Sanyo CDP-565, CDP-565CR (UK)(AU), CDP-565A (XE), CDP-625 (CA), CDP-625CR (CA) Service Manual
...Page 1
=M’’’o’
—
IFILE No.
I
Service Manual
Portable Compact Disc
CDP-565
(AXE)
Player
CDP-565CR (UK)(AU)
CDP-565A (XE)
CDP-625
(CA)
CDP-625CR (CA)
CDP-605E (CA)
Specifications
Channels .............................. 2 channels
SIN ratio ............................... 60 dB
Wow & Flutter ....................... undetectable
Sampling frequency .............44.1 kHz
L
Pick-up light source .............. Semi-conductor laser
Pick-up wavelength .............. 790nm
Laser output ......................... Continuous wave max. 0.5mW
Maximum Output .................. 20mW/ch
(stereo headphone)
Terminal impedance
PHONES ............................ 16- 32!2
LINE OUT ......................... 47k Q
Power Supply
AC Adaptor ........................ 120 V/60 Hz(CA)
230V/50Hz(XE,UK)
230V - 240V/50Hz(AU)
115V/230V,50/60Hz(SS)
DC ...................................... 3V: Using two AA(HP-7) batteries
12V : Using the cigarette lighter
adaptor(CR)
Dimensions ..........................
142x30 x156mm(Wx HxD)
Weight(approx.) .................... 270g without battefies
L.
Specifications subject to change without notice.
PRODUCT CODE
No.
CDP-565(Silver)
(UK) 16401700
CDP-565(Blue)
(UK) 16401702
CDP-565(Yellow) (UK) 16401703
CDP-625
(CA) 16401704
CDP-565
(XE) 16401705
CDP-565(Silver)
(SS) 16401706
CDP-565CR
(UK) 16401707
CDP-625CR
(CA) 16401708
CDP-565CR
(AU) 16401709
CDP-605E
(CA) 16401711
CDP-565(Black)
(UK) 16401712
CDP-565(Blue)
(SS) 16401713
CDP-565(Yellow) (SS) 16401714
CDP-565(Black)
(SS) 16401715
CDP-565A
(XE) 16401716
CDP-565(Silver)
(AU) 16401717
CDP-565(Blue)
(AU) 16401718
CDP-565(Yellow)
(AU) 16401719
REFERENCE No. SM580917
Page 2
LASER BEAM SAFETY PRECAUTIONS
● Pickup that emits a laser beam is used on this CD section.
CAUTION :
THIS PRODUCT CONTAINS A LOW POWER LASER
DEVICE, TO ENSURE CONTINUES SAFETY DO NOT
REMOVE ANY COVERS OR ATTEMPT TO GAIN
ACCESS TO THE INSIDE OF PRODUCT.
REFER ALL SERVICING TO QUALIFIED PERSONNEL.
. ...
\
CAUTION :
USE OF CONTROLS OR ADJUSTMENTS OR
PERFORMANCE OF PROCEDURES OTHER
THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
-..
AU
XE, AU, SS
A
CAUTION - INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL - USYNLIG LASER STRALING VED ABNING, NAR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDG~ UDS
A3TELSE
FOR STRALING.
VARNING - OSYNLIG LASER STRALNING NAR-DENNA DEL AR
OppNAD
OCH SPARR AR URKOPPLAD. STRALEN AR FARLIG.
VORSICHT - UNSICHTBARE LASERSTRAHLUNG TRITT AUS,
WENN
DECKEL GEOFFNET UND WENN SICHERHEITSVERRIEGELUNG
UBERBRUCKT 1ST. NICHT, DEM STRAHL AUSSETZEN.
VARO! Avattaessa ja suojalukitus ohitettaessa olet alttiina
nakymattomalle lasersateilylle. Alakatso Ateeseen.
XE, AU, SS
-1-
Page 3
REMOVAL AND INSTALLATION
%-
● Disconnect the AC adaptor’s plug.
