Sanyo CZP 3040, CZP 3045, CZP 6045, CZP 6040 Service Manual

Sqjilmlo

A WORLD OF EXPERIENCE

CZP 3040
CZP 3045
CZP 6040
CZP 6045

COLOUR TELEVISION

SERVICE MANUAL

P.Il. CHASSIS SERIES

iii

CONTENTS

SAFE~PRECAUTIONS ..........................................................................................

SPECIFICATIONS AND Summaries ......................................................................

BLOCK DIAGRAMS .................................................................................................

DISASSEMBLY. . . ....... . . .. . . .. ...... . .... . .... ........ .... .......... ..... . . .... . .. .

SERVICE ADJUSTMENTS .......................................................................................

REMOTE CONTROL PARTS LIST ............................................................................

PURITYAND CONVERGENCE ADJUSTMENTS ......................................................

Cabinet PARTS LISTS ...........................................................................................

TUNER CIRCUIT DIAGRAM ....................................................................................

SAFETY Electrical PARTS LIST .........................................................................

CIRCUIT DIAGRAMS ..............................................................................................

SAFETY PRECAUTIONS

1

2—5

6—9

10—13

14—16

16

17—18

19—22

23

24

Inside Back Cover

1. An isolation transformer should be connected in 3. When replacing a chassis in the cabinet, always
the power line between the receiver and the AC be certain that all the protective devices are

line when servicing circuitry on the primary side

installed properly, such as, control knobs,

of the converter transformer of the set.

adjustment covers or shields, barriers, isolation

2. Comply with all caution and safety-related notes

resistor-capacitor networks etc.

provided on cabinet back, inside the cabinet, on Before returning any television to the customer,
the chassis or the picture tube. the service technician must be sure that it is

completely safe to operate without danger of

electrical shock.

X-RADIATION PRECAUTION

The primary source of X-RADIATION in television receiver is the picture tube. The picture tube is specially
constructed to limit X-RADIATION emissions. For continued X-RADIATION protection, the replacement tube
must be the same type as the original including suffix letter. Excessive high voltage may produce potentially
hazardous X-RADIATION. To avoid such hazards, the high voltage must be maintained within specified limit.
Refer to this service manual high voltage adjustment for specific high voltage limit. If high voltage exceeds
specified limits, take necessary corrective action. Carefully follow the instructions for +Bl volt power supply
adjustment, and high voltage adjustment to maintain the high voltage within the specified limits.

PRODUCT SAFETY NOTICE

Product safety should be considered when a component replacement is made in any area of a receiver.
Components indicated by mark ~ on the schematic diagram designate components where safety can be of
special significance. It is particularly recommended that only parts designated in the parts list be used for the

replacement of components designated by mark ~ . No deviations from resistance wattage or voltage ratings

may be made for replacement items designated by mark

1

i

SPECIFICATIONS CZP 3040

Power source

I AC230V, 50Hz

I

Audio output

1.5W, 10°/0distortion

Power consumption I 47W

I

I Speaker I 8x8cm, 160hm

Television system

System-B/G

Colour system

PAL

Channel coverage

VHF

1—11

UHF

21 — 69

I

Aerial input

impedance 75 ohms

I

Intermediate

Frequencies Video 38.9 MHz

Sound 33.4 MHZ
Colour 34.47 MHZ

Picture tube

34cm diagonal, 90 degree
Type No. 370LHB22

I Hiah voltage

I 25kV at Zero beam

Semiconductors

Dimensions

8 Transistors
4 Ics

Width 463mm
Height 335mm
Depth 370mm

Weight

llkg

SUMMARY

14” COMPACT COLOUR TV
All solid state circuitry for stable quality, less power
consumption and high reliability. Simplified chassis
construction with 1 main circuit board for easy
access and servicing. In-1ine gun, slotted mask
black matrix picture tube with 90° deflection angle.
Convergence-free tube system.

CZP 3040

Instant-Start for instant picture an-d sound in

standby mode. With Automatic Fine Tuning (AFT).

