The photos in this manual are for general instruction only. Your specific model
may not be shown. Always refer to the parts list and exploded view drawing for your
specific model when installing, disassembling or servicing your pump.
PRINCIPLE OF OPERATION
This ball valve pump is powered by compressed air and is a 1:1 pressure ratio
design. It alternately pressurizes the inner side of one diaphragm chamber, while
simultaneously exhausting the other inner chamber. This causes the diaphragms,
which are connected by a common rod, to move endwise. Air pressure is applied
over the entire surface of the diaphragm, while liquid is discharged from the opposite
side. The diaphragm operates under a balanced condition during the discharge
stroke, which allows the unit to be operated at discharge heads over 200 feet (61
meters) of water head.
Since the diaphragms are connected by a common rod, secured by plates to the
center of the diaphragms, one diaphragm performs the discharge stroke, while the
other is pulled to perform the suction stroke in the opposite chamber.
For maximum diaphragm life, keep the pump as close to the liquid being pumped
as possible. Positive suction head in excess of 10 feet of liquid (3.048 meters) may
require a back pressure regulating device. This will maximize diaphragm life.
Alternate pressuring and exhausting of the diaphragm chamber is performed by
means of an externally mounted, pilot operated, four-way spool type air distribution
valve. When the spool shifts to one end of the valve body, inlet air pressure is applied
to one diaphragm chamber and the other diaphragm chamber exhausts. When the
spool shifts to the opposite end of the valve body, the porting of chambers is reversed. The air distribution valve spool is moved by an internal pilot valve which
alternately pressurizes one side of the air distribution valve spool, while exhausting
the other side. The pilot valve is shifted at each end of the diaphragm stroke by the
diaphragm plate coming in contact with the end of the pilot valve spool. This pushes
it into position for shifting of the air distribution valve.
The chambers are manifolded together with a suction and discharge check valve
for each chamber, maintaining flow in one direction through the pump.
INSTALLATION & START-UP
Locate the pump as close to the product being pumped as possible, keeping suction
line length and number of fittings to a minimum. Do not reduce line size.
For installations of rigid piping, short flexible sections of hose should be installed
between pump and piping. This reduces vibration and strain to the piping system.
A Warren Rupp Tranquilizer
pulsation in flow.
This pump was tested at the factory prior to shipment and is ready for operation. It is
completely self-priming from a dry start for suction lifts of 10 feet (3.05 meters) or less.
For suction lifts exceeding 10 feet of liquid, fill the chambers with liquid prior to priming.
AIR SUPPLY
Air supply pressures cannot exceed 100 psi (6.89 bar). Connect the pump air inlet
to an air supply of sufficient capacity and pressure required for desired performance.
When the air line is solid piping, use a short length of flexible hose (not less than ¾"
(19mm) in diameter) between pump and piping to eliminate strain to pipes.
®
surge suppressor is recommended to further reduce
Typ e 3
IMPORTANT
Read these instructions completely,
before installation and start-up. It is the
responsibility of the purchaser to retain
this manual for reference. Failure to
comply with the recommendations
stated in this manual will damage the
pump, and void factory warranty.
WARNING
Take action to prevent static sparking.
Fire or explosion can result, especially
when handling flammable liquids. The
pump, piping, valves, containers or
other miscellaneous equipment must be
grounded.
BEFORE OPERATION
Before pump operation, inspect all
gasketed fasteners for looseness
caused by gasket creep. Retorque loose
fasteners to prevent leakage. Follow
recommended torques stated in this
manual
DANGER
Before doing any maintenance on the
pump, be certain all pressure is
completely vented from the pump,
suction, discharge, piping, and all other
openings and connections. Be certain
the air supply is locked out or made nonoperational, so that it cannot be started
while work is being done on the pump.
Be certain that approved eye protection
and protective clothing are worn all
times in the vicinity of the pump. Failure
to follow these recommendations may
result in serious injury or death.