● Remove the batteries.
● All wiring should be returned to the original position after work is completed.
a. CABINET, BOITOM
Q
b. CABINET
c. CD LID
OPEN / C:OSE BUTTON
e. CD P.W. BOARD
f. WIRING LAYOUT
d. CD MECHANISM
SPRING
BROWN
f$k
I
BLUE
-2-
Page 4
EXPLODED VIEW
3
<g>
\/
2—
\
——— ———
224R+%#77Q22
u
——
—
“1
I
I
+14
I
I
I
I
-3-
Page 5
PARTS LIST
b
I
PRODUCT SAFETY NOTICE
L
‘&.
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC
SYMBOL A IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF
SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY A , USE ONLY THE REPLACEMENT PARTS DESIGNATED,
OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST
IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.
CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
Regular type resistors are less than 1/4W carbon type and Oohm chip resistors.
Regular type capacitors are less than 50V and less than 1000LF of Ceramic type and Electrolytic type.
N.S. P : Not available as service parts.
These modls are avilable in 4 color 5 version and 6 models.
(l-1 )CDP-565(Silver)/( UK), (1-2) CDp-565(Blue)/( UK), (1-3) CCDp-565(Yellow)/( UK), (1-4) CDp-565(Black)/( UK)
(1-5jCDP-565CR/( UKj
(2-l )CDP-565(Silver)/(SS), (2-2)CDP-565(Blue)/( SS), (2-3) CDP-565(Yellow)/(SS),
(2-4) CDP-565(Black)/( SS)
(3-l )CDP-565CR/(AU),
(3-2) CDP-565(Silver)/(AU), (3-3) CDP-565(Blue)/(AU),
(3-4) CD P-565 (Yellow)/(AU)
(4-l )CDP-625/(CA),
(4-2) CDP-625CR/(CA),
(4-3)CDP-605E/(CA)
(5-l )CDP-565/(XE),
(5-2)CDP-565A/(XE)
PACKING & ACCESSORY
REF. NO.
PART NO.
DESCRIPTION
REF. NO.
Q
6450311727
6450311710
6450311703
6450311697
6450311680
6450311681
6450313783
6450317262
6450312144
6450318030
6450318016
6450318023
6450317286
6450317293
6450317279
6450313738
6450313776
6450317224
6450318009
6450317231
6450317248
6450311642
6450307072
6450307065
6450311659
6450317996
6450307041
6450307089
CABINET & CHASSIS
REF. NO.
PART NO.
1
6450312120
1
6450311420
1
6450311840
1
6450312007
2
6450313707
3
6450312137
POLYBAG,UNIT
POLYBAG,AC ADAPTOR
POLYBAG,l/B
POLYBAG,PATCH CABLE
CARTON INNER, (l-4), (1-1), (1-2)
CARTON INNER, (l-3)
CARTON INNER, (5-1)
CARTON INNER,(2-I ),(2-2),(2-3),(2-4)
CARTON INNER, (l-5)
CARTON INNER, (3-1)
CARTON INNER, (3-2), (3-3), (3-4)
CARTON INNER, (5-2)
CARTON INNER, (4-1)
CARTON INNER, (4-2)
CARTON INNER, (4-3)
INSTRUCTION MANUAL, (1-4),(1-1),
(1-2),(1-3),(1-5)
INSTRUCTION MANUAL,(5-1 ),(5-2)
INSTRUCTION MANUAL,(2-1 ),(2-2),
(2-3),(2-4)
INSTRUCTION MANUAL,(3-1 ),(3-2),
(3-3),(3-4)
INSTRUCTION MANUAL,(4-1 )
INSTRUCTION MANUAL, (4-2), (4-3)
ST EARPHONE, (l-4),(1-1),(1-2),(1-3),
(5-1 ),(2-1),(2-2),(2-3),(2-4),(1-5),(3-1),
(3-2),(3-3),(3-4),(5-2)
ST EARPHONE,(4-1 ),(4-2),(4-3)
PATCH CABLE (EXCEPT 605 E/CA)
ADAPTOR AC
ACTIVE SPEAKER (Only 565WXE)
CAR CASS. ADAPTOR(1 -5),(4-2 ),(3-1 ),
(4-3)
CAR ClGA. ADAPTOR(1 -5),(4-2),
(3-1 ),(4-3)
a
3
3
3
3
4
5
6
6
6
6
7
8
9
10
11
12
13
14
15
17
18
19
20
20
20
20
21
22
24
25
26
26
DESCRIPTION
CD LID, BLACK(2-4),(4-3),(1 -4)
26
CD LID, SILVER(l-1),(4-1 ),(5-1),(2-1), 26
(1 -5),(4-2),(3-1 ),(3-2),(5-2) 28
CD LID, BLUE(l -2),(2-2),(3-3)
CD LID, YELLOW(l -3),(2-3)(3-4)
CD DOOR PIN
CD LID LENS, SMOKE GRAY(2-4),(1-4)
PART NO.