CHANNEL SELECTOR BUTTON

“<\

-

—
—

—
—

—

/

—TUNING BLOCK
—ADAPTOR KNOB

—AFT (AUTOMATIC FINE TUNING)
‘~

POWER SWITCH

—-VOLUME

SPECIFICATIONS CZP 3045

Power source
Power consumption

AC230V, 50Hz

Audio output

I 1.5W, 10°/0distortion

S@eaker

I 8@cm, 16 ohm

50W

Television system

System-B/G

Picture tube

34cm diagonal, 90 degree
Type No. 370 LHB22

Colour system
Channel coverage

Aerial input

impedance

Intermediate

Frequencies

PAL

High voltage

25kV at Zero beam

Semiconductors

16 Transistors

8 ICS

Dimensions

Width

463m m

Height 335mm

Depth 370mm

Weiaht

llka

VHF

1—11

UHF

21 — 69

75 ohms

Video 38.9MHz
Sound

33.4 MHZ

Colour

34.47 MHZ

SUMMARY CZP 3045

14” COMPACT COLOUR TV

Instant-Start for instant picture and sound in standby

All solid state circuitry for stable quality, less power

mode, With Automatic Fine Tuning (AFT).
consumption and high reliability. Simplified chassis With 6 functions infra-red remote control.
construction with 1 main circuit board for easy
access and servicing. In-1ine gun, slotted mask

black matrix picture tube with 90° deflection angle.

Convergence-free tube system.

F

Transducer

Programme Indicator

r

Standby Indicator

r

Programme Selector
(–, +)

_ Programme

Selector

– Volume

_ Power ON/OFF

Switch

-Sound Mute

b-a

f==

II 1/

Power Switch
Volume (–, +

(on/off)

— AFT

— ADAPTOR

-TIE --

I

3

I

SPECIFICATIONS CZP 6040

Power source

AC 230V, 50Hz
Power consumption 67W
Television system

System-B/G
Colour system

PAL

Channel coverage

VHF

1—11

UHF

21 — 69

Aerial input

impedance 75 ohms

Intermediate

Frequencies Video

38.9 MHz
Sound 33.4 MHZ
Colour

34.47 MHZ

Audio output 3.OW, 10°/0distortion

Speaker

8x 12cm, 160hm

Picture tube

48cm diagonal, 90 degree
Type No. 510XAB22

High voltage

27kV at Zero beam

Semiconductors 8 Transistors

4 Ics

Dimensions Width 590mm

Height

427mm

Depth 460mm

Weight 21kg

SUMMARY CZP 6040

20”

COMPACT COLOUR TV

instant-Starl for instant picture and sound in standby -

All solid state circuitry for stable quality, less power

mode, With Automatic Fine Tuning (AFT),
consumption and high reliability. Simplified chassis
construction with 1 main circuit board for easy
access and servicing. In-1ine gun, slotted mask
black matrix picture tube with 90° deflection angle.
Convergence-free tube system,

IIL

PROGRAMME SELECTOR BUTTON

,—AFT

(Automatic Fine Tuning)

~POWER SWITCH

~VOLUME

i

SPECIFICATIONS CZP 6045

Power source AC230V, 50Hz
Power consumption 70W

Television system

System-B/G
Colour system PAL
Channel coverage VHF 1—11

UHF 21 — 69
Aerial input

impedance

75 ohms

Intermediate

Frequencies Video

38.9MHz
Sound 33.4 MHZ
Colour 34.47 MHZ

Audio output

3.OW, 10°/0distortion
Speaker 8x12cm,160hm
Picture tube 48cm diagonal, 90 degree

Type No. 51OXAB22

High voltage 27kV at Zero beam

Semiconductors 17 Transistors

8 ICS

Dimensions Width

590mm
Height 427mm
Depth 460mm

Weight 21kg

SUMMARY CZP 6045

L

21“ COMPACT COLOUR TV

Instant-Start for instant picture and sound in

All solid state circuitry for stable quality, less power

standby mode. With Automatic Fine Tuning (AFT).

consumption and high reliability. Simplified chassis

12 programmed can be automatically found by the

construction with 1 main circuit board for easy

search-tuning system and stores them in the

access and servicing. In-1ine gun, slotted mask

electronic memory.

black matrix picture tube with 90° deflection angle.

With 6 functions infra-red remote control.

Convergence-free tube system.

lIkcudt-

/ “’;

‘aIF_

/l_e

.

.&...’&” ~ / 8

I

t

!