HAZARD WARNING
POSSIBLE EXPLOSION HAZARD can
result if 1, 1, 1,-Trichloroethane,
Methylene Chloride or other
Halogenated Hydrocarbon solvents are
used in pressurized fluid systems
having Aluminum or Galvanized wetted
parts. Death, serious bodily injury and/
or property damage could result.
Consult with the factory if you have
questions concerning Halogenated
Hydrocarbon solvents.
AIR INLET & PRIMING
For start-up, open an air valve approximately ½ to ¾ turn. After the unit primes,
an air valve can be opened to increase flow as desired. If opening the valve
increases cycling rate, but does not increase flow rate, cavitation has occurred, and
the valve should be closed slightly.
Warren Rupp, Inc. A Unit of IDEX Corporation • P.O. Box 1568 • Mansfield, Ohio 44901-1568 USA • (419) 524-8388 Fax (419) 522-7867 • www.warrenrupp.com
520-035-000 2/02Model EB2-M, EB2-MB, MEB2-M, EB50M Type 3 Page 1
For the most efficient use of compressed air and the longest diaphragm life,
throttle the air inlet to the lowest cycling rate that does not reduce flow.
AIR EXHAUST
If a diaphragm fails, the pumped liquid or fumes can enter the air end of the pump,
and be exhausted into the atmosphere. When pumping hazardous or toxic materials,
pipe the exhaust to an appropriate area for safe disposition.
This pump can be submerged if materials of construction are compatible with the
liquid. The air exhaust must be piped above the liquid level. Piping used for the air
exhaust must not be smaller than 1" (2.54 cm). Reducing the pipe size will restrict air
flow and reduce pump performance. When the product source is at a higher level
than the pump (flooded suction), pipe the exhaust higher than the product source to
prevent siphoning spills.
Freezing or icing of the air exhaust can occur under certain temperature and
humidity conditions. Use of an inline air dryer should eliminate most icing problems.
BETWEEN USES
When used for materials that tend to settle out or transform to solid form, the pump
should be completely flushed after each use, to prevent damage. Product remaining
in the pump between uses could dry out or settle out. This could cause problems with
valves and diaphragms at re-start. In freezing temperatures, the pump must be
drained between uses in all cases.
CHECK VALVE SERVICING
Need for inspection or service is usually indicated by poor priming, unstable cycling, reduced performance or the pump’s cycling, but not pumping.
Inspect the surfaces of both check valves and seats for wear or damage that could
prevent proper sealing. If pump is to prime properly, valves must seat air tight.
DIAPHRAGM SERVICING
Remove the eight bolts (four each side) securing the manifold assemblies to the
outer chambers. Remove the eight bolts securing the outer chamber to the inner
chamber. Remove the diaphragm assembly (outer plate, diaphragm, inner plate) by
turning the assembly counterclockwise using a
plate lugs. To disassemble the diaphragm assemblies, secure in a vise and turn the
outer plate counterclockwise using the 15/16" wrench.
Procedures for reassembling the diaphragms are the reverse of the above. The
diaphragms must be installed with their natural bulge to the outside, toward the outer
diaphragm plate. Install the inner plate with the flat face against the diaphragm.
After all components are in position in a vise and hand tight, tighten with a wrench
to approximately 40 ft. Ibs. (54.23 Newton meters) torque. After both diaphragm
assemblies have been assembled, thread one assembly into the shaft (hold the shaft
near the middle in a vise with soft jaws, to protect the finish). Install this sub assembly
into the pump and secure by placing the outer chamber on the end with the diaphragm. This holds the assembly in place while the opposite side is installed. Torque
the last diaphragm assembly to 30 ft. Ibs. (40.67 Newton meters). This final torquing
will lock the diaphragm assemblies together. Place the rernaining outer chamber on
the open end and loosely tighten the bolts. Replace the manifold assemblies to
square the flanges before final tightening of the remaining bolts.
15
/16" (2.38 cm) wrench on the outer
CAUTION
If a diaphragm fails the pumped product
or fumes can enter the air side of the
pump. This side is exhausted through
the exhaust port (muffler).
