Sanyo DS19390 Service Manual

DS19390

Model:

COLOR TELEVISION

FILE NO.

G6VTM, PRODUCT CODE 111340680

REFERENCE No. SS510026-10

Notice

CORRECTION SERVICE FLASH

PRODUCTION CHANGE ADD INFORMATION

Please add this notice to the Service Manual listed below.

REVISION 10

Category:

U.S.A. / CANADA

Destination:

APRIL / 17 / 2001

Date:

19390-10

Effective from: Chassis No.

SS510026-08

REF: No.

NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the Service Manual.

If the Service Manual Chassis No. does not match the unit’s, additional Service Literature is

required. This chassis is similar to Chassis No. 19390-08. Only the Difference Service Information is given in this manual. For detailed Service Information, refer to the Original Service Manual and Notices for Chassis No. 19390-08 used in Model DS19390 (SS510026-08).

INITIAL BUS DATA SETUP

Note: When IC802 (EEPROM) is replaced, the Service Menu No. 003 HP (H Phase), No. 007 VLN (V Linearity), No. 010 VSC (V S-

Correction), No. 021 SBI (Sub-Bias), No. 023 POS (Pre/Over-Shoot), No. 028 PRE (Pre-Shoot Width), No. 037 AF (AutoFlesh), No. 041 RYA (R-Y/B-Y Angle) and No. 055 STI (Sub-Tint) should be set up for proper TV operation before attempting the service adjustments.

1. Disconnect the AC power cord (AC 120V line).

2. While pressing the MENU key, reconnect the AC power cord. The Service Menu display will now appear. 2a. Select No. 003 HP (H Phase) with ▲ or ▼ key. Adjust the data with + or – key for 9.

3. Select No. 007 VLN (V Linearity) with ▲ or ▼ key. Adjust the data with + or – key for 16.

4. Select No. 010 VSC (V S-Correction) with ▲ or ▼ key. Adjust the data with + or – key for 10.

5. Select No. 021 SBI (Sub-Bias) with ▲ or ▼ key. Adjust the data with + or – key for 60.

6. Select No. 023 POS (Pre/Over-Shoot) with ▲ or ▼ key. Adjust the data with + or – key for 1.

7. Select No. 028 PRE (Pre-Shoot Width) with ▲ or ▼ key. Adjust the data with + or – key for 3.

8. Select No. 037 AF (AutoFlesh) with ▲ or ▼ key. Adjust the data with + or – key for 1.

9. Select No. 041 RYA(R-Y/B-Y Angle) with ▲ or ▼ key. Adjust the data with + or – key for 2.

10. Select No. 055 STI (Sub-Tint) with ▲ or ▼ key. Adjust the data with + or – key for 20.

11. Press the MENU key to turn off the Service Menu display.

1. IN THE SERVICE ADJUSTMENTS LIST PAGE 3

1. IN THE SERVICE ADJUSTMENTS LIST (Continued) PAGE 4

— 2 —

Table 1. ON-SCREEN SERVICE MENU

When IC802 (EEPROM) is replaced, check the bus data to confirm they are the same as below. The shaded menu should be checked and be set up or readjusted according to the procedures described in the following pages. Initial Setup Data marked with an * should be changed from Initial Reference Data. (See page 3 for Initial Bus Data Setup.)

No. TITLE

INITIAL REFERENCE INITIAL SETUP

RANGE OF DATA FUNCTION

DATA DATA

001 HFR 30 30 0~63 Align Horizontal Frequency 002 AFC 0 0 0, 1 Select Horizontal First Loop Gain & H-Sync Gating On/Off 003 HP 13 9* 0~31 Align Sync to Flyback Phase (Horizontal Phase) 004 VS 50 50 0~127 Align Vertical Amplitude (Vertical Size) 005 VPO 5 5 0~63 Align Vertical DC Bias (Vertical Position) 006 VSP 0 0 0, 1 Select Vertical Sync Separation Sensitivity 007 VLN 19 16* 0~31 Align Vertical Linearity 008 CRS 0 0 0~3 Service Test Mode (Normal/Black/White/Cross) 009 GRY 1 1 0, 1 OSD Gray Tone Enable 010 VSC 8 10* 0~31 Align Vertical S-Correction 011 HBR 3 3 0~7 H-Blanking Control for Right Side Edge on Screen 012 HBL 4 4 0~7 H-Blanking Control for Left Side Edge on Screen 013 CDM 0 0 0, 1 Select Count Down Mode 014 VC 7 7 0~7 Align Vertical Size Compensation 015 RB 0 0 0~255 Align Red OUT DC Level (Red Bias) 016 GB 0 0 0~255 Align Green OUT DC Level (Green Bias) 017 BB 0 0 0~255 Align Blue OUT DC Level (Blue Bias) 018 RD 64 64 0~127 Align Red OUT AC Level (Red Drive) 019 GD 8 8 0~15 Align Green OUT AC Level (Green Drive) 020 BD 64 64 0~127 Align Blue OUT AC Level (Blue Drive) 021 SBI 64 60* 0~127 Align Common RGB DC Level (Sub-Bias) 022 OSD 2 2 0~3 Align OSD AC Level 023 POS 0 1* 0, 1 Select Control for Pre/Over-Shoot Adjustment 024 FLS 1 1 0~7 Select Y/C Filter Mode 025 CKO 3 3 0~7 Select Color Killer Operational Point 026 GYA 0 0 0, 1 Select G-Y Angle 027 CRG 2 2 0~3 Select Coring Gain (w/Defeat) 028 PRE 1 3* 0~3 Select Pre-Shoot Width 029 WP 1 1 0~3 Select White Peak Limitter Operating Point 030 FSW 0 0 0, 1 Enable RGB Blanking or FBP 031 VBL 0 0 0, 1 Select Vertical Blanking Period 032 BSG 1 1 0~3 Select Black Stretch Gain 033 BSS 1 1 0~3 Select Black Stretch Start Point (w/Defeat) 034 DCR 1 1 0~3 Select Luma DC Restoration 035 YGM 1 1 0~3 Select Y Gamma Start Point 036 CBP 0 0 0, 1 Select Chroma BPF Bypass 037 AF 0 1* 0, 1 Enable AutoFlesh Function 038 BAT 4 4 0~7 Align Brightness ABL Threshold 039 MSD 0 0 0, 1 Disable Brightness Mid Stop 040 ABL 0 0 0, 1 Disable Brightness ABL 041 RYA 4 2* 0~15 R-Y/B-Y Angle 042 RAD 15 15 0~63 Align RF AGC Threshold (RF-AGC Delay) 043 IAS 0 0 0, 1 Disable IF and RF AGC (IF AGC Switch) 044 FMM 0 0 0, 1 Disable FM Outputs (FM Mute) 045 FL 15 15 0~31 Align WBA Output Level (FM Level) 046 VL 4 4 0~7 Align IF Video Level 053 SB 32 32 0~63 Align Sub-Brightness 054 SCO 10 10 0~31 Align Sub-Color 055 STI 22 20* 0~31 Align Sub-Tint 056 SSH 18 18 0~15 Align Sub-Sharpness 057 OPT 0 0 0~255 Option (Program Codes) (See Note 1 page 5.) 059 HR 13 13 0~31 Align OSD H-Position 062 SBO 5 5 0~255 Sub-Bright Offset

072 DRV

0~127 Red Drive Adjustment (See Note 2 page 5.) 0~127 Blue Drive Adjustment (See Note 2 page 5.)

– 0 0 0~255 Red Bias Adjustment (See Note 3 page 5.)

073 – 0 0 0~255 Green Bias Adjustment (See Note 3 page 5.)

– 0 0 0~255 Blue Bias Adjustment (See Note 3 page 5.)

074 R00 0 0 0~255 N/A

↓↓ ↓ ↓ ↓ ↓

146 R48 0 0 0~255 N/A

Figure 1. Deflection Yoke Movement

Figure 2. Purity and Convergence Magnets

Figure 3. Adjusting Magnet

2. IN THE PURITY AND CONVERGENCE ADJUSTMENTS LIST PAGE 8

— 3 —

PURITY ADJUSTMENT

1. When replacing picture tube or deflection yoke, mount deflection yoke and purity-convergence magnets assembly properly. See Figure 1. Position the picture tube facing east or west. Demagnetize the picture tube and receiver using an external degaussing coil. Set receiver to Service Menu No. 073 (no vertical sweep) while degaussing.

2. Place the yoke on tube neck fully against glass.

2a.Place the CPM on the tube neck aligning the center of

the purity magnet tabs (2 pole) over center of Focus Gap (G3 & G4). See Figure 2.

3. Connect a color bar generator to the antenna terminal. Switch the generator to a white field. Move yoke backward on the neck until a uniform white field is obtained.

4. Allow 30 minutes warm up on a blank white field (high intensity grayscale).

Note: If white field cannot be obtained, check Grayscale

Adjustments on page 6.

5. Set the picture controls to the Auto levels. Select a green raster, either with the signal generator or by adjusting the bias controls. If a signal generator is used for this step, Skip to Step 10. If the bias controls will be used, go to step 6.

6. Adjust Service Menu No. 015 RB (R-Bias), No. 016 GB (GBias), and No. 017 BB (B-Bias) data to 0 each.

7. Select Service Menu No. 073 (no vertical sweep).

8. Adjust the screen control counterclockwise until the horizontal scan lines is no longer visible.

9. Select Service Menu No. 016 GB (G-Bias) and raise the data to produce green raster. If retrace lines appear, reduce screen control slightly.

10.Pull yoke back on the tube neck to obtain three-color raster (blue, green and red).