Programme Indicator

~ Maim ON/OFF Switch

Standby Indicator

A Volume

Programme Selector Button

AFT Switch
Tuning Preset Button

Slow Button

Fast Button
Band Button
Band Indicator

AFT Defeat Button

@ Colour

<$ Brightness

~ Contrast

5

AERIAL

BRIGf-fTNESs

cOLOUR

f

sut3-

BR16HTNES ‘

vIDEO , COWR

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& I-IJE

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RF-AGC ._,

CONTtiST;

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REDOU~WT

Q611

RED

DRIVE

RED

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BuFFER

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LINE

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AUDIO A~P-

CONVERTER

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—-———

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SCREEN I

FOCUS

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TRANS. ,

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+-3

HORIZ.

HORI Z.

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DRIvE OUTPUT

Q431

Q432

I

1

MAIN

SWITCH

d

l—____—_. J

Bbl

AERIAL

t“~”‘t

,

REMOTE

MAIN (

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5WI TCH -

AC 23W

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g- ,—-63 (130V)

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DEFLECTION

F#L: OUTPUT

13LuE

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Q611

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+

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I— __

—- —-- __

FOCWS

1~1

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TRANS ,

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——— —.

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AERIAL

*

‘3;

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PLASH ;

l--;n —

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MAIN

!7

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5WI rcH -

n

AC 230V

5oHz

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BRl(iI ITNES5

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SUB-

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BRIWTNESS

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CONT”IVIST

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vIDEO

BR16H1-tdES

BuFFER

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vIDEO , COLWR

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UNIT

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UNIT

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GREEN !

BIAS

D. Y’.

----

VOLUPIE

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1 —------=

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MAIN

F

Ii!

5WITCH -

AC

23W

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02 (23

V)

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(0

DISASSEMBLY CZP 3040

SCREkV-A

1. BACK COVER REMOVAL

—

1. Remove removing 4 screws (A).

—J

“

II\

2. Release 2 Hook (A) shown in figure (1).

. / 3. Take off ANT Terminal and back cover.

mffml

r,1!

“

-(ANT

- Pull

2. TUNING ASSY BOARD REMOVAL

\u’

1. Take off knobs of front control.

Pull -

Bfizn

+

—

2. Remove 2 screws (B).

3. Then draw out the power switch.

4. Remove 3 screws (C) and release hook B, Guide pin.

Hook (A)

5.

Then draw out the tuning Assy’ board. figure (1)

---HOOK (a

)

DEWsPIN

(B)

5)-+

TERMINAL)

3. PICTURE TUBE REMOVAL
Caution: Do not disturb the deflection yoke or

1.

2.

3.

4.

5.

magnet assembly on CRT neck.

Care must be taken to keep these
assemblies intack.
Discharge picture tube by shorting the
anode connection to chassis ground. (Not
cabinet or other mounting parts).

Remove the cabinet back and chassis.
Place the cabinet face down on a soft surface.

Remove 4 screws (D).
Gently lift out the picture tube and place it on a soft
surface.

Install replacement picture tube in reverse order.

10

DISASSEMBLY CZP 3045

SCREW-A

1. BACK COVER REMOVAL

1. Remove removing 4 screws (A).

2. Release 2 Hook (A) shown in figure (1).

3. Take off ANT Terminal and back cover.

2. TUNING UNIT& RC UNIT REMOVAL

1. Remove 3 screws (B) (on Tuning Board).

2. Release 2 Hook (B) shown in figure (2).

L

3. Take out Tuning unit & RC unit.

SCREWS

(B)

lJ

\

Pull -

TERMINAL)

Hook (A) ~

figure (1)

o

1 4

L \k–,

oa

i

draw out

figure (2)

draw out

SCREWS (C)

3. PICTURE TUBE REMOVAL

Caution:

Do not disturb the deflection yoke or
magnet assembly on CRT neck.
Care must be taken to keep these
assemblies intack.
Discharge picture tube by shorting the
anode connection to chassis ground. (Not
cabinet or other mountina Darts).

1.

2.

3.

4.

5.

Remove the cabinet back and ch;ssis. ‘
Place the cabinet face down on a soft surface.
Remove 4 screws (C).
Gently lift out the picture tube and place it on a soft
surface.
Install replacement picture tube in reverse order.

11

DISASSEMBLY CZP 6040

~.