When the product is a hazardous or
toxic material, the exhaust should be
piped to an appropriate area for safe
disposition.
When the product source is at a higher
level than the pump (flooded suction),
the exhaust should be piped to a higher
level than the product to prevent spills
caused by siphoning.
CAUTION
CAUTION: When removing capscrews
on suction or discharge valve retainer/
cap, make sure all pressure on suction
and discharge side of pump has been
relieved. Re-lock safety wire on the
capscrews before continuing use.
CAUTION
In the event of diaphragm rupture,
pumped material may enter the air end
of the pump, and be discharged into the
atmosphere. If pumping a product which
is hazardous or toxic, the air exhaust
must be piped to an appropriate area for
safe disposition.
CAUTION
Before maintenance or repair, shut off
the compressed air line, bleed the
pressure, and disconnect the air line
from the pump. The discharge line may
be pressurized and must be bled of its
pressure. When used for toxic or
aggressive fluids, the pump should
always be flushed clean prior to
disassembly.
IMPORTANT
This pump is pressurized internally with
air pressure during operation. Always
make certain that all bolting is in good
condition and that all of the correct
bolting is reinstalled during assembly.
A NOTE ABOUT AIR VALVE LUBRICATION
The SandPiper pump’s pilot valve and main air valve assemblies are designed to
operate WITHOUT lubrication. This is the preferred mode of operation. There may be
instances of personal preference, or poor quality air supplies when lubrication of the
compressed air supply is required. The pump air system will operate with properly
lubricated compressed air supplies. Proper lubrication of the compressed air supply
would entail the use of an air line lubricator (available from Warren Rupp) set to
deliver one drop of 10 wt., non-detergent oil for every 20 SCFM of air the pump
consumed at its point of operation. Consult the pump’s published Performance Curve
to determine this.
It is important to remember to inspect the sleeve and spool set routinely. It should
move back and forth freely. This is most important when the air supply is lubricated.
If a lubricator is used, oil accumulation will, over time, collect any debris from the
compressed air. This can prevent the pump from operating properly.
Model EB2-M, EB2-MB, MEB2-M, EB50M Type 3 Page 2520-035-000 2/02
Water in the compressed air supply can create problems such as icing or freezing of the exhaust air causing the pump to cycle erratically, or stop operating. This
can be addressed by using a point of use air dryer to supplement a plant’s air drying
equipment. This device will remove excess water from the compressed air supply
and alleviate the icing or freezing problem.
ESADS: EXTERNALLY SERVICEABLE AIR DISTRIBUTION
SYSTEM
Please refer to the exploded view drawing and parts list in the Service Manual
supplied with your pump. If you need replacement or additional copies, contact your
local Warren Rupp Distributor. or the Warren Rupp factory Literature Department at
the number shown below To receive the correct manual, you must specify the MODEL
and TYPE information found on the name plate of the pump.
The main air valve sleeve and SpooI set Iist located in the valve body mounted on
the pump with four hex head capscrews. The valve body assembly is removed from
the pump by removing these four hex head capscrews.
With the valve body assembly off the pump, access to the sleeve and spool set is
made by removing four hex head capscrews (each end) on the end caps of the valve
body assembly. With the end caps removed, slide the spool back and forth in the
sleeve. The spool is closely sized to the sleeve and must move freely to allow for
proper pump operation. An accumulation of oil, dirt or other contaminants from the
pump’s air supply, or from a failed diaphragm, may prevent the spool from moving
freely. This can cause the spool to stick in a position that prevents the pump from
operating . If this is the case, the sleeve and spool set should be removed from the
valve body for cleaning and further inspection.
