Sanyo AOD260, 3LUNA-1-T0636 Reports Manual

Page 1

Sanyo Test Report

Name of Sample Lithium Ion Battery 3LUNA-1-T0636
Consignor SANYO Energy(Suzhou) CO.,LTD
Manufacturer SANYO Energy(Suzhou) CO.,LTD
Test Method United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"
Criterion United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"
Appearance Black rectangular parallelepiped
Test Date 2010/01/26 - 2010/02/03
Sample Number 24
Test Items Altitude simulation, Thermal test, Vibration test, Shock test, External short circuit, Overcharged
Conclusion The sample has passed the items of UN38.3.
Remark Certification by Similar Model: 3LUNA-1-T0636
Ratio of (3LUNA-1-T0636)/(3LUNA-1-T0636)
[+]=100%, [-]=100%, [Electrolyte]=100%
Consignor Address No.86 Sunwu Road, Xukou, Wuzhong District, Suzhou City, Jiangsu Province
215165, China

Sanyo Energy(Suzou) Co.,Ltd.

7. kmm Approval

a. Tsutsui Check ____

Page 2

B: Checklist for Judging New Type Battery or not

Confirmation of presence of change in "The element which is given influence" (Change ⇒ O, No change ⇒ −)

When there is no change in all items, it is NOT considered to be a New Type Battery. Model which UN regulation test has completed 3LUNA-1-T0636 Target model which is not a new type 3LUNA-1-T0636

Test Item (Function) The element which is given influence Presence of
change
T1:Altitude Simulation
(Decompression load)
  • Crimped part, Gasket (Cell)
  • Gas Release Vent, Cell Case (Cell)
  • Pack (Plastic) Case
  • Holding Member(Insulator, Insulation Tape, Both Sides Tape)
  • Coating materials
T2:Thermal Shock
(Repetition of high temp.
and low temp.)
  • Crimped part, Gasket (Cell)
  • Gas Release Vent, Cell Case (Cell)
  • Finished state of Wound Electrodes (Cell)
  • Pack (Plastic) Case
  • Holding Member(Insulator, Insulation Tape, Both Sides Tape)
  • Coating materials
_
T3:Vibration
(Vibration load)
  • Finished state of Wound Electrodes (Cell)
  • Electric wiring member
  • Electronic Parts on a circuit board
  • Cell Holding Member (Adhesive, Both Sides Tape, Lib of Plastic Case )
_
T4:Shock(Shock load)
  • Wiring Member
  • Electronic Parts on a circuit board
  • Cell Holding Member(Adhesive, Both Sides Tape, Lib of
    Plastic Case )
  • Finished state of Wound Electrodes (Cell)
_
T5:External Short
Circuit(Short current)
  • Over-voltage Protection
  • Current Control Device
  • Safety Device of cell (Cell)
  • Lead Tab
-
T6(Cell):Impact(Crash load)
  • Separator (Cell)
  • Insulation State in a cell (Cell)
_
T7(Pack):Overcharge(Charge
load)
  • Overcharge Protection
  • Thermal Device
  • Safety Device of cell (Cell)
_
Judgment result New Type or not New Not new

Sanvo Energy(Suzou) Co..Ltd.

1. Kunun a. Tsutsui

approval

Check

Writing

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L1004542 Mal.30.2010
Certificate of UN test for
Customer Model : AL10A31
Sanyo Model : 3LUNA-1-T0636
Sanyo Product Code : F12431008
.ithium ion battery
Sanyo Energy(Suzhou)Co., Ltd.
Kura Tatsuya Senior Manager
Manual of Tests and Criteria
(38.3 Lithium batteries)
No. Test item
No. Test item
Number of test batteries
T 2 Thermal test Pass First cv cle First cycle After 50 cycles After 50 cycles
T 2 Vibration Dasa arged fully Discharged fully charged fully discharged
T 4 Shack Page 4 batter
T 5 Eutomol about alignment de la company de es 4 batteries
T 6 Impact Pass Fin 5 c 10 5 c St cycle 50% chargedAfter 50 cycles, fully dischargedells for cylindrical cell,
cells for prismatic cell,
ells for coin cell.5 cells for cylindrical cell,
10 cells for prismatic cell,
5 cells for coin cell.
T 7 Overcharge Pass For battery only First cy cle fully charged 4 batteries After 50 cycles, fully charged 4 batteries
T 8 Forced discharge - For cell only For cell only
Lithium ion battery Spec fication
Item Nominal v lue Note
Watt-hour rating 25 W
We declare the above : The test result mentioned above was checked according to UN test.
(Manual of Tests and Criteria ST/SG/AC.10/11/Rev.4, Parti I, sub-section 38.3)
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E1004342 № ar.30.201
Certi
Customer Model : /
Sanyo Model : :
Sanyo Product Code : H
ficate of Packag
AL10A31
BLUNA-1-T0636
F12431008
e Drop Test for Lithium ion I Sanvo Energy(Suzhou)Co, Ltd.
Test item Test results Note
Package Drop Test Pass The package shall be dro
high onto a concrete sur
with five orientations (
(1)flat on the bottom,(2
long side, (4)flat on th
opped from 1.2meter
face ( flat and horizontal
drop once a sample);
?)flat on the top,(3)flat on
he short side, (5)on a corne
)
the
r
Nata
ting NOTE
watt-nour ra 25 WN
Nominal vol tage 11.1 V
Lithium equivalen tcontent 1.98 g
We declare the above : The test resu t mentioned above was checke ed according to UN test.

(Model Regulations ST/SG/AC.10/1/Rev.15, Special Provision188)

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UN Test Data 1.Test Item: Altitude simulation (T1)

(Model:3LUNA-1-T0636) 2.Test Purpose: This test simulates air transport under low-pressure conditions

3.Test Procedure:

Test cells and batteries shall be stored at a pressure of 11.6kPa or less for at least six hours at ambient temperature(20±5°C)

SANVO Internal Procedure:

As above.

4. Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage

retention is not less than 90%

The requirement relating to voltage is not applicable to test batteries at fully discharged states.

5.Test Date: 2010/1/26

6.Test Data

Battery No. Mass(g) Mass loss Volta ge(V) Voltage Other Result Indoomont
Before test After test (%)
(=<0.1%)
Before test After test Retention(
%)(=>90%)
event Result Judgement
At first
cycle,in
1 161.99 162.00 0.006 12.84 12.82 99.8 0 PASS
2 161.99 161.93 0.037 12.83 12.81 99.8 0 PASS
charged 3 161.84 161.81 0.019 12.82 12.81 99.9 0 PASS
states 4 162.31 162.32 0.006 12.85 12.83 99.8 0 PASS
At first 5 162.01 161.97 0.025 0 PASS
cycle,in 6 162.01 161.98 0.019 PASS
discharged 7 161.99 161.96 0.019 0 PASS
states 8 161.93 161.92 0.006 0 PASS DACC
After 50 9 162.03 162.04 0.006 12.83 12.82 99.9 0 PASS PASS
cycles
ending in
10 161.81 161.84 0.019 12.85 12.84 99.9 0 PASS
fully 11 161.99 162.04 0.031 12.83 12.82 99.9 0 PASS
states 12 161.87 161.90 0.019 12.82 12.81 99.9 0 PASS
After 50
cycles
ending in
fully
13 162.00 162.04 0.025 0 PASS
14 162.08 162.10 0.012 0 PASS
15 161.73 161.77 0.025 0 PASS
states 16 161.97 161.99 0.012 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,

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1.Test Item: Thermal Test (T2)

2.Test Purpose: This test assesses cell and battery seal integrity and internal electrical connections. The test is conducted using rapid and extreme temperature changes.

3.Test Procedure:

Test cells and batteries are to be stored for at least six hours at a test temperature equal to 75±2°C, followed by storage for at least six hours at a test temperature equal to -40±2°C. The maximum time internal between test temperature extremes is 30 minutes. This procedure is to be repeated 10 times, after which all test cells and batteries are to be stored for 24 hours at ambient temperature (20±5°C). For large cells and batteries the duration of exposure to the test temperature extremes should be at least 12 hours. SANVO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage retention is not less than 90%.

The requirement relating to voltage is not applicable to test batteries at fully discharged states.

