLACEMENT PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.

PACKING & ACCESSORIES

REF.NO. PART NO. DESCRIPTION

1 645 081 9674 EPE BAG,FOR DISPLAY 2 645 080 1631 POLYBAG,UNIT 3 645 081 9162 EAR PHONE 4 645 081 9025 AV CORD 5 645 080 1617 POLYBAG,AV CORD,

AC ADAPTOR,CAR CORD 6 645 080 0900 REMOTE CONTROL 8

645 080 0887 AC ADAPTOR,PSE 9 645 079 9716 CAR ADAPTOR 10 645 081 9278 TRAVELLING 11 645 081 9667 POLYBAG,FOR TRAVELLING 12 645 080 1624 POLYBAG,IB 13 645 081 9629 INSTRUCTION MANUAL 14 645 081 9636 GIFT BOX

645 081 9650 CARTON OUTER

CABINET & CHASSIS

REF.NO. PART NO. DESCRIPTION

1 645 081 9483 MONITOR BACK CABINET 2 645 080 1075 SPONGE 4 645 081 8783 LCD PANEL 6 645 081 9476 MONITOR FRONT CABINET 7 645 080 1426 DECORATION PLATE 9 645 081 9353 SCREW 1.7X4,

MONITOR FRONT CAB. 10 645 081 9285 RUBBER FOOT 11 645 081 9513 DVD DOOR 12 645 081 9469 BUTTON POWER ON/OFF 13 645 081 9490 DVD TOP PANEL 14 645 081 9452 BUTTON OPEN,DVD DOOR 15 645 081 9520 IR LENS 17 645 080 1013 DVD DOOR SHAFT 18 645 081 9223 DVD DOOR SPRING 19 645 081 9377 SCREW 1.7X3,DVD MAIN PCB 21 645 080 0863 DVD DECK 22 645 081 9506 DVD BOTTOM CABINET 23 645 081 9438 SUPPORT PLATE 24 645 080 1242 SCREW 2.0X8,

SUPPORT PLATE TO DVD BOT 25 645 081 9346 SCREW 2.6X6,

MONITOR FRONT CAB. 26 645 081 9391 SCREW 2.6X6,

MONITOR FRONT CAB. 27 645 081 9292 RUBBER FOOT 28 645 081 9414 HINGE 29 645 081 9339 SCREW 2.6X7,HINGE 30 645 081 9322 RUBBER FOOT 31 645 081 9421 DVD DOOR SPRING PLATE 32 645 081 9568 KEY STOP PLATE 33 645 081 9407 SCREW 1.7X4,DVD KEY PCB 34 645 081 9353 SCREW 1.7X4,

DVD DOOR SPRING PLATE 35 645 081 9544 BUTTON FUNCTION KEY 36 645 081 9537 BUTTON SELECT KEY 38 645 080 1242 SCREW 2.0X8,

SUPPORT PLATE TO DVD BOT 39 645 081 9308 RUBBER FOOT 40 645 081 9315 RUBBER FOOT

ELECTRICAL-PARTS

REF.NO. PART NO. DESCRIPTION

5 645 081 9179 SPEAKER 16OHM 0.3W

645 081 9049 HOUSING 7P,TO MAIN DVD PCB 645 081 9056 HOUSING 8P,

MONITOR PCB TO MAIN DVD 645 081 9117 BACK LIGHT 6.2" 645 081 9032 HOUSING 4P,FOR SPEAKER WIRE

BATTERY CHARGE P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

16 614 334 7972 ASSY,PWB,BATTERY CHARGE CON01 645 081 8998 3P WAFER,FOR DVD MAIN PCB CON02 645 081 8981 3P WAFER,FOR BATTERY D0001 645 079 9945 DIODE RLS4148 D0002 645 081 8820 DIODE BAS85 D0003 645 079 9938 DIODE ZENER 9.1V