%

BACK CABINET REMOVAL

1. Unhook the AC cord at hook (A).

2. Remove 4 screws (A).

\

3. Then take off the back cabinet.

=

T-L=sy-

1. Take off knobs of front control.

SCREWS (A)

2. Remove 4 screws (B) and release hook (B).

—HOOK (B) 3. Then draw out the tuning Assy’ board.

?

SCREWS (B)

—

PICTURE TUBE REMOVAL

—

Caution: Do not disturb the deflection yoke or magnet

assembly on CRT neck.
Care must be taken to keep these assemblies
intact.

Discharge picture tube by shorting the anode
connection to chassis ground. (Not cabinet
or other mounting parts).

1. Remove the cabinet back and chassis.

2. Place the cabinet face down on a soft surface.

3. Remove 4 screws (C).

4. Gently lift out the picture tube and place it on a soft
surface.

5. Install replacement picture tube in reverse order.

12

‘w

‘Y@

SCREWS

(c)

DISASSEMBLY CZP 6045

SCR-EWS (A)

V/S BOARD REMOVAL

1. Disconnect mini connectors on V/S board.

2. Remove 2 hooks.

3. Then draw out th is board.

CONTROL BRACKET REMOVAL

1. Remove 3 screws (B).

2. Remove a hook (B).

3. Then draw out this bracket.

HOOK (B)

E

e

SCREWS (B)

a

o

0

63

.0

.

PICTURE TUBE REMOVAL

e. I

Caution: Do not disturb the deflection yoke or magnet

assembly on CRT neck.
Care must be taken to keep these assemblies

intact.

@iiiii4!&.... 1.

\

‘\

‘b

\%

Discharge picture tube by shorting the anode
connection to chassis ground. (Not cabinet
or other mounting parts).

Remove the cabinet back and chassis.

‘yf

2. Place the cabinet face down on a soft surface.

I

3. Remove 4 screws (C).

4. Gently lift out the picture tube and place it on a soft

I

surface.

%

5. Install replacement picture tube in reverse order.

Ii

SCREWS (Cl

13

ADJUSTMENTS

DamFing

n

100
ohm

VI F

SWEEPIMARKER
GENERATOR

D1

“TP-D1” “TP-D2”

DC POWER

CONNECTION

SUPPLY

Main Unit

m’

r

@-

L151

15.5V

“:0 0::

-

“KH-8”

INPUT OUTPUT

I

4–6V

4 “TP-C”

Q

Matching pad

L

I

o.OlpF

!1

a

m~

●“TU-TP”

lK ohm b

I

A..

1

*“L151 –a side”

10K ohm

I
1-

- --’’0101 – collector”

item 1. 1st waveform

2. overall waveform

DC 15.5V KH-8

KH-8
DC4—6V TP-C
Output probe

TP-C

TU-TP

TU-TP

Input probe L151 — a side

L151 — a side

Matching pad

b side

b side

Damping

Not used

Connect (TP-DI – D2)

1]

1]

Adjust T131 for maximum

Adjust tuner converter on

response at 38.9 Hz,

tuner and L101 to obtain

ADJUSTMENTS

proper shape waveform as

figure.

VIF
WAVEFORM

A

38.9 MHz
MHz

31.9 MHZ

.

14

i

AFT

Receive an active station.
Adjust T141 to obtain best picture.

+6 POWER SUPPLYAFT

Receive colour bar pattern.
Connect volt-meter to test point TP-B.

Set’s controls: bright .................min.

colour..,,., ....... norm.

contrast ...............min.

Adjust VR321 for +131 *1 .OV.

AGC

Receive clearest station.

Rotate VR101 fully clockwise and then rotate it
anticlockwise slowly until the snow just dis­appears.

VIDEO SIGNAL

.-

Receive colour bar pattern.
Connect oscilloscope to test point TP-F.
Adjust VR140 for l. OVp-p as shown in Figure-1.

1P

u

Fig-1 (H)

U

COLOUR

Receive colour bar pattern.

Set’s controls: bright ................max.

colour ............. norm.

contrast, ............. max.

Connect oscilloscope to test point TP-6B.

[1] lH Delay Line
Adjust VR251 for minimum amplitude of “A” as
shown in Figure-2.
Adjust T281 to obtain each 1H waveform

(Amplitude) as shown in Figure-3.

[2] APC
Adjust L241 for maximum amplitude of “B” as
shown in Figure-2.

Fig-2 (Vert.)