Remove the spool from the sleeve. Using an arbor press or bench vise (with an
improvised mandrel), press the sleeve from the valve body. Take care not to damage
the sleeve. At this point, inspect the o-rings on the sleeve for nicks, tears or abrasions. Damage of this sort could happen during assembly or servicing. A sheared or
cut o-ring can allow the pump’s compressed air supply to leak or bypass within the air
valve assembly, causing the pump to leak compressed air from the pump air exhaust
or not cycle properly. This is most noticeable at pump dead head or high discharge
pressure conditions. Replace any of these o-rings as required or set up a routine,
preventive maintenance schedule to do so on a regular basis. This practice should
include cleaning the spool and sleeve components with a safety solvent or equivalent. Inspecting for signs of wear or damage, and replacing worn components.
To re-install the sleeve and spool set, lightly lubricate the o-rings on the sleeve
with an o-ring assembly lubricant or lightweight oil (such as 10 wt. air line lubricant).
Press the set into the valve body easily, without shearing the o-rings. Re-install one
end cap, gasket and bumper on the valve body. Using the ardor press or bench vise
that was used in disassembly, press the sleeve back into the valve body. You may
have to clean the surfaces of the valve body where the end caps mount. Material may
remain from the old gasket. Old material not cleaned from this area may cause air
leakage after reassembly. Take care that the bumper stays in place allowing the
sleeve to press in all the way. Reinstall the spool, the opposite end cap, gasket and
bumper on the valve body. After inspecting and cleaning the gasket surfaces on the
valve body and intermediate, reinstall the valve body on the pump using new gaskets. Tighten the four hex head capscrews evenly and in an alternating cross pattern.
BEFORE OPERATION
Before pump operation, inspect all
gasketed fasteners for looseness
caused by gasket creep. Retorque loose
fasteners to prevent leakage. Follow
recommended torques stated in this
manual
DANGER
Before doing any maintenance on the
pump, be certain all pressure is
completely vented from the pump,
suction, discharge, piping, and all other
openings and connections. Be certain
the air supply is locked out or made nonoperational, so that it cannot be started
while work is being done on the pump.
Be certain that approved eye protection
and protective clothing are worn all
times in the vicinity of the pump. Failure
to follow these recommendations may
result in serious injury or death.
PILOT VALVE
This assembly is reached by removing the air distribution valve body from the
pump and lifting the pilot valve body out of the intermediate housing.
When reinserting an externally serviceable pilot valve, push both plungers out of
the path of the pilot valve so that they and the pilot valve are not damaged.
Service Note: If a problem arises with the pilot valve, it is usually corrected by
replacing only o-rings. Always grease the spool prior to inserting into the sleeve. If
the sleeve is removed from the body, reinsertion must be from the same side it was
removed from, the chamfered side. Again, grease the o-rings so that it slides into the
body. Make sure the retaining ring has securely been inserted around the sleeve.
520-035-000 2/02Model EB2-M, EB2-MB, MEB2-M, EB50M Type 3 Page 3
PILOT VALVE ACTUATOR
The bushings for the pilot valve actuators are threaded into the intermediate
bracket from the outside. The plunger may be removed for inspection or replacement from the inside by removing the air distribution valve body and the pilot valve
body from the pump. The plungers should be visible as you look into the intermediate from the top. Depending on their position, you may find it necessary to use a fine
piece of wire to pull them out.
Under rare circumstances, it may become necessary to replace the o-ring seal.
The bushing can be turned out through the inner chamber by removing the outer
chamber assembly to reach the bushing.
TROUBLE SHOOTING
1. Pump will not cycle
A. Check to make sure the unit has enough pressure to operate and that the air inlet
valve is open.
B. Check the discharge line to insure that the discharge line is neither closed nor
blocked.
C. If the spool in the air distribution valve is not shifting, check the main spool. It must
slide freely.
D. Excessive air leakage in the pump can prevent cycling. This condition will be
evident. Air leakage into the discharge line indicates a ruptured diaphragm. Air
leakage from the exhaust port indicates leakage in the air distribution valve. See
further service instructions.
E. Blockage in the liquid chamber can impede movement of diaphragm.
2. Pump cycles but will not pump
A. Suction side of pump pulling in air. Check the suction line for air leaks and be sure
that the end of the suction line is submerged. Check flange bolting. Check valve
flanges and manifold to chamber flange joints.