6450311437
645031 1857
6450312014
6450317200
6450317194
6450313691
6450312199
6450312090
6450311413
6450311819
6450311987
645031 1406
6450311536
6450311499
6450311505
6450311512
6450311529
6450311604
6450311307
6450311451
6450311574
6450311598
6450311635
6450312106
6450311550
6450311826
6450311994
6450311567
6450311628
6450313684
6450313677
6450312113
6450313660
6450311833
6450311864
6450311611
DESCRIPTION
CD LID LENS, SMOKE GRAY(l-1),
(5-1 ),(2-1 ),(1-5),(3-1 ),(3-2),(5-2)
CD LID LENS, SMOKE GRAY(l-2),
(2-2),(3-3)
CD LID LENS, SMOKE GRAY(l-3),
(2-3),(3-4)
CD LID LENS, SMOKE GRAY(4-1 ),(4-2)
CD LID LENS, SMOKE GRAY(4-3)
CD SPRING
CD DOOR ADAPTOR,CD LID
CABINET TO P,BLACK(2-4),(4-3 ),(1 -4)
CABINET TOP, SILVER(l -1),(4-1),
(5-1 )(2-1),(1 -5)(4-2) (3-1 ),(3-2 ),(5-2)
CABINET TOP, BLUE(l -2),( 2-2), (3-3)
CABINET TO P,YELLOW(l -3),(2-3),(3-4)
DISPLAY LENS, CLEAR
OPEN KNOB PLATE
OPEN KNOB SPRING
OPEN KNOB, W/CHROMED PLATING
CD KNOB L,W/CHROMED PLATING
CD KNOB R,W/CHROMED PLATING
FIBRE WASHER, PCB
CD MECHA RAE0141Z,KIT
TAPPING SCR 1,7X4,BUTTON
BATT CONTACT(+/-)
TAPPING SCR 2X5, PCB
PWB KNOB, DBBS ON/OFF
CAB BOTTOM, BLACK(2-4),(4-3 ),(1-4)
CAB BOTTOM, SILVER(l-1),(4-1),
(5-1 ),(2-1),( 1-5), (4-2), (3-1 ),(3-2 ),(5-2)
CAB BOTTOM, BLUE(l -2),(2-2),(3-3)
CAB BOTTOM, YELLOW(l -3),(2-3),(3-4)
RIBBON
RUBBER FOOT, CAB BOTTOM
TAPPING SCR2X1O,CAB BOTTOM
TAPPING SCR2X6,BATT
BATT LID, BLACK (2-4),(4-3),(1 -4)
BATT LID, SILVER(l -1),(4-1),(5-1),
(2-1 ),(1-5),(4-2), (3-1 ),(3-2 ),(5-2)
BATT LID, BLUE(l-2),(2-2), (3-3)
BATT LID, YELLOW(l -3),(2-3),(3-4)
RUBBER
-4-
Page 6
PARTS LIST
CD P.W.BOARD ASSY
REF. NO.
