Sanyo CE27LC4-C Schematic

Part No. SKSM0801 N2WL JUNE 2005
Colour Television Service Manual
Model CE27LC4-C
Service Ref. No. CE27LC4-C-00
PRODUCT CODE: 111376210 ORIGINAL VERSION: Chassis No. UK2A
CE27LC4-C
Contents
Safety precautions/Specifications ..................................................................................................................2
Block diagrams ..............................................................................................................................................3
Cabinet Disassembly......................................................................................................................................4
Adjustment and Repair Procedures............................................................................................................5~9
CPU Port Functions......................................................................................................................................10
IC Block Diagrams ..................................................................................................................................11~13
Pin description of semiconductors................................................................................................................14
Part Description and reading of schematic diagram ....................................................................................15
Cabinet Parts List ........................................................................................................................................16
Electric Parts List....................................................................................................................................17~26
Please use Schematic Diagram SKP20535 with this Service Manual.
Give complete "SERVICE REF. NO." for parts order or servicing, it is shown on the rating sheet on the cabinet back of the TV set.
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N2WL
SAFETY PRECAUTION
PRODUCT SAFETY NOTICE
SPECIFICATIONS
1: An isolation transformer should be connected in the
power line between the receiver and the AC line when a service is performed on the primary of the converter transformer of the set.
2: Comply with all caution and safety-related notes
provided on the cabinet back, inside the cabinet, on the chassis or the LCD display .
3: When replacing a chassis in the cabinet, always be
certain that all the protective devices are installed properly, such as, control knobs, adjustment covers or shields, barriers, isolation resistor-capacitor networks etc. Before returning any television to the customer, the service technician must be sure that it is completely safe to operate without danger of electrical shock.
Power source AC 220~240V, 50Hz Television system System I Colour system PAL/NTSC4.43 (PAL/NTSC4.43/NTSC3.58 IN AV MODE) Receiving channel UHF: 21~69
VHF: A-J, E2-E12
CATV: X, Y, Z, S1-S41 Aerial input impedance 75ohm Rear AV terminal
AV1: CENELEC standard
INPUT: Composite video, RGB and Audio L/R
OUTPUT: TV-output with composite video and audio L/R
AV2: CENELEC standard
INPUT: Composite video, RGB, S-VHS and Audio L/R
OUTPUT: Monitor output with composite video and Audio L/R
AV3: INPUT: Composite video and Audio L/R
OUTPUT: No output
Front AVterminal
AV4: RCA jacks
INPUT: Composite video and Audio L/R Headphone socket Mini Jack Sound output(Music) 10W x 2 Dimensions (WxHxD) 800 x 470 x 239mm Weight 14.1 Kg
Product safety should be considered when a component replacement is made in any area of a receiver. Components indicated by mark
in the parts list and the schematic diagram designate components in which safe-
ty can be of special signifigance. It is particularly recommended that only parts designated on the parts list in this manual be used for component replacement designated by mark . No deviations from resistance wattage or volt­age ratings may be made for replacement items designated by mark .
!
!
!
Important recycling information.
Your SANYO product is designed and manufactured with high quality materials and components which can be recycled and reused.
This symbol means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from your household waste.
Please dispose of this equipment at your local community waste collec­tion / recycling centre.
In the European Union there are separate collection systems for used electrical and electronic products.
Please help us to conserve the environment we live in!
Note: This symbol mark and recycle system are applied only to EU countries and are not applied
to other countries of the world.
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N2WL
BLOCK DIAGRAM
This is a diagram for all models and therefore differs slightly from the actual block diagram.
