Sanyo DCS-200, AWM-2100, DCC-200 Service manual

FILE NO.

Service Manual

CD Radio Cassette Recorder

US,CA

AWM-2100(US) DC-C200 (CA)

DC-S200 (PA)

(AU) (XE) (KR)

PA,AU,XE,KR

PRODUCT CODE No. 129 583 00 AWM-2100 (US) 129 583 01 DC-C200 (CA) 129 583 02 DC-S200 (XE) 129 583 03 DC-S200 (AU) 129 583 04 DC-S200 (PA) 129 583 05 DC-S200 (KR)

REFERENCE No. SM5810132

SPECIFICATIONS

(This is basic specification)

(AMPLIFIER SECTION)

Output power ........................ 5 w x 2 (at 4 ohms, 10% distortion)

Sound presets .......................4 electronic presets

Bass expander ......................+8dB ( at low volume level)

VIDEO in (AUDIO) ................400 mV/50 kohms

Inputs ....................................VIDEO : 400 mV/50k ohms

Outputs..................................SPEAKER : 4 ohms

PHONES : 32 ohms

(TUNER SECTION)

(FM)

Frequency range ................... 87.5 - 108 MHz (200kHz steps)

Usable sensitivity .................. 26 dBf (mono)

(AM)

Frequency range ................... 530 kHz - 1710 kHz (10kHz steps)

Usable sensitivity .................. 200 µ V/m (AM loop antenna)

(CASSETTE DECK SECTION)

Track System ........................ 4-track, 2-channel stereo

Erasing System .....................Magnet erase

Frequency response ............. 25 Hz to 8 kHz

Wow / Flutter ......................... 0.3%(WRMS)

Fast forward/rewind time....... Approx. 120 sec. (C-60)

Signal-to-noise ratio ..............45 dB

Tape speed ...........................4.75 cm/sec.

(CD SECTION)

Type ......................................Changer, 3disc

Channels ............................... 2 channel stereo

S/N ratio ................................60 dB

Wow / Flutter ......................... Below measurable limits

Sampling frequency ..............44.1 kHz

Quantization ..........................16 bits linear/ch

Pick-up ..................................Optical 3-beam

Semi-conductor laser

Pickup wave length ...............790 nm

Laser output ..........................Continuous wave max. 0.6 mW

Frequency response ............. 20 Hz to 10 kHz

(GENERAL)

Power source ................ AC : 110 - 120/220 - 240V, 50/60Hz (PA)

AC : 230 - 240V , 50Hz (AU,XE)

AC : 120V , 60Hz (US,CA)

Power consumption ...... 42W

Dimensions ................... 279 (W) x 290 (H) x 348 (D) mm

Weight (approx.)............ 5.8 kg

(RB-S200 WIRELESS REMOTE CONTROL)

Power requirements ...... 2 "AA" batteries

Dimensions ................... approx. 55(W) x 163(H) x 3(D) mm

Weight ........................... approx. 85g ( without batteries)

(AWM-2100SP SPEAKER SYSTEM)

Type .............................. Full range bass reflex

Drivers........................... 4.7" Dia (12 cm)

Unit used ....................... 12 cm cone type

Maximum power-handling capacity

...................................... 10 W (peak)

Nominal impedance ...... 4 ohms

Dimensions ................... 191 (W) x 290 (H) x 183 (D) mm

Weight (approx.)............ 1.4 kg (per speaker)

(SX-SR2100 SURROUND SPEAKER SYSTEM) (US , CA)

Type .............................. Full range

Drivers........................... 3.1" Dia (8 cm)

Unit used ....................... 12 cm cone type

Maximum power-handling capacity

...................................... 7 W (peak)

Nominal impedance ...... 6 ohms

Dimensions ................... 168 (W) x 88 (H) x 120 (D) mm

Weight (approx.)............ 340 g (per speaker)

Specifications subject to change without notice.

- 1 -

SAFETY PRECAUTION

• Pickup that emits a laser beam is used on this CD section.

CAUTION – INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSE FOR STRÅLING. VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG.

VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN DECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN.

VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.

(AU,PA,XE)

CD ADJUSTMENTS

CD PLAYER ADJUSTMENT PROCEDURES Adjusting Conditions:

- Test disc: Sony YEDS-18

- Pre-operating : Push open/close key to open the CD tray. Load test disc YEDS-18, then push this key once against to close tray.

- Oscilloscope:

1) Adjustment of E/F balance

- After TOC. push play/pause key once to play and push SEARCH key to search.

- Connect the scope between the measurement points.(TSO , V-CEN)

- Then adjust the VR701 until A=B( as figure A)

2) Adjustment of RF (EYE PATTERN)

- After TOC. push play/pause key once play.

- Connect the scope and Jitter meter between the measurement points (RF , V-CEN)

- Adjustment VR702 until the wave form of eye pattern. Become may or jitter value MIN. (as Figure B)

Figure A

Figure B

- 2 -

TAPE DECK ADJUSTMENTS

Play/Record and Playback Head Azimuth Adjustment. To adjust the play/record and playback head azimuth screw :

PUSH

DECK "B"

DECK "A"

HEAD AZIMUTH ADJ.

