Sanken SAMCO-NS Series, NS-4A003-B, NS-4A017-B, NS-4A004-B, NS-4A006-B Instruction Manual

...
Compact Vector Control Inverter
VVVF Inverter
SAMCO-NS series
Instruction Manual (
Simple Version
)
SANKEN ELECTRIC. CO., LTD.
Warning Notification
Plastic outlook frame
Terminal block
Grounding terminal
Checking the product and precautions on use
Checking the product
Product body NS Vector Control Inverter Body (For example: NS-4A017-B):
LCD Display
-1-
Rating nameplate
Radiator structure
Rated Current
Load Mode
The contents of the model
Series Name
Vo ltage Class
3Ø-400V
Rating nameplate
Internal Code
B: 120% 1 Min.
A017: 17A
Capacity: 7.5KW
-2-
Connection with peripheral device
Draft for the connection with peripheral device
Power Supply
Input power supply transformer
Wiring circuit breaker Or Leakage circuit breaker
Electromagnetic contactor
AC reactor
Zero-phase reactor
Radio noise filter
/noise filter
DC reactor
Zero-phase reactor
-3-
Installation in the side of left / right
Pls. assure the space is above 5cm, whatever is between the inside of cabinet and the
outlook frame of Inverter, or between Inverter’s outlook frame while installed in the side of left/right
Or could be caused of not enough of heat dissipation for Inverter.
-4-
Installation more layers in the side of up /down
Pls. assure the distance is above 20cm, whatever is between the inside of cabinent and the outlook frame of Inverter,
or between the Inverter’s outlook frame, and ensure the ventilation and cooling for each Inverter, or will be caused of
being not enough of heat dissipation.
Cooling Air
Cooling Air
-5-
V
entilation Fan
Installment site for ventilation fan in the cabinent:
Notification:
When several inverters are set in a control cabinet, be sure to local the ventiliation fans properly
to allow free aire circulation.
Ensure the air in the outside of cabinent flow to the Inverter’s heat dissipation route, take those heat from the
Inverter in operation away in efficient.
If the ventiliation fans are located properly, t he ambient termperature will rise and affect the cooling of the Inverter.
Ven tilation Fan
Cooling Air
Cooling Air
(Correct) (Incorrect)
-6-
Removal and Installation of the front cover
1Removal of front cover (Lower) Unscrew the M4 screws, dismantle as the below Pic.
Pls. carry out this work during the main circuit wiringcontrol circuit wiring.
-7-
2Changed fan
Carry out this work only under changing fan.
3Installation
On installation, carrry out this work as the reverse procedures.
-8-
>5kΩ
JP2
CLEAR
ENTE R
for
10
open
after
while
CLEAR
ENTE R
取付け、運転の前に必ず取扱説明書を読み、
の指示に従うこと。
通電中及び電源遮断後10分以内
はカバーを開け
ないこと。
for
10
open
after
while
CLEAR
ENTE R
取付け、運転の前に必ず取扱説明書を読み、
の指示に従うこと。
通電中及び電源遮断後10分以内
はカバーを開け
ないこと。
for
10
open
after
while
Terminal Connection Draft
Terminal in Main circuit
Input terminal
Output terminal Communication terminal Isolation cable
DC reactor (optional selection)
Brake Unit
Optional
Braking Resistor (Optional Selection)
P1 P PR X
Input Power 3Ø 380~460V 50/60Hz
MCC B
MC
R S T
Main Circuit
U V
W
IM
3 phase inductive motor
User load
Load Current<150mA
24V
DCM
Digital Power
24V
FA FB FC
Relay contact output Contact capacity250V,0.3A
Factory presetBreakdow display
Code No.F1513
FR RR
2DF
3DF
MBS
DI1 DI2
DI3
DI4
DI5
DCM
Control Circuit
DO1 DOE
Vout
V
Iout
Open collector output Allowed loading48V,50mA Factory presetDisplay in operation Code No.F1509
0 ~ 10V Voltage output 4 ~ 20mA Current output
Digital signal on ground
Frequency setting power 12V
ACM
Analog signal
5V
Only for potentiometer
V+
0~5V,0~10V voltage
0.3W
0~10Vvoltage or 4~20mA current
VRF V/ I ACM
F1002=9 Current Mode
Analog signal on ground
Terminal resistor
5G
TRA TRB
SG
ON
OFF
Terminal Resistor
Switching
RS485 communication port
Outlook dimensions
Mode No. Outlook Frame
Dimension
H H1 W W1 D
d
t
NS-4A003-B
Ød
Easyk W ° C Mp a % r p m skVAH z
NS-4A004-B
DRIV E
STOP
PROG
WARNING
Riskofelectricshock.