LCD PANEL
LVDS
THC63
LVDM83R
LCD - TV
LVDS CABLE
10 PAIRS
BLOCK DIAGRAM
This is a diagram for all
models and therefore
differs slightly model by 
model
9PIN DIN
SERVICE SOCKET
NVM
12C BUS
12C BUS
IC805
M29W160E
FLASH
IC804
SD RAM128MB
IC803
SD RAM128MB
IC802
M24C64
NVM
(EEPROM) 64KB
16KB
DATA
DATA
DATA
IC2001
IC1CCI
ADD-
RESS
ADD-
RESS
ADD-
RESS
STV2310
VIDEO PROCESSOR
SCALER IC
ADE3800XLM
IC8O1
STV3600
&
VIDEO PROCESSOR
Y/CR/CB
8 LINES
Y/PR/PB
12C BUS
IC1251
OR
RGB
3 LINES
BA7603F
Y/U/V SWITCH
AV RGB
OR
DIGITALY/U/V
IN
IC1801
SUB CPU
M16C/26
IC3451
STV8216
AUDIO PROCESSOR
12C BUS
I2C BUS
L & R 
AUDIO
BUS0
(BBE)
BUS1
(MACH-3)
DIGITAL MODULE
CONTROL BUS
IC001
LA4919
AUDIO AMP
L & R AUDIO
FOR HEADPHONES
SPEAKERS
10WX2
L & R 
AUDIO
IC3501
NJM2155M
SOUND
ENHANCEMENT
AUDIO PROCESSOR
ADDRESS/DATA/CLOCK
3 LINES
DIGITAL MODULE
CONTROL BUS
ANALOG
ANALOG
VIDEO
AV RGB
IN
DIGITAL
Y/U/V IN
AUDIO
Y/U/V 
DIGITAL
VIDEO
L & R
DIGITAL
AUDIO
DIGITAL
AUDIO IN
TC4052
AV AUDIO IN
SWITCH
AUDIO IN
AV4 AUDIO IN
AUDIO
AV2
IC101
X121
IDA9886
VIF SAWF
AV1 AUDIO IN
AV2 AUDIO IN
AV OR DIGITAL
AV4
VIDEO
IN
AV1 AUDIO OUT
IC 1221
AV3 AUDIO IN
TV OUT1
IC1224
BA7626F
TV VIDEO
AV2
VIDEO
IN
SWITCH
AV3
VIDEO IN
IC1205
BA7603F
AV1
VIDEO
IN
RGB SWITCH
IF DETECTOR
12C BUS
SIF SAWF
X121
TV OUT2
12C BUS
AV2 RGB
SCART2-AV2
AV-LINK
RGB
V-I/O
IN
A-I/O
RC-IN
SCART3-AV3
AV-LINK
V - IN
A - IN
AV4
V - IN
A - IN
A - IN
A101
TUNER
SCART1-AV1
RGB
V-I/O
A-I/O
RC-IN
IC1221
BA7609F
DM OUT
AV2
AUDIO OUT
SWITCH
VIDEO
OUT
AUDIO OUT
V - OUT
A - OUT
ANALOG
VIDEO
VIDEO
OUT
DIGITAL 
MODULE
DIGITAL
VIDEO
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N2WL
CABINET DISASSEMBLY
CABINET BACK DISASSEMBLY
1. Remove 11 screws marked A for 27”
2. Pull out the cabinet back.
A
A
A
A
A
A
A
A A
A
A
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N2WL
OPTION SETTING
[After replacing the Memory IC (IC802)]
The memory IC, IC802, stores the option data of the TV set and service adjustments data for each circuit, therefore, when the memory IC is replaced, it should be set up following these settings and “SERVICE ADJUSTMENTS” on the next page.
To enter to the Option Mode
+ Press and hold the F/OK button on the remote control and Pbutton on the front panel of the TV. The option
window will appear on the screen.
To set the option mode
+ Highlight the desired option item by using the Por Pbutton . + To switch the option mode, use the
Volume - (LEFT) or Volume + (RIGHT) button.
+ The data which is set in the option mode is stored into the memory IC automatically.
Following table shows the available option items and default setting mode.
Exit from the Service Mode
+ Press the MENU button.
Option Mode Mode Description & Note
ON-TIMER ON or OFF On-timer available, default “OFF” PLUG AND PLAY ON or OFF Plug and Play mode, default “ON” WELCOME TEXT ON or OFF Display message when first set up, default “ON” BBE ON or OFF BBE sound mode, default “ON” AUTO VOLUME OFF or ON Default “OFF” HEADPHONE ON or OFF Headphone control , default “OFF” CRT 16:9 MODE ON or OFF Default “ON” NOISE REDUCTION ON or OFF Default “ON” COUNTRY UK, IRE, UK/IRE, EU TV system, default “EU” RASTER ROTATION ON or OFF Default “OFF” SESA ON or OFF Default “OFF” DIGITAL RC ON or OFF Digital option, default “ON” LIGHT MONITORING ON or OFF Ambient light control of LCD brightness,default “OFF” VIDEO MUTE ON or OFF Default “OFF”
OPTION MODE FOR CE27LC4-C-00
ON-TIMER OFF PLUG AND PLAY ON WELCOME TEXT ON BBE ON AUTO VOLUME OFF HEADPHONE OFF 16:9 MODE ON NOISE REDUCTION ON COUNTRY EU RASTER ROTATION OFF SESA OFF DIGITAL RC ON LIGHT MONITORING OFF VIDEO MUTE OFF
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N2WL
SERVICE ADJUSTMENTS
INITIALISATION OF MEMORY IC
To initialise the memory IC (IC802), enter the service mode as below, navigate to “EEPROM Reset” and press OK on the remote control. Turn the mains power off and on - the initialisation is now complete. When initialised the memory IC and all of the setting data (option data and service adjustment data) stored in the IC are reset to the default value. It is necessary to set the option settings, readjust the service adjustments and to re-tune all the channels.