5.Test Date: 2010/1/26- 2010/2/2

6.Test Data
Dettern Ne Mass(g) Mass loss Volta ge(V) Voltage Other I. J
Battery N 0. Before test After test (%)
(=<0.1%)
Before test After test Retention(
%)(=>90%)
event Result Judgement
At first st 1 162.00 161.95 0.031 12.82 12.62 98.4 0 PASS
cycle,in 2 161.93 161.92 0.006 12.81 12.61 98.4 0 PASS
charged 3 161.81 161.77 0.025 12.81 12.60 98.4 0 PASS
states 4 162.32 162.25 0.043 12.83 12.62 98.4 0 PASS
At first 5 161.97 161.95 0.012 0 PASS
cycle,in 6 161.98 161.96 0.012 0 PASS
discharged 7 161.96 161.94 0.012 0 PASS
states 8 161.92 161.89 0.019 0 PASS DASS
After 50 9 162.04 161.96 0.049 12.82 12.64 98.6 0 PASS rass
ending in 10 161.84 161.76 0.049 12.84 12.66 98.6 0 PASS
fully 11 162.04 161.95 0.056 12.82 12.65 98.7 0 PASS
states 12 161.90 161.83 0.043 12.81 12.63 98.6 0 PASS
After 50
cycles
ending in
fully
13 162.04 161.96 0.049 0 PASS
14 162.10 162.03 0.043 0 PASS
15 161.77 161.69 0.049 0 PASS
states 16 161.99 161.91 0.049 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,

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1.Test Item: Vibration (T3)

2.Test Purpose: This test simulates vibration during transport.

3.Test Procedure:

Cells and batteries are firmly secured to the platform of the vibration machine without distorting the cells in such a manner as to faithfully transmit the vibration. The vibration shall be a sinusoidal waveform with a logarithmic sweep between 7 Hz and 200 Hz and back to 7 Hz traversed in 15 minutes. This cycle shall be repeated 12 times for a total of 3 hours for each of three mutually perpendicular mounting positions of the cell. One of the directions of vibration must be perpendicular to the terminal face.

The logarithmic frequency sweep is as follows: from 7 Hz a peak acceleration of 1gn is maintained until 18 Hz is reached. The amplitude is then maintained at 0.8 mm(1.6 mm total excursion) and the frequency increased until a peak acceleration of 8gn occurs (approximately 50Hz). A peak acceleration of 8 gn is then maintained until the frequency is increased to 200Hz

SANYO Internal Procedure:

As above.

4.Test Requirements:

No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage retention is not less than 90%

The requirement relating to voltage is not applicable to test batteries at fully discharged states.

5.Test Date: 2010/2/2

6.Test Data

Mass(g) Mass loss Volta Voltage(V) Other ри T
NO. Before test After test (%)
(=<0.1%)
Before test After test Retention(
%)(=>90%)
event Result Judgement
At first 1 161.95 161.96 0.006 12.62 12.62 100.0 0 PASS
cycle,in 2 161.92 161.95 0.019 12.61 12.60 99.9 0 PASS
charged 3 161.77 161.78 0.006 12.60 12.60 100.0 0 PASS
states 4 162.25 162.25 0.000 12.62 12.62 100.0 0 PASS
At first 5 161.95 161.95 0.000 0 PASS
cycle,in 6 161.96 161.97 0.006 0 PASS
discharged 7 161.94 161.98 0.025 0 PASS
states 8 161.89 161.91 0.012 0 PASS DACC
After 50 9 161.96 161.97 0.006 12.64 12.64 100.0 0 PASS PASS
cycles
ending in
10 161.76 161.76 0.000 12.66 12.65 99.9 0 PASS
fully 11 161.95 161.95 0.000 12.65 12.65 100.0 0 PASS
states 12 161.83 161.86 0.019 12.63 12.63 100.0 0 PASS
After 50 13 161.96 161.98 0.012 0 PASS
cycles
ending in
fully
discharged
14 162.03 162.04 0.006 0 PASS
15 161.69 161.71 0.012 0 PASS 1
states 16 161.91 161.92 0.006 0 PASS 1

Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,

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UN Test Data 1.Test Item: Shock (T4)

(Model:3LUNA-1-T0636) 2. Test Purnose: This test simulates possible

3.Test Procedure:

Test cells and batteries shall be secured to the testing machine by means of a rigid mount which will support all mounting surfaces of each test battery. Each cell or battery shall be subjected to a half-sine shock of pack acceleration of 150 g and pulse duration of 6 milliseconds. Each cell or battery shall be subjected to three shocks in the positive direction followed by three shocks in the negative direction of three mutually perpendicular mounting positions of the cell or battery for a total of 18 shocks