I—H-I—l”+

------ ------ -

T_lL(N

-------------

-----------

GREY SCALE TRACKING

Receive B/W circular pattern.

Set’s controls: bright ................max.

contrast .............. max.

Change service tip from KSV-1 to KSV-2.

Drive controls: red (VR612) ........mid range

blue (VR602) ,..... mid range

Bias controls: red (VR611) min.

green (VR621), .....min.

blue (VR601) ........min.

Adjust screen control to obtain just visible one
coloured line.
Advance each bias control to obtain just visible
three coloured line (white line).
Change service tip from KSV-2 to KSV-1.
Adjust red and blue drive controls alternately to
produce normal black and white picture.
Check for proper grey scale tracking at all
brightness levels.

SUB-BRIGHTNESS

Receive B/W circular pattern.

Set’s controls: bright ................max.

colour .....min........min.

contrast ...............min.

Connect volt-meter between tests points (TP-G
(–) and TP-H (+).

Adjust VR21 O for 0.07V. CZP 3040/3045.
Adjust VR21 O for 0.30V. CZP 6040/6045.

HIGH-VOLTAGE AND HORIZ. WIDTH ADJUST­MENT

NOTE: +6 power supply, AGC and grey scale

should be adjusted before attempting this

adjustment.
Receive circular pattern.
Set’s controls: bright max.

colour ................min.

contrast.,., .......... max.

Connect high-voltage meter to anode on picture
tube.
Check picture width and high-voltage.
If picture is too wide or narrow, or high-voltage is
not:
(1) 22kV *1 kV when the voltage between tests

points “TP-G” and “TP-H” is 0.7V, cut or short
the lead (J41 3), for CZP 3040/3045.

(2) 24kV *1 .OkV when the voltage between tests

points “TP-G” and “TP-H” is 0.9V, cut or short
the lead (J41 3), for CZP 6040/6045.

I

I HIGH-VOLTAGE IH-WIDTH I

CUT up (approx. 0.5kV)

decrease

SHORT down (approx. 0.5kV) increase

Remarks: This adjustment affects sub-brightness.

Therefore, recheck sub-brightness ad-

justment.

VERTICAL SIZE

Adjust VR450 to obtain proper picture.

Fig-3 (Ho:.)

15

HORIZONTAL CENTRE

Adjust VR421 to obtain proper picture,

VERTICAL CENTRING ADJUSTMENT

Vertical centring can be adjusted by connecting
vertical tip to anyone of three terminals on CZP
6040/6045.

SOUND NORMALIZATION CZP 3045

1. Tune the receiver to an active station.

2. Set sound volume to pre-set position by
turning T.V. set on. (In case the receiver is on
position, turn the receiver off then turn it on).

NOTE: Do not press the sound volume up/down

(+, -) buttons on T.V. receiver or remote

control transmitter during this adjustment.

3. Adjust VR711 to proper sound volume.

u

VR711

IC701

Cl

Fig.4RCBIJARi)

REMOTE CONTROL RC344 PARTS LIST

-TE -run.

I

2

4

SOUND NORMALIZATION CZP 6045

Receive an active station.
Set sound volume to pre-set position to turning
T.V. set on. (In case the receiver is on position, turn
the receiver off then turn it on).

NOTE: Do not press the sound volume up/down

(+, -) buttons on T.V. receiver or remote
control transmitter during this adjustment.

Adjust VR790 to proper sound volume.

c1

IC770

VR790

[

IC71O

Figure4 Vl~BOARD

FOCUS ADJUSTMENT

Adjust focus control on the right side of the chassis
for well defined scanning lines.

Key

Part No.

Description

16

i

PURITY AND CONVERGENCE ADJUSTMENTS

CAUTION: Convergence and Purity have beenfactory aligned. Do not attempt to tamper with these alignments. However, the
effects of adjacent receiver components, or replace picture tube or deflection yoke may require the need to readjust purity
and convergence. If adjustment is required the adjustments should be made in the following sequence.

PURITY ADJUSTMENT

1, Place the picture tube face north or south and

demagnetize the picture tube and receiver using an
external degausing coil. When replacing picture tube or
deflection yoke, mount deflection yoke and purity­convergence magnetes assembly properly, see figure 1.