MONITOR MAIN P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

3 614 334 7958 ASSY,PWB,MONITOR MAIN AQ001 645 079 9839 TRANSISTOR FDN337N CA001 645 081 8912 CERAMIC 10U 16V CON01 645 081 9001 7P WAFER,FOR DVD MAIN PCB J6 CON02 645 081 9018 30P WAFER,FOR PANEL 6.2 D0001 645 079 9938 DIODE ZENER 9.1V D0002 645 079 9891 DIODE ISV215 DA001 645 079 9952 DIODE DA204UT106 DA003 645 081 8820 DIODE BAS85 DA004 645 079 9952 DIODE DA204UT106 DA006 645 079 9952 DIODE DA204UT106 DH003 645 079 9952 DIODE DA204UT106 IC002 645 079 9785 IC NJM2107F IC003 645 081 8738 IC NJM3414AM IC01A 645 079 9761 IC 8D02 IC201 645 079 9792 IC IR3Y31M,VIDEO PROCESSING IC ICA01 645 081 8745 IC RT9266B ICH05 645 081 8752 IC MP1010B L0000 645 080 0429 CHOKE 18UH 10% L0011 645 081 8943 CHOKE 0.82UH 10% L0202 645 080 0450 CHOKE 100UH 10% LA001 645 080 0429 CHOKE 18UH 10% LA002 645 080 0429 CHOKE 18UH 10% LA003 645 080 0429 CHOKE 18UH 10% LA004 645 081 8950 CHOKE 22UH 10% LA005 645 081 8950 CHOKE 22UH 10% LH008 645 081 8950 CHOKE 22UH 10% Q0002 645 079 9860 TRANSISTOR DTC144EKA R0061 645 080 0412 CHIP BEAD 600OHM S0201 645 080 0474 CHIP SEMI VR 50K OHM B S0202 645 080 0474 CHIP SEMI VR 50K OHM B TC005 645 080 0764 ELECT 10U 16V TH001 645 081 9186 TRANSFORMER VR001 645 080 0474 CHIP SEMI VR 50K OHM B VR002 645 080 0474 CHIP SEMI VR 50K OHM B VR003 645 081 8967 VR B10K F-1001N VR004 645 080 0467 CHIP SEMI VR 10K OHM B VR005 645 080 0474 CHIP SEMI VR 50K OHM B X0201 645 079 9822 CRYSTAL 3.579545MHZ

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REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION

DVD KEY P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

37 614 334 7965 ASSY,PWB,DVD KEY SW001 645 081 8974 SWITCH TACT,MENU SW002 645 081 8974 SWITCH TACT,OK SW003 645 081 8974 SWITCH TACT,RIGHT SW005 645 081 8974 SWITCH TACT,LEFT SW006 645 081 8974 SWITCH TACT,DOWN SW007 645 081 8974 SWITCH TACT,WIDE SW009 645 081 8974 SWITCH TACT,PLAY SW010 645 081 8974 SWITCH TACT,STOP SW011 645 081 8974 SWITCH TACT,FF SW012 645 081 8974 SWITCH TACT,REW

D0004 645 081 8813 DIODE SK34 F0001 645 081 9063 FUSE IC004 645 081 8806 TRANSISTOR SI9435A IC005 645 081 8806 TRANSISTOR SI9435A Q0001 645 079 9860 TRANSISTOR DTC144EKA Q0002 645 079 9860 TRANSISTOR DTC144EKA U0002 645 081 8769 IC BQ2057C U0003 645 081 8790 TRANSISTOR FDS9926F U0005 645 081 8776 IC S8232B Z0001 645 079 9938 DIODE ZENER 9.1V

645 081 9100 LED 645 081 9445 LED SUPPORT,FOR LED

DVD MAIN P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

20 614 334 7941 ASSY,PWB,DVD MAIN CON01 645 075 8805 SOCKET 24P CON02 645 075 8799 SOCKET 13P CON03 645 076 9252 SOCKET 8P D0001 645 075 8508 DIODE IN5819 D0002 645 068 5262 DIODE 1N4148 D0003 645 068 5262 DIODE 1N4148 D0004 645 068 5262 DIODE 1N4148 D0005 645 068 5248 DIODE ZENER 4.3V D0006 645 075 8508 DIODE IN5819 D0007 645 075 8508 DIODE IN5819 D0008 645 075 8508 DIODE IN5819 D0011 645 076 9115 DIODE SK34 D0012 645 068 5262 DIODE 1N4148 D0013 645 068 5231 DIODE ZENER 15V D0014 645 068 5262 DIODE 1N4148 F0001 645 076 9122 FUSE J0004 645 068 5446 DC INPUT JACK J0005 645 076 9283 SOCKET 18P J0006 645 076 9245 SOCKET 7P,