●Readthemanualb eforein stallationand operation .
●Do
not minutes
this
cover
isolating
power.
isappliedor
●Ensure
properearthconnection.
H1H
130
121
115
106
166
4.5
5
危险
NS-4A006-B
有可能引起受伤,触电。
安装运行前请务必阅读操作说明书并遵照其指示。
通电时及切断电源10分钟内 请不要打开前面盖板。
请正确接地。
W1 W
t
D
Ød
NS-4A009-B
Easyk W ° C Mp a % r p m skVAH z
DRIV E STOP
PROG
NS-4A013-B
WARNING
Riskofelectricshock.
●Readthemanual
befo r ei ns t al l ati o n
and
oper a ti on.
●Do
not minutes
this
cover
isolating
power.
isappliedor
●Ensure
properearthconnection.
危険
けが、感電のおそれあり。
確実に接地を行うこと。
H1H
225
214
140
129
150
5.5
6
危险
有可能引起受伤,触电。
安装运行前请务必阅读操作说明书并遵照其指示。
通电时及切断电源10分钟 内请不要打开前面盖板。
请正确接地。
NS-4A017-B
W1 W
t
D
Ød
NS-4A024-B
Easyk W ° C Mp a % r p m skVAH z
DRIV E STOP
PROG
NS-4A032-B
WARNING
Riskofelectricshock.
●Readthemanualb eforein stallationand operation .
●Do
not minutes
this
cover
isolating
power.
isappliedor
●Ensure
properearthconnection.
危険
けが、感電のおそれあり。
確実に接地を行うこと。
危险
有可能引起受伤,触电。
安装运行前请务必阅读操作说明书并遵照其指示。
通电时及切断电源10分钟 内请不要打开前面盖板。
请正确接地。
H1H
300
285
200
185
175
6.5
6
NS-4A038-B
-9-
Multi
-
functions terminal
Frequency setting terminal
Relay
-9-
Description of Main Circuit Terminals
*1
When connecting the reactor, pls. remove the jumper
P1 and P
Composition of Main Circuit Terminals
Terminal Symbol
R,S,T Input Power Terminals Terminals connected to 3 phase commercial power supply
U,V,W Inverter output terminals Terminals connected to 3 phase induction motor
P,P1 DC reactor connection
P,PR
P,X
Brak Resistor connection termials
DC side voltage terminals
Name Description
Terminals connected to DC reactor *1
Terminals
Terminals connected to brake resistor between P-PR
Ground Terminal Terminal for grounding of inverter casing
Terminals connected to brake unit
P is DC positiveX is DC negatitive
-10-
Distribution Terminal For Main Circuit 1NS-4A003-BNS-4A004-BNS-4A006-B
-11-
2NS-4A009-BNS-4A013-BNS-4A017-B
-12-
3NS-4A024-BNS-4A032-BNS-4A038-B
-13-
(Leakage circuit brakerer)
DC
Optional Accessory
Braking Resistor
Power Supply
Motor
Main circuit terminal connection draft
Shorten Plate
Reactor
Capacities of MCCB and MC and wire size
MCCB
Model No.
[A]
NS-4A003-B 5 7 20
NS-4A004-B 5 7 20
NS-4A006-B 15 7 20
NS-4A009-B 20 7 20
NS-4A013-B 30 7 20
NS-4A017-B 30 17 32
NS-4A024-B 50 25 50
NS-4A032-B 60 25 50
NS-4A038-B 70 32 60
MCElectromagnetic contactor
Rated Current
[A]
-14-
Rated making current
[A]
Recommend Wire Size
Note 1: The value for wires in the main circuit are for
600V
IV
PVC-insulated wires (
60 ) When the
diameter
Main Circuit
Recommended wire size[mm ]
Input Wire RST
NS-4A003-B 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 5.5
NS-4A004-B
NS-4A006-B
NS-4A009-B
2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 5.5
2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 5.5
2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 5.5
PP1 PRX
2
UVW
Grounding wire
Tightening
Screw
Torque
N·m
M4 1.2 5.5
Max.