2. Turn Red and Blue guns off to provide only Green raster
by rotating Red and Blue Bias controls fully counter­clockwise. Slowly rotate Green Bias control clockwise
to produce Green raster.

3. Loosen the screw holding the Deflection Yoke and slide
th eDeflection Yoke backward as far as possible, and
remove the 3 D.Y. spacers.

4. Rotate the spread the Tabs of the two Purity Magnets to
centre the vertical green belt in the picture screen.

D.Y. SPACERS

The Purity Magnets are also adjusted toobtain vertical

centering of the raster.

5. Slowly slide the Deflection Yoke forward until a uniform
green screen is obtained.

6. Check the purity of the red and blue screens for
uniformity, turn off other colours to check this (use bias
controls). Readjust the yoke position if necessary until
all screens are pure.

7. Adjust each Bias control and screen control to obtain
white raster. Refer to Gray Scale Adjustment. If part of

the picture screen is coloured, adjust the Deflection

Yoke position forward or backward slightly.

8. Fasten the screw of the Deflection Yoke. Adjust
Convergence next.

~!lJ

PURITY MAGNET

FOUR-POLE

.

Y/\

/

MAGNET TABS /’\\K

,

\

DEFLECTION YOKE

\&

11

MOUNTING SCREW

1.

J //

SIX-POLE

Figure 1- PURITY AND CONVERGENCE MAGNETS

17

CONVERGENCE ADJUSTMENT

1. Usea dot-crosshatch pattern signal.

3. Keeping the mutual angle of the Tabs of the Four Pole

2. Turn Red and Blue guns on and turn off Green gun,

Magnet turn them together to superimpose the Blue and

refer to Purity Adjustment step 2. Adjust the angle

Red horizontal lines in the centre area of the picture

between the Tabs of the Four Pole Magnet 1 and2, and

screen. Refer to figure2.

superimpose the Red and Blue vertical lines in the centre

4. Turn

Green qunon and adjust six Pole Magnet 3and4

spread

area of the picture screen. Refer to figure2.

Constant

“~

+/-j eotae

——————- L___ --------

I

I

I Adjust tabstogetherto

I

7 superimposeredandblue

~ I horizontal line.

(p&J4EDt

(or narrow)

\

)

Adjust tabs’angle to superimpose

blue and red vertical line

spread (or narrow)

P

34

/==

Figure 2- BLUE AND RED LINE MOVEMENT

OUTER AREA CONVERGENCE

If mis-convergence on the outer area exits, asfollow

so that the ‘Green line superimposes on tie Red/Blue
lines. This is the same rxocedure used in stem 2 and 3.
Refer to f[gure 3,

=3=

+k-4RE+

Adjust tabs angle to superimpose
red/blue and green vertical line.

Constant

Rotate

Adjust tabs together to
superimpose red/blue and
green horizontal line.

Figure 3- BLUE/RED AND GREEN LINE MOVEMENT

adjustment.

I %’i‘? I

/

Deflection

t

“

Yoke

+

ii

v

q

Q

(0

.%ing the Deflection Yoke the - direcxion, Red/Blue lines on the screen move the -direction.
Swing the Deflection Yoke the <> direction, Red/Blue lines on the screen move the.>] airection.

5LUE

,LUEE43.=

““IIz : ‘1””

I

I RED

GREEN

BLUE

Swing the Deflection Yoke the o airemion, Red/Blue iines on the screen move the -direction.
Swing the Deflection Yoke the .:> direction, Red/Blue lines on the screen move the<:> direction.

To fasten the Deflection Yoke, Insert and fix the D.Y. spacer.

18

CABINET PARTS LIST CZP 3040

NOTE: Parts order must contain Service Ref. No,, Key No., Part No., and Description.

..

14

13

Key
No.

1.

2.

3.

4.

5.

6.
7,

8.

9.

2

I

4

‘1,

kiss ~11/ 14$9-’

8

I

I

I

l\

12 11 10

9 15

17

Part

Description

Key

Part

No.

No.

No.

Description

YPO1979
3102651
ETOO08
3MO0745
3MO0295C
KBO023B
K2132
3101346
3M05178

Escutcheon Ass’y
Cabinet
Rod Aerial (2 used)

Aerial Base

Small Knob (3 used)
Button, AFT
Button, Prog. Main (9 used)

AC Cord Holder

Front Panel

10.

11.

12.

13.