The available adjustment items are as follows;
TDA9885 : This can be adjusted for AGC. Video : This can be adjusted for the service adjustment. Others : ONLY use for greyscale adjustment
DO NOT ADJUST OTHER SETTINGS
[After replacing the Memory IC (IC803)]
The memory IC, IC802, stores the service adjustments data for each circuit, therefore, when the memory IC is replaced, it should be programmed by using “OPTION SETTING” on previous page and the following adjustments.
While pressing the green button on the remote control press the
P▼ on the cabinet front.
The service menu appears.
Use the 6or 5 to highlight the service menu you require and press the F/OK button to enter.
Press the Menu button to navigate backwards through the service menus until menus disappear.
Note: Some items of the service adjustments for this chassis are controlled by the CPU, IC801, and the adjustments are carried out by using the RC handset.
TO ENTER SERVICE ADJUSTMENTS
TO EXIT SERVICE ADJUSTMENTS
Service SV V ers 042
Sound Video Other STV8206 TDA9885 STV2310 ADE3800 WSS EEPROM Reset
IMPORTANT NOTICE Do not attempt to adjust service adjustments not listed on the above otherwise it may cause
loss of performance and product safety.
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N2WL
Service menu: Video
Enter the service adjustment menu as described on the previous page and select “Video” using the P▼ or Pbuttons and then press the F/OK button to enter.
Use the
P▼ or P▲ buttons to select the option, then press
the
F/OK button on the remote control to enter.
Service menu: Sound
Enter the service adjustment menu as described on the previous page and select “Sound” using the Por Pbuttons and then press the F/OK button to enter.
Use the
P▼ or P▲ buttons to select the option, then
press the
F/OK button on the remote control to enter.
Service menu: TDA9885
Enter the service adjustment menu as described on the previous page and select “TDA9885” using the
P▼ or P▲ buttons and then press the F/OK button to enter
Use the
P▼ or P▲ buttons to select the option,
then press the
F/OK button on the remote
control to enter.
Audio Menu ¥ VL’ AGC Ads Prescl Scart Prescl FM Prescl Nicam Reserve sound
0
3
10
10
13
VIDEO
G2 Alignment Config. White Point R 41 White Point G 32 White Point B 36 Peak White Limiter 0 Black Level offset R 8 Black Level offset G 8 Gain pre-scale RGB 0 Fast blanking delay 0 Luma/Chroma delay 0 Restore default
TDA9885
Write 1 70
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N2WL
ADJUSTMENTS
IMPORTANT NOTICE
Do not attempt to adjust the following service adjustments except when adjustments are required in servicing otherwise it may cause loss of performance and product safety.