16
C0308
CNOO1
CNO02
CNO03
DO1O1
D0401
D0402
D0403
Iclol
IC201
IC301
IC401
IC402
IC403
IC501
JWOOI
JWO02
JWO03
LO1O1
L0201
L0301
LD401
QO1O2
QO1O3
QO1O4
QO1O5
QO1O6
QOI07
Q0201
Q0501
Q0502
S0401
S0402
S0403
S0404
S0405
S0406
S0407
SWO03
SWO05
or
TO1O1
VRO05
XT301
ZD101
PART NO. DESCRIPTION
6142994191 ASSY,PWB CD MAIN,
ACDP565CMB(N.S.P)
645031 1024 FIXED COIL 10UH,
R-TYPE AL0305-100K-S
6450311260 LCD BRACKET
6450311277 BATT CONTACT(+)
6450311284 BATT SPRING(-)
645031 1390 ELECT
6450311321 HEADER 16 P,PICK-UP RAEO141Z
6450311338 HEADER 4P, LID-SW MOTOR FEED
6450311314 HEADER 2P, SPINDLE MOTOR
6450313646 DIODE 1N4001 ,RECTIFIER
6450313653 DIODE 1N4148
6450313653 DIODE 1N4148
6450313653 DIODE 1N4148
6450311109 IC AN8788FB,
4CH DRIVER +DC -DC CON
645031 1086 IC AN8837SB,CD HEAD AMP
6450311079 IC MN662740RM1 ,
DIGITAL SIGNAL PROCESSOR
6450311093 IC MN171603HFK,
MICRO CONTROLLER
6450311116 IC SM5859AF,
ANTI-SHOCK MEMORY CTLER
6450311062 IC GM71 C4400BJ-70,4M DRAM
6450311055 IC LA4533M,HIP AMP
6450311468 J.WIRE AWG26UL,C31O TO IC403
645031 1475 J.WIRE AWG26UL,IC403 TO J501
645031 1475 J.WIRE AWG26UL,IC401 TO J101
6450311024 FIXED COIL 10UH,
R-TYPE AL0305-1 OOK-S
6450311024 FIXED COIL 10UH,
R-TYPE AL0305-100K-S
6450311024 FIXED COIL 10UH,
R-TYPE AL0305-100K-S
6450311291 LCD TTD1677
6450311161 TR KRC 102M,NPN
6450311161 TR KRC 102M,NPN
645031 1154 TR KRA 107 M,PNP
645031 1178 TR KTD 1303
645031 1178 TR KTD 1303
6450311178 TR KTD 1303
6450311185 TR 2SA933ASR,PNP
645031 1147 TRKRC1ll M
6450311147 TRKRC 111 M
645031 1215 SW TACT, PLAYIPAUSE
645031 1215 SW TACT,STOP
645031 1215 SW TACT, SKIP+
645031 1215 SW TACT,SKIP645031 1215 SW TACT, DASP
645031 1215 SW TACT,MODE
645031 1215 SW TACT, PGM
6450311208 SW PUSH, DOOR SW
645031 1222 SW SLIDE, BBS ON/OFF
6450311192 SW SLIDE, BBS ON/OFF
645031 1031 CHOKE COIL, CW3-819751-O0
6450311130 ROTARY VOL
6450311048 CERAMIC RESONATOR, CSA33.86MX
6450311123 ZENER DIODE 7.5V
—
;Z
-5-
Page 7
\_
‘L
WIRING CONNECTION
CD MECHANISM
BATTERY
DC 3V
J501 ~ A ‘\
VR5
VOLUME
Q
o
+’
OFF
YO
o
S406
j\v A
v
CNI(16P)
CD P.W.B
‘-”::ii&?&-J
PROGRAM
‘L7
EXT. DC 6V
mm
CN3(2P) CN2(4P)
/
/
o
0
0
S405
o
ANTI-SHOCK
o
0
S401
PLAYIPAUSE
S402
STOP
-6-
Page 8
WIRING DIAGRAM
TOP VIEW
BOITOM VIEW
-7-
Page 9
ii
1
l_
.
-E
11111—
.
,,
m
—
—
111111111111~likl
1,’. js
.“?-“
mu,-,,
“.,-
.
,,,,
..”
.,MU
/1!
,“
w“
!
.“
. .
w
,!-
,!W
c,,.
,,,.
!,,.
.“
“.
l..
‘--.,,.
,..
,.
,..
-1
—
1 I
m
*
—
r-
I
Page 10
IC BLOCK DIAGRAM &
ICI 01 AN8788FB(4CH Driver)
DESCRIPTION
‘.-
-— —
—
1 I
) CLK
]
POWER
) OUT
IOUT
lCCt4T
ROUT
RIN
DRVCC
BTL
II
BTL
II
BTL II BTL ll=~tl+’
I
.....—=.
11 II
,,
circuit
1
t
I I
rflE311m E
I
I
1
1
1
Illnl
J
:ontroll
&mp
E
Ripple
filter
13 i
nil- IH
L
u.
w
u
<
Pin No,
Function
Pin No.
Function
1
RESET
Rcsc[ output
23 TR -
Driver output
MN662740RMl(Digital signal processor)
2 DED Dead lime input
24
TR+
Driver
output
3 OUT
DC-DC convcrtcr output
2s FO – Driver output
4 FB
!&Or Amp output 26 FO + Driver output
5
IN
Error /unp input
2-I
PGND
Ground
Remotecontroller m!erface
6
ROUT
28
Outp”l
PGND Ground
W7CK /~TP
et
CLOCK
62
FCLK
63
IPFLAG
64
1
7 SGND
Ground
29 5P+ Driver output
8 SPRO
Shori.circui! protcctim input 30
5P – Driver output
LOON
BDO
RFO~
TRCRS
oFr
Vom
RFENV
TE
FE
TBAL
FBAL
VR6F
FOD
TRD
KICK
ECS
ECM
Pc
NO
TRV
9 CT
Triangular w6ve OSCilbtiOn 31 TV+
Driver output
10
AREF
U2AVDDout$mt 32 Tv-
Drivereutput
FLAG
CLVS
cFfc
OEMPH
RESY / FLAG6
e5
66
67
68
e9
70
71
72
73
74
75
7e
77
7e
79
eo
11 sv~
Power supply
33
[ Cot$r
Charge current stiting
l?
CRIP
Ripple rejection capacitor 34 MRST
Muting reset output
13
‘VDD
Rippk filter output 35 vSEN Empty detection input
MN662740RMI
IOSEL
m
Avoo,
OLM
AV=,
OUTR
RSEL
CSEL
PSEL / SRDATAIN
MSEL / LRCKIN
SSEL / BCLKIN
14 DRV,--
Power supply 36 E,MP Empty detection output
15
‘REF
lL?VK input
37
PVC-,
Power supply
External sym hronous
16
lNFO
Driver input
38 CLK
signalinput
17 INm
Driver input
39
Oscdlmonstarlmgnal
START inpul
18
LDON
Driver ON. OFF control
40
POWER Power
ON/OFFinput
19
INsP
Driver input 41
Pvca
Power supply
20 Pc Driver ON-OFF control
42 Ion
Chargingandbattery
detection
I
21
lNW
Driver input
43
DRGND Ground
7.2
TRVSTOP Driver ON-OFF control
44 RLN
Remote contmlkr
interface input
--
-1o-
Page 11
IC BLOCK DIAGRAM & DESCRIPTION
IC21 O AN8837SB(CD head amplifier)
RF RFIN RFDET BDO CSBRT OFTR
CEA ENV
PDA
PDB
PDE
PDF
~ $
%’
12 10 17 11 19
RF
detection
a “ ‘—-r 4
BDO
detection
OFTR
detection
3T-ENVE.
20+ENVOFF
FEN
FEOUT
Vcc
VREF
GND
LDON
TBAL FBAL CROSS TEIN TEOUT TEBPF
VDET LPD LD
IC401 MN171603HFK(Micro controller)
5 I FoaM signal iuput 2
II 19 I 3T%NVE.outp”, I
‘d
AFC amp input
II 20 I ‘mnmi I
Capacitorfor HPF-amp
1 1 ~m~o”
II25I
FEamp
input
I
14 GNO
II28I
FBAL conlml
I
~/lSL8/P60
IRU’3/713L9/p61
RMO/P62
P63
m
xl
x2
Vss
0SC2
Osc 1
i
65
66
67
66
69
70
71
72
73
41
40
39
38
37
36
35
34
33“!
MN171603
P92/SEG22
P91/SEG21
P90/SEG20
P83/SEG 19
P82/sEG 1.9
P81 /sEC 17
P80/SEG 16
SEG15
SEG14
sEC 13
SEG12
SEG11
SEC1O
SEC9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEC2
-11-
Page 12
f-
L
IC BLOCK DIAGRAM & DESCRIPTION
IC403 GM71 C4400BJ-60,
HY514404ALJ-60,
UPD424400LA-60
(4M DRAM)
RAS
Row Address Strobe
CAS
Coiumn Address Strobe
WE
Write Enable
OE
I Output Enable
Vss
I Ground
IC501 LA4533M(H/P amp.)
DOO DO1 D02 D03
r I
AO
Al
AZ
A3
A4
As
A6
A7
A8
A9
Vcc
RAS
Vss
L-
-12-
Page 13
VOLTAGE OF IC & TRANSISTOR
I IC201 I
1
I
2
I
3
I
4
I
5
I
G
I
7
I
8
I
9 10 11 12 13 14
I
5V
0.7V 2.2V 2V Ov 3 lV Ov
23 24 25 26 27 28
AFMx37SB
or Ov
3.1 V 1.5V 1.5V
Ov
2.2V . .
15 16 17 lx 19 20 21 22
(IV
1.XV Ov (JV
—.
1.3V
OV 1.5V 1,5V
1.6V 1.6V
1.6V
1.6V 1.6V 1.6V
IC301 1 2 3 4 5 6 7 8 9
10 11 12 13 14
MN662740RNH
1.6V 1.6V 1.6V 3.IV Ov Ov
3.1 V
7
TV ‘llv nv (Iv (1V nv 21V
15
16 17 lx 19 20 21 -- , --
, ,
I,5Y (JV
Ov
3.IV
1.5V 1.6V 1.6V 1.6V ] OV
I
1.6V I ‘-1,6V [
1,6V I -
I,6V I :-1 6\’
29 30 31 32 33 34 35 36 I 37 38 I 79 I
40 I 41 I 47
----- .
..” .-, . ..- .< ...
22123 t24125 I 26 I 27 I 2R i
, , , t
1
1-
1.61’Il,6\”I1.6V I
1.6v’:- ‘- ,..
16VI 1.4V I (JV [ Ov I 1.6V I O\’
;;. , , .
I
3.1 V
I
Oy i “-
1.4\’
I
IC5(J1
LA4533\l
IC401
MN1716fJ3HFK
1
. . ..- . .
I I
1
I
I
. . .
..-. . . -.. ..-. -
I
2 3
4
5
6 7
u 9
10 II
12 13 14
3,1f’ Ov (JV
3.1 V 3.IV 3.IV
1.4V
3.1 V 3.1 V 3.l\’
3.lV
2.7V
2J:
1.IV
15
16 17 18 19 20 21 22 23 24 25 26 27 2X
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