B. Make certain the suction line or strainer is not plugged. Restriction at the suction
is indicated by a high vacuum reading when a vacuum gauge is installed in the
suction line.
C. Check valves may not be seating properly. To check, remove the suction line and
cover the suction port with your hand. If the unit does not pull a good suction
(vacuum), the check valves should be inspected for proper seating.
D. Static suction lift may be too high. Priming can be improved by elevating the
suction and discharge lines higher than the check valves and pouring liquid into
the unit through the suction inlet. When priming at high suction lifts or with long
suction lines operate the pump at maximum cycle rate.
3. Low performance
A. Capacity is reduced as the discharge pressure increases, as indicated on the
performance curve. Performance capability varies with available inlet air supply.
Check air pressure at the pump inlet when the pump is operating to make certain
that adequate air supply is maintained.
B. Check vacuum at the pump suction. Capacity is reduced as vacuum increases.
Reduced flow rate due to starved suction will be evident when cycle rate can be
varied without change in capacity. This condition will be more prevalent when
pumping viscous liquids. When pumping thick, heavy materials the suction line
must be kept as large in diameter and as short as possible, to keep suction loss
minimal.
C. Low flow rate and slow cycling rate indicate restricted flow through the discharge
line. Low flow rate and fast cycling rate indicate restriction in the suction line or air
leakage into suction.
D. Unstable cycling indicates improper check valve seating on one chamber. This
condition is confirmed when unstable cycling repeats consistently on alternate
exhausts. Cycling that is not consistently unstable may indicate partial exhaust
restriction due to freezing and thawing of exhaust air. Use of an anti-freeze lubricant in an air line lubricator should solve this problem.
For additional information, see the Warren Rupp Troubleshooting Guide.
WARRANTY
This pump is warranted for a period of five years against defective material and
workmanship. Failure to comply with the recommendations stated in this manual
voids all factory warranty.
BEFORE OPERATION
Before pump operation, inspect all
gasketed fasteners for looseness
caused by gasket creep. Retorque loose
fasteners to prevent leakage. Follow
recommended torques stated in this
manual
DANGER
Before doing any maintenance on the
pump, be certain all pressure is
completely vented from the pump,
suction, discharge, piping, and all other
openings and connections. Be certain
the air supply is locked out or made nonoperational, so that it cannot be started
while work is being done on the pump.
Be certain that approved eye protection
and protective clothing are worn all
times in the vicinity of the pump. Failure
to follow these recommendations may
result in serious injury or death.
RECOMMENDED
WARREN RUPP
ACCESSORIES
TO MAXIMIZE PUMP
PERFORMANCE:
•Tranquilizer® Surge
Suppressor. For nearly
pulse-free flow.
• Warren Rupp programmable
Batch Control or Pulse
Output
Interfaces for repeatable
accuracy.
•Warren Rupp Speed Control.
For manual or programmable
process control. Manual
adjustment or 4-20mA
reception.
For more detailed information
on these accessories, contact
your local Warren Rupp
Factory-Authorized Distributor,
or Warren Rupp corporate
headquarters.
*Available in Kit Form. Order P/N 031-055-000 which also includes
items 5, 7, 12 & 47.
Ty pe 3
Repair Parts shown in bold face (darker)
type are more likely to need replacement
after extended periods of normal use. They
are readily available from most Warren
Rupp distributors. The pump owner may
prefer to maintain a limited inventory of
these parts in his own stock to reduce repair downtime to a minimum.
IMPORTANT: When ordering repair parts
always furnish pump model number, serial
number and type number.