FOR MONITOR MAIN PCB

J0007 645 068 5453 9P CONNECTOR,

FOR SPEAKER LEFT & RIGHT J0012 645 075 8768 DIGITAL OUT JACK J0015 645 076 9276 VIDEO IN OUT JACK J0022 645 073 2164 HEADPHONE JACK L0001 645 068 4869 MAGNET BEAD L0002 645 075 8492 COIL 47UH L0003 645 068 4913 MAGNET BEAD 33OHM L0004 645 076 9092 COIL 100UH L0005 645 068 4913 MAGNET BEAD 33OHM L0006 645 068 4913 MAGNET BEAD 33OHM L0007 645 076 9061 MAGNET BEAD 33 OHM L0008 645 076 9085 COIL 47UH L0009 645 068 4913 MAGNET BEAD 33OHM L0011 645 068 4913 MAGNET BEAD 33OHM L0012 645 068 4913 MAGNET BEAD 33OHM L0013 645 075 8324 CHIP CHOKE 1.8 UH L0014 645 075 8492 COIL 47UH L0015 645 068 4913 MAGNET BEAD 33OHM L0017 645 068 4913 MAGNET BEAD 33OHM L0018 645 068 4913 MAGNET BEAD 33OHM L0019 645 075 8324 CHIP CHOKE 1.8 UH L0020 645 076 9061 MAGNET BEAD 33 OHM L0021 645 076 9108 COIL 47UH L0022 645 068 4913 MAGNET BEAD 33OHM L0023 645 075 8324 CHIP CHOKE 1.8 UH L0024 645 068 4913 MAGNET BEAD 33OHM L0025 645 068 4913 MAGNET BEAD 33OHM L0026 645 075 8324 CHIP CHOKE 1.8 UH L0029 645 068 4913 MAGNET BEAD 33OHM L0031 645 068 4913 MAGNET BEAD 33OHM L0035 645 076 9054 CHOKE 10UH L0036 645 076 9054 CHOKE 10UH L0045 645 068 4913 MAGNET BEAD 33OHM L0046 645 068 4913 MAGNET BEAD 33OHM L0047 645 068 4913 MAGNET BEAD 33OHM L0048 645 068 4890 MAGNET BEAD CHIP 3.3 L0049 645 076 9054 CHOKE 10UH

LED01 645 068 5163 LED Q0002 645 068 5125 TRANSISTOR 3906 Q0003 645 075 8461 TRANSISTOR AO3407 Q0004 645 075 8478 TRANSISTOR 8550 Q0005 645 068 5118 TRANSISTOR 3904 Q0006 645 068 5118 TRANSISTOR 3904 Q0007 645 068 5118 TRANSISTOR 3904 Q0008 645 068 5118 TRANSISTOR 3904 Q0009 645 075 8478 TRANSISTOR 8550 Q0010 645 068 5125 TRANSISTOR 3906 Q0011 645 068 5125 TRANSISTOR 3906 Q0012 645 075 8461 TRANSISTOR AO3407 Q0013 645 068 5118 TRANSISTOR 3904 Q0014 645 075 8447 TRANSISTOR 2907 Q0015 645 068 5118 TRANSISTOR 3904 Q0016 645 068 5125 TRANSISTOR 3906 Q0019 645 068 5118 TRANSISTOR 3904 Q0020 645 068 5095 TRANSISTOR 2SB1182 Q0021 645 075 8454 TRANSISTOR 2SK3018 Q0022 645 068 5118 TRANSISTOR 3904 Q0023 645 075 8454 TRANSISTOR 2SK3018 Q0024 645 068 5118 TRANSISTOR 3904 Q0025 645 075 8461 TRANSISTOR AO3407 Q0026 645 068 5118 TRANSISTOR 3904 Q0027 645 068 5118 TRANSISTOR 3904 Q0028 645 075 8461 TRANSISTOR AO3407 Q0029 645 068 5118 TRANSISTOR 3904 Q0030 645 068 5118 TRANSISTOR 3904 Q0031 645 068 5125 TRANSISTOR 3906 Q0032 645 068 5118 TRANSISTOR 3904 Q0034 645 068 5095 TRANSISTOR 2SB1182 RN001 645 068 4678 CHIP RES 33OHM X4 +-5% RN002 645 068 4678 CHIP RES 33OHM X4 +-5% RN003 645 068 4678 CHIP RES 33OHM X4 +-5% RN004 645 068 4678 CHIP RES 33OHM X4 +-5% RP002 645 076 8903 SVR WHE 1022-C10K,VOLUME SW001 645 068 5347 SWITCH TACT SW002 645 068 5347 SWITCH TACT SW004 645 076 9191 SWITCH TACT SW016 645 076 9191 SWITCH TACT U0001 645 075 8430 IC WM8714ED U0002 645 068 4968 IC TDA2822 U0003 645 068 5019 IC BA5954 U0004 645 075 8423 IC 6849 U0005 645 075 8362 IC K4S641632H U0006 645 075 8409 IC 4052 U0007 645 068 4999 IC C4558 U0008 645 075 8379 IC AAT1343 U0010 645 075 8393 IC AT24C02N U0011 645 068 4975 IC ZA3020LV,DC-DC REGULATOR U0012 645 075 8348 IC A29800 U0014 645 068 4999 IC C4558 U0015 645 075 8409 IC 4052 U0016 645 076 9078 IC MT1389QE Y0001 645 068 5330 CRYSTAL 27MHZ

645 076 9344 LED SUPPORT,FOR LED01 645 068 5316 FUSE CHIP,FOR F1 645 076 9139 REMOTE VRM-5052,FOR REMOTE1

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Sanyo DVD-HP62 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual