Sanyo Aspire 7552G, AS10D3E Test Report

Page 1

Sanyo Test Report

Name of Sample Lithium Ion Battery 3UR18650-2-T0638
Consignor SANYO Energy(Suzhou) CO.,LTD
Manufacturer SANYO Energy(Suzhou) CO.,LTD
Test Method United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"
Criterion United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"
Appearance Black rectangular parallelepiped
Test Date 2010/01/07 - 2010/01/22
Sample Number 24
Test Items Altitude simulation, Thermal test, Vibration test, Shock test, External short circuit, Overcharged
Conclusion The sample has passed the items of UN38.3.
Remark Certification by Similar Model: 3UR18650-2-T0627
Ratio of (3UR18650-2-T0638)/(3UR18650-2-T0627)
[+]=100%, [-]=100%, [Electrolyte]=100%
Consignor Address No.86 Sunwu Road, Xukou, Wuzhong District, Suzhou City, Jiangsu Province
215165, China

Sanyo Energy(Suzou) Co.,Ltd.

7. kmm Approval

a. Tsutsui Check ____

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B: Checklist for Judging New Type Battery or not

Confirmation of presence of change in "The element which is given influence" (Change ⇒ O, No change ⇒ −)

When there is no change in all items, it is NOT considered to be a New Type Battery. Model which UN regulation test has completed 3UR18650-2-T0627 Target model which is not a new type 3UR18650-2-T0638

Test Item (Function) The element which is given influence Presence of change
T1:Altitude Simulation
(Decompression load)
  • Crimped part, Gasket (Cell)
  • Gas Release Vent, Cell Case (Cell)
  • Pack (Plastic) Case
  • Holding Member(Insulator, Insulation Tape, Both Sides Tape)
  • Coating materials
T2:Thermal Shock
(Repetition of high temp.
and low temp.)
  • Crimped part, Gasket (Cell)
  • Gas Release Vent, Cell Case (Cell)
  • Finished state of Wound Electrodes (Cell)
  • Pack (Plastic) Case
  • Holding Member(Insulator, Insulation Tape, Both Sides Tape)
  • Coating materials
-
T3:Vibration
(Vibration load)
  • Finished state of Wound Electrodes (Cell)
  • Electric wiring member
  • Electronic Parts on a circuit board
  • Cell Holding Member (Adhesive, Both Sides Tape, Lib of Plastic Case )
-
T4:Shock(Shock load)
  • Wiring Member
  • Electronic Parts on a circuit board
  • Cell Holding Member(Adhesive, Both Sides Tape, Lib of
    Plastic Case )
  • Finished state of Wound Electrodes (Cell)
_
T5:External Short
Circuit(Short current)
  • Over-voltage Protection
  • Current Control Device
  • Safety Device of cell (Cell)
  • Lead Tab
_
T6(Cell):Impact(Crash load)
  • Separator (Cell)
  • Insulation State in a cell (Cell)
_
T7(Pack):Overcharge(Charge
load)
Overcharge Protection Thermal Device Safety Device of cell (Cell) _
Judgment result New Type or not New Not new

Sanvo Energy(Suzou) Co..Ltd.

1. Kunun a. Tsutsui

approval

Check

Writing

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L1007220 Mat.09.2010
Cus
Sar
Sar
Customer Model : AS10D3E
Sanyo Model : 3UR18650-2-T0638
Sanyo Product Code : F12431010
Manual of Tests and Criteria
(38.3 Lithium batteries) Test
results Note Number of test batteries
NO. i
Altitude simulation Pass First cycle First cycl ٩ After 50 cycles After 50 cycles
2 Thermal test Pass U a nana d
ТЭ 3 Vibration Pass fully charged Turry Disc narged fully charged fully discharged
Т 4 Shock Pass 4 batteries 4 batterie S 4 batteries 4 batteries
Т 5 External short circuit Pass
Те 5 Impact Pass First cycle
5 cells for
10 cells for
5 cells for
50% charged
cylindrical
prismatic
coin cell.
1% chargedAfter 50/lindrical cell,5 cells f/rismatic cell,10 cellsin cell.5 cells f fully discharged
ndrical cell,
smatic cell,
cell.
Т 7 Overcharge Pass For batt ery only First cycle fully / charged 4 batteries After 50 cycles,fully charged 4 batteries
Т 3 Forced discharge - For cell only For cell only
Lithium n ion batter y Specificat ion
ltem Nor minal value Note
Watt-hour rating 66 Wh
Nominal voltage 11.1 V
Lithium equivale ent conte nt 5.4 g
We declare the above : The test result mentioned above was checked according to UN test.
(Manual of Tests and Criteria ST/SG/A C.10/11/Rev.4, , PartIII,sub-s section 38 8.3)