However, large cells and large batteries shall be subjected to a half-sine shock of peak acceleration of 50 gn and pulse duration of 11 milliseconds. Each cell or battery is subjected to three shocks in the positive direction followed by three shocks in the negative direction of each of three mutually perpendicular mounting positions of the cell for a total of 18 shocks

SANVO Internal Procedure:

Acabovo

4.Test Requirements:

No mass loss(less than 0.1%),no leakage.no venting,no disassembly,no rupture and no fire, and the voltage retention is not less than 90%

The requirement relating to voltage is not applicable to test batteries at fully discharged states

5.Test Date: 2010/2/3

6.Test Data

Dettern Ne Mass(g) Mass loss Volta Voltage(V) Other Indgement
Battery N NO. Before test After test (%)
(=<0.1%)
Before test After test Retention(
%)(=>90%)
event Result Judgemen
At first 1 161.96 161.95 0.006 12.62 12.62 100.0 0 PASS
cycle,in 2 161.95 161.93 0.012 12.60 12.60 100.0 0 PASS
charged 3 161.78 161.78 0.000 12.60 12.60 100.0 0 PASS
states 4 162.25 162.22 0.018 12.62 12.62 100.0 0 PASS
At first 5 161.95 161.96 0.006 0 PASS
cycle,in 6 161.97 161.95 0.012 0 PASS
discharged 7 161.98 161.97 0.006 0 PASS
states 8 161.91 161.91 0.000 0 PASS DACC
After 50 9 161.97 161.94 0.019 12.64 12.64 100.0 0 PASS PASS
cycles
ending in
10 161.76 161.72 0.025 12.65 12.64 99.9 0 PASS
fully 11 161.95 161.96 0.006 12.65 12.65 100.0 0 PASS
states 12 161.86 161.81 0.031 12.63 12.63 100.0 0 PASS
After 50 13 161.98 161.97 0.006 0 PASS
cycles
ending in
fully
discharged
14 162.04 162.02 0.012 0 PASS
15 161.71 161.68 0.019 0 PASS
states 16 161.92 161.90 0.012 0 PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,

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1.Test Item: External short circuit (T5) 2.Test Purpose: This test simulates an external short circuit (T5)

3.Test Procedure:

The cell or battery to be tested shall be temperature stabilized so that its external case temperature reaches 55±2°C and then the cell or battery shall be subjected to a short circuit condition with a total external resistance of less than 0.1 ohm at 55±2°C. This short circuit condition is continued for at least one hour after the cell or battery external case temperature has returned to 55±2°C. The cell or battery must be observed for a further six hours for the test to be concluded.

SANYO Internal Procedure:

As above.

4.Test Requirements:

External temperature of test batteries does not exceed 170°C and there is no disassembly, no rupture and no fire within six hours of this test.

5. Test Date: 2010/2/3-2010/2/3

6.Test Data
Bat ttery No. Maximum temperature (°C) Other
event
Result Judgement
At first 1 55.1 0 PASS
cycle,in 2 54.9 0 PASS
charged 3 54.5 0 PASS
states 4 54.8 0 PASS
At first 5 54.9 0 PASS
cycle,in 6 54.5 0 PASS
discharged 7 55.1 0 PASS
states 8 54.4 0 PASS DAGG
After 50 9 54.7 0 PASS PASS
cycles
ending in
10 54.4 0 PASS
fully 11 55.1 0 PASS
states 12 54.9 0 PASS
After 50 13 55.1 0 PASS
cycles
ending in
14 54.5 0 PASS
fully 15 54.5 0 PASS
states 16 54.9 0 PASS

Notes: D-Disassembly, R-Rupture, F-Fire, 0-No disassembly, no rupture & no fire

P.7/10

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UN Test Data 1.Test Item: Impact (T6)

2.Test Purpose: This test simulates an impact

3.Test Procedure:

The test sample cell or component cell is to be placed on a flat surface. A 15.8mm diameter bar is to be placed across the center of the sample. A 9.1kg mass is to be dropped from a height of 61±2.5cm onto the sample.

(Model:3LUNA-1-T0636

A cylindrical or prismatic cell is to be impacted with its longitudinal axis parallel to the flat surface and perpendicular to

the longitudinal axis of the 15.8mm diameter curved surface lying across the centre of the test sample. A prismatic cell is also to be rotated 90 degrees around its longitudinal axis so that both the wide and narrow sides will be subjected to the impact. Each sample is to be subjected to only a single impact. Separate samples are to be used for each impact. A coin or button cell is to be impacted with the flat surface of the sample parallel to the flat surface and the 15.8mm

diameter curved surface lying across its center.

SANYO Internal Procedure:

As above

4.Test Requirements:

External temperature of test batteries does not exceed 170°C and there is no disassembly and no fire within six hours of this test

5 Teet Date: 2009/7/22

6.Test Data:
Cell No. Maximum Temperature(°C) Other event Result Judgement
1 146 0 PASS
2 144 0 PASS
3 138 0 PASS
At first 4 138 0 PASS
cycle, 50% 5 140 0 PASS
charged 6
states 7
8 PASS
9
10
11 45 0 PASS
12 61 0 PASS
After 50 13 61 0 PASS
cycles 14 61 0 PASS
ending, in 15 69 0 PASS
fully 16
discharged 17
310103 18
19
20

Notes: D-Disassembly, F-Fire, 0-No disassembly & no fire

Page 11

UN Test Data (Model:3LUNA-1-T0636) 1.Test Item:Overcharge (T7) P.9/10 2.Test Purpose: This test evaluates the ability of a rechargeable battery to withstand an overcharge condition. 3.Test Procedure: The charge current shall be twice the manufacturer's recommended maximum continuous charge current. The minimum voltage of the test shall be as follows

(a) when the manufacturer's recommended charge voltage is not more than 18V, the minimum voltage of the test shall be the lesser of two times the maximum charge voltage of the battery or 22V.

(b) when the manufacturer's recommended charge voltage is more than 18V, the minimum voltage of the test shall be 1.2 times the maximum charge voltage.

Tests are to be conducted at ambient temperature. The duration of the test shall be 24 hours.

SANYO Internal Procedure:
I . nai r roceuure:
Min.Charge Voltage: 22V
Charge Current: 3.52A

4.Test Requirements:

There is no disassembly and no fire within seven days of the test

5.Test Date: 2010/1/26-2010/2/3

6.Test Data

Battery Battery No. Event Result Judgement
At first 1 0 PASS
cycle in fully 2 0 PASS
charged 3 0 PASS
states 4 0 PASS DASS
After 50 5 0 PASS rass
cycles
ending in
fully
6 0 PASS
7 0 PASS
states 8 0 PASS
N. D.D. 1.1 EE ON I 11 0 C.

Notes: D-Disassembly, F-Fire, 0-No disassembly & no fire

Page 12
1.Test Item: Drop Test

2.Test Purpose: This test simulates the drop of the packaging during transport.

3.Test Procedure:

Number of Test Samples (Per design type, Manufacturer ) and Drop Orientation For other than flat drops

the centre of gravity must be vertically over the point of impact. Where more than one orientation is

possible for a given drops, the orientation most likely to result in failure of the packaging must be used.

Packaging Number of test Drop orientation
samples
Boxes of natural wood Five (one for each drop) First drop: flat on the bottom
Plywood boxes Second drop: flat on the top
Reconstituted wood boxes Third drop: flat on the long side
Fibreboard boxes Fourth drop: flat on the short side
Plastic boxes Fifth drop: on a corner
Steel or aluminum boxes
Composite Packagings
which are in the shape of a box.

SANYO Internal Procedure:

Packaging: Fiberboard boxes. Number of test samples: Five(one for each drop). It may do the drop

of five orientations with one sample if the packing does not have the big damage.

Drop orientation: As above.

4.Test Requirements:

A Package passes the test if it meets the following criteria:

Each package is capable of withstanding a 1.2 meter drop test in any orientation without damage to cells or batteries contained therein, without shifting of the contents so as to allow battery to battery (or cell to

cell) contact and without release of contents.

5.Test Date: 2010/2/4

6.Test Data: PASS(Drop height 1.2m)

after examination

Inside of packing after examination

after examination

Packaging size:
384*296*236mm
Packaging weight (before):
8.17kg
Packaging weight (after):

.17kg

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