14.

15.

16.

17.

3102511A
3MO0119
3MO1O22
3MO0891
3S00732
2PO0327
3101317
317432

Slide Knob, Vol.
Adaptor Knob

Door
Front Panel Dec. Plate
Indicator Plate

Sanyo Badge

Foot (2 used)
Hinge (2 used)

●

19

i

CABINET PARTS LIST CZP 3045

NOTE: Parts order must contain Service Ref. No., Key No., Part No,, and Description.

2

3

1

I

*

~>.,,

17

“.

\

/’

‘...

/’Ae

2Q

19

Key Part

Description

Key Part

No.

No.

No. No.

Description

1.

2.

3.
4,

5.

6.

7.

8.

9.

10.

YP01424B
3102651

ETOO08
3MO0745
3MO0295C
KBO027
3M03642
KBO082
3M01602
3101346

Escutcheon Ass’y
Cabinet
Rod Aerial (2 used)
Aerial Base
Small Knob (3 used)
Button, Power
Seesaw Spring (2 used)
Button, Prog., Volume (2 used)
Button, AFT
AC Cord Holder

11.

12.

13.
14,
15,

16.

17.

18.

19.

20,

3M02527A
3MO0119
3M02574A
3M05179
2600981
3S02496
3S03524
3101317
3101322
3100279

Front Panel

Adaptor Knob

Door
Front Door Dec. Plate
Sanyo Badge
Control Dec. Plate
LED Hole Cover
Foot (2 used)
Hinge (2 used)

AFT Slide Button

20

.

CABINET PARTS LIST CZP 6040

NOTE: Parts order must contain Service Ref. No., Key No., Part No., and Description,

2
I

1

10

9

813j

6

/’” \—:

Key

Part

Description

Key Part

No.

No.

No. No.

Description

1. YPO0881B

Escutcheon Ass’y

8. 3M05186A Panel Dec. Plate

2,

3101653 Cabinet

9. 3102511A

Slide Knob, Volume

3, 3MO0296

Small Knob (3 used)

10.

3MO0119

Adaptor Knob

4.

3M01218 Switch Holder

11.

3M01166C Door

5. 3101346 AC Cord Holder

12,

KBO031

Button, Prog. (12 used)

6.

KBO030

Button, AFT & Power

13. 2PO0327

Sanyo Badge

7.

3MO41O6A

Front Panel

21

CABINET PARTS LIST CZP 6045

NOTE: Parts order must contain Service Ref. No., Key No., Part No., and Description

2

I

12

\

1

1

/

,

,.”

.

/

20 10 15 16 9

8765

Key Part

Description

Key

Part

No.

No.

No. No.

Description

1.

2,

3.

4.

5.

6.

7.

8.

9.

10.

YPO1539A
3101653
3MO0296
3101346
KBO098
3MO03927A
3M01 602
3M03927

3M04164B

Escutcheon Ass’y
Cabinet
Small Knob (3 used)

AC Cord Holder

Button, Vol. & Prog. (4 used)
Button, Tuning Preset
Button, AFT
Button, Band, Fast, Slow (5 used)
Front Panel
Door

11,

12.

13.

14.

15.

16.

17.

18.

19.

20.

3M04165
KBO097
317420
3100424
3101322
2600981
3S02413
3S02602
3S02603
3S02736

Indicator Plate
Button, Main Switch
AFT Slide Button
AFT Slide Base
Hinge (2 used)
Sanyo Badge
Hole Cover
Switch Indicator Plate
Control Dec. Plate
Specifications Label

22

ii

<~

TUNER CIRCUIT DIAGRAM

I

1

TR1 3SK13E
TU2 2sC2736
TR3 2sc3S47
Tf14 3SK1N
TR201 2SA1179
TR401 2SC2733
TR402. 404 2SCS124
TR402 1X3125

I*E

l-l+?

I

~

Q
:+-i

3%

c903

~72 22

W

C225 22013qd;r,

01-04 MA321
05-0 E1SV153
09- 012 PLS135
013,014 HvKE9

&

L

016 DAN202K

c=

D201 OAP203K
0202 PLE6 20

L

—

.—

3-

,

23

i

CHASSIS ELECTRICAL PARTS LIST

PRODUCT SAFETY NOTE

Product safety should be considered when a component replacement is made in any area of a receiver. It is

particularly recommended that only the part specified be used for components listed below.

NOTE: Parl order must contain Model No., Ref. No., Part No., and Description

Ref.

Part

No. No.

Description

CZP 3040/3045

Main P.C.B.

C301 CFUBM224

MYLARFILM.0,22MF,20°/0,630V

C341

CCO022 CERAMIC,470PFm20°/0400V

C342

CCOQ22 CERAMIC,470PF,20°/0,400V

C434

CNOO03

POLYPROPYLENE,4300PF, 5°/0,1500V

R340

RCBGK565

SOLID5.6M,100/o,l/2W

R341

RCBGK565

SOLID5.6M,100/o,l/2W
* R371 RNBPJ4R7 FUSIBLERES,4.7,5°/0,l/2W
* R381 RNBPJ3R8 FUSIBLERES,3.9,5°/0,l/2W
* R382 RFACJIRO

CARBON,1,5°/0,l/4W

@ R371

RFACJIRO

CARBON,1,5010,l/4W

@ R381

RFACJIRO

CARBON,1,5°/0,l/4W

@ R382

RNBPJ3R9 FUSIBLERES,3.9,So/o,l/2W

VR321 G0254XXB

lK OHM,B

ORGO092XXM

lK OHM,B

ORGO092XXT

lK OHM,B

T301 AEO072

CONVERTER

ORAEO073 CONVERTER

T471 FDO070 FLYBACK

L301

LQOO02 LINEFILTER

ORLQOO04A

LINEFILTER

L302 LQOO03 LINEFILTER

ORLQCO05A

LINEFILTER

F301 E5045 FUSE,2A,AC

Remote Control P.C.B.
@ T701

PTO065

POWER

Out of P.C.B. Components

Q900

QQ0138XHH 370LHB22
L900 DYO11lAHA DEFLECTIONYOKE
L901 LJO012CHA DEGAUSSING

* SW901AC

ESO062 PUSHSWITCH

41 SW901AC

ESO1O5 PUSHSWITCH

0RES0163 SWITCH,PUSH

* CZP3040 only.

$ CZP3045only,

Ref. Part
No. No.

Description

CZP 6040/6045

Main P.C.B.

C301
C341
C342
C434

C435

R340
R341
R382
V321

T301
T471
L301

L302

F301

CFUBM224
CCO022
CCO035
CNO020

ORCNO020XXA

CC1VJ471

0RCC1WJ471

RCBGK565
RCBGK565
RN1PJ4R7
GO092XXM

ORG0254XXB

AEOQ74
FDO094
LQOCH12

ORLQOO04A

LQOO03

ORLQOO05A

E5045

Voltage SynthesizerP.C.B.

@

T701 PTO065

Out of P.C.B.Components

Q900

Q9315BHH
L900 DYO049XHB
L901

LJ0013cHA

* SW901AC

ESCQ67

0 SW901AC ESO1O5

ORES0163

*

CZP6040 only,

O CZP6045only,

MYLAR FILM, 0.22MF, 20°/0,630V
CERAMIC, 470PF, 20°/0,400V
CERAMIC, 2200PF, 20Y0,400V

POLYPROPYLENE, 6800PF, 5°/0, 1500V

POLYPROPYLENE, 6800PF, 50/o,1500V

CERAMIC, 470PF, 5°/0,3KV

CERAMIC, 470PF, 5°/0,3KV
SOLID, 5.6M, 100/o, l/2W
SOLID, 5.6M, 100/o, l/2W

FUSIBLE RES, 4.7, 5°/0,lW

lK OHM, B

lK

OHM, B
CONVERTER TRANS
FLYBACK TRANS.
LINE FILTER
LINE FILTER
LINE FILTER
LINE FILTER
FUSE, 2A, AC

51OXAB22
DEFLECTION
DEGAUSSING
SWITCH, PUSH
PUSH SWITCH
SWITCH PUSH

24

SANYO SALES, HEAD OFFICE PRIVATE BAG, NEWMARKET, AUCKLAND

Manufactured and assembled
in New Zealand under exclusive Iicence
to the Sanyo Electric Co. of Japan by SANYO NEW ZEALAND LIMITED.

P/N94-006150

Institute Press

Model No. CZP 3040

Model No. CZP 3045

Model No. CZP 6040

Model No. CZP 6045