1. Select the clearest VHF station
2. Connect a digital voltmeter to test point TP-A and GND
3. Enter service menu : TDA9885
4. With the P▼ or Pbuttons select “Write 1”
5. Adjust using the or buttons until the read­out from the voltmeter is 3.2 Vdc.
SCREEN ADJUSTMENT
1. Make sure the set is warm (20 mins)
2. Receive Black and White picture/pattern
3. Enter service menu “Others”
4. Use the +P and -P keys to navigate to item no 51 (white bal R) or no. 52 (white bal G)
5. Using the or buttons adjust to make the white, white.
GREY SCALE ADJUSTMENT
AGC ADJUSTMENT
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N2WL
CPU PORT FUNCTIONS
IC801
36
37
38
39
40
ADDR_9
ADDR_11
ADDR_13
ADDR_12
41
ADDR_8
42
ADDR_7
43
ADDR_6 ADDR_5
44 45
ADDR_4 CKOUT_SDRAM
46
VDD33_IO
47 48
VSS_IO
49
CKIN_SDRAM ADDR_3
50
ADDR_2
51
ADDR_1
52
ADDR_0
53
ADDR_10
54
ADDR_16
55
ADDR_15
56
NOT_CS_SDRAM
57
NOT_RAS
58 59
NOT_CAS RD_NOTWR
60
NOT_BE0
61
VDD12_CORE
62
VSS
63
VDD33_IO
64
VSS_IO
65
NOT_CS_FLASH
66
ADDR_17
67 68
ADDR_18 ADDR_19
69
ADDR_14
70
VDD12_CORE
71
VSS
72
FLASH_D15
73 74
FLASH_D7
75
FLASH_D14 FLASH_D6
76 77
FLASH_D13 FLASH_D5
78 79
FLASH_D12 FLASH_D4
80
NOT_BE1
VSS_IO82VDD33_IO83FLASH_D1184FLASH_D385FLASH_D1086FLASH_D287FLASH_D988FLASH_D189FLASH_D890FLASH_D091VSS92VDD12_CORE93TMS94TCK95TDO96TDI97TRST98NRESET99VSS 81
35
VSS_IO
33
34
VDD33_IO
32
SDRAM_D9
SDRAM_D8
30
31
SDRAM_D11
SDRAM_D10
28
29
SDRAM_D13
SDRAM_D12
26
27
SDRAM_D15
SDRAM_D14
24
25
VDD33_IO
VSS_IO
18
19
20
21
22
23
SDRAM_D5
SDRAM_D4
SDRAM_D3
SDRAM_D2
SDRAM_D1
SDRAM_D0
IC801
STV3600BM
VDD12_CORE
VCC12_PLL2
GND_PLL2
VCC12_PLL3
100
101
102
103
16
17
SDRAM_D7
SDRAM_D6
GND_PLL3
XTALIN
104
105
14
15
VSS
VDD12_CORE
XTALOUT
VCC12_IO
106
107
12
13
VDD33_IO
GND_IO
108
VSS_IO
CLKXTM
109
10
11
PORTA3/LCD_BR
PORTA2/PLL_LOCK
CLKXTP
VSS_PLL
110
111
8
9
PORTD3/AV_CTL_B
PORTD6/POWER_FAIL2
VDD12_PLL
SHIELD_PLL
112
113
5
6
7
PORTD2/50/60HZ
PORTD1/LCD_ON
PORTD0/AV_CTL_A
PORTA5/MUTE/FLASH_RXD
VSYNC
HSYNC
CLK_DATA
114
115
116
1
2
3
4
PORTC7/SCL
PORTC6/SDA
PORTC5/SCL_NVM
PORTC4/SDA_NVM
CLK_DFL/PIP_CLK
VCC33_DAC
GND_DAC
PB_B
GND_REXT
REXT
SHIELD_ADCDAC
GND_ADC
VCC33_ADC
PORTD5/POWER1
PORTB0/POWER_SW
PORTB1/KEYBOARD
PORTB2/SC1_8 PORTB3/SC2_8 PORTB4/SC3_8
PORTB5/AGC
VSS_IO
VDD33_IO
PORTA7/STATUS/FAN_CTL
PORTA6/SEL
PORTA4/LED/FLASH_TXD
PORTD7/POWER_INFO PORTA1/POWER_FAIL1
PORTD4/RC_IN PORTA0/NRESET_OUT PORTC0/SDA_ADE3800 PORTC1/SCL_ADE3800
PORTC2/AV_CTL_C
PORTC3/POWER3
VDD12_CORE
YCRCB7 YCRCB6 YCRCB5 YCRCB4
YCRCB0
YCRCB1
YCRCB2
YCRCB3
117
118
119
120
H100
V100
Y_G
PR_R
VSS
160 159 158 157 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121
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N2WL
IC801
IC BLOCK DIAGRAMS
NRESET
YCRCB[7:0]
CLK_DATA
HSYNC VSYNC
YCRCB[7:0]
27 MHz
Crystal
Build-Up
Counter
HV Filter
8
TNR
SDIN
Block
8
PIPIN
H/V Filter
Clock
Generator
CLKXTP
CLKXTM
CLK_DFL
Video
Pipeline
YSI/CTI
Saturation
OSD
Pipeline
ST20 Core
TV Peripherals TV Chassis Control
Compositor
Picture
Comp. Cursor
BG
Plane
Fast Blanking
CSA
2D
Block Move
30
I/Os
Triple
DAC
EMI4
Time Base
Generator
PR_R
Y_G
PB_B
SDRAM
16/32
Flash
H100 V100
-11-
N2WL
IC001 LA4919NE <Audio Output>
IC BLOCK DIAGRAMS
IC3451 STV8216T <NICAM & Stereo Sound Decoder>
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Monon
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Demodulation
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