Wire size
2
mm
NS-4A013-B
NS-4A017-B
NS-4A024-B
3.5 (2.0) 3.5 (2.0) 2.0 (2.0) 5.5
5.5 (2.0) 5.5 (2.0) 3.5 (2.0) 5.5
5.5 (2.0) 5.5 (2.0) 5.5 (2.0) 5.5
NS-4A032-B
NS-4A038-B
8.0 (3.5) 8.0 (3.5) 8.0 (3.5) 14
14 (5.5) 14 (5.5) 8.0 (3.5) 14
M5 2.0 14
inverter ambient temperature is 40
The value in )are for
Note 2: The maximum wire size indicates the maximum wire cross-sectional are that can be used with the terminal block
600V bridged-polyethylened insulated wires90
-15-
1
The above brake resistor is selected by the max. use rate
10%ED.
Model No.
NS-4A003-B 700Ω or above
NS-4A004-B 700Ω or above
NS-4A006-B 320Ω or above
NS-4A009-B 160Ω or above
NS-4A013-B 120Ω or above
NS-4A017-B 80Ω or above
NS-4A024-B 60Ω or above
NS-4A032-B 40Ω or above
NS-4A038-B 40Ω or above
External brake resistor(Recommend External brake resistor (limit value)
Resistor value Capacity
100W
100W
200W
400W
600W
800W
1000W
1500W
1500W
1
Resistor value Capacity
420Ω or above
420Ω or above
190Ω or above
130Ω or above
80Ω or above
52Ω or above
38Ω or above
32Ω or above
32Ω or above
-16-
300W
300W
300W
500W
800W
1100W
1500W
1800W
1800W
1
Recommend wire size
0.75[
mm
2
Composition of Control Circuit Terminals
Wire size
Terminal screw diameter:M3
]
Tightening torque:0.5[N•m]
The arrangement of control circuit terminals is as shown in the following
Most AttentionDon’t input stronger voltage to the control terminal! Or control board burnt Pls. move the control calbe far away to power cable in avoid of intevenue or noise.
-17-
Function of control circuit terminals
nput and
power supply
5mA
Power supply for customer
Max. allowable output current
tion through
selected on site for Inverter side
whethe connected
Type Terminal
Symbol
Multi function input
DCM
DI1
DI5
ACM
+V
Analog value input
VRF
V/I
Power
Supply
24V 24V client’s power supply DC24V
Multifunctional output
DO1 DOE
Analog value output
Vout
Iout
Communication terminals
TRA TRB
SG
JP2 Terminal resistor switching
Contact output
FA FB
FC
Terminal Name
Digital signal common terminals
Multi-Functional input terminals
Analog signal common terminals
Frequency setting power supply
Analog voltage input
terminal
Analog voltage or input Current terminal
Multifunctional collector output terminals
010V voltage output terminal
420mA current output terminal
RS485 communication sending/receiving (+) RS485“+” signal
RS485 communication sending/receiving (-)
RS485 common communication terminals
selected
Abnormal alarm signal
Output and multifunctional
Contact output
Function Description
Common terminals for digital i output signals and 24V
Signals valid while the short
-circuited between DIX and DCM
Common terminals for analog Input and output
Connected to a potentiometer of 5kΩ0.3W or above
Setting frequency through input voltage
This way of current/voltage switching independely
Sending signals for func selected fuction code.
voltage output for setting internal signal
Current output for setting Internal signal
RS485“-” signal
SG terminal for connected
communicated equipment while
RS485 on communication
The selection of
100Ω terminal resistor
The default of that terminal is Inverter warning and stop contact output signal, which is selected the others function through setting function code of F1513F1504
Rated Specification
Total current consumed: 100mA or less
Input resistorabout 6.6kΩ
When short-circuitedabout 3
Total current consumed:100mA or less
DC 1012V
it can not be connnected to any
Element other than the potentiometer
Input resistorabout 34kΩ Max. alllowed voltageDC12V
Vo ltage input is the same spec. as VRF current input resisto: about 250Ω, Max.allowed current:30mA
for DC 24V 150mA
Open collector output
Allowable loading: DC48V 50mA
010V
420mA
Communication speed:1200-57600bps Total Length500m
Communication equipment side
Single-end earthed
OFF Resistor Open ON Resistor Connection
Contact capacity: AC250V/0.3A The selection of warning contact NormalFA-FC opened AbnormalFA-FC closed
-18-
LCD Operation Panel
Information
Status Display
Name and Function for each part of panel
Inverter status during operation /stop
<Frequency> <Output Current> <Roatation Speed> <load factor> <Output Voltage> <Pressure Value>
Inverter Condition
Direction Key
Sec ond ary sc ree n
Primary screen
Units
Description
Primary Screen 5 digit 7 segment LCD : Shown the following data through changing Left/Right direction key or
parameters setting, “Current operation frequencyOutput currentRPMLoad factorOutput voltageVoltage value
Set value and warning content”.
Secondary Screen 5 digit 7 seg ment LCD: Shown t he data of “Current output voltageDC VoltageActive powerApparent powerRadiator temperature and the others content” by setting parameters.
“Units” is only for primary screen, mainly display “Frequency(Hz)Output current(A)Speed roation(Rpm)Load factor(%) Output voltage(V)Pressure value(MPa)”.
-19-
List of each status description
Function Code Display Code No. and data
F1001, and
Operation panel display mode:
Prmary screen and Secondary screen classified byStatus Display】and【Function Code Display】 two Modes, and switched that throughPROGKey
For example: Push【PR/CL】Key, secondary screen shown Primary screen show the value of F1001
PushENTERKey, Primary screen flashing, and revise data through】、【】、【<】、【>】 PushENTERKey, parameters setting successfully
Status display mode for Inverter statis monitorAlarm displayOutput frequency setting and run/ stop Inverter and so on.
5-3-1 Version Display Turn on the power supply in a while, Primary monitor show the Inverter Version. Such as: VER 1.00 as the below:
U0100
LCD Inverter Status Information
Display content Description
Operation panel control
External terminal control
Remote communication control
Operation
Stop
Standby
Forward
Reverse
DC braking
Inverter status mode Display Inverter status. Display Inverter each status in operation and stop.
Display Content Description
V/f control mode
Vector control mode
Operational parts
Parameters locked
Communication
Inverter alarm
Inverter brake-down
-20-
5-4
转速显示内
Speed display content
Operation mode display
Action status
Stop Operation
Fault
Operation lamp “off”, Stop lamp “on”
Operation lamp “on”, Stop lamp “off”
Operation lamp “flashing”, Stop lamp “flashing”
Display content
Monitor mode display
Display content
Frequency Hz
Output current A Output Current
Rotation speed rpm Speed
Load factor % Load factor
Unit
7-Segments LCD display
On operation:That is output frequency At stop: That is setting frequency
Output Voltage V Output voltage
Pressure MPa Pressure feedback
Motor control mode
V/f control mode
Sensorless vector control Mode
Operation
Motor synchronized speed Motor estimated speed Set speed
Stop
Set speed
During Inverter status monitor display, press【<】key or 【>】key one times, switching the display content on the primary screen at one times, the display content on primary screen can also be switched by the function code. As for the details, pls. referring the function code: F2303.
When the alrarm is stopped, alarm type will be shown on the primary screen.
During alarm display, even press【<】Key or 【>】Key, it can’t be switched the display on primary screen. It can be switched to the function code display mode through pressPROGkey during alarm display.
-21-
For Example
From
5Hz to 45Hz
For example: set
F1414=10
inished, and then back
g,
During status monitor display, frequency setting as the below method whatever is on operation or at stop
Operation
Display
Description
Status monitor display(Frequency display)
ENTER
Input value display the last right digit. (Revise the value while this digit flashing)
( 1)
【<】*3
*4
ENTER
Press 【<】key one time, flahsing position will move to the left on one digit. Press【<】key 3 timesten digits flashing. (※1
Press∧】key every one time, value added 1 Press∨】key every one time, value minus 1 Presskey 4 times, ten digits value will be changed
to “4”
PressENTER, frequency setting f
to the status monitor interface.
1 While no needing the frequency settingpressPR/CLkey return to status monitor display Mode.
Basic operation Function code setting Normal operation used for the changing the value of function code.
Operation Display
PR/CL
Description Status monitor display(frequency display)
PressPR/CLkey show function code input interface. Second display parameters number10 flashin and the value could be revised.
-22-
Loading...
+ 52 hidden pages