- Duro 40D ± 5; Color: RED
355…Thermoplastic Elastomer
356…Hytrel
357…Rupplon (Urethane Rubber) Color
coded:PURPLE
358…Rupplon (Urethane Rubber)
Color coded:PURPLE
(Some Applications, Compression Mold)
359…Urethane Rubber
360…Buna-N Rubber Color coded: RED
361…Buna-N
363…Viton (Fluorel) Color coded: YELLOW
364…E.P.D.M. Rubber Color coded: BLUE
365…Neoprene Rubber Color coded: GREEN
370…Butyl Rubber Color coded: BROWN
371…Philthane (Tuftane)
List continued next page
520-035-000 2/02Model EB2-M, EB2-MB, MEB2-M, EB50M Type 3 Page 5
ITEMTOTAL
NO.PART NUMBERDESCRIPTIONRQD.
31545-007-330Nut, Hex16
545-007-115Nut, Hex16
32722-040-365Seat, Valve4
722-069-360Seat, Valve (Cast Iron Only)4
722-069-363Seat, Valve (Cast Iron Only)4
722-069-364Seat, Valve (Cast Iron Only)4
722-069-365Seat, Valve (Cast Iron Only)4
722-069-600Seat, Valve (Cast Iron Only)4
722-040-363Seat, Valve4
722-040-360Seat, Valve4
722-040-364Seat, Valve4
722-040-600Seat, Valve4
722-040-110Seat, Valve (See NOTE Below)2
900-003-115Washer, Lock (CI Qty.12)8
901-006-330Washer, Flat (Used on CI Units)12
39545-008-330Nut, Hex (Not Used on CI Units)8
545-008-110Nut, Hex (Not Used on CI Units)8
41196-047-156Chamber, Outer2
196-047-110Chamber, Outer2
196-047-010Chamber, Outer2
42530-008-000Muffler, Exhaust1
43326-003-080Mounting Feet (SS & Alloy C Only)2
44170-024-330Capscrew, Hex Head
(SS & Alloy C Only)4
45900-006-330Washer, Flat (SS & Alloy C Only)4
46286-020-604Overlay Diaphragm2
47132-022-360Bumper2
48800-012-158Base, Strainer (EB2-MB Only)1
49518-044-156Manifold, Suction (EB2-MB Only)1
50170-055-330Capscrew, Hex Head (EB2-MB Only)4
51258-016-158Cover, Suction (EB2-MB Only)1
52170-035-330Capscrew, Hex Head (EB2-MB Only)1
53900-006-330Washer, Lock (EB2-MB Only)1
54031-019-156Main Air Valve Assembly1
(Inc. Items 9,10,11,13, 14, 15, 16)
031-019-010Main Air Valve Assembly1
031-053-156Main Air Valve Assembly1
(EB2M, TB3AX & TN3AX units)
Repair Parts shown in bold face (darker)
type are more likely to need replacement
after extended periods of normal use.
They are readily available from most Warren Rupp distributors. The pump owner
may prefer to maintain a limited inventory
of these parts in his own stock to reduce
repair downtime to a minimum.
IMPORTANT: When ordering repair parts
always furnish pump model number, serial
number and type number.
Delrin, Teflon, Viton and Hytrel are registered
tradenames of E.I. DuPont.
Gylon is a registered tradename of Garlock. Inc.
Nylatron is a registered tradename of Polymer Corp.
Rulon II is a registered tradename of Dixion Industries
Corporation.
Hastelloy-C is a registered tradename of Cabot Corp.
Ryton is a registered tradename of Phillips Chemical
Company.
Valox is a registered tradename of General Electric
Tranquilizer, and SludgeMaster are registered
tradenames of Warren Rupp Inc.
NOTE: For special construction pumps equipped with stainless steel check valve seat
722-040-110 check the configuration of the seat o-ring groove.
a) If the groove is open-end on the outer diameter order the 560-085-611 o-ring.
b) If the groove is a smaller diameter with three sides order the 720-060-600 PTFE seal.
Model EB2-M, EB2-MB, MEB2-M, EB50M Type 3 Page 6520-035-000 2/02
6-D
Used on S.S.
& Alloy C
pumps only.
6-E
6-B
6-C
6-F
54
Diaphragm when used with overlay.
Ribs are toward pumped material.