1. Connect two (2) VTVMs and a dual trace scope to the stereo headphone Jack (as shown) with a 32 ohm dummy load.

PUSH

(See Figure 1 )

Figure1. Azimuth Adjustment

2. Insert a 8 kHz test tape into the tape mechanism and play it back.

3. While playing back the test tape, slowly turn the azimuth adjusting screw until the amplitude of both channel output waveforms is maximum and inphase. (See Figure 2 )

4. Secure the azimuth screw in place with glue or paint after making the adjustments.

Figure2. Head output Signal

- 3 -

TAPE DECK ADJUSTMENTS

Tape Speed Adjustment

1. Set the function switch to TAPE.

MOTOR SPEED ADJ.

2. Connect a frequency counter with a 32 ohm dummy load to the stereo headphone jack. (See Figure 3.)

Figure3. Tape Speed Adjustment

3. Insert and play back a 8 kHz test tape into the tape mechanism.

4. Insert an insulated alignment tool and adjust the tape speed potentiometer until the frequency counter indicates 2940 Hz to 3090 Hz.

Record AC Bias Frequency alignment procedure

1. Insert a cassette tape into the cassette compartment.

2. Connect the frequency counter to the MAIN PCB ( C375).

3. Press the REC button.

4. Adjust T305.

5. Adjust for 61 kHz ± 2 kHz.

- 4 -

TUNER ADJUSTMENTS

(This is basic adjustment)

PARTS LOACTION

Equipment needed:

1. AM Signal generator

2. FM Signal generator

3. DC Voltage meter

4. Oscilloscope

5. Output meter (VTVM ) AM Alignment-: Use AM S/G and loop antenna

Band

AM-IF

STEP S/G FREQUENCY DIAL SETTING ADJUSTMENT REMARKS

1 450 kHz 600 kHz T301

2 530 kHz 530 kHz T303 3 600 kHz 600 kHz T302

AM-RF

4 1400 kHz 1400kHz TC302

Figure4. AM IF/RF Tracking

Adjust for best IF wavefor ( at detector output)

Adjust for VT=1V Adjust for maximun

indication. Adjust for maximun

indication.

5 Repeat step 2 and 4 as required

- 5 -

TUNER ADJUSTMENTS

(This is basic adjustment)

FM Alignment:

Figure5. FM Band Frequency Coverage Alignment

Connect FM signal to ANT inputs (mod. 1 kHz 22.5 kHz dev.)

Figure6. FM Band/Tracking

Band Step S/G FREQUENCY DIAL SETTING ADJUST REMARK

1 87.5 MHz 87.5 MHz L303 Adjust for VT=2.6V

Adjustment for

maximum output

Adjustment for

maximum output

FM-RF

2 90.1 MHz 90.1 MHz L302

3 106.1MHz 106.1MHz TC301

Repeat steps 1 and 3 as required.

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EXPLODED VIEW(CABINET & CHASSIS)

Y02

Y01

Y02

Y03

Y04

Y05

Y07

Y08

Y10

Y09

Y11

Y12

Y13

Y14

Y15

Y16

Y17

Y18

Y19

Y20

Y21

Y22

Y23

Y24

Y25

Y26

Y27

Y16

Y29

Y30

Y29

Y30

Y29

Y34

Y30

Y29

Y30

Y31

Y32

- 7 -

PARTS LIST

PRODUCT SAFETY NOTICE

EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE

IEC SYMBOL OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED , USE ONLY THE REPLACEMENT PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.

CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.

IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN

Regular type resistors are less than 1/4W carbon type and 0 ohm chip resistors. Regular type capacitors are less than 50V and less than 1000µF of Ceramic type and Electrolytic type.

PACKING & ACCESSORIES

REF.NO. PART NO. DESCRIPTION

645 029 1760 POLYBAG W/RCY,AC CORD 645 043 2668 CARTON CASE,OFF SET(US) 645 043 2699 CARTON CASE,OFF SET(CA) 645 043 3276 CARTON CASE,OFF SET(PA) 645 043 3283 CARTON CASE,OFF SET(AU) 645 043 3290 CARTON CASE,OFF SET(XE) 645 043 2712 POLYBAG,FOR AM ANT LOOP 645 043 2729 POLYBAG,I/B 645 043 2736 POLYBAG,MAIN UNIT 645 043 2743 POLYFOAM TOP,MAIN TOP 645 043 2750 POLYFOAM BOTTOM,MAIN BOTTOM 645 043 2897 INSTRUCTION MANUAL(US) 645 043 2910 INSTRUCTION MANUAL(CA) 645 043 3306 INSTRUCTION MANUAL(PA) 645 043 3320 INSTRUCTION MANUAL(AU) 645 043 3313 INSTRUCTION MANUAL(XE) 645 043 2927 POLY BUBBLE BAG,MAIN BOTTOM 645 041 7153 REMOCON,