11. Adjust the angle between the two purity magnet tabs to center the vertical green belt in the picture tube. Do not rotate tabs. See Figure 3.

12.Slowly slide the deflection yoke forward until a uniform green screen is obtained.

13.Check the purity of the red and blue screens for uniformity. Turn off other colors to check (use bias controls) or use generator. If necessary, readjust the yoke position until all screens are pure.

14.If bias controls and screen control were used to set purity, reset Grayscale and Brightness Level. Refer to Grayscale Adjustment on page 6 and Brightness Level Adjustment on page 7.

15.Confirm that the yoke is not tilted. Tighten the yoke mounting screw. Adjust convergence next.

DEFLECTION YOKE

SIX-POLE MAGNET TABS

DEFLECTION YOKE MOUNTING SCREW

PURITY MAGNET TABS

FOUR-POLE MAGNET TABS

ANGLE OF MAGNET TABS

ANGLE OF TABS

FOCUS GAP (G3-G4)

RUBBER WEDGE

MAGNET TABS

Page & Section

Schematic

Location

Part No. Description Q’ty

Interchange-

ability

Old

403 353 4303 MT-POLYPRO 7100P H 1.5K

1NO

404 077 4303 MT-POLYPRO 7100P H 1.5K

★

C411 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

New

403 343 7901 MT-POLYPRO 7200P H 1.5K

1NO

404 077 4402 MT-POLYPRO 7200P H 1.5K

Old 645 044 9123 COIL, DEGAUSSING 1 NO

★

L901 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

New 645 044 9130 COIL, DEGAUSSING 1 NO

Old

610 238 2846 DEFLECTION YOKE

1NO

610 238 2853 DEFLECTION YOKE

★

L902 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

645 028 5943 YOKE, DEFLECTION

New 645 029 0893 YOKE, DEFLECTION 1 NO

645 042 7718 YOKE, DEFLECTION

Old 401 064 5701 OXIDE-MT 1.8 JA 2W 1 NO

★

R497 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

New 401 068 1600 OXIDE-MT 4.7 JA 2W 1 NO Old 401 027 5007 CARBON 68 JA 1/6W 1 NO

R506 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

New 401 024 6700 CARBON 100 JA 1/6W 1 NO

402 055 3201 WIRE WOUND 1 KA WA 6W

Old 402 055 3300 WIRE WOUND 1 KA ZA 6W 1 NO

402 072 2706 WIRE WOUND 1 KA 5W

★

R601 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

402 057 8006 WIRE WOUND 3.3 KA ZA 6W

New 402 058 4403 WIRE WOUND 3.3 KA WA 6W 1 NO

402 075 4707 WIRE WOUND 3.3 KA 5W

Old

402 057 1304

WIRE WOUND 120 JA 15W

1NO

402 083 5208

WIRE WOUND 120 JA 15W

★R608

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D New

402 056 5204

WIRE WOUND 140 JA 15W

1NO

402 083 5307

WIRE WOUND 140 JA 15W

R714,

Old 401 255 9006 MT-GLAZE 82 JA1/10W 2 NO

R724

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D New NOT USED NO

R718,

Old NOT USED NO

R728

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D New 401 255 9006 MT-GLAZE 82 JA1/10W 2 NO

Old 610 289 2741 ASSY, PWB, MAIN 1 NO

A100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

New 610 291 1671 ASSY, PWB, MAIN 1 NO Old 610 289 2758 ASSY, PWB, SOCKET 1 NO

A700 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

New 610 291 1688 ASSY, PWB, SOCKET 1 NO Old 645 025 6103 SOCKET, CRT 8P 1 NO

★

K701 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

New NOT USED NO Old NOT USED NO

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

★K701A 645 026 1992 SOCKET, CRT 8P

New 645 036 4143 SOCKET, CRT 8P 1 NO

645 036 4150 SOCKET, CRT 8P 413 007 6201 CRT A48AAB37X

Old 413 007 7901 CRT A48AAB37X 1 NO

★Q901

414 009 2703 CRT A48AGD12X

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D New 414 009 8101 CRT A48JLL40X 1 NO

414 010 3003 CRT A48JLL40X(P)

Old NOT USED NO

Q901C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - D

New 610 217 7787 CG PURITY MAGNET 1 NO

Page 13, Chassis Electrical Parts List

3. IN THE CHASSIS ELECTRICAL PARTS LIST

The reason for change.

A : Misprint B : Quality Reliability C : Standardization D : Design E : Add as a possible sub F : Schematic location change G : Purchasing Request

Reason

Page 16, Chassis Electrical Parts List

Page 17, Chassis Electrical Parts List

Page 14, Chassis Electrical Parts List



Printed in U.S.A.

April / 2001 / 2200 SMC

For parts or service contact

SANYO Fisher Service Corporation

21605 Plummer Street, Chatsworth, CA 91311 (U.S.A.)

300 Applewood Crescent, Concord, Ontario L4K 5C7 (CANADA)