E1004000

No. 00 0040

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L1004220 Mat.09.2010
Cert
Customer Model :
Sanyo Model :
Sanyo Product Code :
ificate of Package
AS10D3E
3UR18650-2-T0638
F12431010
Drop Test for Lithium ion battery Sanyo Energy(Suzhou)Co, Ltd.
Mura Tatsuya Senior Manager
Test item Test results Note
Package Drop Test Pass The package shall be dropped from
high onto a concrete surface (
with five orientations (drop one
(1)flat on the bottom,(2)flat on
long side, (4)flat on the short
om 1.2meter
flat and horizonta
ce a sample);
n the top,(3)flat o
side, (5)on a corn
I)
on the
ner

E1004000

No. 00 0040

Lithium ion battery Specification

ltem Nominal value Note
Watt-hour rating 66 Wh
Nominal voltage 11.1 V
Lithium equivalent content 5.4 g
We declare the above : The test result mentioned above was checked according to UN test.
(Model Regulations ST/SG/AC.10/1/Rev.15, Special Provision188)
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1.Test Item: Altitude simulation (T1)2.Test Purpose: This test simulates air transport under low-pressure con

3.Test Procedure:

Test cells and batteries shall be stored at a pressure of 11.6kPa or less for at least six hours at ambient temperature(20±5°C).

SANYO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage

retention is not less than 90%

The requirement relating to voltage is not applicable to test batteries at fully discharged states.

5.Test Date: 2010/1/7

6.Test Data

Mass(g) Mass loss Voltage(V) Voltage Other пи Judgement
Battery N 10. Before test After test (%)
(=<0.1%)
Before test After test Retention(
%)(=>90%)
event Result Judgement
At first cycle,in 1 327.73 327.78 0.015 12.95 12.94 99.9 0 PASS
2 328.58 328.69 0.033 12.97 12.96 99.9 0 PASS
charged 3 328.44 328.46 0.006 12.97 12.97 100.0 0 PASS
states 4 328.30 328.42 0.037 12.95 12.95 100.0 0 PASS
At first 5 327.63 327.42 0.064 0 PASS
cycle,in 6 328.29 327.99 0.091 PASS
discharged 7 328.08 328.10 0.006 0 PASS
states 8 328.15 328.26 0.034 0 PASS DACC
After 50 9 328.60 328.56 0.012 12.97 12.97 100.0 0 PASS PASS
cycles
ending in
10 328.67 328.67 0.000 12.96 12.96 100.0 0 PASS
fully 11 327.57 327.32 0.076 12.97 12.97 100.0 0 PASS
states 12 327.89 328.02 0.040 12.97 12.97 100.0 0 PASS
After 50 13 327.33 327.37 0.012 0 PASS
cycles
ending in
fully
14 327.78 328.02 0.073 0 PASS
15 328.51 328.65 0.043 0 PASS
states 16 328.31 328.36 0.015 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,

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1.Test Item: Thermal Test (T2)

2.Test Purpose: This test assesses cell and battery seal integrity and internal electrical connections. The test is conducted using rapid and extreme temperature changes.

3.Test Procedure:

Test cells and batteries are to be stored for at least six hours at a test temperature equal to 75±2°C, followed by storage for at least six hours at a test temperature equal to -40±2°C. The maximum time internal between test temperature extremes is 30 minutes. This procedure is to be repeated 10 times, after which all test cells and batteries are to be stored for 24 hours at ambient temperature (20±5°C). For large cells and batteries the duration of exposure to the test temperature extremes should be at least 12 hours. SANVO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage retention is not less than 90%.

The requirement relating to voltage is not applicable to test batteries at fully discharged states.

5.Test Date: 2010/1/8-2010/1/14

6.Test Data

Mass(g) Mass loss Voltage(V) Voltage Other Result D V
Battery N 0. Before test After test (%)
(=<0.1%)
Before test After test Retention(
%)(=>90%)
event Result Judgement
At first 1 327.78 327.57 0.064 12.94 12.73 98.4 0 PASS
cycle,in
fully
charged
states
2 328.69 328.50 0.058 12.96 12.70 98.0 0 PASS
3 328.46 328.28 0.055 12.97 12.75 98.3 0 PASS
4 328.42 328.24 0.055 12.95 12.74 98.4 0 PASS
At first 5 327.42 327.22 0.061 0 PASS
cycle,in 6 327.99 328.10 0.034 0 PASS
fully
discharged
7 328.10 327.92 0.055 0 PASS
states 8 328.26 328.08 0.055 0 PASS DASS
After 50 9 328.56 328.41 0.046 12.97 12.77 98.5 0 PASS PASS
cycles
ending in
10 328.67 328.49 0.055 12.96 12.79 98.7 0 PASS
fully 11 327.32 327.35 0.009 12.97 12.79 98.6 0 PASS
states 12 328.02 327.89 0.040 12.97 12.80 98.7 0 PASS
After 50 13 327.37 327.17 0.061 0 PASS
cycles
ending in
fully
discharged
states
14 328.02 327.83 0.058 0 PASS
15 328.65 328.67 0.006 0 PASS
16 328.36 328.18 0.055 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,

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1.Test Item: Vibration (T3)

2.Test Purpose: This test simulates vibration during transport.

3.Test Procedure:

Cells and batteries are firmly secured to the platform of the vibration machine without distorting the cells in such a manner as to faithfully transmit the vibration. The vibration shall be a sinusoidal waveform with a logarithmic sweep between 7 Hz and 200 Hz and back to 7 Hz traversed in 15 minutes. This cycle shall be repeated 12 times for a total of 3 hours for each of three mutually perpendicular mounting positions of the cell. One of the directions of vibration must be perpendicular to the terminal face.

The logarithmic frequency sweep is as follows: from 7 Hz a peak acceleration of 1gn is maintained until 18 Hz is reached. The amplitude is then maintained at 0.8 mm(1.6 mm total excursion) and the frequency increased until a peak acceleration of 8gn occurs (approximately 50Hz). A peak acceleration of 8 gn is then maintained until the frequency is increased to 200Hz

SANYO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage retention is not less than 90%

The requirement relating to voltage is not applicable to test batteries at fully discharged states.

5.Test Date: 2010/1/15-2010/1/18

6.Test Data

Mass(g) Mass loss Voltage(V) Voltage Other
Battery N 0. Before test After test (%)
(=<0.1%)
Before test After test Retention(
%)(=>90%)
event Result Judgemen
At first 1 327.57 327.66 0.027 12.73 12.72 99.9 0 PASS
cycle,in 2 328.50 328.63 0.040 12.70 12.68 99.8 0 PASS
charged 3 328.28 328.50 0.067 12.75 12.74 99.9 0 PASS
states 4 328.24 328.46 0.067 12.74 12.73 99.9 0 PASS
At first 5 327.22 327.47 0.076 0 PASS
cycle,in 6 328.10 328.37 0.082 0 PASS
discharged 7 327.92 328.06 0.043 0 PASS
states 8 328.08 328.13 0.015 0 PASS DACC
After 50 9 328.41 328.44 0.009 12.77 12.77 100.0 0 PASS rASS
ending in 10 328.49 328.59 0.030 12.79 12.79 100.0 0 PASS
fully 11 327.35 327.40 0.015 12.79 12.78 99.9 0 PASS
states 12 327.89 327.96 0.021 12.80 12.79 99.9 0 PASS
After 50 13 327.17 327.40 0.070 0 PASS
cycles
ending in
fully
discharged
14 327.83 327.99 0.049 0 PASS
15 328.67 328.66 0.003 0 PASS
states 16 328.18 328.19 0.003 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,

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UN Test Data 1.Test Item: Shock (T4)

(Model:3UR18650-2-T0638)

2. Test Purpose: This test simulates possible impacts during transport

3.Test Procedure:

Test cells and batteries shall be secured to the testing machine by means of a rigid mount which will support all mounting surfaces of each test battery. Each cell or battery shall be subjected to a half-sine shock of pack acceleration of 150 gn and pulse duration of 6 milliseconds. Each cell or battery shall be subjected to three shocks in the positive direction followed by three shocks in the negative direction of three mutually perpendicular mounting positions of the cell or battery for a total of 18 shocks

However, large cells and large batteries shall be subjected to a half-sine shock of peak acceleration of 50 gn and pulse duration of 11 milliseconds. Each cell or battery is subjected to three shocks in the positive direction followed by three shocks in the negative direction of each of three mutually perpendicular mounting positions of the cell for a total of 18 shocks.

SANYO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage retention is not less than 90%

The requirement relating to voltage is not applicable to test batteries at fully discharged states.

5.Test Date: 2010/1/19

6.Test Data

Mas ss(g) Mass loss Volta ge(V) Voltage Other
Battery N NO. Before test After test (%)
(=<0.1%)
Before test After test Retention(
%)(=>90%)
event Result Judgemen
At first 1 327.66 327.69 0.009 12.72 12.72 100.0 0 PASS
cycle,in 2 328.63 328.60 0.009 12.68 12.67 99.9 0 PASS
charged 3 328.50 328.46 0.012 12.74 12.74 100.0 0 PASS
states 4 328.46 328.27 0.058 12.73 12.72 99.9 0 PASS
At first 5 327.47 327.60 0.040 0 PASS
cycle,in 6 328.37 328.32 0.015 0 PASS
discharged 7 328.06 328.03 0.009 0 PASS
states 8 328.13 328.10 0.009 0 PASS DACC
After 50 9 328.44 328.45 0.003 12.77 12.77 100.0 0 PASS PASS
cycles
ending in
10 328.59 328.57 0.006 12.79 12.78 99.9 0 PASS
fully 11 327.40 327.32 0.024 12.78 12.78 100.0 0 PASS
states 12 327.96 327.75 0.064 12.79 12.79 100.0 0 PASS
After 50 13 327.40 327.33 0.021 0 PASS
cycles
ending in
fully
discharged
14 327.99 327.86 0.040 0 PASS
15 328.66 328.70 0.012 0 PASS
states 16 328.19 328.23 0.012 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,

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(Model:3UR18650-2-T0638) UN Test Data

1.Test Item: External short circuit (T5) 2. Test Purpose: This test simulates an exte

3.Test Procedure:

The cell or battery to be tested shall be temperature stabilized so that its external case temperature reaches 55±2°C and then the cell or battery shall be subjected to a short circuit condition with a total external resistance of less than 0.1 ohm at 55±2°C. This short circuit condition is continued for at least one hour after the cell or battery external case temperature has returned to 55±2°C. The cell or battery must be observed for a further six hours for the test to be concluded

SANYO Internal Procedure:

As above.

4.Test Requirements:

External temperature of test batteries does not exceed 170°C and there is no disassembly no runture and no fire within six hours of this test

5.Test Date: 2010/1/21-2010/1/22

6.Test Data

Battery No. Maximum temperature (°C) Other
event
Result Judgement
At first 1 54.9 0 PASS
cycle,in 2 54.7 0 PASS
charged 3 54.9 0 PASS
states 4 54.8 0 PASS
At first 5 54.9 0 PASS
cycle,in
fully
discharged
6 54.7 0 PASS
7 54.9 0 PASS
states 8 54.7 0 PASS DACC
After 50 9 54.8 0 PASS PASS
cycles
ending in
10 54.6 0 PASS
fully 11 54.6 0 PASS
states 12 54.3 0 PASS
After 50 13 54.7 0 PASS
cycles
ending in
fully
14 54.3 0 PASS
15 54.6 0 PASS
states 16 54.3 0 PASS

Notes: D-Disassembly, R-Rupture, F-Fire, 0-No disassembly, no rupture & no fire

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1.Test Item:Impact (T6)

2.Test Purpose: This test simulates an impact

3.Test Procedure:

The test sample cell or component cell is to be placed on a flat surface. A 15.8mm diameter bar is to be placed across the center of the sample. A 9.1kg mass is to be dropped from a height of 61±2.5cm onto the sample.

A cylindrical or prismatic cell is to be impacted with its longitudinal axis parallel to the flat surface and perpendicular to

the longitudinal axis of the 15.8mm diameter curved surface lying across the centre of the test sample. A prismatic cell is also to be rotated 90 degrees around its longitudinal axis so that both the wide and narrow sides will be subjected to the impact. Each sample is to be subjected to only a single impact. Separate samples are to be used for each impact. A coin or button cell is to be impacted with the flat surface of the sample parallel to the flat surface and the 15.8mm

diameter curved surface lying across its center.

SANYO Internal Procedure:

As above.

4.Test Requirements:

External temperature of test batteries does not exceed 170°C and there is no disassembly and no fire within six hours of this test.

5.Test Date: 2009/10/21

6.Test Data:

Cell No. Maximum Temperature(°C) Other event Result Judgement
1 120 0 PASS
2 126 0 PASS
3 122 0 PASS
At first 4 135 0 PASS
cycle, 50% 5 139 0 PASS
charged 6 0
states 7 0
8 0 PASS
9 0
10 0
11 43 0 PASS
12 40 0 PASS
After 50 13 45 0 PASS
cycles 14 42 0 PASS
ending, in 15 41 0 PASS
fully 16
discharged 17
310103 18
19
20

Notes: D-Disassembly, F-Fire, 0-No disassembly & no fire

Page 11

UN Test Data (Model:3UR18650-2-T0638) 1.Test Item:Overcharge (T7) P.9/10 2.Test Purpose: This test evaluates the ability of a rechargeable battery to withstand an overcharge condition. 3.Test Procedure: The charge current shall be twice the manufacturer's recommended maximum continuous charge current. The minimum voltage of the test shall be as follows:

(a) when the manufacturer's recommended charge voltage is not more than 18V, the minimum voltage of the test shall be the lesser of two times the maximum charge voltage of the battery or 22V.

(b) when the manufacturer's recommended charge voltage is more than 18V, the minimum voltage of the test shall be 1.2 times the maximum charge voltage.

Tests are to be conducted at ambient temperature. The duration of the test shall be 24 hours.

SANYO Internal Procedure:

Ľ mai r rocedure:
Min.Charge Voltage: 22V
Charge Current: 3.6A

4.Test Requirements:

There is no disassembly and no fire within seven days of the test

5.Test Date: 2010/1/12-2010/1/20

6.Test Data

Battery No. Event Result Judgement
At first 1 0 PASS
cycle in fully 2 0 PASS
charged 3 0 PASS
states 4 0 PASS DASS
After 50 5 0 PASS rass
cycles
ending in
6 0 PASS
fully 7 0 PASS
states 8 0 PASS
N. D.D. 1.1 EE' ON I 11 0 C

Notes: D-Disassembly, F-Fire, 0-No disassembly & no fire

Page 12

1.Test Item: Drop Test

P.10/10

2.Test Purpose: This test simulates the drop of the packaging during transport.

3.Test Procedure:

Number of Test Samples (Per design type, Manufacturer ) and Drop Orientation For other than flat drops the centre of gravity must be vertically over the point of impact. Where more than one orientation is possible for a given drops, the orientation most likely to result in failure of the packaging must be used.

Packaging Number of test Drop orientation
samples
Boxes of natural wood Five (one for each drop) First drop: flat on the bottom
Plywood boxes Second drop: flat on the top
Reconstituted wood boxes Third drop: flat on the long side
Fibreboard boxes Fourth drop: flat on the short side
Plastic boxes Fifth drop: on a corner
Steel or aluminum boxes
Composite Packagings
which are in the shape of a box.

SANYO Internal Procedure:

Packaging: Fiberboard boxes. Number of test samples: Five(one for each drop). It may do the drop

of five orientations with one sample if the packing does not have the big damage.

Drop orientation: As above

4.Test Requirements:

A Package passes the test if it meets the following criteria:

Each package is capable of withstanding a 1.2 meter drop test in any orientation without damage to cells

or batteries contained therein, without shifting of the contents so as to allow battery to battery (or cell

cell) contact and without release of contents.

5.Test Date: 2010/01/15

6.Test Data: PASS(Drop height 1.2m)

6-1. No any package crack

6-2. No any cell damege and battery damage.

6-3. No any out side release of contents from shipping box

6-4. No any contact between battery and battery, cell and cell.

Packaging size:
150*350*555
mm
Packaging weight (before):
9.0kg
Packaging weight (after):
9.0kg
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