U-RE-SAN REMOTE ASSY

CABINET & CHASSIS

REF.NO. PART NO. DESCRIPTION

1 645 043 2026 CASS DOOR LENS L 2 645 043 2033 CASS DOOR LENS R 3 645 043 2507 CASS DOOR L 4 645 043 2514 CASS DOOR R 5 645 043 2064 CASS DOOR BKT L 6 645 043 2071 CASS DOOR BKT R 7 645 043 1814 CASS DOOR SPRING,SUS304 8 645 043 2224 KNOB VOL,UP/DOWN 9 645 043 2200 VOL DECORATION RING 10 645 043 2521 CD CHANGER DOOR 11 645 043 2439 CAB FRONT 12 645 043 1838 3CD MTG BKT L 13 645 043 1852 CAB MTG BKT 14 645 043 1821 HEADPHONE MTG PLATE,M14 15 645 043 0671 CD GEAR ASSY 16 645 043 1845 3CD MTG BKT R 17 645 043 2217 BKT DRAWER FIXING 18 645 043 2231 KNOB CASS RECORD B 19 645 043 2248 KNOB CASS PLAY B 20 645 043 2255 KNOB CASS REWIND B 21 645 043 2262 KNOB CASS F FWD B 22 645 043 2279 KNOB CASS STOP/EJECT 23 645 043 2286 KNOB CASS PAUSE B 24 645 043 2293 KNOB CASS PLAY A 25 645 043 2309 KNOB CASS REWIND A 26 645 043 2316 KNOB CASS F FWD A 27 645 043 2323 KNOB CASS STOP/EJECT 28 645 043 2330 KNOB CASS PAUSE A 29 645 043 1869 CASS KNOB STOPPER 30 645 043 2354 KNOB CAP BAND

REF.NO. PART NO. DESCRIPTION

31 645 043 2347 KNOB CAP FUNCTION 32 645 043 2088 BKT KNOB,FUNCTION/BAND 33 645 043 2408 KNOB PWR/MEM/MODE 34 645 043 2385 KNOB DISC SELECT 35 645 043 2392 KNOB CD CONTROL 36 645 043 2101 BKT MOTION LED REFLE 37 645 043 2361 KNOB CAP PRESET DOWN,DOWN 38 645 043 2378 KNOB CAP PRESET UP,UP 39 645 043 2095 BKT PRESET KNOB,UP/DOWN 40 645 043 2415 KNOB SOUND PRESET/BA 41 645 043 2484 SIDE PANEL L 42 645 043 2446 CAB TOP REAR 43 645 043 2651 FIBRE BOARD,REV 1 44 645 043 2170 BKT 3CD L 45 645 043 2187 BKT 3CD R 46 645 043 2163 BKT PCB MTG D,UNDER PWR BD 47 645 043 2194 HOLDER AC CORD 48 645 043 1883 SIDE PANEL BKT L/R 49 645 043 1906 SIDE PANEL BKT L 50 645 043 1890 SIDE PANEL BKT R 51 645 043 2156 BKT PCB MTG B,BOTTOM WOODEN 52 645 043 2149 BKT PCB MTG A,BOTTOM WOODEN 53 645 043 2644 WOODEN PLATE BOTTOM 54 645 043 1876 CAB METAL BOTTOM BKT 55 645 043 2590 RUBBER STAND 56 645 043 2491 SIDE PANEL R 57 645 043 0640 ASSY TOP LENS 58 645 043 2019 DISPLAY LENS 59 645 043 0763 3CD CHANGER + CTL PC,

CDM3C/ASSY PWB 3CD DRIVE(US)

FIXING PARTS

REF.NO. PART NO. DESCRIPTION

Y01 645 029 1548 SCREW M3X6 BH/MS,

F CAB TO CAB MTL BOTT BK

Y02 645 029 1616 SCREW 3X8 BH/ST,

3CD TO 3CD M BKT L/R Y03 645 029 1616 SCREW 3X8 BH/ST,CAB MTG BKT Y04 645 029 1616 SCREW 3X8 BH/ST,H/P PLT Y05 645 029 1616 SCREW 3X8 BH/ST,GEAR HOLDER Y07 645 029 1609 SCREW 2.6X10 BH/ST,KEY BD A Y08 645 029 1623 SCREW 3X10 BH/ST,DECK TO F/C Y09 645 029 1586 SCREW 2.6X8 BH/ST,

FUN/BAND KNOB BKT,

PRESET UP/DOWN KNOB BKT Y10 645 029 1586 SCREW 2.6X8 BH/ST,

PO/MEM/MODE KNOB,

KEY BD A FUN/BASS Y11 645 043 1968 SCR 3X8,PCB BKT A Y12 645 029 1586 SCREW 2.6X8 BH/ST,

CD CONTROL KNOB Y13 645 029 1586 SCREW 2.6X8 BH/ST,

CD CTL/DISC SELECT KNOB

- 8 -

+ 21 hidden pages

Sanyo DCS-200, AWM-2100, DCC-200 Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual